SR1M Industrial • User Scalable 4–20mA Output User Adjustable Stroke Range to 175 inches (3 meters) Easy Push-Button Zero and Span Adjust Designed for Outdoor & IP67 environments In Stock for Quick Delivery! 175-inch model shown 4.75” [120 mm] 6” [152 mm] 4” [100 mm] SPECIFICATIONS Full Stroke Range, SR1M-125 125 inches (3175 mm), maximum Full Stroke Range, SR1M-175 175 inches (4445 mm), maximum Minimum Full Stroke Range 1 inches (25 mm) Output Signal Settings ORDERING INFORMATION 10-30 VDC Accuracy, full stroke range ≥ 10 inches (254 mm) .5% FS. Accuracy, full stroke range < 10 inches (254 mm) consult factory Repeatability 13 ft (4 m) 22 AWG (.34mm²) .1% FS. Resolution .0015% FS. Output Signal Update Rate 1 msec 80 inches (2 meters) per second Maximum Acceleration 10 g (retraction) Measuring Cable Tension Sensor What sets this sensor apart from other string pots, is the internal programmable digital circuitry that gives the customer a one-size-fits-all approach for many applications. The SR1M ships factory calibrated to the full stroke range but the output signal can be easily re-scaled to match any stroke down to 1 inch (25 mm). 4...20mA, 20...4mA Input Voltage Maximum Velocity The SR1M is part of a series of rugged, low-cost, high performance string pots built for wet environments and outdoor applications. Designed for the rigors of outdoor construction equipment or the demands of a factory floor, the SR1M is the perfect low-cost solution for OEM and stocking distributors. Order No. Order No. Order No. SR1M-125 SR1M-175 9036810-0040 125-inch stroke range, 4–20mA output, 4-pin M12 mating plug & mounting bracket included. 175-inch stroke range, 4–20mA output, 4-pin M12 mating plug & mounting bracket included. for short-run connections, optional 13-ft cordset with 4-pin M12 mating plug. 23 oz. (6,4 N) ±30% plastic-hybrid precision potentiometer Cycle Life 250,000 (potentiometer) Output Signal: Enclosurepolycarbonate Measuring Cable Electrical Connection .034-inch dia. nylon-coated stainless M12 Connector (mating plug included) Environmental Suitability Operating Temperature 4...20mA NEMA 6, IP67 -40˚ to 185˚ F (-40˚ to 85˚ C) Weight (0% fs.) (100% fs.) 2.5 lbs. (1.3 Kg) 20630 Plummer Street • Chatsworth, CA 91311 tel: 800.423.5483 • +1.818.701.2750 • fax: +1.818.701.2799 meas-spec.com SR1M | 1 Electrical Connection 1 connector pin colorcode (cordset) 10...30 vdc n/c output signal n/c 1 2 3 4 brown white blue black 22 AWG (.34mm2) 2 4 i/o signal 1.7” [45 mm] 3 13.6 ft. [4 M] contact view 1 .25 in [6 mm] max. cable dia. 2 4 3 contact view 2.4” [60mm] Factory Calibrated Stroke Range The full scale output signal is set at the factory to the maximum full stroke range of the sensor. The ZERO point (output = 4mA) is set at the beginning* of the stroke range (0 inches) and the SPAN point (output = 20mA) is set to the end of the range (125 inches or 175 inches depending on model). 20 mA .125-in (3,2 mm) *Important — The ZERO point is set at the factory with the measuring cable pulled out .125 inches from full retraction. If the measuring cable becomes fully retracted at any time when the sensor is under power, the output signal will begin to fluctuate. This is normal and fluctuation will stop as soon as the cable is extended greater than .125 inches. 4 mA Full Stroke Range Factory Set ZERO This is for the factory setting only and the ZERO may be reprogrammed at full retraction at any time. Changing the Cable Exit Factory Set SPAN Measuring Cable Changing Measuring Cable Exit To change the direction of the measuring cable, remove the 4 mounting bracket screws and rotate bracket to one of four available positions. See figures 1 - 4 on the following pages for mounting dimensions. Rear Cover Changing Electrical Connector Direction To change the position of the electrical connector, remove the 4 rear cover screws and carefully separate rear cover from the sensor body. Rotate the rear cover to desired position being careful to not tangle the wiring harness that runs to the connector. Mounting Bracket Electrical Connector Cable Exit Direction Options see fig. 1 see fig. 3 see fig. 2 see fig. 4 tel: 800.423.5483 • +1.818.701.2750 • fax: +1.818.701.2799 meas-spec.com 2 | SR1M Internal Controller Board Zero / Span Pushbutton Status LED** Signal Reversing Switch to gain access to the controller board, remove the four phillips screws and remove rear cover. ON green off red off on flashing flashing on output signal within programmed limits output signal below zero setting output signal beyond span setting **Note: Flashing Status LED will cause the output signal to fluctuate. Status LED zero/span pushbutton and signal selection switches located on controller board Changing Output Signal Reprogramming ZERO and SPAN: The ZERO and SPAN points have been preset at the factory but can easily be changed to match any desired stroke within the full stroke limits of the sensor. To reprogram the SR1M to your own settings, remove the rear cover to gain access to the internal controller board. Locate the push-button on the circuit board and follow the instructions below. Factory Set Span Factory Set Zero Factory Calibrated Stroke Range SR1M-125 = 125 inches SR1M-175 = 175 inches Please note that ZERO and SPAN points can be set independently. You can set one without setting the other. This operation must be performed with the sensor under power. Important: when you are finished, disconnect power for at least 2 seconds to permanently set your new settings. Setting Span: Set the cable to the desired SPAN point then depress and hold the button until the STATUS LED begins to flash RED. Release the button when the LED begins to flash RED (not GREEN). The flashing will then slow down to about two-second intervals to indicate that the SPAN value is being set into memory. When completed, the STATUS LED will turn off. Set Span Setting Zero: Set the cable to the desired ZERO point and then depress and hold the button until the STATUS LED begins to flash GREEN. Release the button when the LED begins to flash GREEN (not RED). The flashing will then slow down to about two-second intervals to indicate that the ZERO value is being set into memory. When completed, the STATUS LED will turn off. Remove power for 2 seconds then reconnect. Set Zero Reversing the Output Signal: The SR1M leaves the factory set with a 4...20 mA full scale output signal. The signal can be reversed (see illustration) by simply changing a dipswitch located on the controller board. on off zero output signal options (mA) span 4 ... 20 20 ... 4 switch settings off on This may be done without resetting the “zero” and “span” points. Remove the rear cover to gain access to the board. tel: 800.423.5483 • +1.818.701.2750 • fax: +1.818.701.2799 meas-spec.com SR1M | 3 Fig. 1 - Outline Drawing (as shipped) A Model A B 125-inch 2.00 ±.13 [50,8 ±3,3] 2.37 ±.13 [60,22 ±3,3] 175-inch 2.87 ±.13 [72,8 ±3,2] 3.24 ±.13 [82.2 ±3,2] 5.50 [139,7] .75 [19,0] Ø.265 [6,73] 4 places Cable Guide Detail 175-inch 62-inch & 125-inch .84 [21,3] 2.37[60,1] 1.50[38] .65 [16,5] .52[13,2] .90 [22,8] B 3.85 [97,8] max. 4.76 [120,9] Eyelet Detail 1.39 [35,3] 0.70 [17,8] 2.50 [63,5] Ø.191 [4,85]* Ø.375 [9,52]** Ø 4.49 [114,0] .165 [4,19] 2.91 [73,9] Ø.53[13,4] 6.00 [152,4] 1.18 [30,0] * tolerance = +.005 –.001 [+.13 –.03] ** tolerance = +.005 –.005 [+.13 –.13] units are in inches [mm] tolerances are ± .04 [1,0] unless otherwise noted Fig. 2 - “Up” Cable Exit Direction 5.50 [139,7] .96 [24,4] .75 [19,0] Ø.265 [6,73] 4 places .84 [21,3] .60 [15,2] Model A 125-inch 3.64 ±.13 [92,5 ±3,3] 175-inch 4.54 ±.13 [115,3 ±3,3] 1.59 [40,4] Ø 4.49 [114,0] A 3.61 [91,7] 1.391 [35,32] 4.76 [120,9] 6.00 [152,4] .65 [16,5] 1.18 [30,0] 3.85 [97,8] max. tel: 800.423.5483 • +1.818.701.2750 • fax: +1.818.701.2799 meas-spec.com 4 | SR1M Fig. 3 - “Down” Cable Exit Direction 5.50 [139,7] .75 [19,0] .95 [24,1] .84 [21,3] Ø.265 [6,73] 4 places Model A 125-inch 2.25 ±.13 [57,2 ±3,3] 175-inch 3.17 ±.13 [80,5 ±3,3] bottom cable exit location 3.85 [97,8] max. 4.76 [120,9] Ø 4.49 [114,0] .65 [16,5] 3.61 [91,7] 1.39 [35,3] 1.18 [30,0] A 1.59 [40,4] .58 [14,7] Fig. 4 - “Rear” Cable Exit Direction 5.50 [139,7] A A B 125-inch 2.00 ±.13 [50,8 ±3,3] 2.37 ±.13 [60,22 ±3,3] 175-inch 2.87 ±.13 [72,8 ±3,2] 3.24 ±.13 [82.2 ±3,2] Model .75 [19,0] Ø.265 [6,73] 4 places .84 [21,3] .65 [16,5] 4.76 [120,9] B 3.85 [97,8] max. Ø 4.49 [114.0] 4.30 [109,2] 3.61 [91,7] 2.50 [63,5] 1.39 [35,3] 6.00 [152,4] 1.18 [30,0] version: 4.0 last updated: March 5, 2013 1.59 [40,4] units are in inches [mm] tolerances are ± .04 [1,0] unless otherwise noted tel: 800.423.5483 • +1.818.701.2750 • fax: +1.818.701.2799 meas-spec.com SR1M | 5