Liebert® CRV™ Row-based Cooling System A SmartAisle™ Technology System Design Manual 600 mm- and 300 mm-wide, Air-cooled, Water/Glycol-cooled and Chilled-water-cooled Units Table of Content 1.0 Nomenclature and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Model-number Nomenclature—25-digit Configuration Number1 .......................... 1 1.2 Liebert CRV Component Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2.0 Product Configuration and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.1 Air-Cooled, 600 mm (24 in.) —Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.2 Air-Cooled, 600 mm (24 in.)—Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.3 Air-Cooled, 300 mm (12 in.)—Standard Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.4 Air-Cooled, 300 mm (12 in.)—Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.5 Water/Glycol, 600 mm (24 in.)—Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.6 Water/Glycol, 600 mm (24 in.)—Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.7 Water/Glycol, 300 mm (12 in.)—Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.8 Water/Glycol, 300 mm (12 in.)—Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.9 Chilled-water, 600 mm (24 in.)—Standard Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.10 Chilled-water, 600 mm (24 in.)—Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.11 Chilled-water, 300 mm (12 in.)—Standard Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.12 Chilled-water, 300 mm (12 in.)—Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.0 System Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.1 Air-cooled Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.1.1 Capacity and Physical Data—Air-cooled Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.1.2 Operating Limits—Air-Cooled Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3.1.3 Sound Data—Air-Cooled Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 3.2 Water/Glycol Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 3.2.1 Capacity and Physical Data—Water/Glycol Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 3.2.2 Operating Limits—Water/Glycol Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 3.2.3 Sound Data—Water/Glycol Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 3.3 Chilled-water Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3.3.1 Capacity and Physical Data—Chilled-water Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3.3.2 Operating Limits—Chilled-water systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3.3.3 Sound Data—Chilled-water Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 i Liebert® CRV™ System Design Manual 4.0 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 4.1 Air-cooled Systems Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 4.2 Water/Glycol Systems Electrical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 4.3 Chilled-water Systems Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 5.0 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 5.1 Planning Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 5.2 Piping Connections—Air-Cooled Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 5.3 Piping Connections—Water/Glycol Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 5.4 Piping Connections—Chilled-water Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 6.0 Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 7.0 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 7.1 Standard electrical features—600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 7.2 Optional electrical features—600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 7.3 Standard electrical features—300 mm (12 in.) DX and CW Models . . . . . . . . . . . . . . . . . 60 7.3.1 Power-supply Requirements for 460-V, 300 mm (12 in.) Wye vs. Delta Connection Power Supply. . . . . . . . . . . . . . 62 7.4 Optional electrical features—300 mm (12 in.) DX Models . . . . . . . . . . . . . . . . . . . . . . . . 62 7.5 Electrical Disconnect Views—300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 8.0 Heat Rejection—Liebert MC™ and Fin/Tube Condensers . . . . . . . . . . . 73 8.1 Liebert MC Condenser Selections—CRV Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 8.2 Liebert MC Condenser Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 8.3 Liebert MC Condenser Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 8.4 Liebert MC Condenser Electrical Field Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 8.4.1 Key Electrical Details—Typical Connections, Premium Efficiency Control . . . . . . . . . . . . 78 8.4.2 Wye vs. Delta Connection Power Supply—Liebert MCM and MCL Models with EC Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 8.4.3 Wye vs. Delta Connection Power Supply—Small-platform Liebert Condenser (MCS028) with Premium EC Control . . . . . . . . . . . . . . . . . . . . . . . . 81 8.5 Liebert MC Condenser Piping Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 8.6 Fin/Tube Condenser Selections—600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 8.6.1 Variable-frequency Drive Fin/Tube Condensers with and without Liebert Lee-Temp™. . . . Liebert® CRV™ System Design Manual ii 90 8.7 Fin/Tube Condensers Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 8.8 Fin/Tube Condenser Electrical Field Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 8.9 Fin/Tube Condenser Standard Features—Air-cooled, R-410A with Lee-Temp™ Control 95 8.10 Fin/Tube Condenser Features—R-410A with VFD Control . . . . . . . . . . . . . . . . . . . . . . 96 8.10.1 Fin/Tube Condenser Standard features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 8.10.2 Fin/Tube Condenser Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 8.11 Fin/Tube Condensers—Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 9.0 Heat Rejection—Liebert Drycoolers . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 9.1 Drycoolers for Water/Glycol-cooled Liebert CRVs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 9.2 Drycooler Dimensional Data and Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 9.3 Drycooler General Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 9.4 Drycooler Pump Packages and Expansion Tank—Options . . . . . . . . . . . . . . . . . . . . . . 106 9.4.1 Drycooler Expansion Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 9.5 Glycol-cooled Direct Drive Drycooler—Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 9.5.1 Drycooler Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 9.5.2 Drycooler Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Appendix A: CRV Seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required. . . 111 A.1 Seismic Certification Criteria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 A.2 Requirements for Anchorage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Appendix B: CRV Non-seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required. . . 119 Appendix C: CRV Seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required. . . 125 C.1 Seismic Certification Criteria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 C.2 Requirements for Anchorage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Appendix D: CRV Non-seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required. . . 133 iii Liebert® CRV™ System Design Manual Appendix E: Liebert CRV Intended Application . . . . . . . . . . . . . . . . . . . . . 139 E.1 Unit-to-Unit (U2U)—Coordinated Cooling Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 E.2 SmartAisle™ Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 E.3 Placing Liebert CRV Units in Rows of Racks for Efficiency . . . . . . . . . . . . . . . . . . . . . . 141 E.4 Placement in the Room. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 E.5 Redundancy Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 E.6 Liebert CRV Applied in SmartAisle™ Cold Aisle Containment . . . . . . . . . . . . . . . . . . . . 145 E.7 Liebert CRV and Liebert XD™ Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Appendix F: Extra Airflow—Standard on 600 Series, Configurable on 300 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Appendix G: Model Number Nomenclature Detail . . . . . . . . . . . . . . . . . . . 149 Appendix H: Guide Specifications—Row-Based Environmental Control System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Liebert® CRV™ System Design Manual iv List of Figures Figure 1-1 Component location, common components—All models, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . 2 Figure 1-2 Component location—Air-cooled, 300 mm (12 in.) CR019. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 1-3 Component location—Water/Glycol-cooled, 300 mm (12 in.) CR019 . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Figure 1-4 Component location—Chilled-water, 300 mm (12 in.) CR032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 2-1 Liebert CRV, front and rear views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Figure 5-1 Cabinet and floor-planning dimensions—600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Figure 5-2 Cabinet and floor-planning dimensions—300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Figure 5-3 Piping connections—Air-cooled, 600 mm (24 in.), digital scroll with EC fans. . . . . . . . . . . . . . . . . . . . 45 Figure 5-4 Piping connections—Air-cooled, 300 mm (12 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Figure 5-5 Piping connections—Water/Glycol, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Figure 5-6 Piping connections—Water/Glycol, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Figure 5-7 Piping and Electrical connections—Chilled-water, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Figure 5-8 Piping connections—Chilled-water, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Figure 6-1 General arrangement with condenser—Air-cooled, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Figure 6-2 General arrangement with —Air-cooled, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Figure 6-3 General arrangement—Water/Glycol-cooled, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Figure 6-4 General arrangement—Water/Glycol-cooled, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Figure 6-5 General arrangement—Chilled-water CR040, 600 mm (24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Figure 6-6 General arrangement—Chilled-water CR030 and CR034, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . 56 Figure 7-1 Electrical field-connections—600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Figure 7-2 Wye vs. delta power supply connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Figure 7-3 Electrical disconnect views—300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Figure 7-4 Electrical field-connections—Air-cooled and Water/Glycol-cooled, 300 mm (12 in.) . . . . . . . . . . . . . . 64 Figure 7-5 Electrical field connections 120 V—Chilled-water, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Figure 7-6 Low-voltage field wiring routing into the unit—Air-cooled and Water/Glycol-cooled, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . 66 Figure 7-7 Power cable routing—Bottom-entry, Air-cooled and Water/Glycol-cooled, 300 mm (12 in.). . . . . . . . . 67 Figure 7-8 Power cable routing—Bottom-entry, Chilled-water, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Figure 7-9 Liebert IntelliSlot™ cable routing—Top-entry, All models, 300 mm (12 in.). . . . . . . . . . . . . . . . . . . . . . 69 Figure 7-10 Liebert IntelliSlot™ cable routing—Bottom-entry, Air-cooled and Water/Glycol-cooled, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Figure 7-11 Liebert IntelliSlot™ cable routing—Bottom-entry, Chilled-water, 300 mm (12 in.) . . . . . . . . . . . . . . . . 71 Figure 8-1 MC Condenser planning dimensional data—MCS028, MCM040 and MCL055 . . . . . . . . . . . . . . . . . . 75 Figure 8-2 MC Condenser planning dimensional data—MCM080 and MCL110 . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Figure 8-3 MC Condenser typical connections, Premium Efficiency Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Figure 8-4 Wye and delta power supply connection diagram ......................................... 81 Figure 8-5 Wye and delta power supply connection diagram ......................................... 82 Figure 8-6 CANbus communication connection Liebert CRV 600 mm (24 in.) and Liebert MC (premium) condenser. . . . . . . . . . . . . . . . . . . . . . 83 Figure 8-7 CANbus communication connection Liebert CRV 300 mm (12 in.) and Liebert MC (premium) condenser. . . . . . . . . . . . . . . . . . . . . . 84 Figure 8-8 Liebert MC piping—Single-circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 v Liebert® CRV™ System Design Manual Figure 8-9 Liebert MC piping—Single-circuit with Liebert Lee-Temp™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Figure 8-10 Cabinet and anchor dimensions—Fin/Tube condenser with Lee-Temp™ . . . . . . . . . . . . . . . . . . . . . 91 Figure 8-11 Cabinet and anchor dimensions—Fin/tube condenser with VFD-control . . . . . . . . . . . . . . . . . . . . . . 92 Figure 8-12 Fin/tube condenser electrical field connections—R-410A, VFD-control . . . . . . . . . . . . . . . . . . . . . . . 94 Figure 8-13 Fin/Tube condenser piping—R-410A, single-circuit with Liebert Lee-Temp™ . . . . . . . . . . . . . . . . . . 95 Figure 8-14 General arrangement with condenser—Air-cooled, 600 mm (24 in.), Fin/ Tube condenser with and without Liebert Lee-Temp™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Figure 8-15 Fin/Tube condenser piping—R-410A, Single-circuit, VFD-control . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Figure 9-1 Percentage of ethylene glycol mixed with water. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Figure 9-2 Cabinet and anchor dimensions for direct drive Drycoolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Figure 9-3 Electrical field connections for fluid-temperature-control direct-drive drycoolers . . . . . . . . . . . . . . . . 105 Figure 9-4 Drycooler pump package and pump mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Figure 9-5 Drycooler pump curve, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Figure 9-6 Drycooler Expansion tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Figure A-1 CRV 600 mm (24 in.)—Seismic rigid floor stand anchoring dimensions . . . . . . . . . . . . . . . . . . . . . . 112 Figure A-2 CRV 600 mm (24 in.)—Seismic rigid floor stand—overall dimensions. . . . . . . . . . . . . . . . . . . . . . . . 113 Figure A-3 CRV 600 mm (24 in.)—Seismic rigid floor stand connection details . . . . . . . . . . . . . . . . . . . . . . . . . 114 Figure A-4 CRV 600 mm (24 in.)—Seismic rigid floor-mount bracket anchoring dimensions . . . . . . . . . . . . . . . 115 Figure A-5 CRV 600 mm (24 in.)—Seismic rigid floor-mount bracket connection details . . . . . . . . . . . . . . . . . . 116 Figure A-6 CRV 600 mm (24 in.) seismic electrical wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Figure A-7 CRV 600 mm (24 in.) seismic piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Figure B-1 CRV 600 mm (24 in.)—rigid floor-mount bracket anchoring dimensions . . . . . . . . . . . . . . . . . . . . . . 119 Figure B-2 CRV 600 mm (24 in.)—rigid floor-mount bracket connection details . . . . . . . . . . . . . . . . . . . . . . . . . 120 Figure B-3 CRV 600 mm (24 in.)—rigid floor stand anchoring dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Figure B-4 CRV 600 mm (24 in.)—rigid floor stand—overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Figure B-5 CRV 600 mm (24 in.)—rigid floor stand connection details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Figure C-1 CRV 300 mm (12 in.)—Seismic rigid floor stand anchoring dimensions . . . . . . . . . . . . . . . . . . . . . . 126 Figure C-2 CRV 300 mm (12 in.)—Seismic rigid floor stand—overall dimensions . . . . . . . . . . . . . . . . . . . . . . . 127 Figure C-3 CRV 300 mm (12 in.)—Seismic rigid floor stand connection details . . . . . . . . . . . . . . . . . . . . . . . . . 128 Figure C-4 CRV 300 mm (12 in.)—Seismic rigid floor-mount bracket anchoring dimensions . . . . . . . . . . . . . . . 129 Figure C-5 CRV 300 mm (12 in.)—Seismic rigid floor-mount bracket connection details . . . . . . . . . . . . . . . . . . 130 Figure C-6 CRV 300 mm (12 in.) seismic electrical wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Figure C-7 CRV 300 mm (12 in.) seismic piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Figure D-1 CRV 300 mm (12 in.)—rigid floor-mount bracket anchoring dimensions . . . . . . . . . . . . . . . . . . . . . . 133 Figure D-2 CRV 300 mm (12 in.)—rigid floor-mount bracket connection details . . . . . . . . . . . . . . . . . . . . . . . . . 134 Figure D-3 CRV 300 mm (12 in.)—rigid floor stand anchoring dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Figure D-4 CRV 300 mm (12 in.)—rigid floor stand—overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Figure D-5 CRV 300 mm (12 in.)—rigid floor stand connection details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Figure E-1 Example of high-density installation with alternating cold and hot aisles . . . . . . . . . . . . . . . . . . . . . . 139 Figure E-2 SmartAisle™ installation example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Figure E-3 One Liebert CRV, recommended placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Figure E-4 One Liebert CRV, alternate placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Figure E-5 Simulated aisle containment using room barriers—single row. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Liebert® CRV™ System Design Manual vi Figure E-6 Simulated aisle containment using room barriers—multiple rows . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Figure E-7 Number of racks, row length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Figure E-8 Depth of hot / cold aisles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Figure E-9 Example of an application with one row and N+1 redundancy—left side unit failed . . . . . . . . . . . . . 144 Figure E-10 Example of an application with two rows and N+1 redundancy—unit at lower left failed. . . . . . . . . 144 Figure E-11 Liebert CRV placement with SmartAisle cold aisle containment—Liebert CRV’s in center of two rows . . . . . . . . . . . . . 145 Figure E-12 Liebert CRV placement with SmartAisle™ cold aisle containment—Liebert CRV at end of one row . . . . . . . . . . . . . . . . 145 Figure E-13 Liebert CRV placement with Liebert XDV’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Figure F-1 Nominal Airflow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Figure F-2 Nominal Energy Consumption of Both Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 vii Liebert® CRV™ System Design Manual Page intentionally left blank. Liebert® CRV™ System Design Manual viii List of Tables Table 2-1: Unit configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Table 3-1: Performance data—Air-cooled, 600 mm (24 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Table 3-2: Performance data—Air-cooled, 300 mm (12 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Table 3-3: Physical data—Air-cooled, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Table 3-4: Physical data—Air-cooled, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Table 3-5: Operating limits—Air-cooled Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Table 3-6: Sound data—Air-cooled CR020RA, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Table 3-7: Sound data—Air-cooled, CR035RA, 600 mm (24 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Table 3-8: Sound data—Air-cooled and Water/Glycol-cooled CR019RAS, 300 mm (12 in.) . . . . . . . . . . . . . . . . . 25 Table 3-9: Performance data—Water-cooled CR020RW, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Table 3-10: Performance data—Water-cooled CR035RW, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Table 3-11: Performance data—Glycol-cooled CR035RW and CR020RW, 600 mm (24 in.) . . . . . . . . . . . . . . . . 28 Table 3-12: Performance data—Water-cooled CR019RW, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Table 3-13: Performance data—Glycol-cooled, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Table 3-14: Physical data—Water/Glycol-cooled, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Table 3-15: Physical data—Water/Glycol-cooled, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Table 3-16: Operating limits—Water/Glycol Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Table 3-17: Sound data—Water/Glycol CR020RW and CR035RW, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . 32 Table 3-18: Sound data—Water/Glycol CR019RA, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Table 3-19: Performance Data—Chilled-water CR040RC, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Table 3-20: Performance Data—Chilled-water CR032RC1, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Table 3-21: Physical data—Chilled-water, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Table 3-22: Physical data—Chilled-water, 300mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Table 3-23: Operating limits—Chilled-water systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Table 3-24: Sound data—Chilled-water CR040RW, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Table 3-25: Sound data—Chilled-water CR032RC, 300 mm (12 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Table 4-1: Electrical data—Air-cooled, 600 mm (24 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Table 4-2: Electrical data—Air-cooled CR019, 300 mm (12 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Table 4-3: Electrical data—Water/Glycol, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Table 4-4: Electrical data—Air-cooled & Water/Glycol CR019, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Table 4-5: Electrical data—Chilled-water, 600 mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Table 4-6: Electrical data—Chilled water, 300 mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Table 8-1: Traditional open room 95°F (35°C)/23RH return air conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Table 8-2: Traditional open room 95°F (35°C)/23RH return air conditions, Liebert QuietLine operation . . . . . . . . 73 Table 8-3: Liebert MC Condenser approximate net and shipping weights, dimensions, and volume . . . . . . . . . . 73 Table 8-4: Liebert MC Condenser dry weight with additional option(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Table 8-5: MC Condenser electrical data, 3-phase, 60-Hz condenser, Premium Version (EC control) . . . . . . . . . 77 Table 8-6: MC Condenser electrical data—Liebert Lee-Temp receiver, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Table 8-7: MC single-circuit piping sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Table 8-8: Liebert MC piping connection sizes—Single-circuit condensers with Liebert Lee-Temp . . . . . . . . . . . 89 Table 8-9: Recommended refrigerant-line sizes for Liebert MC condensers with R-410A, with and without Liebert Lee-Temp™, Cu, OD . . . . . . . . . . 90 Table 8-10: Traditional open room return air conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 ix Liebert® CRV™ System Design Manual Table 8-11: Electrical data—60-Hz fin/tube condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Table 8-12: Recommended refrigerant-line sizes for Liebert MC condensers with R-410A, with and without Liebert Lee-Temp™, Cu, OD . . . . . . . . . . 99 Table 9-1: Glycol-cooled drycooler matchups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Table 9-2: Drycooler piping, O.D., Cu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Table 9-3: Drycooler electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Table 9-4: Drycooler pump data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Table A-1: CRV 600 mm (24 in.) Shake-table test parameters, first level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Table A-2: CRV 600 mm (24 in.) Shake-table test parameters, second level . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Table C-1: CRV 300 mm (12 in.) Shake-table test parameters, first level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Table C-2: CRV 300 mm (12 in.) Shake-table test parameters, second level . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Table F-1: Nominal Airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Liebert® CRV™ System Design Manual x Nomenclature and Components 1.0 Nomenclature and Components 1.1 Model-number Nomenclature— 25-digit Configuration Number1 For the full description of model number refer to the Model-number Nomenclature Detail Appendix. Model # Part 1 Model Details 1 2 3 4 5 6 7 8 9 10 11 12 13 C R 0 2 0 R A 1 C 7 S H 1 Model # Part 2 14 15 16 17 18 19 20 21 22 23 24 25 8 1 1 E L 1 0 P A — — — Digits 1-2 - Unit Family Digits 3-5 - Nominal Capacity, kW Digit 6 - Row-Based, Unit Depth Digit 7 - System Type Digit 8 - Fan Type Digit 14 - Air Filter Digit 15 - Water/Glycol Valve Type Digit 16 - Enclosure Digit 17 - High-Voltage Options Digit 18 - Option Package Digit 9 - Power Supply Digit 19 - Liebert IIntelliSlot™ Housing Digit 20 - Future Options Digit 21 - Packaging With Ramp Digit 22 - Special Features Digits 23-25 - Factory Configuration Number Digit 10 - Cooling System Digit 11 - Humidifier Digit 12 - Control System Digit 13 - Reheat 1. The 14-digit model number consists of the first 10 digits and last four digits of the configuration number. 1 Liebert® CRV™ System Design Manual Nomenclature and Components 1.2 Liebert CRV Component Location Figure 1-1 Component location, common components—All models, 600 mm (24 in.) 3 4 1 13 5 2 12 6 11 7 10 9 8 Item 1 2 3 4 5 6 7 Description Top electrical entrance Electric box Top humidifier water supply, condensate-pump drain Supply and Return connections EC plug fans Electric heaters Humidifier distributor Liebert® CRV™ System Design Manual Item 8 9 Description Condensate pump Bottom electrical entrance 10 Bottom condensate-pump drain 11 12 13 Evaporator / CW coil Liebert iCOM display Serial tag (inside door) 2 Nomenclature and Components Figure 1-2 Component location—Air-cooled, 300 mm (12 in.) CR019 1 Front 10 9 Rear 13 8 12 7 2 3 4 5 10 6 Rear 11 DPN003583 Rev. 0 Front 1 Liebert iCOM Display 8 Serial Tag 2 Evaporator Coil 9 Main Disconnect Switch 3 Refrigerant piping connections and Condensate Pump Drain (Bottom) 10 Top Electrical Entrance 4 Electrical Connection (Bottom) 11 Baffles (5 assemblies) 5 Compressor 12 EC Plug Fans (5) 6 Caster and Leveling Foot (Each Corner) 13 Top Refrigerant Connections 7 Electric Box 3 Liebert® CRV™ System Design Manual Nomenclature and Components Figure 1-3 Component location—Water/Glycol-cooled, 300 mm (12 in.) CR019 18 3 FRONT 4 19 REAR Supply/Return Top Piping Option Supply/Return Bottom Piping Option FRONT REAR 11 1 14 10 13 2 12 9 8 7 6 16 REAR 15 FRONT 5 17 Common to Top and Bottom Options 1 Liebert iCOM Display 11 Top Electrical Entrance 2 Evaporator Coil 12 Baffles (5 assemblies) 3 Supply/Return Connections (Bottom-piping option) 13 EC Plug Fans (5) 4 Knockouts for Supply/Return (Bottom-piping option) 14 Condensate-pump Drain Top Connection 5 Bottom Electrical Entrance 15 Control Valve 6 Compressor 16 Heat Exchanger (Plate) 7 Caster and Leveling Foot (Each corner) 17 Condensate Pump 8 Electric Box 18 Supply/Return Connections (Top-piping option) 9 Serial Tag 19 Condensate-pump Drain Bottom Connection 10 Main Disconnect Switch Liebert® CRV™ System Design Manual 4 Nomenclature and Components Figure 1-4 Component location—Chilled-water, 300 mm (12 in.) CR032 FRONT 11 1 10 REAR 14 9 13 8 2 3 4 7 5 6 REAR 12 FRONT 1 2 3 4 5 6 7 Liebert iCOM Display Cooling Coil Knockouts for Bottom Electrical Entrance Supply and Return Piping Connections (Bottom) Bottom Chilled-water and Condensate-pump drain connections Caster and Leveling Foot (Each corner) Chilled-water Valve (2- or 3-way Valve) 5 8 9 10 11 12 13 14 DPN003584 Rev. 0 Electric Box Serial Tag Main Disconnect Switch Electrical Connection (Top) Baffles (5 assemblies) EC Plug Fans (6) Top Chilled-water and Condensate-pump Drain Connections Liebert® CRV™ System Design Manual Nomenclature and Components Page intentionally left blank. Liebert® CRV™ System Design Manual 6 Product Configuration and Features 2.0 Product Configuration and Features The Liebert CRV 300 series and 600 series Thermal Management units are meant for location within a row of heat-generating IT-equipment racks and provide the all of the functions of a standard Thermal Management unit, including cooling, heating, humidification, dehumidification, air filtration, condensate management, temperature control, alarm monitoring and data communication. (The 300 mm [12 in.] models do not provide heating, humidification or dehumidification.) The Liebert CRV, designed for hot-aisle-cold-aisle configurations optimizes maximum cooling capacity in a minimal footprint. The extremely energy-efficient components of the CRV are managed by the Liebert iCOM® control system. The iCOM control monitors the environment in real-time with rack-inlet sensors on the cooled by the in-row CRV. The information gathered allows optimization of performance and energy efficiency. All operations and sensor data can be reported remotely via a variety of communication protocols, providing a built-in, rack-temperature monitoring system. The supply-air baffle directs the air leaving the CRV to the racks, maximizing its effectiveness, reducing the chance for hot spots, and improving overall system efficiency. The angle and spacing of the baffle-vanes series are optimized through CFD modeling, laboratory testing and real-world installations. All service and maintenance is performed through the front and rear of the unit, including all component replacement. All piping and electrical connections are made through the top or bottom of the unit. Table 2-1 Series Width Unit configurations Cooling Type Nominal Cooling Capacity, kW Air 600 300 24 in. (600 mm) 12 in. (300 mm) Input Power 60 Hz 20 Water / Glycol Air 35 Water / Glycol 208 V/3 ph 460 V/3 ph Chilled Water 40 Air 19 208-230 V/3 ph 460 V/3 ph-Wye Chilled Water 32 208-230 V/1 ph 208-230 V/3 ph 460 V/3 ph-Wye 120 V/1 ph Water / Glycol 19 208-230 V/3 ph 460 V/3 ph-Wye 7 Liebert® CRV™ System Design Manual Product Configuration and Features Figure 2-1 Liebert CRV, front and rear views 2.1 Air-Cooled, 600 mm (24 in.) —Standard Features Source: DPN001904, Rev. 4 DX Cooling coil—The evaporator coil has 7.25 ft2 (0.674 m2) face area, 4 or 5 rows deep. It is constructed of copper tubes and hydrophilic coated aluminum fins. The hydrophilic coating provides superior water carryover resistance. Two stainless steel condensate drain pans are provided. Refrigeration System—Single refrigeration circuit includes a liquid line filter drier, a refrigerant sight glass with moisture indicator, an adjustable externally equalized expansion valve, and a liquid line solenoid valve. Compressor—The compressor is an R-410A scroll-type with variable capacity operation from 20-100%; commonly known as a Digital Scroll. Compressor solenoid valve unloads the compressor to provide variable capacity operation. The compressor has a suction gas cooled motor, vibration isolators, internal thermal overloads, manual reset high pressure switch, RotoLock service valves, low pressure and high pressure transducer, crankcase heater, internal centrifugal oil pump, and an operating speed of 3500 RPM @ 60 Hz (2900RPM @ 50 Hz). Fan—The unit is equipped with two plug fans: direct driven centrifugal fans with backward curved blades and Electronically Commutated DC motors; commonly referred to as EC plug fans. The fan speed is variable and automatically regulated by the iCOM control through all modes of operation. Each fan has a dedicated motor and speed controller which provides a level of redundancy. The fans push air through the coil and are located on the rear panel of the unit. Supply Air Baffle—A field adjustable, modular supply air baffle is located in the discharge air stream. It can be quickly and easily reconfigured to redirect airflow. The angles of the vanes have been optimized to effectively distribute air to heat generating equipment in a wide variety of applications. iCOM Control System—The Liebert CRV is controlled by the iCOM Control System. The standard user interface is a 9-inch, color touch screen that presents system information and allows all parameters to be viewed and adjusted. It features a 3-level password protection system. Unit-to-unit communication with other Liebert CRVs and two IntelliSlot communication-card housings are included as standard. 2T Rack Temperature Sensors—Consist of a vented case with two temperature probes. Three (3) 2T rack sensors are standard with each Liebert CRV. Up to ten (10) 2T housings (20 temperature probes) can be connected to a Liebert CRV. Liebert® CRV™ System Design Manual 8 Product Configuration and Features One (1) 2T housing and both sensor probes are to be attached to a rack the cooling unit is conditioning. The sensors provide real-time direct feedback to the cooling unit to optimize the amount of cooling and airflow required; increasing energy efficiency and ensuring proper rack inlet air temperatures. The sensor data can also be reported to remote BMS and monitoring systems. The sensor network consists of one CAN wire leaving the cooling unit and connecting to a 2T sensor. Each remaining 2T sensor is connected to the previous sensor; often referred to as a daisy-chain configuration. Remote Shutdown Terminal—Provides the customer with a location to remotely shut down the unit. Common Alarm Contact—Provides the customer with a set of normally open (n/o) contacts for remote indication of unit alarms. Cabinet—The exterior steel panels are custom powder coated to protect against corrosion. The double wall constructed side panels separate the ½ inch, 2.0 lb/ft3 insulation from the air stream. The unit is mounted on casters for quick installation and provided with leveling feet. The perforated inlet and outlet panels have 81% open area, and the rear door utilizes a Knürr rack style handle and hinges. Service Access—All service and maintenance is performed through the front and rear of the unit; including any component removal. No side access is required. All electrical and piping connections are made through the top and/or bottom of the unit. All units are provided with a Superior Service Access Panel to provide additional access. Filter—The unit is equipped with two deep pleated 4 inch filters rated MERV8 (based on ASHRAE 52.2-2007), located within the cabinet, and accessible from the rear of the unit. A filter clog alarm is included. Locking Disconnect Switch—A molded case circuit interrupter disrupts the flow of power to the unit. The electric panel high voltage compartment can only be accessed with the switch in the ‘off’ position. Conveniently located behind the iCOM display door for quick access. 65,000 Amp Short-circuit Current Rating (SCCR)—The electrical panel provides a 65k amp SCCR. 2.2 Air-Cooled, 600 mm (24 in.)—Optional Features Source: DPN001907, Rev. 4 Dual-float Condensate Pump—has a capacity of 6 GPM (22.7 l/min) at 30ft (9 m) head. Pump is complete with integral primary and secondary float switches, pump, motor assembly and reservoir. The secondary float shall send a signal to the local alarm and shut down the unit upon high water condition. Humidifier—A steam generating canister humidifier is factory-installed in the cooling unit and is operated by the iCOM control system. It is complete with disposable cylinder, all supply and drain valves, steam distributor and electronic controls. The need to change the canister is indicated on the iCOM display. The humidifier is designed to operate with water conductivity from 125-500 (50 Hz) or 330-670 (60 Hz) microS/cm. System automatically fills and drains as well as maintains the required water level based on conductivity. An air-gap within the humidifier assembly shall prevent back flow of the humidifier supply water. The humidifier is removable from the rear of the cabinet. Electric Reheat—The electric reheat coils are low watt density, 304 stainless steel fin-tubular construction, protected by thermal safety switches and controlled in one stage. Low-noise package—reduces the level of sound emitted from the compressor. The package consists of a 3/8 inch closed cell polymeric 4.5 – 8.5 lbs/ft3 density compressor sound jacket that encloses the compressor. Additional ½ inch closed cell polymeric 3 - 8 lbs/ft3 density sound deadening material is affixed to the underside of the Superior Service Access Panel located above the compressor and attached to the inner side of the compressor compartment panels that face the hot and cold aisles. All sound deadening material is non-shedding and located outside of the air stream. IntelliSlot™ Web Card (IS-WEBL)—Provides ground fault isolated 10/100 baseT Ethernet connectivity for unit monitoring and management. The supported management interfaces include: SNMP for Network Management Systems, HTTP for web page viewing, SMTP for email and SMS for Mobile messaging. 9 Liebert® CRV™ System Design Manual Product Configuration and Features IntelliSlot 485 Card (IS-485L)—Provides ground fault isolated RS-485 Modbus network connectivity to Building Management Systems for unit monitoring and management. IntelliSlot Building-management Card (IS-IPBML)—Provides ground fault isolated Modbus IP network connectivity to Building Management Systems for unit monitoring and management. IntelliSlot Sitelink-E® Card (IS-485EXI)—Provides ground fault isolated connection to a Liebert SiteLinkE for monitoring and management. Compatible with Liebert SiteScan Web 4.0 or newer version. Filter—The optional filters are two deep pleated 4 inch rated MERV11 following ASHRAE 52.2 (60-65% by ASHRAE 52.1), located within the cabinet and accessible from the rear of the unit. A filter clog alarm is included. Reheat/Humidifier Lockout—Includes the necessary relays to disable the reheat and humidifier from an external 24 volt signal. One (1) Extra Common Alarm Contact—Provides the customer with a total of two sets of normally open (n/o) contacts for remote indication of unit alarms. Liqui-tect® Sensor—Is a solid state water sensor that has no moving parts and is hermetically sealed to keep out dust and dirt. When the sensor detects the presence of moisture the alarm system is activated. 2.3 Air-Cooled, 300 mm (12 in.)—Standard Features Source: DPN002811, Rev. 7 DX Cooling Coil—The evaporator coil has 6.46 ft2 (0.60 m2) face area, 3 rows deep. It is constructed of copper tubes and hydrophilic coated aluminum fins. The hydrophilic coating provides superior water carryover resistance. A stainless steel condensate drain pan is provided. Refrigeration System—Single refrigeration circuit includes a liquid line filter drier, a refrigerant sight glass with moisture indicator, an adjustable externally equalized expansion valve, and a liquid line solenoid valve. Compressor—The compressor is an R-410A scroll-type with variable capacity operation from 20-100%; commonly known as a Digital Scroll. Compressor solenoid valve unloads the compressor to provide variable capacity operation. The compressor has a suction gas cooled motor, vibration isolators, internal thermal overloads, manual reset high pressure switch, Rotolock service valves, low pressure and high pressure transducer, crankcase heater, internal centrifugal oil pump, sound jacket, and an operating speed of 3500 RPM @ 60 Hz. Fans—The unit is equipped with five plug fans: direct driven centrifugal fans with backward curved blades and Electronically Commutated motors; commonly referred to as EC plug fans. The fan speed is variable and automatically regulated by the iCOM control through all modes of operation. Each fan has a dedicated motor and integrated speed controller which provides a level of redundancy. The fans pull air through the coil and are located in the front of the unit. Supply Air Baffle—Field adjustable, modular supply air baffles are located in the discharge air stream. They can be quickly and easily reconfigured to redirect airflow. iCOM Control System—The Liebert CRV is controlled by the iCOM Control System. The standard user interface is a 9-inch, color touch screen that presents system information and allows all parameters to be viewed and adjusted. It features a 3-level password protection system. Unit-to-unit communication with other Liebert CRVs and two IntelliSlot communication-card housings are included as standard. 2T Rack Temperature Sensors—Consist of a vented case with two temperature probes. Three (3) 2T rack sensors are standard with each Liebert CRV. Up to ten (10) 2T housings (20 temperature probes) can be connected to a Liebert CRV300. One (1) 2T housing and both sensor probes are to be attached to a rack the cooling unit is conditioning. The sensors provide real-time, direct feedback to the cooling unit to optimize the amount of cooling and airflow required; increasing energy efficiency and ensuring proper rack inlet air temperatures. The sensor data can also be reported to remote BMS and monitoring systems. The sensor network consists of one CAN wire leaving the cooling unit and connecting to a 2T sensor. Each remaining 2T sensor is connected to the previous sensor; often referred to as a daisy-chain configuration. Liebert® CRV™ System Design Manual 10 Product Configuration and Features Remote Shutdown Terminal—Provides the customer with a location to remotely shut down the unit. Common Alarm Contact—Provides the customer with a set of normally open (n/o) contacts for remote indication of unit alarms. Cabinet—The exterior steel panels are custom powder coated to protect against corrosion. The unit is mounted on casters for quick installation and provided with leveling feet. The perforated inlet and outlet panels have 81% open area, the front door is hinged and the rear door is liftoff. Service Access—All service and maintenance is performed through the front and rear of the unit; including any component removal. No side access is required. All electrical and piping connections are made through the top and/or bottom of the unit. Filter—The unit is equipped with two 1/2 inch filters rated MERV1 (based on ASHRAE 52.2-2007), located within the cabinet, and accessible from the rear of the unit. A filter clog alarm is included. Locking Disconnect Switch—A molded case circuit interrupter disrupts the flow of power to the unit. The electric panel high voltage compartment can only be accessed with the switch in the ‘off’ position located behind the rear door and filters for access. 65,000 Amp Short-circuit Current Rating (SCCR)—The electrical panel provides a 65k amp SCCR. 2.4 Air-Cooled, 300 mm (12 in.)—Optional Features Source: DPN002812, Rev. 3 Dual-float Condensate Pump—Capacity of 45 GPH (171 l/hr) at 13ft (4 m) head. Pump is complete with integral primary and secondary float switches, pump, motor assembly and reservoir. The secondary float shall send a signal to the local alarm and shut down the unit upon high water condition. IntelliSlot SiteLink-E Card (IS-485EXI)—Provides ground fault isolated connection to a Liebert SiteLink-E for monitoring and management. Compatible with Liebert SiteScan Web 4.0 or newer version. IntelliSlot Unity™ Card (IS-UNITY-DP)—Provides ground fault isolated RS-485 Modbus, BACnet IP & Modbus IP network connectivity to Building Management Systems for unit monitoring and management. Also, provides ground fault isolated 10/100 baseT Ethernet connectivity for unit monitoring and management. The supported management interfaces include: SNMP for Network Management Systems, HTTP for web page viewing, SMTP for email, and SMS for mobile messaging. This card can support dual IP and 485 protocols simultaneous. Filter—The optional filters are two deep pleated 2 inch rated MERV8 (based on ASHRAE 52.2-2007) located within the cabinet and accessible from the rear of the unit. A filter clog alarm is included. One (1) Extra Common Alarm Contact—Provides the customer with a total of two sets of normally open (n/o) contacts for remote indication of unit alarms. Liqui-text Sensor—Is a solid state water sensor that has no moving parts and is hermetically sealed to keep out dust and dirt. When the sensor detects the presence of moisture the alarm system is activated. 2.5 Water/Glycol, 600 mm (24 in.)—Standard Features Source: DPN001905, Rev. 4 DX Cooling Coil—The evaporator coil has 7.25 ft2 (0.674 m2) face area, 4 or 5 rows deep. It is constructed of copper tubes and hydrophilic coated aluminum fins. The hydrophilic coating provides superior water carryover resistance. Two stainless steel condensate drain pans are provided. Refrigeration System—Single refrigeration circuit includes a liquid line filter drier, an adjustable externally equalized expansion valve, and a liquid line solenoid valve. 11 Liebert® CRV™ System Design Manual Product Configuration and Features Compressor—The compressor is an R-410A scroll-type with variable capacity operation from 20-100%; commonly known as a Digital Scroll. Compressor solenoid valve unloads the compressor to provide variable capacity operation. The compressor has a suction gas cooled motor, vibration isolators, internal thermal overloads, manual reset high pressure switch, RotoLock service valves, low pressure and high pressure transducer, crankcase heater, internal centrifugal oil pump, and an operating speed of 3500 RPM @ 60 Hz (2900RPM @ 50 Hz). Fan—The unit is equipped with two plug fans: direct driven centrifugal fans with backward curved blades and Electronically Commutated DC motors; commonly referred to as EC plug fans. The fan speed is variable and automatically regulated by the iCOM control through all modes of operation. Each fan has a dedicated motor and speed controller which provides a level of redundancy. The fans push air through the coil and are located on the rear panel of the unit. Water/Glycol Condenser—Is an efficient stainless steel brazed-plate condenser. Waterside threaded connections are provided for convenience. Proper filtration must be field supplied when used on open-loop water systems (cooling towers, etc). When operating on a closed-loop, to avoid undesired ice formation in the wintertime, it is advisable to use a water/glycol mixture. 3-way Modulating Valve—A 3-way modulating valve controls the water/glycol flow passing through the brazed-plate condenser. The iCOM control manages the valve actuator movement in order to maintain the desired condensing temperature for various entering water temperatures. The maximum differential pressure across the closed valve is 43.5 PSI (300 kPa). Maximum system pressure is 230 PSI (1586 kPa). Supply-air Baffle—A field adjustable, modular supply air baffle is located in the discharge air stream. It can be quickly and easily reconfigured to redirect airflow. The angles of the vanes have been optimized to effectively distribute air to heat generating equipment in a wide variety of applications. iCOM Control System—The Liebert CRV is controlled by the iCOM Control System. The standard user interface is a 9-inch, color touch screen that presents system information and allows all parameters to be viewed and adjusted. It features a 3-level password protection system. Unit-to-unit communication with other Liebert CRVs and two IntelliSlot communication-card housings are included as standard. Unit-to-Unit communication with other Liebert CRVs and two IntelliSlot communication card housings are included as standard. 2T Rack Temperature Sensors—Consist of a vented case with two temperature probes. Three (3) 2T rack sensors are standard with each Liebert CRV. Up to ten (10) 2T housings (20 temperature probes) can be connected to a Liebert CRV. One (1) 2T housing and both sensor probes are to be attached to a rack the cooling unit is conditioning. The sensors provide real-time, direct feedback to the cooling unit to optimize the amount of cooling and airflow required; increasing energy efficiency and ensuring proper rack inlet air temperatures. The sensor data can also be reported to remote BMS and monitoring systems. The sensor network consists of one CAN wire leaving the cooling unit and connecting to a 2T sensor. Each remaining 2T sensor is connected to the previous sensor; often referred to as a daisy-chain configuration. Remote Shutdown Terminal—Provides the customer with a location to remotely shut down the unit. Common Alarm Contact—Provides the customer with a set of normally open (n/o) contacts for remote indication of unit alarms. Cabinet—The exterior steel panels are custom powder coated to protect against corrosion. The double wall constructed side panels separate the ½ inch, 2.0 lb/ft3 insulation from the air stream. The unit is mounted on casters for quick installation and provided with leveling feet. The perforated inlet and outlet panels have 81% open area, and the rear door utilizes a Knürr rack style handle and hinges. Service Access—All service and maintenance is performed through the front and rear of the unit; including any component removal. No side access is required. All electrical and piping connections are made through the top and/or bottom of the unit. All units are provided with a Superior Service Access Panel to provide additional access. Filter—The unit is equipped with two deep pleated 4 inch filters rated MERV8 (based on ASHRAE 52.2-2007), located within the cabinet, and accessible from the rear of the unit. A filter clog alarm is included. Liebert® CRV™ System Design Manual 12 Product Configuration and Features Locking Disconnect Switch—A molded case circuit interrupter disrupts the flow of power to the unit. The electric panel high voltage compartment can only be accessed with the switch in the ‘off’ position. Conveniently located behind the iCOM display door for quick access. 65,000-Amp Short-circuit Current Rating (SCCR)—The electrical panel provides a 65k amp SCCR. 2.6 Water/Glycol, 600 mm (24 in.)—Optional Features Source: DPN001908, Rev. 4 Dual-float Condensate Pump—It has a capacity of 6 GPM (22.7 l/min) at 30ft (9 m) head. Pump is complete with integral primary and secondary float switches, pump, motor assembly and reservoir. The secondary float shall send a signal to the local alarm and shut down the unit upon high water condition. Humidifier—A steam generating canister humidifier is factory-installed in the cooling unit and is operated by the iCOM control system. It is complete with disposable cylinder, all supply and drain valves, steam distributor and electronic controls. The need to change the canister is indicated on the iCOM display. The humidifier is designed to operate with water conductivity from 125-500 (50 Hz) or 330-670 (60 Hz) microS/cm. System automatically fills and drains as well as maintains the required water level based on conductivity. An air-gap within the humidifier assembly shall prevent back flow of the humidifier supply water. The humidifier is removable from the rear of the cabinet. Electric Reheat—The electric reheat coils are low watt density, 304 stainless steel fin-tubular construction, protected by thermal safety switches and controlled in one stage. Low-noise Package—The Low Noise Package reduces the level of sound emitted from the compressor. The package consists of a 3/8 inch closed cell polymeric 4.5 – 8.5 lbs/ft3 density compressor sound jacket that encloses the compressor. Additional ½ inch closed cell polymeric 3 - 8 lbs/ft3 density sound deadening material is affixed to the underside of the Superior Service Access Panel located above the compressor and attached to the inner side of the compressor compartment panels that face the hot and cold aisles. All sound deadening material is non-shedding and located outside of the air stream. 2-way Modulating Valve—A 2-way modulating valve controls the water/glycol flow passing through the brazed-plate condenser. The iCOM control manages the valve actuator movement in order to maintain the desired condensing temperature for various entering water flow rates and temperatures. The maximum differential pressure across the closed valve is 43.5 PSI (300 kPa). Maximum system pressure is 230 PSI (1586 kPa). IntelliSlot Web Card (IS-WEBL)—Provides ground fault isolated 10/100 baseT Ethernet connectivity for unit monitoring and management. The supported management interfaces include: SNMP for Network Management Systems, HTTP for web page viewing, SMTP for email and SMS for Mobile messaging. IntelliSlot 485 Card (IS-485L)—Provides ground fault isolated RS-485 Modbus network connectivity to Building Management Systems for unit monitoring and management. IntelliSlot Building-management Card (IS-IPBML)—Provides ground fault isolated Modbus IP network connectivity to Building Management Systems for unit monitoring and management. IntelliSlot SiteLink-E Card (IS-485EXI)—Provides ground fault isolated connection to a Liebert SiteLink-E for monitoring and management. Compatible with Liebert SiteScan Web 4.0 or newer version. Filter—The optional filters are two deep pleated 4 inch rated MERV11 following ASHRAE 52.2 (60-65% by ASHRAE 52.1), located within the cabinet and accessible from the rear of the unit. A filter clog alarm is included. Reheat/Humidifier Lockout—Includes the necessary relays to disable the reheat and humidifier from an external 24 volt signal. One (1) Extra Common Alarm Contact—Provides the customer with a total of two sets of normally open (n/o) contacts for remote indication of unit alarms. Liqui-tect Sensor—Is a solid state water sensor that has no moving parts and is hermetically sealed to keep out dust and dirt. When the sensor detects the presence of moisture the alarm system is activated. 13 Liebert® CRV™ System Design Manual Product Configuration and Features 2.7 Water/Glycol, 300 mm (12 in.)—Standard Features Source: DPN003037, Rev. 2 DX Cooling Coil—The evaporator coil has 6.46 ft2 (0.60 m2) face area, 3 rows deep. It is constructed of copper tubes and hydrophilic coated aluminum fins. The hydrophilic coating provides superior water carryover resistance. A stainless steel condensate drain pan is provided. Refrigeration System—Single refrigeration circuit includes a liquid line filter drier and an adjustable externally equalized expansion valve. Compressor—The compressor is an R-410A scroll-type with variable capacity operation from 20-100%; commonly known as a Digital Scroll. Compressor solenoid valve unloads the compressor to provide variable capacity operation. The compressor has a suction gas cooled motor, vibration isolators, internal thermal overloads, manual reset high pressure switch, Rotolock service valves, low pressure and high pressure transducer, crankcase heater, internal centrifugal oil pump, and an operating speed of 3500 RPM @ 60 Hz. Fans—The unit is equipped with five plug fans: direct driven centrifugal fans with backward curved blades and Electronically Commutated motors; commonly referred to as EC plug fans. The fan speed is variable and automatically regulated by the iCOM control through all modes of operation. Each fan has a dedicated motor and integrated speed controller which provides a level of redundancy. The fans pull air through the coil and are located in the front of the unit. Supply-air Baffle—Field adjustable, modular supply air baffles are located in the discharge air stream. They can be quickly and easily reconfigured to redirect airflow. iCOM Control System—The Liebert CRV is controlled by the iCOM Control System. The standard user interface is a 9-inch, color touch screen that presents system information and allows all parameters to be viewed and adjusted. It features a 3-level password protection system. Unit-to-unit communication with other Liebert CRVs and two IntelliSlot communication-card housings are included as standard. Water/Glycol Condenser—Is an efficient stainless steel brazed-plate condenser. Waterside threaded connections are provided for convenience. Proper filtration must be field supplied when used on open-loop water systems (cooling towers, etc). When operating on a closed-loop, to avoid undesired ice formation in the wintertime, it is advisable to use a water/glycol mixture. 3-way Modulating Valve—A 3-way modulating valve controls the water/glycol flow passing through the brazed-plate condenser. The iCOM control manages the valve actuator movement in order to maintain the desired condensing temperature for various entering water temperatures. The maximum differential pressure across the closed valve is 43.5 PSI (300 kPa). Maximum system pressure is 230 PSI (1586 kPa). 2T Rack Temperature Sensors—Consist of a vented case with two temperature probes. Three (3) 2T rack sensors are standard with each Liebert CRV. Up to ten (10) 2T housings (20 temperature probes) can be connected to a Liebert CRV300. One (1) 2T housing and both sensor probes are to be attached to a rack the cooling unit is conditioning. The sensors provide real-time, direct feedback to the cooling unit to optimize the amount of cooling and airflow required; increasing energy efficiency and ensuring proper rack inlet air temperatures. The sensor data can also be reported to remote BMS and monitoring systems. The sensor network consists of one CAN wire leaving the cooling unit and connecting to a 2T sensor. Each remaining 2T sensor is connected to the previous sensor; often referred to as a daisy-chain configuration. Remote Shutdown Terminal—Provides the customer with a location to remotely shut down the unit. Common Alarm Contact—Provides the customer with a set of normally open (n/o) contacts for remote indication of unit alarms. Cabinet—The exterior steel panels are custom powder coated to protect against corrosion. The unit is mounted on casters for quick installation and provided with leveling feet. The perforated inlet and outlet panels have 81% open area, the front door is hinged and the rear door is liftoff. Service Access—All service and maintenance is performed through the front and rear of the unit; including any component removal. No side access is required. Piping connection locations must be ordered top or bottom. Electrical connections are made through the top or bottom of the unit. Liebert® CRV™ System Design Manual 14 Product Configuration and Features Filter—The unit is equipped with two 1/2 inch filters rated MERV1 (based on ASHRAE 52.2-2007), located within the cabinet, and accessible from the rear of the unit. A filter clog alarm is included. Locking Disconnect Switch—A molded case circuit interrupter disrupts the flow of power to the unit. The electric panel high voltage compartment can only be accessed with the switch in the ‘off’ position located behind the rear door and filters for access. 65,000-Amp Short-circuit Current Rating (SCCR)—The electrical panel provides a 65k amp SCCR. 2.8 Water/Glycol, 300 mm (12 in.)—Optional Features Source: DPN003038, Rev. 1 Dual-float Condensate Pump—Capacity of 45 GPH (171 l/hr) at 13ft (4 m) head. Pump is complete with integral primary and secondary float switches, pump, motor assembly and reservoir. The secondary float shall send a signal to the local alarm and shut down the unit upon high water condition. IntelliSlot SiteLink-E Card (IS-485EXI)—Provides ground fault isolated connection to a Liebert SiteLink-E for monitoring and management. Compatible with Liebert SiteScan Web 4.0 or newer version. IntelliSlot Unity Card (IS-UNITY-DP)—Provides ground fault isolated RS-485 Modbus, BACnet IP & Modbus IP network connectivity to Building Management Systems for unit monitoring and management. Also, provides ground fault isolated 10/100 baseT Ethernet connectivity for unit monitoring and management. The supported management interfaces include: SNMP for Network Management Systems, HTTP for web page viewing, SMTP for email, and SMS for mobile messaging. This card can support dual IP and 485 protocols simultaneous. Filter—The optional filters are two deep pleated 2 inch rated MERV8 (based on ASHRAE 52.2-2007) located within the cabinet and accessible from the rear of the unit. A filter clog alarm is included. One (1) Extra Common Alarm Contact—Provides the customer with a total of two sets of normally open (n/o) contacts for remote indication of unit alarms. Liqui-tect Sensor—Is a solid state water sensor that has no moving parts and is hermetically sealed to keep out dust and dirt. When the sensor detects the presence of moisture the alarm system is activated. 2-way Modulating Valve—A 2-way modulating valve controls the water/glycol flow passing through the brazed-plate condenser. The iCOM control manages the valve actuator movement in order to maintain the desired condensing temperature for various entering water flow rates and temperatures. The maximum differential pressure across the closed valve is 43.5 PSI (300 kPa). Maximum system pressure is 230 PSI (1586 kPa). 2.9 Chilled-water, 600 mm (24 in.)—Standard Features Source: DPN001906, Rev. 6 CW Cooling Coil—The evaporator coil has 7.25 ft2 (0.674 m2) face area, 6 rows deep. It is constructed of copper tubes and hydrophilic coated aluminum fins. The hydrophilic coating provides superior water carryover resistance. Two stainless steel condensate drain pans are provided. Chilled-water System—The water circuit includes a 3-way modulating valve. The Liebert iCOM control positions the valve in response to room conditions. Cooling capacity will be controlled by bypassing chilled water around the coil. Fan—The unit is equipped with two plug fans: direct driven centrifugal fans with backward curved blades and Electronically Commutated DC motors; commonly referred to as EC plug fans. The fan speed is variable and automatically regulated by the iCOM control through all modes of operation. Each fan has a dedicated motor and speed controller which provides a level of redundancy. The fans push air through the coil and are located on the rear panel of the unit. 15 Liebert® CRV™ System Design Manual Product Configuration and Features 3-way Modulating Valve—A 3-way modulating valve controls the chilled water flow passing through the cooling coil. The iCOM control manages the valve actuator movement in order to provide the desired amount of cooling for various entering water temperatures. Cooling capacity is regulated by bypassing chilled water around the coil. The maximum differential pressure across the closed valve is 200 PSI (1379 kPa). Maximum system pressure is 325 PSI (2241 kPa). Supply-air Baffle—A field adjustable, modular supply air baffle is located in the discharge air stream. It can be quickly and easily reconfigured to redirect airflow. The angles of the vanes have been optimized to effectively distribute air to heat generating equipment in a wide variety of applications. iCOM Control System—The Liebert CRV is controlled by the iCOM Control System. The standard user interface is a 9-inch, color touch screen that presents system information and allows all parameters to be viewed and adjusted. It features a 3-level password protection system. Unit-to-unit communication with other Liebert CRVs and two IntelliSlot communication-card housings are included as standard. Unit-to-Unit communication with other Liebert CRVs and two IntelliSlot communication card housings are included as standard. 2T Rack Temperature Sensors—Consist of a vented case with two temperature probes. Three (3) 2T rack sensors are standard with each Liebert CRV. Up to ten (10) 2T housings (20 temperature probes) can be connected to a Liebert CRV. One (1) 2T housing and both sensor probes are to be attached to a rack the cooling unit is conditioning. The sensors provide real-time, direct feedback to the cooling unit to optimize the amount of cooling and airflow required; increasing energy efficiency and ensuring proper rack inlet air temperatures. The sensor data can also be reported to remote BMS and monitoring systems. The sensor network consists of one CAN wire leaving the cooling unit and connecting to a 2T sensor. Each remaining 2T sensor is connected to the previous sensor; often referred to as a daisy-chain configuration. Remote Shutdown Terminal—Provides the customer with a location to remotely shut down the unit. Common Alarm Contact—Provides the customer with a set of normally open (n/o) contacts for remote indication of unit alarms. Cabinet—The exterior steel panels are custom powder coated to protect against corrosion. The double wall constructed side panels separate the ½ inch, 2.0 lb/ft3 insulation from the air stream. The unit is mounted on casters for quick installation and provided with leveling feet. The perforated inlet and outlet panels have 81% open area, and the rear door utilizes a Knürr rack style handle and hinges. Service Access—All service and maintenance is performed through the front and rear of the unit; including any component removal. No side access is required. All electrical and piping connections are made through the top and/or bottom of the unit. All units are provided with a Superior Service Access Panel to provide additional access. Filter—the unit is equipped with two deep pleated 4 inch filters rated MERV8 (based on ASHRAE 52.22007), located within the cabinet, and accessible from the rear of the unit. A filter clog alarm is included. Locking Disconnect Switch—A molded case circuit interrupter disrupts the flow of power to the unit. The electric panel high voltage compartment can only be accessed with the switch in the ‘off’ position. Conveniently located behind the iCOM display door for quick access. 65,000-Amp Short-circuit Rating (SCCR)—The electrical panel provides a 65k amp SCCR. 2.10 Chilled-water, 600 mm (24 in.)—Optional Features Source: DPN001909, Revision 5 Dual-float Condensate Pump—It has a capacity of 6 GPM (22.7 l/min) at 30ft (9 m) head. Pump is complete with integral primary and secondary float switches, pump, motor assembly and reservoir. The secondary float shall send a signal to the local alarm and shut down the unit upon high water condition. Humidifier—A steam generating canister humidifier is factory-installed in the cooling unit and is operated by the iCOM control system. Liebert® CRV™ System Design Manual 16 Product Configuration and Features It is complete with disposable cylinder, all supply and drain valves, steam distributor and electronic controls. The need to change the canister is indicated on the iCOM display. The humidifier is designed to operate with water conductivity from 125-500 (50 Hz) or 330-670 (60 Hz) microS/cm. System automatically fills and drains as well as maintains the required water level based on conductivity. An air-gap within the humidifier assembly shall prevent back flow of the humidifier supply water. The humidifier is removable from the rear of the cabinet. Electric Reheat—The electric reheat coils are low watt density, 304 stainless steel fin-tubular construction, protected by thermal safety switches and controlled in one stage. 2-way Modulating Valve—A 2-way modulating valve controls the chilled water flow passing through the cooling coil. The iCOM control manages the valve actuator movement in order to provide the desired amount of cooling for various entering water temperatures. Cooling capacity is regulated by varying the chilled water flow. The maximum differential pressure across the closed valve is 200 PSI (1379 kPa). Maximum system pressure is 325 PSI (2241 kPa). IntelliSlot Web Card (IS-WEBL)—Provides ground fault isolated 10/100 baseT Ethernet connectivity for unit monitoring and management. The supported management interfaces include: SNMP for Network Management Systems, HTTP for web page viewing, SMTP for email and SMS for Mobile messaging. IntelliSlot 485 Card (IS-485L)—Provides ground fault isolated RS-485 Modbus network connectivity to Building Management Systems for unit monitoring and management. IntelliSlot Building-management Card (IS-IPBML)—Provides ground fault isolated Modbus IP network connectivity to Building Management Systems for unit monitoring and management. IntelliSlot SiteLink-E Card (IS-485EXI)—Provides ground fault isolated connection to a Liebert SiteLink-E for monitoring and management. Compatible with Liebert SiteScan Web 4.0 or newer version. Filter—The optional filters are two deep pleated 4 inch rated MERV11 following ASHRAE 52.2 (60-65% by ASHRAE 52.1), located within the cabinet and accessible from the rear of the unit. A filter clog alarm is included. Reheat/Humidifier Lockout—Includes the necessary relays to disable the reheat and humidifier from an external 24 volt signal. One (1) Extra Common Alarm Contact—Provides the customer with a total of two sets of normally open (n/o) contacts for remote indication of unit alarms. Liqui-tect Sensor—Is a solid state water sensor that has no moving parts and is hermetically sealed to keep out dust and dirt. When the sensor detects the presence of moisture the alarm system is activated. 2.11 Chilled-water, 300 mm (12 in.)—Standard Features Source: DPN002974, Rev. 5 CW Cooling Coil—The 300 series evaporator coil is 3 rows deep with the 32kW model having 7.8ft2 (0.72m2) of face area. It is constructed of copper tubes and hydrophilic coated aluminum fins. The hydrophilic coating provides superior water carryover resistance. A stainless steel condensate drain pan is provided. Chilled-water System—The water circuit includes a characterized 3-way modulating ball valve. The Liebert iCOM control positions the valve in response to room conditions. Cooling capacity will be controlled by bypassing chilled water around the coil. The maximum differential pressure across the closed valve is 200 PSI (1379 kPa). Maximum system pressure is 325 PSI (2241 kPa). Fans—The unit is equipped with six plug fans: direct driven centrifugal fans with backward curved blades and Electronically Commutated motors; commonly referred to as EC plug fans. The fan speed is variable and automatically regulated by the iCOM control through all modes of operation. Each fan has a dedicated motor and integrated speed controller which provides a level of redundancy. The fans pull air through the coil and are located in the front of the unit. Supply-air Baffle—Field adjustable, modular supply air baffles are located in the discharge air stream. They can be quickly and easily reconfigured to redirect airflow. 17 Liebert® CRV™ System Design Manual Product Configuration and Features iCOM Control System—The Liebert CRV is controlled by the iCOM Control System. The standard user interface is a 9-inch, color touch screen that presents system information and allows all parameters to be viewed and adjusted. It features a 3-level password protection system. Unit-to-unit communication with other Liebert CRVs and two IntelliSlot communication-card housings are included as standard. 2T Rack Temperature Sensors—Consist of a vented case with two temperature probes. Three (3) 2T rack sensors are standard with each Liebert CRV. Up to ten (10) 2T housings (20 temperature probes) can be connected to a Liebert CRV300. One (1) 2T housing and both sensor probes are to be attached to a rack the cooling unit is conditioning. The sensors provide real-time, direct feedback to the cooling unit to optimize the amount of cooling and airflow required; increasing energy efficiency and ensuring proper rack inlet air temperatures. The sensor data can also be reported to remote BMS and monitoring systems. The sensor network consists of one CAN wire leaving the cooling unit and connecting to a 2T sensor. Each remaining 2T sensor is connected to the previous sensor; often referred to as a daisy-chain configuration. Remote Shutdown Terminal—Provides the customer with a location to remotely shut down the unit. Common Alarm Contact—Provides the customer with a set of normally open (n/o) contacts for remote indication of unit alarms. Cabinet—The exterior steel panels are custom powder coated to protect against corrosion. The unit is mounted on casters for quick installation and provided with leveling feet. The perforated inlet and outlet panels have 81% open area, the front door is hinged and the rear door is liftoff. Service Access—All service and maintenance is performed through the front and rear of the unit; including any component removal. No side access is required. All electrical and piping connections are made through the top and/or bottom of the unit. Filter—The unit is equipped with two 1/2 inch filters rated MERV1 (based on ASHRAE 52.2-2007), located within the cabinet, and accessible from the rear of the unit. A filter clog alarm is included. Locking Disconnect Switch—A molded case circuit interrupter disrupts the flow of power to the unit. The electric panel high voltage compartment can only be accessed with the switch in the ‘off’ position located behind the rear door and filters for access. Short-circuit Current Rating (SCCR)—The electrical panel provides a 65k amp SCCR for 208-V & 460-V units, and 5k amp SCCR rating for 120 V units. 2.12 Chilled-water, 300 mm (12 in.)—Optional Features Source: DPN002973, Rev. 2 Dual-float Condensate Pump—Capacity of 45 GPH (171 l/hr) at 13ft (4 m) head. Pump is complete with integral primary and secondary float switches, pump, motor assembly and reservoir. The secondary float shall send a signal to the local alarm and shut down the unit upon high water condition. 2-way Modulating Valve—A 2-way modulating valve controls the chilled water flow passing through the cooling coil. The iCOM control manages the valve actuator movement in order to provide the desired amount of cooling for various entering water temperatures. Cooling capacity is regulated by varying the chilled water flow. The maximum differential pressure across the closed valve is 200 PSI (1379 kPa). Maximum system pressure is 325 PSI (2241 kPa). IntelliSlot SiteLink-E Card (IS-485EXI)—Provides ground fault isolated connection to a Liebert SiteLink-E for monitoring and management. Compatible with Liebert SiteScan Web 4.0 or newer version. IntelliSlot Unity Card (IS-UNITY-DP)—Provides ground fault isolated RS-485 Modbus, BACnet IP & Modbus IP network connectivity to Building Management Systems for unit monitoring and management. Also, provides ground fault isolated 10/100 baseT Ethernet connectivity for unit monitoring and management. The supported management interfaces include: SNMP for Network Management Systems, HTTP for web page viewing, SMTP for email, and SMS for mobile messaging. This card can support dual IP and 485 protocols simultaneous. Filter—The optional filters are two deep pleated 2 inch rated MERV8 (based on ASHRAE 52.2-2007) located within the cabinet and accessible from the rear of the unit. A filter clog alarm is included. Liebert® CRV™ System Design Manual 18 Product Configuration and Features One (1) Extra Common Alarm Contact—Provides the customer with a total of two sets of normally open (n/o) contacts for remote indication of unit alarms. Liqui-tect Sensor—Is a solid state water sensor that has no moving parts and is hermetically sealed to keep out dust and dirt. When the sensor detects the presence of moisture the alarm system is activated. 19 Liebert® CRV™ System Design Manual Product Configuration and Features Page intentionally left blank. Liebert® CRV™ System Design Manual 20 System Data 3.0 System Data 3.1 Air-cooled Systems 3.1.1 Capacity and Physical Data—Air-cooled Systems Table 3-1 Performance data—Air-cooled, 600 mm (24 in.) Standard 95°F (35°C) Ambient Condenser CR020RA Return Air Temperature CR035RA MC™ Liebert Fin and Tube Condenser Liebert Condenser Liebert Fin and Tube Condenser Liebert MC™ Condenser 105°F DB, 71°F WB (40.6°C DB, 21.6°C WB) 17% RH Total kBTU/H (kW) 87.2 (25.5) 90.7 (26.6) 142.8 (41.8) 141.3 (41.4) Sensible kBTU/H (kW 87.2 (25.5) 90.7 (26.6) 142.8 (41.8) 141.3 (41.4) 100°F DB, 69.5°F WB (37.8°C DB, 20.8°C WB) 20% RH Total kBTU/H (kW) 83.5 (24.5) 86.8 (25.4) 136.9 (40.1) 135.5 (39.7) Sensible kBTU/H (kW 83.5 (24.5) 86.8 (25.4) 136.9 (40.1) 135.5 (39.7) 95°F DB, 67.9°F WB (35°C DB, 19.9°C WB) 23% RH Total kBTU/H (kW) 79.8 (23.4) 82.9 (24.3) 131.7 (38.6) 130.1 (38.1) Sensible kBTU/H (kW 79.8 (23.4) 82.9 (24.3) 130.0 (38.1) 129 (37.8) 90°F DB, 66.2°F WB (32.2°C DB, 19.0°C WB) 27% RH Total kBTU/H (kW) 76.1 (22.3) 79.1 (23.2) 127.5 (37.4) 125.9 (36.9) Sensible kBTU/H (kW 76.1 (22.3) 79.1 (23.2) 121.3 (35.5) 120.5 (35.3) 85°F DB, 64.5°F WB (29.4°C DB, 18.1°C WB) 31% RH Total kBTU/H (kW) 72.8 (21.3) 76.1 (22.3) 123.8 (36.3) 122.2 (35.8) Sensible kBTU/H (kW 71.9 (21.1) 73.8 (21.6) 112.0 (32.8) 111.2 (32.6) 80°F DB, 62.8°F WB (26.7°C DB, 17.1°C WB) 37% RH Total kBTU/H (kW) 70.5 (20.7) 73.8 (21.6) 120.3 (35.2) 118.8 (34.8) Sensible kBTU/H (kW 65.5 (19.2) 67.1 (19.7) 102.3 (30.0) 101.5 (29.7) 1. The net capacity data has fan motor heat factored in for all ratings. 2. Capacity data is factory-certified to be within 5% tolerance. 3. Data rated with standard filter. 21 Liebert® CRV™ System Design Manual System Data Table 3-2 Performance data—Air-cooled, 300 mm (12 in.) Standard 95°F (35°C) Ambient Condenser @ 2250 CFM CR019RA Return Air Temperature MC Condenser 105°F DB, 71°F WB (40.6°C DB, 21.6°C WB) 17% RH Total, kBTU/H (kW) 87.1 (25.5) Sensible, kBTU/H (kW) 87.1 (25.5) 100°F DB, 69.1°F WB (37.8°C DB, 20.8°C WB) 20% RH Total, kBTU/H (kW) 83.5 (24.5) Sensible, kBTU/H (kW) 83.5 (24.5) 95°F DB, 67.4°F WB (35°C DB, 19.9°C WB) 23% RH Total, kBTU/H (kW) Sensible, kBTU/H (kW) 80 (23.4) 79.8 (23.4) 90°F DB, 65.9°F WB (32.2°C DB, 19.0°C WB) 27% RH Total, kBTU/H (kW) 77.5 (22.7) Sensible, kBTU/H (kW) 74.5 (21.8) 85°F DB, 64.0°F WB (29.4°C DB, 18.1°C WB) 31% RH Total, kBTU/H (kW) Sensible, kBTU/H (kW) 75 (22) 69.1 (20.3) 80°F DB, 62.8°F WB (26.7°C DB, 17.1°C WB) 37% RH Total, kBTU/H (kW) 73.1 (21.4) Sensible, kBTU/H (kW) 62.8 (18.4) 1. The net capacity data has fan motor heat factored in for all ratings. 2. Capacity data is factory-certified to be within 5% tolerance. 3. Data rated with standard filter. Liebert® CRV™ System Design Manual 22 System Data Table 3-3 Physical data—Air-cooled, 600 mm (24 in.) Parameter CR020RA CR035RA Total Airflow, CFM (m3/h) 2454 (4170) 3260 (5540) Total Fan Motor, hp (kW) 0.8 (0.6) Fan Data 1.4 (1.06) Number of Fans 2 Evaporator Coil Face Area, ft2 (m2) 7.26 (0.674) Rows Face Velocity, FPM (m/s) 4 5 339 (1.72) 449 (2.28) Electric Reheat Single Stage Capacity, BTU/H (kW) 460 V: 20,472 (6.0) 208 V: 16,719 (4.9) Steam Generating Humidifier Capacity, lb/hr (kg/hr) 5.0 (2.3) Capacity, kW 1.79 Condensate Pump - Dual Float Type Capacity, GPM (l/m) 6.0 (22.7) Filter Section - Disposable Type MERV 8 - Standard Pleated Filter Number Nominal Size, in (mm) 2 31-1/2 x 17-1/2 x 4 (800 x 445 x 100) Effective Surface Area - ft2 (m2) 16.4 (1.52) MERV 11 - Optional Pleated Filter Quantity Nominal Size, in (mm) 2 31-1/2 x 17-1/2 x 4 (800 x 445 x 100) Effective Surface Area - ft2 (m2) 16.4 (1.52) 23 Liebert® CRV™ System Design Manual System Data Table 3-4 Physical data—Air-cooled, 300 mm (12 in.) 19kW Model System DX Fan Data Total Airflow, CFM (m3/h) 2250 (3823) Total Fan Motor, hp (kW) 0.65 (0.48) Number of Fans 5 Evaporator Coil Face Area, ft2 (m2) 6.46 (0.6) Rows 3 Face Velocity, FPM (m/s) 348 (1.77) Condensate Pump - Dual Float Type Capacity, GPM (l/m) Condensate pump is rated for approximately 4.6 GPH at 17 feet (.28 l/m at 5.18 m) total head. Maximum coil condensate design flow rate is 4.6 GPH. Filter Section—MERV 1, Washable Type Quantity 2 Nominal Size, in (mm) 35.5 x 10.6 x 0.4 (902 x 269 x 10) Effective Surface Area, ft2 (m2) 3.1.2 2.3 (0.21) Operating Limits—Air-Cooled Systems The Liebert CRV is designed to operate within the working ranges in Table 3-5. These limits refer to new units and those that have been correctly installed and serviced. Table 3-5 Operating limits—Air-cooled Systems Design Condition Parameter Unit Entering Air Conditions Temperature Storage Conditions Temperature Relative Humidity Maximum 75°F (23.9°C) 110°F(43.3°C) 15% 60% -4°F (-20°C) 122°F (50°C) Voltage ± 10% Power Supply Tolerances Liebert® CRV™ System Design Manual Minimum Frequency ±2Hz 24 System Data 3.1.3 Sound Data—Air-Cooled Systems Tables 3-6 and 3-7 show the sound pressure level in free field at 5ft. (1.5 m) high and 6-1/2ft. (2 m) in front of the air conditioner, with compressor and fan in operation. The sound data is without the Low Sound Package compressor jacket and sound-deadening panel insulation installed. Sound power is an absolute measurement that can be used for comparisons when all sound measurement parameters match exactly. Table 3-6 Sound data—Air-cooled CR020RA, 600 mm (24 in.) 2 Fans with Filter Airflow Fan Speed % SCFM 100 75 55 At Suction Side, 2m Distance, Free Field Conditions (2m, f.f, dBA) Octave Band Frequency (Hz) m3/h 31.5 dB 63 dB 2454 4170 73.8 2166 3680 71.2 1780 3025 67.6 Table 3-7 1000 dB 2000 dB 8000 dB A-Scale Weighted dB (A) 68.2 59.2 79.6 69.2 65.6 56.6 77 66.9 53 73.4 63.9 125 dB 250 dB 500 dB 69.4 71 77.3 75.9 74.2 73.5 66.8 68.4 74.7 73.3 71.6 70.9 63.2 64.8 71.1 69.7 68 67.3 62 4000 dB Sound data—Air-cooled, CR035RA, 600 mm (24 in.) 2 Fans with Filter Sound Pressure Level (SPL) Sound Power Level (PWL) Airflow Fan Speed % SCFM Sound Pressure Level (SPL) Sound Power Level (PWL) Octave Band Frequency (Hz) m3/h 31.5 dB 63 dB 125 dB 250 dB 500 dB 1000 dB 2000 dB 4000 dB 8000 dB A-Scale Weighted dB (A) At Suction Side, 2m Distance, Free Field Conditions (2m, f.f, dBA) 100 3260 5540 76 76.2 80.5 82.7 77.3 73.1 74.5 69 61.9 80.9 70 75 2708 4600 71.3 71.5 75.8 78 72.6 68.4 69.8 64.3 57.2 76.2 65.7 50 2048 3480 66.3 66.5 70.8 73 67.6 63.4 64.8 59.3 52.2 71.2 61.9 Table 3-8 Sound data—Air-cooled and Water/Glycol-cooled CR019RAS, 300 mm (12 in.) 5 Fans with Filter Sound Power Level (PWL) Airflow Sound Pressure Level (SPL) At Discharge At Suction Side, Side, 2m Distance, 2m Distance, 1.5m 1.5m Above Ground, Above Ground, A-Scale Free Field Free Field 500 1000 2000 4000 8000 Weighted Inlet Outlet Conditions Conditions (2m, f.f, dBA) dB(A) dB(A) dB(A) (2m, f.f, dBA) dB dB dB dB dB Octave Band Frequency (Hz) Fan Speed % SCFM m3/h 31.5 dB 63 dB 125 dB 100 2610 4435 — — 72.2 82.3 81.5 81.2 78.1 70.2 64.7 85.4 76.7 82.6 65.7 71.6 75 2216 3765 — — 69.7 79.0 79.1 77.4 73.9 65.9 62.3 81.6 72.7 79.9 61.8 68.9 50 1615 2744 — — 71.1 66.1 67.2 65.1 59.5 55.2 51.8 69.4 62.0 70.2 51.0 59.2 250 dB 1. Normal operation of unit at 208- 230 V/3 ph/60 Hz 25 Liebert® CRV™ System Design Manual System Data 3.2 Water/Glycol Systems 3.2.1 Capacity and Physical Data—Water/Glycol Systems Table 3-9 Performance data—Water-cooled CR020RW, 600 mm (24 in.) Return Air Temperature 83°F (28.33°C) EWT 95°F (35°C) LWT 105°F DB, 71°F WB (40.6°C DB, 21.6°C WB) 17% RH Total, kBTU/H (kW) 28.0 (95.7) Sensible, kBTU/H (kW) 28.0 (95.7) Flow Rate, GPM (l/s) 19.0 (1.2) Pressure Drop, ft water (kPa) 45.9 (137.1) Heat Rejection, kBTU/H (kW) 113.6 (33.3) 100°F DB, 69.5°F WB (37.8°C DB, 20.8°C WB) 20% RH Total, kBTU/H (kW) 91.5 (26.8) Sensible, kBTU/H (kW) 91.5 (26.8) Flow Rate, GPM (l/s) 18.2 (1.15) Pressure Drop, ft water (kPa) 42.5 (126.9) Heat Rejection, kBTU/H (kW) 109.3 (26.8) 85°F (29.4°C) EWT 110°F (43.3°C) Cond. Temp. 27.6 (94.1) 27.6 (94.1) 14.2 (0.9) 26.3 (78.5) 113 (33.1) 90.0 (26.4) 90.0 (26.4) 13.6 (0.85) 24 (71.9) 108.8 (31.9) 95°F DB, 67.9°F WB (35°C DB, 19.9°C WB) 23% RH Total, kBTU/H (kW) Sensible, kBTU/H (kW) Flow Rate, GPM (l/s) Pressure Drop, ft water (kPa) Heat Rejection, kBTU/H (kW) 90°F DB, 66.2°F WB (32.2°C DB, Total, kBTU/H (kW) Sensible, kBTU/H (kW) Flow Rate, GPM (l/s) Pressure Drop, ft water (kPa) Heat Rejection, kBTU/H (kW) 85°F DB, 64.5°F WB (29.4°C DB, Total, kBTU/H (kW) Sensible, kBTU/H (kW) Flow Rate, GPM (l/s) Pressure Drop, ft water (kPa) Heat Rejection, kBTU/H (kW) 80°F DB, 62.8°F WB (26.7°C DB, Total, kBTU/H (kW) Sensible, kBTU/H (kW) Flow Rate, GPM (l/s) Pressure Drop, ft water (kPa) Heat Rejection, kBTU/H (kW) 80°F DB, 66.5°F WB (26.7°C DB, Total, kBTU/H (kW) Sensible, kBTU/H (kW) Flow Rate, GPM (l/s) Pressure Drop, ft water (kPa) Heat Rejection, kBTU/H (kW) 87.6 (25.7) 87.2 (25.6) 17.6 (1.11) 39.7 (118.7) 105.2 (25.7) 19.0°C WB) 27% RH 84.7 (24.8) 81.5 (23.9) 17.1 (1.08) 37.6 (112.4) 102.2 (24.8) 18.1°C WB) 31% RH 82.2 (24.1) 75.1 (22.0) 16.6 (1.05) 35.5 (106.2) 99.6 (24.1) 17.1°C WB) 37% RH 79.8 (23.4) 68.6 (20.1) 16.2 (1.03) 34.0 (101.7) 97.1 (23.4) 19.2°C WB) 50% RH 85.1 (24.9) 60.5 (17.7) 17.1 (1.08) 37.6 (112.4) 102.9 (30.1) 1. The net capacity data has fan motor heat factored in for all ratings. 2. Capacity data is factory-certified to be within 5% tolerance. 3. Data rated with standard filter. Liebert® CRV™ System Design Manual 26 86.0 (25.2) 85.9 (25.2) 12.9 (0.81) 21.9 (65.5) 104.6 (30.6) 82.8 (24.3) 80.5 (23.6) 12.3 (0.77) 20.0 (59.7) 101.3 (29.7) 80.3 (23.5) 74.2 (21.8) 11.8 (0.74) 18.5 (55.3) 98.7 (28.9) 78.0 (22.9) 67.7 (19.8) 11.7 (0.74) 18.2 (54.4) 96.3 (28.2) 83.1 (24.4) 59.7 (17.5) 12.5 (0.79) 20.6 (61.5) 101.6 (29.8) System Data Table 3-10 Performance data—Water-cooled CR035RW, 600 mm (24 in.) Return Air Temperature 85°F (29.4°C) EWT 83°F (28.33°C) EWT 110°F(43.3°C) Cond. Temp. 95°F (35°C) LWT 105°F DB, 71°F WB (40.6°C DB, 21.6°C WB) 17% RH Total, kBTU/H (kW) 152.3 (44.6) 150.3 (44.0) Sensible, kBTU/H (kW) 152.3 (44.6) 150.3 (44) 30.1 (1.9) 23.5 (1.48) Pressure Drop, ft water (kPa) Flow Rate, GPM (l/s) 66.8 (199.6) 41.2 (123.2) Heat Rejection, kBTU/H (kW) 180.2 (52.8) 179.6 (52.6) 100°F DB, 69.5°F WB (37.8°C DB, 20.8°C WB) 20% RH Total, kBTU/H (kW) 147.2 (43.1) 144.7 (42.4) Sensible, kBTU/H (kW) 144.5 (42.3) 143.1 (41.9) Flow Rate, GPM (l/s) 29.2 (1.85) 22.5 (1.42) Pressure Drop, ft water (kPa) 63.1 (188.5) 37.8 (113) Heat Rejection, kBTU/H (kW) 175.0 (51.3) 174.1 (51) 95°F DB, 67.9°F WB (35°C DB, 19.9°C WB) 23% RH Total, kBTU/H (kW) 142.9 (41.9) 140.2 (41.1) Sensible, kBTU/H (kW) 135.6 (39.8) 134.4 (39.4) 29.8 (1.8) 21.5 (1.35) Pressure Drop, ft water (kPa) Flow Rate, GPM (l/s) 60.0 (179.2) 34.6 (103.3) Heat Rejection, kBTU/H (kW) 170.7 (50) 169.5 (49.7) 90°F DB, 66.2°F WB (32.2°C DB, 19.0°C WB) 27% RH Total, kBTU/H (kW) 138.7 (40.7) 135.9 (39.8) Sensible, kBTU/H (kW) 126.6 (37.1) 125.3 (36.7) 27.8 (1.75) 20.3 (1.28) Pressure Drop, ft water (kPa) Flow Rate, GPM (l/s) 56.9 (170.2) 31.1 (92.9) Heat Rejection, kBTU/H (kW) 166.5 (48.8) 165.3 (48.4) 85°F DB, 64.5°F WB (29.4°C DB, 18.1°C WB) 31% RH Total, kBTU/H (kW) 134.8 (39.5) 132.1 (38.7) Sensible, kBTU/H (kW) 117.3 (34.4) 116.1 (34) 27.1 (1.71) 20.3 (1.28) Pressure Drop, ft water (kPa) Flow Rate, GPM (l/s) 54.5 (162.9) 31.0 (92.8) Heat Rejection, kBTU/H (kW) 162.5 (47.6) 161.5 (47.3) 80°F DB, 62.8°F WB (26.7°C DB, 17.1°C WB) 37% RH Total, kBTU/H (kW) 130.9 (38.4) 128.4 (37.6) Sensible, kBTU/H (kW) 107.7 (31.6) 106.5 (31.2) Flow Rate, GPM (l/s) 26.0 (1.64) 19.8 (1.25) Pressure Drop, ft water (kPa) 50.2 (150) 29.5 (88.3) Heat Rejection, kBTU/H (kW) 158.6 (46.5) 157.6 (46.2) 80°F DB, 66.5°F WB (26.7°C DB, 19.2°C WB) 50% RH Total, kBTU/H (kW) 139.5 (40.9) 136.8 (40.1) Sensible, kBTU/H (kW) 95.8 (28.1) 94.6 (27.7) Flow Rate, GPM (l/s) 28.0 (1.77) 21.2 (1.34) Pressure Drop, ft water (kPa) 57.9 (173.2) 33.7 (100.8) Heat Rejection, kBTU/H (kW) 167.3 (49.0) 166.1 (48.7) 1. The net capacity data has fan motor heat factored in for all ratings. 2. Capacity data is factory-certified to be within 5% tolerance. 3. Data rated with standard filter. 27 Liebert® CRV™ System Design Manual System Data Table 3-11 Performance data—Glycol-cooled CR035RW and CR020RW, 600 mm (24 in.) Return Air Temperature Glycol (40% Propylene) 104°F (40°C) EGT - 115°F (46.1°C) LGT CR035RW CR020RW Total, kBTU/H (kW) 141.4 (41.5) 88.3 (25.9) Sensible, kBTU/H (kW) 141.4 (41.5) 88.3 (25.9) Flow Rate, GPM (l/s) 34.4 (2.17) 21.8 (1.37) Pressure Drop, ft. water (kPa) 98.2 (293.6) 67.6 (202.2) Heat Rejection, kBTU/H (kW) 177.3 (52.0) 111.0 (32.6) 105°F DB, 71°F WB (40.6°C DB, 21.6°C WB) 17% RH 100°F DB, 69.5°F WB (37.8°C DB, 20.8°C WB) 20% RH Total, kBTU/H (kW) 135.5 (39.7) 84.4 (24.7) Sensible, kBTU/H (kW) 135.5 (39.7) 84.4 (24.7) Flow Rate, GPM (l/s) 33.5 (2.11) 21.0 (1.32) Pressure Drop, ft. water (kPa) 93.4 (279.2) 63.2 (189.0) Heat Rejection, kBTU/H (kW) 171.2 (50.2) 107.0 (31.4) Total, kBTU/H (kW) 129.9 (38.0) 80.5 (23.6) Sensible, kBTU/H (kW) 128.9 (37.7) 80.5 (23.6) Flow Rate, GPM (l/s) 32.4 (2.04) 20.1 (1.27) Pressure Drop, ft. water (kPa) 87.4 (261.3) 58.3 (174.2) Heat Rejection, kBTU/H (kW) 165.5 (48.5) 102.9 (30.2) Total, kBTU/H (kW) 125.7 (36.8) 76.6 (22.5) Sensible, kBTU/H (kW) 120.5 (35.3) 76.6 (22.5) Flow Rate, GPM (l/s) 32.0 (2.02) 19.4 (1.22) Pressure Drop, ft. water (kPa) 85.4 (255.4) 54.2 (161.9) Heat Rejection, kBTU/H (kW) 161.1 (47.2) 98.9 (29) Total, kBTU/H (kW) 121.8 (35.7) 73.9 (21.6) Sensible, kBTU/H (kW) 111.3 (32.6) 71.2 (20.9) 18.9 (1.19) 95°F DB, 67.9°F WB (35°C DB, 19.9°C WB) 23% RH 90°F DB, 66.2°F WB (32.2°C DB, 19.0°C WB) 27% RH 85°F DB, 64.5°F WB (29.4°C DB, 18.1°C WB) 31% RH Flow Rate, GPM (l/s) 31.0 (1.96) Pressure Drop, ft, water (kPa) 80.3 (240.1) 51.5 (154) Heat Rejection, kBTU/H (kW) 157.4 (46.1) 95.9 (28.1) Total, kBTU/H (kW) 118.2 (34.7) 71.6 (21.0) Sensible, kBTU/H (kW) 101.8 (29.8) 65.6 (19.2) 30.1 (1.9) 13.1 (0.8) Pressure Drop, ft. water (kPa) 76.0 (227.1) 25.9 (77.4) Heat Rejection, kBTU/H (kW) 153.7 (45.1) 93.3 (27.3) Total, kBTU/H (kW) 126.0 (36.9) 76.3 (22.4) Sensible, kBTU/H (kW) 90.0 (26.4) 56.8 (16.6) Flow Rate, GPM (l/s) 31.6 (2.0) 19.4 (1.2) 83.5 (249.6) 54.2 (161.9) 161.6 (47.4) Heat Rejection, kBTU/H (kW) 1. The net capacity data has fan motor heat factored in for all ratings. 2. Capacity data is factory-certified to be within 5% tolerance. 3. Data rated with standard filter. 98.5 (28.9) 80°F DB, 62.8°F WB (26.7°C DB, 17.1°C WB) 37% RH Flow Rate, GPM (l/s) 80°F DB, 66.5°F WB (26.7°C DB, 19.2°C WB) 50% RH Pressure Drop, ft. water (kPa) Liebert® CRV™ System Design Manual 28 System Data Table 3-12 Performance data—Water-cooled CR019RW, 300 mm (12 in.) Return Air Temperature 83°F (28.33°C) EWT 95°F (35°C) LWT 85°F (29.4°C) EWT 105°F DB, 70.5°F WB (40.6°C DB, 21.4 °C WB) 17% RH Total, kBTU/H (kW) 90.2 (26.4) 89.7 (26.3) Sensible, kBTU/H (kW) 90.2 (26.4) 89.7 (26.3) Flow Rate, GPM (l/s) 18.0 (1.1) 18.0 (1.1) Pressure Drop, ft water (kPa) 41.2 (123.2) 41.2 (123.2) Heat Rejection, kBTU/H (kW) 109.6 (28.3) 109.4 (32.1) 100°F DB, 69.1°F WB (37.8°C DB, 20.6°C WB) 20% RH Total, kBTU/H (kW) 86.4 (25.3) 85.8 (25.2) Sensible, kBTU/H (kW) 86.4 (25.3) 85.8 (25.2) Flow Rate, GPM (l/s) 17.6 (1.1) 17.6 (1.1) Pressure Drop, ft water (kPa) 39.7 (118.7) 39.5 (118.7) Heat Rejection, kBTU/H (kW) 105.6 (30.9) 105.4 (30.9) 95°F DB, 67.4°F WB (35°C DB, 19.7°C WB) 23% RH Total, kBTU/H (kW) 83.2 (24.4) 82.5 (24.2) Sensible, kBTU/H (kW) 81.8 (24.0) 81.4 (23.9) Flow Rate, GPM (l/s) 17.1 (1.1) 17.1 (1.1) Pressure Drop, ft water (kPa) 37.4 (111.7) 37.4 (111.7) Heat Rejection, kBTU/H (kW) 102.2 (30) 101.9 (29.9) 90°F DB, 65.9°F WB (32.2°C DB, 18.8°C WB) 27% RH Total, kBTU/H (kW) Sensible, kBTU/H (kW) 80.8 (23.7) 80 (23.5) 76 (22.3) 75.7 (22.2) Flow Rate, GPM (l/s) 16.6 (1.05) 16.6 (1.05) Pressure Drop, ft water (kPa) 35.3 (105.6) 35.3 (105.6) Heat Rejection, kBTU/H (kW) 99.7 (29.2) 99.4 (29.1) 85°F DB, 64.5°F WB (29.4°C DB, 18.05°C WB) 31% RH Total, kBTU/H (kW) 78.1 (22.9) 77.4 (22.7) Sensible, kBTU/H (kW) 70.5 (20.7) 70.2 (20.6) Flow Rate, GPM (l/s) 16.2 (1.03) 16.2 (1.03) Pressure Drop, ft water (kPa) 33.7 (100.8) 33.7 (100.8) Heat Rejection, kBTU/H (kW) 97 (28.4) 96.7 (28.3) 80°F DB, 62.5°F WB (26.6°C DB, 16.94°C WB) 37% RH Total, kBTU/H (kW) 76.1 (22.3) 75.4 (22.1) Sensible, kBTU/H (kW) 64.1 (18.8) 63.8 (18.7) Flow Rate, GPM (l/s) 15.9 (1.0) 15.9 (1.0) Pressure Drop, ft water (kPa) 32.5 (97.3) 32.5 (97.3) Heat Rejection, kBTU/H (kW) 94.8 (27.8) 94.6 (27.7) 80°F DB, 66.6°F WB (26.6°C DB, 19.2°C WB) 50% RH Total, kBTU/H (kW) 81.8 (24) 81.1 (23.8) Sensible, kBTU/H (kW) 55.5 (16.3) 55.2 (16.2) Flow Rate, GPM (l/s) 16.9 (1.07) 16.9 (1.07) Pressure Drop, ft water (kPa) 36.5 (109.2) 36.5 (109.2) Heat Rejection, kBTU/H (kW) 100.8 (29.5) 100.4 (29.4) 1. The net capacity data has fan motor heat factored in for all ratings. 2. Capacity data is factory-certified to be within 5% tolerance. 29 Liebert® CRV™ System Design Manual System Data Table 3-13 Performance data—Glycol-cooled, 300 mm (12 in.) Return Air Temperature Glycol (40% Propylene) 104°F (40°C) EGT; 115°F (46.1°C) LGT 105°F DB, 70.9°F WB (40.6°C DB, 21.6°C WB) 17% RH Total, kBTU/H (kW) 83.3 (24.4) Sensible, kBTU/H (kW) 83.3 (24.4) Flow Rate, GPM (l/s) 21.0 (1.32) Pressure Drop, ft water (kPa) 63.2 (189.0) Heat Rejection, kBTU/H (kW) 107.5 (31.5) 100°F DB, 69.1°F WB (37.8°C DB, 20.6°C WB) 20% RH Total, kBTU/H (kW) 83.3 (24.4) Sensible, kBTU/H (kW) 83.3 (24.4) Flow Rate, GPM (l/s) 21.1 (1.33) Pressure Drop, ft water (kPa) 64.0 (191.2) Heat Rejection, kBTU/H (kW) 107.5 (31.5) 95°F DB, 67.4°F WB (35°C DB, 19.6°C WB) 23% RH Total, kBTU/H (kW) 76.0 (22.3) Sensible, kBTU/H (kW) 76.0 (22.3) Flow Rate, GPM (l/s) 19.6 (1.24) Pressure Drop, ft water (kPa) 55.5 (165.9) Heat Rejection, kBTU/H (kW) 99.8 (29.3) 90°F DB, 66.9°F WB (32.2°C DB, 19.3°C WB) 27% RH Total, kBTU/H (kW) 72.7 (21.3) Sensible, kBTU/H (kW) 71.9 (21.1) Flow Rate, GPM (l/s) 19.0 (1.2) Pressure Drop, ft water (kPa) 52.2 (156.0) Heat Rejection, kBTU/H (kW) 96.4 (28.2) 85°F DB, 64°F WB (29.4°C DB, 17.7°C WB) 31% RH Total, kBTU/H (kW) 70.1 (20.5) Sensible, kBTU/H (kW) 66.7 (19.6) Flow Rate, GPM (l/s) 18.4 (1.16) Pressure Drop, ft water (kPa) 48.9 (146.3) Heat Rejection, kBTU/H (kW) 93.6 (27.4) 80°F DB, 62.5°F WB (26.6°C DB, 16.94°C WB) 37% RH Total, kBTU/H (kW) 68.2 (20.0) Sensible, kBTU/H (kW) 60.4 (17.7) Flow Rate, GPM (l/s) 18.0 (1.14) Pressure Drop, ft water (kPa) 47.1 (140.6) Heat Rejection, kBTU/H (kW) 91.6 (26.9) 80°F DB, 66.6°F WB (26.66°C DB, 19.2°C WB) 50% RH Total, kBTU/H (kW) 73.3 (21.5) Sensible, kBTU/H (kW) 51.9 (15.2) Flow Rate, GPM (l/s) 19.0 (1.2) Pressure Drop, ft water (kPa) 52.2 (156.0) Heat Rejection, kBTU/H (kW) 97.0 (28.4) 1. The net capacity data has fan motor heat factored in for all ratings. 2. Capacity data is factory-certified to be within 5% tolerance. Liebert® CRV™ System Design Manual 30 System Data Table 3-14 Physical data—Water/Glycol-cooled, 600 mm (24 in.) Parameter CR020RW Fan Data CR035RW 2454 (4170) 3260 (5540) Total Airflow, CFM (m3/h) 2454 (4170) 3260 (5540) Total Fan Motor, hp (kW) 0.8 (0.6) 1.4 (1.06) Number of Fans 2 Evaporator Coil Face Area, ft2 (m2) 7.26 (0.674) Rows Face Velocity, FPM (m/s) 4 5 339 (1.72) 449 (2.28) Electric Reheat Single Stage Capacity, BTU/H (kW) 460 V: 20,472 (6.0) 208 V: 16,719 (4.9) Steam Generating Humidifier Capacity, lb/hr (kg/hr) 5 (2.3) Capacity, kW 1.79 Condensate Pump - Dual Float Type Capacity, GPM (l/m) 6 (22.7) Filter Section - Disposable Type MERV 8 - Standard Pleated Filter Number 2 Nominal Size, in (mm) 31-1/2 x 17-1/2 x 4 (800 x 445 x 100) Effective Surface Area - ft2 (m2) 16.4 (1.52) MERV 11 - Optional Pleated Filter Quantity 2 Nominal Size, in (mm) 31-1/2 x 17-1/2 x 4 (800 x 445 x 100) Effective Surface Area - ft2 (m2) 16.4 (1.52) Table 3-15 Physical data—Water/Glycol-cooled, 300 mm (12 in.) Parameter 19kW Model Fan Data Total Airflow, CFM (m3/h) 2250 (3823) Total Fan Motor, hp (kW) 0.65 (0.48) Number of Fans 5 Evaporator Coil Face Area, ft2 (m2) 6.46 (0.60) Rows 3 Face Velocity, FPM (m/s) 348 (1.77) Condensate Pump - Dual Float Type Capacity, GPM (l/m) Condensate pump is rated for approximately 4.6 GPH at 17 feet (.28 l/m at 5.18 m) total head. Maximum coil condensate design flow rate is 4.6 GPH. Filter Section—MERV 1, Washable Type Quantity 2 Nominal Size, in (mm) 35.5 x 10.6 x 0.4 (902 x 269 x 10) Effective Surface Area, ft (m ) 2 2.3 (0.21) 2 31 Liebert® CRV™ System Design Manual System Data 3.2.2 Operating Limits—Water/Glycol Systems Table 3-16 Operating limits—Water/Glycol Systems Maximum Water Pressure psi (kPa) Maximum Close-Off Pressure psi (kPa) CR020RW CR019RW 230 (1586) 43.5 (300) CR035RW 230 (1586) 43.5 (300) Models 3.2.3 Minimum Entering Water Temperature, °F (°C) Design Condition 45 (7.2) Sound Data—Water/Glycol Systems Tables 3-17 and 3-18 show the sound-pressure level in free field at 5 ft. (1.5 m) high and 6-1/2 ft. (2 m) in front of the air conditioner, with compressor and fan in operation. The sound data is without the Low Sound Package compressor jacket and sound-deadening panel insulation installed. Sound power is an absolute measurement that can be used for comparisons when all sound measurement parameters match exactly. Table 3-17 Sound data—Water/Glycol CR020RW and CR035RW, 600 mm (24 in.) 2 Fans with Filter Sound Power Level (PWL) Airflow Fan Speed % Sound Pressure Level (SPL) Octave Band Frequency (Hz) SCFM m3/h 31.5 dB 63 dB 125 dB 250 dB 71 500 dB 1000 2000 4000 8000 dB dB dB dB 100 2454 4170 73.8 69.4 77.3 75.9 74.2 75 2166 3680 71.2 66.8 68.4 74.7 73.3 50 1780 3025 67.6 63.2 64.8 71.1 69.7 A-Scale Weighted dB (A) Suction Side 2m distance, free field conditions (2m, f.f, dBA) 79.6 69.2 73.5 68.2 59.2 71.6 70.9 65.6 56.6 77 66.9 68 67.3 62 53 73.4 63.9 Level PWL sound power level Table 3-18 Sound data—Water/Glycol CR019RA, 300 mm (12 in.) 5 Fans With Filter Sound Power Level (PWL) Airflow Sound Pressure Level (SPL) Discharge Side Suction Side 2m Distance, 2m Distance, 1.5m Above Ground 1.5m Above Ground A-Scale Free Field Free Field 500 1000 2000 4000 8000 Weighted Inlet Outlet Conditions Conditions dB dB dB dB dB (2m, f.f, dBA) (2m, f.f, dBA) dB (A) dB (A) dB (A) Octave Band Frequency (Hz) Fan 31.5 Speed SCFM m³/h dB % 63 dB 125 dB 250 dB 100 2610 4435 — — 72.2 82.3 81.5 81.2 78.1 70.2 64.7 85.4 76.7 75 2250 3823 — — 69.7 50 1615 2744 — — 79.1 77.4 73.9 65.9 62.3 81.6 71.1 66.1 67.2 65.1 59.5 55.2 51.8 69.4 9 Liebert® CRV™ System Design Manual 32 82.6 65.7 71.6 72.7 79.9 61.8 68.9 62 70.2 51 59.2 System Data 3.3 Chilled-water Systems 3.3.1 Capacity and Physical Data—Chilled-water Systems Table 3-19 Performance Data—Chilled-water CR040RC, 600 mm (24 in.) 45°F (7.2°C) EWT 10°F (5.6°C) Water Rise 50°F (10°C) EWT 10°F (5.6°C) Water Rise 192.1 (56.3) 163.9 (48) Sensible BTU/H (kW) 177 (51.9) 163.5 (47.9) Flow Rate, GPM (l/s) 39.1 (2.5) 33.6 (2.1) 55.2 (164.8) 41 (122.5) Total kBTU/H (kW) 176.4 (51.7) 148.5 (43.5) Sensible BTU/H (kW) 161.9 (47.4) 148.3 (43.5) Return Air Temperature 105ºF DB, 71ºF WB (40.6ºC DB, 21.6ºC WB) 17% RH Total kBTU/H (kW) Pressure Drop, ft. H2O (kPa) 100ºF DB, 69.5ºF WB (37.8ºC DB, 20.8ºC WB) 20% RH Flow Rate, GPM (l/s) Pressure Drop, ft. H2O (kPa) 36 (2.3) 30.5 (1.9) 47.4 (141.6) 34.4 (102.7) 95ºF DB, 67.9ºF WB (35ºC DB, 19.9ºC WB) 23% RH Total kBTU/H (kW) 159.9 (46.9) 132.8 (38.9) Sensible BTU/H (kW) 146.4 (42.9) 132.8 (38.9) Flow Rate, GPM (l/s) 32.7 (2.1) 27.3 (1.7) 39.8 (118.9) 28.2 (84.3) Total kBTU/H (kW) 142.6 (41.8) 116.9 (34.3) Sensible BTU/H (kW) 130.8 (38.3) 116.9 (34.3) Flow Rate, GPM (l/s) 29.3 (1.8) 24.2 (1.5) Pressure Drop, ft. H2O (kPa) 32.5 (97) 22.5 (67.4) Pressure Drop, ft. H2O (kPa) 90ºF DB, 66.2ºF WB (32.2ºC DB, 19.0ºC WB) 27% RH 85ºF DB, 64.5ºF WB (29.4ºC DB, 18.1ºC WB) 31% RH Total kBTU/H (kW) 125.4 (36.7) 100.7 (29.5) Sensible BTU/H (kW) 114.7 (33.6) 100.7 (29.5) Flow Rate, GPM (l/s) 25.8 (1.6) 20.9 (1.3) Pressure Drop, ft. H2O (kPa) 25.9 (77.3) 17.4 (51.9) Total kBTU/H (kW) 108.2 (31.7) 83.9 (24.6) Sensible BTU/H (kW) 98.2 (28.8) 83.9 (24.6) Flow Rate, GPM (l/s) 22.4 (1.4) 17.6 (1.1) Pressure Drop, ft. H2O (kPa) 20 (59.8) 12.7 (37.9) 80ºF DB, 62.8ºF WB (26.7ºC DB, 17.1ºC WB) 37% RH The net capacity data has fan motor heat factored in for all ratings. Capacity data is factory-certified to be within 5% tolerance. Data rated with standard filter. 33 Liebert® CRV™ System Design Manual System Data Table 3-20 Performance Data—Chilled-water CR032RC1, 300 mm (12 in.) Return Air Temperature 45°F (7.2°C) EWT 10°F (5.6°C) Water Rise 50°F (10°C) EWT 10°F (5.6°C) Water Rise 95°F DB, 67.9°F WB (35°C DB, 19.9°C WB) 23% RH Total kBTU/H (kW) 100.9 (29.6) 88.7 (26) Sensible kBTU/H (kW) 97.7 (28.6) 86.0 (25.2) Flow Rate, GPM (l/s) 18.8 (1.2) 18.2 (1.1) Pressure Drop, ft H2O (kPa) 27.9 (83.3) 26 (77.6) 90°F DB, 66.2°F WB (32.2°C DB, 19.0°C WB) 27% RH Total BTU/H (kW) 89.1 (26.1) Sensible BTU/H (kW) 85.9 (25.2) 71.6 (21) Flow Rate, GPM (l/s) 18 (1.1) 13.9 (0.9) 25.2 (75.3) 15.4 (45.9) Pressure Drop, ft H2O (kPa) 72.3 (21.2) 85°F DB, 64.5°F WB (29.4°C DB, 18.1°C WB) 31% RH Total BTU/H (kW) 75.7 (22.2) 61.6 (18) Sensible BTU/H (kW) 73.6 (21.6) 58.9 (17.3) Flow Rate, GPM (l/s) 15.4 (1) 11.4 (0.7) 18.4 (55.1) 9.8 (29.3) Pressure Drop, ft H2O (kPa) 80°F DB, 62.8°F WB (26.7°C DB, 17.1°C WB) 37% RH Total BTU/H (kW) 63.0 (18.5) 50.0 (14.6) Sensible BTU/H (kW) 61.6 (18.1) 48.5 (14.2) Flow Rate, GPM (l/s) 11.9 (0.8) 10.3 (0.7) Pressure Drop, ft H2O (kPa) 4.3 (12.8) 8.2 (24.4) Liebert® CRV™ System Design Manual 34 System Data Table 3-21 Physical data—Chilled-water, 600 mm (24 in.) Parameter 40kW Models Fan Data Total Airflow, CFM (m3/h) 3325 (5650) Total Fan Motor, hp (kW) 1.7 (1.26) Number of Fans 2 Evaporator Coil Face Area, ft2 (m2) Rows Face Velocity, FPM (m/s) 7.26 (0.674) 6 459.0 (2.33) Electric Reheat Single Stage Capacity, BTU/H (kW) 460 V: 20,472 (6.0) 208 V: 16,719 (4.9) Steam Generating Humidifier Capacity, lb/hr (kg/hr) Capacity, kW 5.0 (2.3) 1.79 Condensate Pump - Dual Float Type Capacity, GPM (l/m) 6.0 (22.7) Filter Section - Disposable Type; MERV 8 - Standard Pleated Filter Quantity Nominal Size, in (mm) Effective Surface Area - ft2 (m2) 2 31-1/2 x 17-1/2 x 4 (800 x 445 x 100) 16.4 (1.52) MERV 11 - Optional Pleated Filter Quantity Nominal Size, in (mm) Effective Surface Area - ft2 (m2) 2 31-1/2 x 17-1/2 x 4 (800 x 445 x 100) 16.4 (1.52) Motorized Ball Valve Maximum Allowable Pressure, psi (kPA) 325 (2241) Maximum Close-Off Pressure, psi (kPA) 200 (1379) Maximum Differential Pressure (Full Flow), psi (kPa) 35 50 (345) Liebert® CRV™ System Design Manual System Data Table 3-22 Physical data—Chilled-water, 300mm (12 in.) Parameter CR032RC1 Fan Data Total Airflow, CFM(m3/h) 2550 (4332) Total Fan Motor hp (kW) 1.3 (0.98) Number of Fans 6 Evaporator Face Area, ft2 (m2) 7.75 (0.72) Rows 3 Face Velocity 329 (1.67) Condensate Pump-Dual Float: Capacity, GPM (l/m) Condensate pump is rated for approximately 4.6 GPH at 17 feet (.28 l/m at 5.18 m) total head. Maximum coil condensate design flow rate is 4.6 GPH. Filter Section Washable MERV1 Quantity 2 Nominal Size, in (mm) 36 X 10 X0.4 (914 X 254 X 10) Effective Surface Area, ft2 (m2) 2.4 (0.22) 2" MERV8 Quantity 2 Nominal Size, in (mm) 36 X 10 X2 (914 X 254 X 51) Effective Surface Area, ft2 (m2) 5.8 (0.54) Motorized Ball Valve Maximum Allowable Pressure, PSI (kPa) 325 (2241) Maximum Close-off Pressure, PSI (kPa) 200 (1379) Maximum Differential Pressure (Full Flow), PSI (kPa) 3.3.2 50 (345) Operating Limits—Chilled-water systems Table 3-23 Operating limits—Chilled-water systems Models CR040RC CR032 Maximum Water Pressure, psi (kPa) Maximum Close-Off Pressure, psi (kPa) 325 (2241) 200 (1379) Liebert® CRV™ System Design Manual 36 Minimum Entering Water Temperature, °F (°C) Design Condition 40 (4.4) System Data 3.3.3 Sound Data—Chilled-water Systems Tables 3-24 and 3-25 show the sound pressure level in free field at 5ft. (1.5 m) high and 6-1/2ft. (2 m) in front of the air conditioner, with compressor and fan in operation. The sound data is without the Low Sound Package compressor jacket and sound deadening panel insulation installed. Sound power is an absolute measurement that can be used for comparisons. Sound pressure values can be used for comparisons only when all sound measurement parameters match exactly. Table 3-24 Sound data—Chilled-water CR040RW, 600 mm (24 in.) 2 Fans with Filter Airflow Fan Speed % Sound Pressure Level (SPL) Sound Power Level (PWL) Octave Band Frequency (Hz) SCFM m3/h 31.5 dB 63 dB 125 dB 250 dB 500 dB 100 3325 5650 86.4 78.1 82.4 84.6 79.2 75 2708 4600 80.8 72.5 76.8 50 1972 1000 2000 4000 8000 dB dB dB dB A-Scale Weighted dB (A) At Suction side, 2m distance, free field conditions (2m, f.f, dBA) 75 76.4 70.9 63.8 82.8 71.6 73.6 69.4 70.8 65.3 58.2 77.2 66.0 3350 75.1 66.8 71.1 73.3 67.9 63.7 65.1 59.6 52.5 71.5 60.3 79 Level PWL sound power level Table 3-25 Sound data—Chilled-water CR032RC, 300 mm (12 in.) 6 Fans With Filter Sound Power Level (PWL) Airflow Sound Pressure Level (SPL) Octave Band Frequency (Hz) Fan 31.5 Speed % SCFM m3/h dB 63 dB 125 dB 250 dB At Suction Side, 2 m distance, 1.5m above ground, A-Scale free field 500 1000 2000 4000 8000 Weighted Inlet Outlet conditions (2m, f.f, dBA) dB(A) dB(A) dB(A) dB dB dB dB dB At Discharge side, 2m distance, 1.5m above ground, free field conditions (2m, f.f, dBA) 100 3100 5268 — — 73.0 83.1 82.2 82.0 78.9 71.0 65.5 86.2 77.5 83.4 66.5 72.4 75 2500 4248 — — 70.5 79.8 79.9 78.2 74.7 66.7 63.1 82.4 73.5 80.7 62.5 69.7 50 1650 2804 — — 71.9 66.8 68.0 65.8 60.3 56.0 52.6 70.2 62.8 71.0 51.8 60.0 37 Liebert® CRV™ System Design Manual System Data Page intentionally left blank. Liebert® CRV™ System Design Manual 38 Electrical Data 4.0 Electrical Data NOTICE Risk of exceeding line-to-ground limit. Can cause equipment damage. • The electrically commutated (EC) motors included in 480-V CR035 and CR040 units are suitable for connection to power supplies with 300V or less line to ground potential. Excess lineto-ground voltage can cause capacitor failure internal to the motors. • Power supplies such as 480-V wye with solidly grounded neutral have 277 V line to ground and are acceptable. • Power supplies such as 480-V wye with high-resistance (or impedance) ground, 480-V delta without ground or with floating ground, 480-V delta with corner ground or 480-V delta with grounded center tap will exceed the 300V line-to-ground limit. 4.1 Air-cooled Systems Electrical Data Table 4-1 Electrical data—Air-cooled, 600 mm (24 in.) CR035RA Voltage 460/3/60 CR020RA 208/3/60 460/3/60 208/3/60 Dehumidification, With or Without Humidifier, Reheat, Condensate Pump FLA 32.2 62.0 24.2 50.8 WSA 39.1 75.4 29.2 61.4 OPD 50 100 35 80 Dehumidification and Humidifier; NO Reheat, Condensate Pump FLA 28.4 53.8 20.4 42.6 WSA 33.4 63.1 23.5 49.1 OPD 50 100 35 70 Dehumidification and Condensate Pump; NO Reheat, NO Humidifier FLA 24.7 45.4 16.7 34.2 WSA 29.7 54.7 19.8 40.7 OPD 45 90 30 60 Dehumidification and Reheat; NO Humidifier, NO Condensate Pump FLA 31.0 59.7 23.0 48.5 WSA 37.9 73.1 28.0 59.1 OPD 50 100 35 80 Dehumidification; NO Humidifier, NO Reheat, NO Condensate Pump FLA 23.5 43.1 15.5 31.9 WSA 28.5 52.4 18.6 38.4 OPD 45 80 30 60 Table 4-2 Electrical data—Air-cooled CR019, 300 mm (12 in.) Voltage FLA WSA OPD 208-230 V/3Ph/60 Hz 33.4 39.9 60 460 V/3Ph/60 Hz (Wye Connected) 16.8 20 30 208-230 V/3Ph/60 Hz 32.5 39 60 460 V/3Ph/60 Hz (Wye Connected) 16.3 19.4 30 With Condensate Pump Without Condensate Pump 39 Liebert® CRV™ System Design Manual Electrical Data 4.2 Water/Glycol Systems Electrical Data Electrical data—Water/Glycol, 600 mm (24 in.) Table 4-3 CR035RW Voltage 460/3/60 CR020RW 208/3/60 460/3/60 208/3/60 Dehumidification, With or Without Humidifier, Reheat, Condensate Pump FLA 32.2 62.0 24.2 50.8 WSA 39.1 75.4 29.2 61.4 OPD 50 100 35 80 Dehumidification, Humidifier and Condensate Pump; NO Reheat FLA 28.4 53.8 20.4 42.6 WSA 33.4 63.1 23.5 49.1 OPD 50 100 35 70 Dehumidification and Condensate Pump; NO Reheat, NO Humidifier FLA 24.7 45.4 16.7 34.2 WSA 29.7 54.7 19.8 40.7 OPD 45 90 30 60 Dehumidification and Reheat; NO Condensate Pump, NO Humidifier FLA 31.0 59.7 23.0 48.5 WSA 37.9 73.1 28.0 59.1 OPD 50 100 35 80 Dehumidification; NO Reheat, NO Humidifier, NO Condensate Pump FLA 23.5 43.1 15.5 31.9 WSA 28.5 52.4 18.6 38.4 OPD 45 80 30 60 FLA = Full Load Amps; WSA = Wire Size Amps; OPD = Maximum Overcurrent Protection Device Table 4-4 Electrical data—Air-cooled & Water/Glycol CR019, 300 mm (12 in.) Voltage FLA WSA OPD 208-230 V/3Ph/60 Hz 33.4 39.9 60 460 V/3Ph/60 Hz (Wye Connected) 16.8 20 30 208-230 V/3Ph/60 Hz 32.5 39 60 460 V/3Ph/60 Hz (Wye Connected) 16.3 19.4 30 With Condensate Pump Without Condensate Pump FLA = Full Load Amps; WSA = Wire Size Amps; OPD = Maximum Overcurrent Protection Device Liebert® CRV™ System Design Manual 40 Electrical Data 4.3 Chilled-water Systems Electrical Data Table 4-5 Electrical data—Chilled-water, 600 mm (24 in.) CR040RC Voltage 460/3/60 208/3/60 Dehumidification, With or Without Humidifier, Reheat, Condensate Pump FLA 12.2 24.9 WSA 15.3 31.1 OPD 20 35 Dehumidification, Condensate Pump and Humidifier; NO Reheat FLA 8.4 16.7 WSA 10.5 20.9 OPD 15 25 Dehumidification and Condensate Pump; NO Reheat, NO Humidifier FLA 4.7 8.3 WSA 5.1 9.1 OPD 15 15 Dehumidification and Reheat; NO Condensate Pump, NO Humidifier FLA 11.0 22.6 WSA 13.8 28.3 OPD 15 30 Dehumidification; NO Condensate Pump, NO Reheat, NO Humidifier Table 4-6 FLA 3.5 6.0 WSA 3.9 6.8 OPD 15 15 Electrical data—Chilled water, 300 mm (12 in.) Voltage FLA WSA OPD With Condensate Pump 120 V/1Ph/60 Hz 14.6 15.2 20 208-230 V/1Ph/60 Hz 12.3 12.8 15 208-230 V/3Ph/60 Hz 7.5 8.3 15 460 V/3Ph/60 Hz (Wye Connected) 4.3 4.8 15 Without Condensate Pump 120 V/1Ph/60 Hz 13.2 13.8 15 208-230 V/1Ph/60 Hz 11.4 11.9 15 208-230 V/3Ph/60 Hz 6.6 7.4 15 460 V/3Ph/60 Hz (Wye Connected) 3.8 4.3 15 41 Liebert® CRV™ System Design Manual Electrical Data Page intentionally left blank. Liebert® CRV™ System Design Manual 42 Dimensions and Weights 5.0 Dimensions and Weights 5.1 Planning Dimensions Figure 5-1 Cabinet and floor-planning dimensions—600 mm (24 in.) ACCESS REQUIRED TO SERVICE THE LIEBERT CRV UNIT WITHIN THE ROW REAR SERVICE AREA IS S+B OR S+A WHEN B IS NOT AVAILABLE 25 9/16" 903 5/16" 650mm 22944mm A 13 3/4" 350mm 25 9/16" 650mm B REAR 78 3/4" 2000mm NOMINAL S 100" 2540mm Door Fully Open 12" (305mm) 107 5/16" 2725mm FRONT 46 1/4" 1175mm TOP VIEW 3" 76mm 23 5/8" 600mm 46 1/4" 1175mm FOR PROPER AIRFLOW DISTRIBUTION: ALIGN THE FRONT DOOR OF NEIGHBORING SERVER RACKS WITH THE FRONT CORNER OF THE LIEBERT CRV. 21 5/8" 550mm S 3 15/16" 100mm 23 5/8" 600mm 27 9/16" 700mm ACCESS REQUIRED FOR INSTALLATION OF THE LIEBERT CRV UNIT WITHIN THE ROW. AIR FILTERS T HO AIR LD CO LL TA INS 49" 1245mm AIR LL TA INS 49" 1245mm REAR VIEW FRONT OR REAR CLEARANCE REQUIRED. DPN001791 Rev. 4 Dry Weight ±5%, lbs (kg) Model CR020R CR035R CR040R Source: DPN001791 Rev. 4 Air-cooled Water/Glycol-cooled 739 (335) 805 (365) — 772 (350) 849 (385) — 43 Chilled-water cooled — 728 (330) Liebert® CRV™ System Design Manual Dimensions and Weights Figure 5-2 Cabinet and floor-planning dimensions—300 mm (12 in.) A ACCESS REQUIRED TO SERVICE THE UNIT BETWEEN EXISTING RACKS WITHIN THE ROW IR TA HO HEIGHT OF THE UNIT FROM THE TOP OF UNIT TO THE FLOOR 36" 914mm AIR LD CO REAR SIDE (Liftoff door) Front of Unit DEPTH TOP VIEW 11 13/16" 300mm ACCESS REQUIRED TO INSTALL THE UNIT BETWEEN EXISTING RACKS WITHIN THE ROW. FRONT SIDE with Display 36" 914mm ONLY Front or Rear clearance required Install Depth Front of Unit 12" 305mm 24" 610mm Install Depth DPN002807 Rev. 5 300 mm (12 in.) Cooling System Height in. (mm) Depth in. (mm) Install Depth in (mm) Air-cooled Water/Glycol Dry Weight ±5% lbs (kg) 507 (230) 78-3/4 (2000) 43-5/16 (1100) 49-3/16 (1250) Chilled Water 418 (190) All dimensions are mm Primary and (in) Secondary unless otherwise noted. Source: DPN002807 Rev. 5 Liebert® CRV™ System Design Manual 545 (247) 44 Dimensions and Weights 5.2 Piping Connections—Air-Cooled Systems Figure 5-3 Piping connections—Air-cooled, 600 mm (24 in.), digital scroll with EC fans. PIPING AND ELECTRICAL CONNECTIONS AVAILABLE AT THE TOP AND BOTTOM OF UNIT. ATTENTION: AIR COOLED SYSTEMS MAY REQUIRE ADDITIONAL OIL TO BE ADDED INTHE FIELD IN ORDER TO ALLOW FOR SUFFICIENT COMPRESSOR LUBRICATION. PLEASE SEE THE USER MANUAL FOR DETAILS. UNSOLDER WHEN CONNECTING THROUGH BOTTOM REAR TOP CONNECTIONS 3 1/4" 83mm 17 5/16" 440mm 9 1/2" 242mm 3 1/16" 77mm RG HS CP RL 12 3/4" 324mm 8 7/8" 226mm A 1 1/8" 28mm 2 15/16" 74mm RG 1 3/4" 44mm 9 5/16" 237mm RL 2 11/16" 69mm 2 11/16" 69mm DETAIL A 9 3/4" 248mm 23 5/8" 600mm GDH or HS 5 1/8" 130mm 2 11/16" 69mm 2 15/16" 74mm 46 1/4" 1175mm 3" 76mm 1 3/4" 45mm 1 3/4" 45mm HVT LVT 3 3/4" 94mm 1 1/2" 38mm 3 7/8" 98mm LVT 5" 127mm 2 3/16" 56mm 2 1/8" 54mm 4 13/16" 122mm HVB GD or CP 2 1/8" 55mm LVB2 LVB 5 3/8" 136mm 5 7/16" 138mm 2 3/16" 56mm 3 1/4" 83mm BOTTOM CONNECTIONS (possible with raised floor) DPN001792 Rev. 4 Unit Connections RL RG GD GDH CP Refrigerant Liquid Line Inlet Refrigerant Gas Line Outlet Gravity Coil Pan Drain Gravity Humidifier Drain Condensate Pump HS Humidifier Supply HVT High-Voltage Top Connection High-Voltage Bottom Entrance (feed through the base of the unit) LVT Low-Voltage Top Connection Low-Voltage Bottom Entrance LVB (feed through the base of the unit) Low-Voltage Bottom Entrance LVB2 (feed through the base of the unit) Source DPN001792, Rev. 4 HVB CR20A-50 Hz CR35A-50 Hz CR20A-60 Hz CR35A-60 Hz 12 mm O.D. Cu Sweat 16 mmO.D. Cu Sweat 1/2” O.D. Cu Sweat 5/8” O.D. Cu Sweat 16 mm O.D. Cu Sweat 22 mm” O.D. Cu Sweat 5/8” O.D. Cu Sweat 7/8” O.D. Cu Sweat 20 mm I.D. 1" MPT 22 mm I.D. N/A 1/2” Gas F 1/2” FPT 1/2” Gas F (Top Connection), 1/2” FPT (Top Connection), 3/4” Gas Bottom Connection) 1/4” Compression Fitting (Bottom Connection) Combination Knockout Hole Diameter 35 mm Combination Knockout Hole Diameter 1-3/8” (35 mm), (1-3/8”), 1-3/4” (44.5 mm) and 2-1/2” (63.5 mm) 44.5 mm (1-3/4”) and 63.5 mm (2-1/2”) 1 Hole, Diameter, Diameter 63.5 mm (2-1/2”) 1 Knockout Hole, Diameter 2-1/2” (63.5 mm) 2 Holes, Diameter, 2, Diameter 7/8” (22 mm) 4 Knockout Holes, Diameter 7/8” (22 mm) 2 Knockout Holes, Diameter 1-3/32” (27.8 mm) 2 Holes, Diameter, 28 mm (1-7/64”) — 45 1 Hole, Diameter 1-3/4” (44.5 mm) Liebert® CRV™ System Design Manual Dimensions and Weights Figure 5-4 Piping connections—Air-cooled, 300 mm (12 in.) ATTENTION, AIR COOLED SYSTEMS MAY REQUIRE ADDITIONAL OIL TO BE ADDED IN THE FIELD IN ORDER TO ALLOW FOR SUFFICIENT COMPRESSOR LUBRICATION. SEE UNIT USER MANUAL FOR DETAILS. FRONT OF UNIT FRONT OF UNIT 11 13/16" 300mm 22 5/16" 567mm 25 1/8" 638mm 19" 483mm 20" 508mm 33 5/16" 846mm 43 1/8" 1095mm 7/8" 22mm TYP. 2 15/16" 74mm 18 1/8" 460mm 27 13/16" 707mm 2 3/8" 60mm TDM 10 1/2" 267mm 11 5/8" 295mm 15 9/16" 12 13/16" 395mm 325mm 16 9/16" 14 9/16" 420mm 370mm 37 1/2" 952mm CPT RLT RGT 1 9/16" 39mm 2 1/4" 57mm 2 5/8" 67mm 3" 76mm 3 5/16" 84mm 3 11/16" 94mm A 39 1/16" 992mm CUTOUT FOR RLB, RGB & GD/CPB RLB LVT2 HVT RGB GD/CPB LVB1 LVT1 1 9/16" 40mm 2 3/4" 70mm BOTTOM CONNECTIONS (possible with raised floor) LVB2 HVB TOP CONNECTIONS DETAIL A DPN002813 Rev. 7 Top Connections CR19, 60 Hz Dimensions Description RLT Refrigerant Liquid Line Inlet 1/2” O.D. Cu Sweat RGT Refrigerant Gas Line Outlet CPT Bottom Connections Description CR19, 60 Hz Dimensions RLB Refrigerant Liquid Line Inlet 1/2” O.D. Cu Sweat 5/8” O.D. Cu Sweat RGB Refrigerant Gas Line Outlet 5/8” O.D. Cu Sweat Condensate Pump Knockout 1-3/8” (35 mm) GD Gravity Coil Pan Drain Combination Knockout 1-1/8” (29 mm) and 1-3/4” (44 mm) CPB Condensate Pump HVT High-Voltage Top Connection Knockout Hole Diameter, 1-3/4” (44 mm) 2 Knockout Holes, Diameter, 7/8” (22 mm) HVB LVT1 Low-Voltage Top Connection (Twisted Pair) High-Voltage Bottom Entrance (feed through unit’s base) Combination Knockout 1-1/8” (29 mm) and 1-3/4” (44 mm) LVT2 Low-Voltage Top Connection (Shielded Cable) 2 Knockout Holes, Diameter, 7/8” (22 mm) LVB1 Low-Voltage Bottom Connection (Twisted Pair) 2 Knockout Holes, Diameter, 7/8” (22 mm) TDM Tie-Down Mounting (Top) 4 Holes, Diameter 1/8” (3 mm) LVB2 Low-Voltage Bottom Connection (Shielded Cable) 2 Knockout Holes, Diameter, 7/8” (22 mm) Source: DPN002813, Rev. 7 Liebert® CRV™ System Design Manual 46 Dimensions and Weights 5.3 Piping Connections—Water/Glycol Systems Figure 5-5 Piping connections—Water/Glycol, 600 mm (24 in.) PIPING AND ELECTRICAL CONNECTIONS AVAILABLE AT THE TOP AND BOTTOM OF UNIT. 6 1/8" 155mm REAR TOP CONNECTIONS 3 1/4" 83mm A 17 5/16" 440mm 9 1/2" 242mm 9 3/4" 248mm 1 1/8" 28mm 8 7/8" 226mm 2 15/16" 74mm 3 1/16" 77mm CR HS REAR CUTAWAY 4 1/8" 105mm CP CR 1 3/4" 44mm 9 5/16" 237mm 2 11/16" 69mm 2 11/16" 69mm DETAIL A 12 3/4" 324mm CS 5 1/8" 130mm GDH or HS 2 11/16" 69mm CS 77 ( 3 1/16") 46 1/4" 1175mm 3 7/8" 98mm 1 3/4" 45mm 3 3/4" 94mm HVB LVT 1 3/4" 45mm HVT 3 7/8" 98mm 1 1/2" 38mm GD or CP 2 1/8" 55mm LVB LVT LVB2 5" 127mm 2 1/8" 54mm 2 3/16" 56mm 3 1/4" 83mm Water/Glycol Coolant Supply Water/Glycol Coolant Return Gravity Coil Pan Drain Gravity Humidifier Drain HS Humidifier Supply CP Condensate Pump HVT High-Voltage Top Connection High-Voltage Bottom Entrance (feed through the base of the unit) LVT Low-Voltage Top Connection Low-Voltage Bottom Entrance LVB (feed through the base of the unit) Low-Voltage Bottom Entrance LVB2 (feed through the base of the unit) Source DPN001793, Rev. 4 HVB 5 7/16" 138mm 2 3/16" 56mm BOTTOM CONNECTIONS (possible with raised floor) 23 5/8" 600mm Unit Connections CS CR GD GDH 4 13/16" 122mm 5 3/8" 136mm DPN001793 Rev. 4 CR20W, CR35W, 60 Hz CR20W, CR35W, 50 Hz 1-1/4” FPT 1-1/4” FPT 1" MPT — 1/2” FPT (top connection) 1/4” Compression Fitting (bottom connection) 1/2” FPT Combination Knockout Hole Diameter 1-3/8”, 1-3/4” and 2-1/2” (35 mm, 44.5 mm, 63.5 mm) 32 mm GAS F 32 mm GAS F 20 mm I.D. 22 mm I.D. 1/2” GAS F (top connection), 3/4” GAS F (bottom connection) 1/2” GAS F Combination Knockout Hole, Diameter 35 mm, 44.5 mm and 63.5 mm (1-3/8”, 1-3/4”, 2-1/2”) Knockout Hole, Diameter, 2-1/2” (63.5 mm) Knockout Hole, Diameter 63.5 mm (2-1/2”) 4 Knockout Holes, Diameter 7/8” (22 mm) 2 Knockout Holes, Diameter, 22 mm (7/8”) 2 Knockout Holes, Diameter, 1-3/32” (27.8 mm) 2 Knockout Holes, Diameter, 28 mm (1-7/64”) Knockout Hole, Diameter, 1-3/4” (44.5 mm) — 47 Liebert® CRV™ System Design Manual Dimensions and Weights Figure 5-6 Piping connections—Water/Glycol, 300 mm (12 in.) PIPING CONNECTION LOCATIONS MUST BE ORDERED TOP OR BOTTOM. ELECTRICAL CONNECTIONS AVAILABLE TOP OR BOTTOM OF UNIT. FRONT OF UNIT FRONT OF UNIT 19" 483mm 11 13/16" 300mm 33 5/16" 846mm 43 1/8" 1095mm 22 5/16" 567mm 25 1/8" 638mm 7/8" 22mm TYP. 20" 508mm 18 1/8" 460mm 27 13/16" 707mm 2 15/16" 74mm 2 3/8" 60mm TDM 10 1/2" 267mm 11 5/8" 295mm 15 9/16" 12 13/16" 395mm 325mm 16 9/16" 14 9/16" 420mm 370mm 37 1/2" 952mm CPT CST CRT A 39 1/16" 992mm 1 9/16" 39mm 2 1/4" 57mm 2 5/8" 67mm 3" 76mm 3 5/16" 84mm 3 11/16" 94mm CUTOUT FOR CSB, CRB & GD/CPB CRB LVT2 HVT CSB GD/CPB LVB1 LVT1 1 9/16" 40mm 2 3/4" 70mm BOTTOM CONNECTIONS (possible with raised floor) LVB2 HVB TOP CONNECTIONS DETAIL A DPN0003040 Rev. 4 Top Connections CST Water/Glycol Coolant Supply CRT Water/Glycol Coolant Return CPT Condensate Pump HVT High-voltage Top Connection CR019 (60 Hz) Bottom Connections 1-1/4” FPT CSB 1-1/4” FPT CRB Knockout, 1-3/8” (35 mm) GD Combination Knockout 1-1/8” and 1-3/4” (29 mm and 44 mm) Water/Glycol Coolant Supply Water/Glycol Coolant Return Gravity Coil Pan Drain CR019 (60 Hz) 1-1/4” FPT 1-1/4” FPT 1 Knockout Hole, Diameter 1-3/4” (44 mm) CPB Condensate Pump HVB High-Voltage Bottom Entrance (feed through the base of the unit) Combination Knockout 1-1/8” and 1-3/4” (29 mm and 44 mm) LVT1 Low-voltage Top Connection (Twisted Pair) 2 Knockout Holes Diameter 7/8” (22 mm) LVT2 Low-Voltage Top Connection (Shielded Cable) 2 Knockout Holes Diameter 7/8” (22 mm) LVB1 Low-Voltage Bottom Connection (Twisted Pair) 2 Knockout Holes Diameter, 7/8” (22 mm) 4 Holes, Diameter 1/8” (3 mm) LVB2 Low-Voltage Bottom Connection (Shielded Cable) 2 Knockout Holes Diameter, 7/8” (22 mm) TDM Tie-Down Mounting (Top) Source: DPN003040, Rev. 4 Liebert® CRV™ System Design Manual 48 Dimensions and Weights 5.4 Piping Connections—Chilled-water Systems Figure 5-7 Piping and Electrical connections—Chilled-water, 600 mm (24 in.) PIPING AND ELECTRICAL CONNECTIONS AVAILABLE AT THE TOP AND BOTTOM OF UNIT. 4 1/8" 104mm 6 1/8" 155mm REAR 9 3/4" 248mm A 12 3/4" 324mm TOP CONNECTIONS 3 1/4" 83mm 9 1/2" 242mm 17 5/16" 440mm 3 1/16" 77mm CWR HS CP 8 7/8" 226mm 2 15/16" 74mm 5 1/8" 130mm CWS 2 11/16" 69mm CWS 1 3/4" 44mm GDH or HS 2 11/16" 69mm 46 1/4" 1175mm 77 ( 3 1/16") 1 3/4" 45mm HVT LVT 2 1/8" 54mm 2 3/16" 56mm 3 7/8" 98mm 3 3/4" 94mm LVT 1 3/4" 45mm 3 1/4" 83mm CWR 9 5/16" 237mm 2 11/16" 69mm 5" 127mm 1 1/8" 28mm 1 1/2" 38mm 4 13/16" 122mm HVB GD or CP LVB2 LVB 3 7/8" 98mm 2 1/8" 55mm 5 7/16" 138mm 2 3/16" 56mm 23 5/8" 600mm 5 3/8" 136mm BOTTOM CONNECTIONS (possible with raised floor) DPN001794 Rev. 4 Unit Connections CWS CWR GD GDH Chilled Water Supply Chilled Water Return Gravity Coil Pan Drain Gravity Humidifier Drain HS Humidifier Supply CP Condensate Pump HVT High-Voltage Top Connection High-Voltage Bottom Entrance (feed through the base of the unit) LVT Low-Voltage Top Connection Low-Voltage Bottom Entrance LVB (feed through the base of the unit) Low-Voltage Bottom Entrance LVB2 (feed through the base of the unit) Source DPN001794, Rev. 4 HVB CR040C (50 Hz) CR040C (60 Hz) 32 mm Gas F 32 mm Gas F 20 mm I.D. 22 mm I.D. 1/2” Gas F (top connection), 3/4” Gas F (bottom connection) 1/2” Gas F Combination Knockout Hole Diameter 35 mm (1-3/8”), 44.5 mm (1-3/4”) and 63.5 mm (2-1/2”) 1-1/4” FPT 1-1/4” FPT 1" MPT N/A 1/2” FPT (top connection), 1/4” Compression Fitting (bottom connection) 1/2” FPT Combination Knockout Hole Diameter 1-3/8” (35 mm), 1-3/4” (44.5 mm) and 2-1/2” (63.5 mm) Knockout Hole, 1, Diameter 63.5 mm (2-1/2”) Knockout Hole, 1, Diameter 2-1/2” (63.5 mm) Knockout Holes, 2, Diameter 22 mm (7/8”) Knockout Holes, 4, Diameter 7/8” (22 mm) Knockout Holes, 2, Diameter 1-3/32” (27.8 mm) Knockout Hole, 1, Diameter 1-3/4” (44.5 mm) Knockout Holes, 2, Diameter 28 mm (1-7/64”) — 49 Liebert® CRV™ System Design Manual Dimensions and Weights Figure 5-8 Piping connections—Chilled-water, 300 mm (12 in.) PIPING AND ELECTRICAL CONNECTIONS AVAILABLE AT THE TOP AND BOTTOM OF UNIT. FRONT OF UNIT FRONT OF UNIT 24 1/4" 616mm 11 13/16" 300mm 27 5/16" 19" 694mm 483mm 20" 30 9/16" 508mm 7/8" 776mm 22mm TYP. 22 5/16" 567mm 3 11/16" 94mm 3 3/16" 80mm 3" 27 13/16" 76mm 707mm 39 1/16" 2 5/8" 992mm 67mm 2 5/16" 59mm 37 1/2" 952mm 1 9/16" 39mm 25 1/8" 638mm 33 5/16" 846mm TDM 43 1/8" 1095mm 25 13/16" 656mm 26 13/16" 681mm CPT CWST CWRT CBV 9" 229mm HVT 30 1/8" 766mm 30 7/8" 785mm 32 7/8" 835mm 2 3/8" 60mm 7 13/16" 198mm HVT2 27 13/16" 706mm HVB A LVT2 LVB1 1 9/16" 40mm LVT1 LVB2 CWSB 2 3/4" 70mm GD/CPB TOP CONNECTIONS BOTTOM CONNECTIONS (possible with raised floor) CWRB DETAIL A DPN002815 Rev. 4 Piping & Electrical connection sizes, Chilled-water, 300 mm (12 in.) Unit Top Connections CR032 (60 Hz) Unit Bottom Connections CR032 (60 Hz) CWST Chilled Water Supply 1-1/4” FPT CWSB Chilled Water Supply 1-1/4” FPT CWRT Chilled Water Return 1-1/4” FPT CWRB Chilled Water Return 1-1/4” FPT CPT Condensate Pump Knockout, 3/4” (19 mm) GD Gravity Coil Pan Drain CBV Coil Bleeder (Schrader Valve Access) Rubber Plug 2" (51 mm) CPB Condensate Pump HVT High-Voltage Top Connection Combination Knockout 1-1/8” and 1-3/4” (29 mm and 44 mm) HVB High-Voltage Bottom Entrance (feed through the base of the unit) Combination Knockout 1-1/8” and 1-3/4” (29 mm and 44 mm) HVT2 High-Voltage Top Connection (120 V Units) Knockout 1-3/4 (44 mm) LVT1 Low-Voltage Top Connection (Twisted Pair) Knockout Holes, 2, Diameter 7/8” (22 mm) LVB1 Low-Voltage Top Connection (Twisted Pair) Knockout Holes, 2, Diameter, 7/8” (22 mm) LVT2 Low-Voltage Top Connection (Shielded Cable) Knockout Holes, 2, Diameter 7/8” (22 mm) LVB2 Low-Voltage Top Connection (Shielded Cable) Knockout Holes, 2, Diameter, 7/8” (22 mm) TDM Tie-Down Mounting (Top) Hole Diameter 1/8” (3 mm) 4 Places Liebert® CRV™ System Design Manual Source: DPN002815, Rev. 5 50 Knockout, 1-3/4” (44 mm) Piping 6.0 Piping Figure 6-1 General arrangement with condenser—Air-cooled, 600 mm (24 in.) For details, refer to refer to section 8.1 - Liebert MC Condenser Selections—CRV Units and to section 8.6 - Fin/Tube Condenser Selections—600 mm (24 in.). OUTDOOR VFD CONDENSER OUTDOOR LEE-TEMP CONDENSER Head Pressure Control Valve Optional Field Installed Fusible Plug VFD Transducer Condenser Coil (VFD) Check Valve Condenser Coil (Lee-Temp) Relief Valve Lee-Temp Receiver Liquid Return Hot Gas Discharge Hot Gas Discharge Liebert CRV Unit and associated Piping Filter Drier Sight Glass Solenoid Valve Expansion Valve Distributor Evaporator Coil External Equalizer Service Valve High Pressure Transducer Sensing Bulb CR020 Digital Solenoid Valve * For rises over 25ft (7.6m), trap every 20ft (6m) or evenly divided. Vibration Absorber High Pressure Cut Out Suction Line Low Pressure Transducer CR035 Digital Solenoid Valve Digital Scroll Compressor Service Valve Hot Gas Discharge Vibration Absorber Check Valve Isolation Valve *Isolation Valve *Isolation Valve Liquid Return FACTORY REFRIGERANT PIPING FIELD PIPING SERVICE / SCHRADER (ACCESS) CONNECTION NO VALVE CORE SERVICE / SCHRADER (ACCESS) CONNECTION WITH VALVE CORE NOTES: 1. SCHEMATIC REPRESENTATION SHOWN. DO NOT USE FOR SPECIFIC CONNECTION LOCATIONS. 2. ONE OR MORE ADDITIONAL PRESSURE RELIEF VALVES ARE REQUIRED DOWNSTREAM OF ANY AND ALL FIELD-INSTALLED ISOLATION. DO NOT ISOLATE ANY REFRIGERANT CIRCUITS FROM OVERPRESSURIZATION PROTECTION. 51 * Components are not supplied by Liebert but are required for proper circuit operation and maintenance. Should be located near the indoor Liebert CRV unit. + Inverted Trap on Discharge and Liquid Lines to extend above the base of the coil by a minimum of 190mm (7-1/2"). Liebert® CRV™ System Design Manual Piping Figure 6-2 General arrangement with —Air-cooled, 300 mm (12 in.) LIEBERT MC CONDENSER WITH LEE-TEMP RECEIVER LIEBERT MC CONDENSER Optional Field Installed Fusible Plug Pressure Transducer Condenser Coil Includes factory provided inverted trap. No external trap required. Pressure Transducer Liquid Head Pressure Control Valve Condenser Coil Liquid Includes factory provided inverted trap. No external trap required. Hot Gas Discharge Check Valve Relief Valve Service Valve Lee-Temp Receiver Liquid Return Hot Gas Discharge LIEBERT CRV UNIT AND ASSOCIATED PIPING Filter Drier Solenoid Valve Sight Glass Expansion Valve Distributor Evaporator Coil Sensing Bulb External Equalizer CR019 Digital Solenoid Valve High Pressure Transducer * For rises over 25ft (7.6m), trap every 20ft (6m) or evenly divided. Low Pressure Transducer Suction Line Digital Scroll Compressor Check Valve Hot Gas Discharge *Isolation Valve *Isolation Valve Liquid Return FACTORY REFRIGERANT PIPING FIELD PIPING SERVICE / SCHRADER (ACCESS) CONNECTION WITH VALVE CORE NOTES: 1. SCHEMATIC REPRESENTATION SHOWN. DO NOT USE FOR SPECIFIC CONNECTION LOCATIONS. 2. ONE OR MORE ADDITIONAL PRESSURE RELIEF VALVES ARE REQUIRED DOWNSTREAM OF ANY AND ALL FIELD-INSTALLED ISOLATION. DO NOT ISOLATE ANY REFRIGERANT CIRCUITS FROM OVERPRESSURIZATION PROTECTION. 3. REFER TO OUTDOOR CONDENSER DOCUMENTS ABOVE FOR PROPER TRAP PLACEMENT. Liebert® CRV™ System Design Manual 52 * Components are not supplied by Liebert but are required for proper circuit operat ion and maintenance. Isolation valves should be located near the indoor Liebert CRV unit. DPN002808 Rev. 3 Piping Figure 6-3 General arrangement—Water/Glycol-cooled, 600 mm (24 in.) Distributor Evaporator Coil Vibration Absorber CR020 Digital Solenoid Valve Sensing Bulb Rotalock Valve High Pressure Transducer CR035 Digital Solenoid Valve External Equalizer Low Pressure Transducer High Pressure Switch Rotalock Valve Expansion Valve Digital Scroll Compressor Vibration Absorber Check Valve Check Valve Water/Glycol Return Top Connection Differential Check Valve (145psi) 3-Way Valve Configuration Solenoid Valve Filter Drier AB B Water/Glycol Return Bottom Connection Relief Valve A Water Cooled Brazed Plate Condenser 2-Way Valve Configuration Receiver AB A B Water/Glycol Supply Top Connection Valve Fitting Blocker Disk FACTORY REFRIGERANT PIPING Water/Glycol Supply Bottom Connection SERVICE / SCHRADER (ACCESS) CONNECTION NO VALVE CORE NOTES: SERVICE / SCHRADER (ACCESS) CONNECTION WITH VALVE CORE 1. SCHEMATIC REPRESENTATION SHOWN. DO NOT USE FOR S PECIFIC CONNECTION LOCATIONS. 2. INSTALL A 20 MESH STRAINER, IN AN EASILY ACCESSIBLE LOCATION, ON THE WATER/GLYCOL SUPPLY TO PREVENT PARTICLES FROM ENTERING THE HEAT EXCHANGER. STRAINER BYPASS VALVES ARE RECOMMENDED TO ALLOW THE STRAINER TO BE CLEANED WHILE MAINTAINING 53 DPN001985 Rev. 2 Liebert® CRV™ System Design Manual Piping Figure 6-4 General arrangement—Water/Glycol-cooled, 300 mm (12 in.) Distributor Evaporator Coil Sensing Bulb Digital Solenoid Valve Low Pressure Transducer Rotalock Valve High Pressure Transducer External Equalizer Digital Scroll Compressor Expansion Valve Rotalock Valve High Pressure Switch Water/Glycol Return (see note 3) 3-Way Valve Configuration Filter Drier AB A B SEE NOTE 4 Water Cooled Brazed Plate Condenser 2-Way Valve Configuration Tank A AB B Water/Glycol Supply (see note 3) Valve Fitting Blocker Disk SEE NOTE 4 FACTORY REFRIGERANT PIPING SERVICE / SCHRADER (ACCESS) CONNECTION NO VALVE CORE SERVICE / SCHRADER (ACCESS) CONNECTION WITH VALVE CORE NOTES: 1. SCHEMATIC REPRESENTATION SHOWN. DO NOT USE FOR SPECIFIC CONNECTION LOCATIONS. 2. INSTALL A 20 MESH STRAINER, IN AN EASILY ACCESSIBLE LOCATION, ON THE WATER/GLYCOL SUPPLY TO PREVENT PARTICLES FROM ENTERING THE HEAT EXCHANGER. STRAINER BYPASS VALVES ARE RECCOMENDED TO ALLOW THE STRAINER TO BE CLEANED WHILE MAINTAINING FLOW TO THE COOLING UNIT. 3. UNIT CONNECTIONS MAY BE ORDERED TOP OR BOTTOM. 4. VALVE NOT PROVIDED BY LIEBERT BUT ARE REQUIRED FOR PROPER CIRCUIT OPERATION AND MAINTENANCE. THEY SHOULD BE LOCATED NEAR THE LIEBERT CRV300 UNIT. Liebert® CRV™ System Design Manual 54 DPN003039 Rev. 1 Piping Figure 6-5 General arrangement—Chilled-water CR040, 600 mm (24) Chilled Water Coil Air Bleed Valve A A B AB 3-Way Motorized Ball Valve Configuration OR AB 2-Way Motorized Ball Valve Configuration Plug Pipe Chilled Water Return (Top of Unit Connection) Plug Pipe Chilled Water Return (Bottom of Unit Connection) Plug Pipe Chilled Water Supply (Top of Unit Connection) Plug Pipe Chilled Water Supply (Bottom of Unit Connection) FACTORY PIPING NOTE: SCHEMATIC REPRESENTATION SHOWN. DO NOT USE FOR SPECIFIC CONNECTION LOCATIONS. 55 DPN001986 Rev. 4 Liebert® CRV™ System Design Manual Piping Figure 6-6 General arrangement—Chilled-water CR030 and CR034, 300 mm (12 in.) Chilled Water Coil A AB B AB 3-Way Motorized Ball Valve Configuration OR A 2-Way Motorized Ball Valve Configuration Plug Pipe Chilled Water Supply (Top of Unit Connection) Plug Pipe Chilled Water Supply (Bottom of Unit Connection) Plug Pipe Chilled Water Return (Top of Unit Connection) Plug Pipe Chilled Water Return (Bottom of Unit Connection) FACTORY PIPING NOTE: SCHEMATIC REPRESENTATION SHOWN. DO NOT USE FOR SPECIFIC CONNECTION LOCATIONS. Liebert® CRV™ System Design Manual 56 DPN002976 Rev. 1 Electrical Connections 7.0 Electrical Connections 7.1 Standard electrical features—600 mm (24 in.) Source: DPN001884, Rev. 7, Pg. 1 1. High voltage connection through the bottom of the electric panel – 1-3/8” (34.9 mm), 1-3/4” (44.5 mm) & 2-1/2” (64mm) diameter concentric knockout. Shown in Figure 7-1 - Electrical fieldconnections—600 mm (24 in.). 2. Low voltage connection through the bottom of the electric panel - Quantity (2) 7/8” (22 mm) diameter knockouts. Shown in Figure 7-1 - Electrical field-connections—600 mm (24 in.). 3. High voltage connection through the top of the unit – 1-3/8” (34.9 mm), 1-3/4” (44.5 mm) & 2-1/2” (64 mm) diameter concentric knockout. Shown in Figure 7-1 - Electrical field-connections—600 mm (24 in.). 4. Low voltage connection through the top of the unit - Quantity (4) 7/8” (22 mm) diameter knockouts. Shown in Figure 7-1 - Electrical field-connections—600 mm (24 in.). 5. Three phase electrical service – Connect to terminals on disconnect switch. Three phase service not by Liebert. (see Acceptable unit input electrical service for 460-V (480-V) nominal units on page 59 for an important note regarding unit electrical service) 6. Factory Installed locking Disconnect Switch 7. Earth ground - Terminal for field supplied earth grounding wire. 8. Remote unit shutdown - Replace existing jumper between terminals 37 & 38 with field supplied normally closed switch having a minimum 75 VA, 24 VAC rating. Use field supplied Class 1 wiring. 9. Customer alarm inputs - Terminals for field supplied, normally closed contacts, having a minimum 75 VA, 24 VAC rating, between terminals 3 & 50, 2 & 51, 5 & 55, or 3 & 56. Use field supplied Class 1 wiring. Terminal 3 & 56 are used for humidifier alarm when a humidifier is installed. The remaining terminals are available for customer alarm inputs, such as; smoke sensors and building fire alarms. 10. Common alarm - On any alarm, normally open dry contact is closed across terminals 75 & 76 for remote indication. 1 AMP, 24 VAC max load. Use Class 1 field supplied wiring. 11. Heat rejection interlock - On any call for compressor operation, normally open dry contact is closed across terminals 70 & 71 to heat rejection equipment. 1 AMP, 24 VAC max load. Use Class 1 field supplied wiring. 57 Liebert® CRV™ System Design Manual Electrical Connections 12. CANbus Connector – Terminal block with terminals 49-1 (CAN-H) and 49-3 (CAN-L) + SH (shield connection). The terminals are used to connect the CANbus communication cable (provided by others) from the indoor unit to the Liebert Microchannel Condenser • Premium Model. CANbus Cable – CANbus cable provided by others to connect to the outdoor condenser. No special considerations are required when the total external cable connection between the indoor unit and outdoor unit(s) is less than 450FT (137M). For total external cable connections greater than 450FT (137M) but less than 800FT (243M) a CANbus isolator is required. Cable must have the following specifications: • Conductors 22-18AWG stranded tinned copper • Twisted pair (minimum 4 twists per foot) • Braided shield or foil shield with drain wire • Low Capacitance (15pF/FT or less) • UL approved temperature rated to 75° C • UL approved voltage rated to 300V • UV-resistant and moisture-resistant if not run in conduit • Plenum rated NEC type CMP, if required by national or local codes • EXAMPLES BELDEN 89207 (PLENUM RATED), OR ALPHA WIRE 6454 CATEGORY 5, 5E, OR HIGHER 7.2 Optional electrical features—600 mm (24 in.) Source: DPN001884, Rev. 7, Pg. 1 13. Condensate Pump High Water Alarm (available when optional pump is installed)—On pump high-water indication, normally open dry contact is closed across Terminals 88 and 89 for remote indication. 1 A, 24 VAC maximum load. Use field-supplied Class 1 wiring. 14. Liebert Liqui-tect® Shutdown and Dry Contact (available when optional Liebert Liqui-tect sensor is installed)—On Liebert Liqui-tect activation, normally open dry contact is closed across Terminals 58 and 59 for remote indication. The Liebert Liqui-tect sensor notifies the Liebert iCOM® of indication through Terminals 60 and 61. 1 A, 24 VAC maximum load. Use field-supplied Class 1 wiring. 15. Reheat and Humidifier Lockout—Remote 24 VAC required at Terminals 82 and 83 for lockout of reheat and humidifier. 16. Additional Common Alarm—On any alarm, one additional normally open dry contact is closed across Terminals 94 and 95 for remote indication. 1 A, 24 VAC maximum load. Use Class 1, field-supplied wiring. NOTE Refer to specification sheet for total unit full load amps, wire size amps and maximum overcurrent protective device size. NOTICE Risk of improper input power. Can cause equipment damage. The electronically commutated motors included in the Liebert CRV—included in 480-V CR035 and CR040 units—are suitable for connection to an electrical service providing input power to the unit with 300V or less line-to-ground potential only. Liebert® CRV™ System Design Manual 58 Electrical Connections Acceptable unit input electrical service for 460-V (480-V) nominal units • 480V Wye with solidly grounded neutral and 277V line to ground Un-acceptable unit input electrical service for 460-V (480-V) nominal units • • • • Wye with high resistance (or impedance) ground Delta without ground or with floating ground Delta with corner ground Delta with grounded center tap Figure 7-1 Electrical field-connections—600 mm (24 in.) 3 UNIT TOP 4 4 Refer to Section 7.1 - Standard electrical features—600 mm (24 in.) and Section 7.2 - Optional electrical features—600 mm (24 in.) for keys to numbered components. 16 OVERLOAD PROTECTORS 10 NOT USED 13 15 NOT USED CONTACTORS 12 11 8 14 UNIT DISCONNECT SWITCH 9 FACTORY TERMINALS 7 9 5 6 2 TYPICAL 2 1 2-1/2" (64mm) Filed high volt K.O. 1-3/32" (28mm) Filed low volt K.O. UNIT BASE 1-3/4" (44.5mm) Field low volt CANbus K.O. 59 DPN001884 Pg. 3 Rev. 7 Liebert® CRV™ System Design Manual Electrical Connections 7.3 Standard electrical features—300 mm (12 in.) DX and CW Models Source: DPN002810, Pg. 1, Rev. 5 1. High-Voltage Connection Through the Rear of the Disconnect Switch Box—1-1/8” (28.6 mm) and 1-3/4” (44.5 mm) diameter concentric knockout. 2. High-Voltage Connection Through the Top of the Unit—1-1/4” (32 mm) and 1-3/4” (44.5 mm) diameter concentric knockout, not shown; see Figure 7-4. 3. Electrical Service (hard-wired)—refer to serial tag for unit electrical service requirements. • Three-Phase: 208/230 V, 60 Hz units • Three phase with Neutral: 460-V Wye-connected (5 wire, 3-phase + neutral + ground). • Single phase: 208/230 V (chilled water only). Connect to terminals on disconnect switch. Electrical service not by Emerson. Use copper conductors only. Wire per local codes. Refer to specification sheet for total unit full load amps, wire size amps and maximum overcurrent protective device size. Refer to Notice on page 62 for information about electrical service.) 4. Electrical Service (cord connected)—Refer to serial tag for unit electrical service requirements. 5. Single phase – 120 V, 60 Hz (chilled water only). 1-3/4” (44 mm) diameter knockouts provided in the top and bottom of the unit for the power cord to exit the unit. The power cord is factory-supplied with an L5-20 plug. 6. Factory-Installed Locking Disconnect Switch 7. Earth Ground—Terminal for field-supplied earth grounding wire. 8. Low-Voltage Connection Through the Bottom of the Unit—Two knockouts, 7/8” (22 mm) diameter, not shown; see Figure 7-4. 9. Low-Voltage Connection Through the Top of the Unit—Two knockouts, 7/8” (22 mm) diameter, not shown; see Figure 7-4. 10. Remote Unit Shutdown—Replace existing jumper between Terminals 37 and 38 with field-supplied normally closed switch having a minimum 75 VA, 24 VAC rating. Use field-supplied Class 1 wiring. 11. Customer Alarm Inputs—Terminals for field-supplied, normally closed contacts having a minimum 75 VA, 24 VAC rating between Terminals 3 and 50, Terminals 2 and 51, Terminals 5 and 55 or Terminals 3 and 56. Use field-supplied Class 1 wiring. Terminals 5 and 55 not available when optional condensate pump is installed. 12. Common Alarm—On any alarm, normally open dry contact is closed across Terminals 75 and 76 for remote indication. 1 A, 24 VAC maximum load. Use field-supplied Class 1 wiring. 13. Heat Rejection Interlock—On any call for compressor operation, normally open dry contact is closed across Terminals 70 and 71 to heat rejection equipment. 1 A, 24 VAC maximum load. Use fieldsupplied Class 1 wiring. Liebert® CRV™ System Design Manual 60 Electrical Connections 14. CANbus Connector—Terminal block with Terminals 49-1 (CAN-H) and 49-3 (CAN-L) + SH (shield connection). The terminals are used to connect the CANbus communication cable (provided by others) from the indoor unit to the Liebert MC, Premium Model. CANbus Cable—CANbus cable provided by others to connect to the outdoor condenser. No special considerations are required when the total external cable connection between the indoor unit and outdoor unit(s) is less than 450 ft. (137 m). A CANbus isolator is required for total external cable connections greater than 450 ft. (137 m) but less than 800 ft. (243 m). Cable must meet the following specifications: • Conductors—22-18AWG stranded, tinned copper • Twisted pair (minimum four twists per foot [305mm]) • Braided shield or foil shield with drain wire • Low capacitance—15pF/ft or less • UL-approved temperature rated to 167°F (75°C) • UL-approved voltage rated to 300V • UV-resistant and moisture-resistant if not run in conduit • Plenum rated—NEC type CMP if required by national or local codes Examples: Belden 89207 (plenum rated) or Alpha Wire 6454 Category 5, 5e, or higher 61 Liebert® CRV™ System Design Manual Electrical Connections 7.3.1 Power-supply Requirements for 460-V, 300 mm (12 in.) Wye vs. Delta Connection Power Supply Figure 7-2 Wye vs. delta power supply connection diagram Phase A Phase A Phase B Neutral Phase B Phase C Ground Wye Power Supply Connection Phase C Delta Power Supply Connection NOTICE Risk of improper input power. Can cause equipment damage. The 460-volt Liebert CRV 300 mm (12 in.) unit is designed to operate with Wye-connected power with a solidly-grounded neutral. It will not operate properly with Wye-connected power with highresistance (or impedance) ground or with Delta-connected power. Acceptable Power Supplies—480-V Nominal Units • 480-V Wye with solidly grounded neutral and 277 V line-to-ground Unacceptable Power Supplies—480-V Nominal Units • • • • Wye with high-resistance (or impedance) ground Delta without ground or with floating ground Delta with corner ground Delta with grounded center tap 7.4 Optional electrical features—300 mm (12 in.) DX Models Source: DPN002810, Pg. 1, Rev. 5 15. Condensate Pump High Water Alarm (available when optional pump is installed)—On pump high water indication, normally open dry contact is closed across Terminals 88 and 89 for remote indication. 1 A, 24 VAC maximum load. Use field-supplied Class 1 wiring. 16. Liebert Liqui-tect® Shutdown and Dry Contact (available when optional Liebert Liqui-tect sensor is installed)—On Liebert Liqui-tect activation, normally open dry contact is closed across Terminals 58 and 59 for remote indication. The Liebert Liqui-tect sensor notifies Liebert iCOM® of indication through Terminals 60 and 61. 1 A, 24 VAC maximum load. Use field-supplied Class 1 wiring. 17. Additional Common Alarm—On any alarm, one additional normally open dry contact is closed across Terminals 94 and 95 for remote indication. 1 A, 24 VAC maximum load. Use field-supplied Class 1 wiring. Liebert® CRV™ System Design Manual 62 Electrical Connections 7.5 Electrical Disconnect Views—300 mm (12 in.) Figure 7-3 Electrical disconnect views—300 mm (12 in.) DISCONNECT VIEWS 3 6 5 208/230V 3 phase 460V wye 208/230V 1 phase 120V cord connected (3 phase + neutral + ground) (CW only) (CW only) DPN002810 Pg. 4 Rev. 5 63 Liebert® CRV™ System Design Manual Electrical Connections Figure 7-4 Electrical field-connections—Air-cooled and Water/Glycol-cooled, 300 mm (12 in.) Refer to sections 7.3 - Standard electrical features—300 mm (12 in.) DX and CW Models and 7.4 - Optional electrical features—300 mm (12 in.) DX Models for keys to numbered components. See Figure 7-3 for views of disconnects. See Figure 7-6 for low-voltage field wiring routing into the unit 1.75 44.5 A K.O. 1.13 28.6 K.O. 1 5 A VIEW A-A 2 8 B Rear View Factory provided conduit for routing field low voltage wiring to unit electric box. 16 11 10 13 VIEW B-B Upper terminals Air and Water/ Glycol units only. 14 12 15 9 10 FACTORY TERMINALS B 10 Factory provided conduit for routing field low voltage wiring to unit electric box. See note below. Rotate 1/4 turn clockwise to allow access to electrical components. Note: All internal low voltage field wiring must be secured with cable ties away from moving parts, high temperature surfaces, and high voltage wiring. VIEW B-B Lower terminals SOME COMPONENTS NOT SHOWN General wire routing paths shown. Wiring must be run in conduit and must be inside the Liebert CRV frame and panels. Attach conduit to the inside of the rails with cable ties. Control wiring must be run in separate conduit from power wiring. For top entry routing, see Figure 7-9; for bottom entry, see Figures 7-10 and Figures 7-11. Liebert® CRV™ System Design Manual 64 DPN002810 Pg. 3 Rev. 5 Electrical Connections Figure 7-5 Electrical field connections 120 V—Chilled-water, 300 mm (12 in.) 4 4 MAIN POWER CORD ROUTING - 120V CW UNITS 4 DPN002810 Pg. 5 Rev. 5 65 Liebert® CRV™ System Design Manual Electrical Connections Figure 7-6 Low-voltage field wiring routing into the unit— Air-cooled and Water/Glycol-cooled, 300 mm (12 in.) Low Voltage Field Wiring Factory Wiring Low Voltage Field Wiring DPN003588 Rev. 0 Liebert® CRV™ System Design Manual 66 Electrical Connections Figure 7-7 Power cable routing—Bottom-entry, Air-cooled and Water/Glycol-cooled, 300 mm (12 in.) Use rear knockout on Main Disconnect for High Voltage wire entry Notes: 1. Some components not shown for clarity. 2. General wire routing paths shown. Wiring must be run in conduit and must be inside Liebert CRV frame and panels. Attach conduit to inside of rails with cable ties. 3. Control wiring must be run in separate conduit from power wiring. Refer to DPN002814 page 2 for bottom entry wire routing. Front High Voltage Wire Routing Bottom Entry DPN003589 Rev. 0 Rear 67 Liebert® CRV™ System Design Manual Electrical Connections Figure 7-8 Power cable routing—Bottom-entry, Chilled-water, 300 mm (12 in.) Use rear knockout on Main Disconnect for High Voltage wire entry Notes: 1. Some components not shown for clarity. 2. General wire routing paths shown. Wiring must be run in conduit and must be inside Liebert CRV frame and panels. Attach conduit to inside of rails with cable ties. 3. Control wiring must be run in separate conduit from power wiring. Refer to DPN002814 page 3 for bottom entry wire routing. Front High Voltage Wire Routing Bottom Entry DPN003590 Rev. 0 Rear Liebert® CRV™ System Design Manual 68 Electrical Connections Figure 7-9 Liebert IntelliSlot™ cable routing—Top-entry, All models, 300 mm (12 in.) Low voltage field wiring (twisted pair) Low voltage field wiring (twisted pair) DPN002814 Pg. 1 Rev. 5 69 Liebert® CRV™ System Design Manual Electrical Connections Figure 7-10 Liebert IntelliSlot™ cable routing—Bottom-entry, Air-cooled and Water/Glycol-cooled, 300 mm (12 in.) Low voltage field wiring (shielded cable) Low voltage field wiring (twisted pair) Secure tie the field wiring shielded cable to the rail. Route the shielded cable up toward the Intellislots and fasten to the side rails as needed. Liebert® CRV™ System Design Manual 70 DPN002814 Pg. 2 Rev. 5 Electrical Connections Figure 7-11 Liebert IntelliSlot™ cable routing—Bottom-entry, Chilled-water, 300 mm (12 in.) SOME COMPONENTS NOT SHOWN General wire routing paths shown. Wiring must be run in conduit and must be inside Liebert CRV frame and panels. Attach conduit to inside of rails with cable ties. Shielded cable may be used. If not, control wiring must be run in separate conduit from power wiring. Secure the control wiring or conduit to the bottom edge of the rail with cable ties. Route the shielded cable up toward the Liebert IntelliSlot bays and fasten to the side rails as needed. Low voltage field wiring (shielded cable) Low voltage field wiring (twisted pair) Secure the shielded cable to the rail. Route the shielded cable up toward the Intellislots and fasten to the side rails as needed. DPN002814 Pg. 3 Rev. 5 71 Liebert® CRV™ System Design Manual Electrical Connections Page intentionally left blank. Liebert® CRV™ System Design Manual 72 Heat Rejection—Liebert MC™ and Fin/Tube Condensers 8.0 Heat Rejection—Liebert MC™ and Fin/Tube Condensers All Liebert condensers are designed to work with the Liebert CRV. 8.1 Liebert MC Condenser Selections—CRV Units For best performance, lowest sound and most energy-efficient operation, Emerson recommends matching a Liebert CRV 20kW or 35kW air-cooled unit with a Liebert MC condenser. The Liebert MC provides greater heat rejection and lower condensing temperatures than the legacy fin-tube condenser match-ups shown below. Table 8-1 Outdoor Design Ambient Temperature, °F (°C) Unit Width Indoor Model CR019RA Traditional open room 95°F (35°C)/23RH return air conditions 300 mm (12 in.) CR020A 600 mm (24 in.) CR035A 95 (35) 100 (38) 105 (41) 110 (43) 115 (46) 120 (49) MCS028E1 MCM040E1 MCM040E1 MCM040E1 MCL055E1 MCL055E1 MCM040E1 MCL055E1 MCL055E1 MCM080E1 MCM080E1 MCM080E1 * 300 mm (12 in.) DX model Table 8-2 Traditional open room 95°F (35°C)/23RH return air conditions, Liebert QuietLine operation Outdoor Design Ambient Temperature, °F (°C) Indoor Model CR019RA Unit Width 300 mm (12 in.) CR020A 600 mm (24 in.) CR035A 95 (35) 100 (38) 105 (41) 110 (43) 115 (46) MCS028E1 MCM040E1 MCL055E1 MCL055E1 MCM080E1 MCL055E1 MCL055E1 MCM080E1 MCM080E1 MCL110E1 120 (49) — — — * 300 mm (12 in.) DX model 8.2 Liebert MC Condenser Dimensions and Weights Table 8-3 Liebert MC Condenser approximate net and shipping weights, dimensions, and volume Domestic Packaging Model # Packaged Weight, lb (kg) Dimensions (LxWxH), in. (cm) MCS028 359 (163) 76 x 36 x 63 (193 x 91 x 160) MCM040 439 (199) MCM080 Export Packaging Volume Volume Packaged Weight, lb (kg) Dimensions (LxWxH), in. (cm) 100 (2.8) 476 (216) 77 x 37 x 64 (196 x 94 x 163) 106 (3.0) 76 x 36 x 63 (193 x 91 x 160) 100 (2.8) 556 (252) 77 x 37 x 64 (196 x 94 x 163) 106 (3.0) 769 (349) 122 x 36 x 63 (310 x 91 x 160) 179 (5.0) 941 (427) 123 x 37 x 64 (312 x 94 x 163) 188 (5.3) MCL055 552 (250) 76 x 36 x 63 (193 x 91 x 160) 100 (2.8) 669 (303) 77 x 37 x 64 (196 x 94 x 163) 106 (3.0) MCL110 962 (436) 136 x 36 x 63 (345 x 91 x 160) 179 (5.0) 1134 (514) 137 x 37 x 64 (348 x 94 x 163) 188 (5.3) ft3 (m3) ft3 (m3) Weights are based on units with EC fans, units with AC fans may be slightly less. Net and packaged weights will increase with factory options: legs taller than 18", coated coils and seismic options. Field-installed receivers also add to net weights. Consult factory for additional information. See Table 8-4 for weight added by longer legs. 73 Liebert® CRV™ System Design Manual Heat Rejection—Liebert MC™ and Fin/Tube Condensers Table 8-4 Liebert MC Condenser dry weight with additional option(s) Additional Weight by Condenser Model, lb. (kg) MCS028 MCM040 Leg Height In. (mm) 1 Circuit 1 Circuit 1 Circuit 2 Circuits 1 Circuit 1 Circuit 2 Circuits 18 (457) 154 (70) 231 (105) 441 (200) 441 (200) 344 (156) 602 (273) 602 (273) 36 (914) 286 (130) 363 (165) 590 (268) 590 (268) 486 (220) 766 (347) 766 (347) 48 (1219) 318 (144) 395 (179) 622 (282) 622 (282) 518 (235) 798 (362) 798 (362) 60 (1524) 349 (158) 426 (193) 653 (296) 653 (296) 549 (249) 829 (376) 829 (376) 55 (25) 55 (25) 100 (45) 110 (50) 60 (27) 115 (52) 120 (54) Liebert Lee-Temp Receiver Coated Coil 575V MCM080 MCL055 MCL110 4 (2) 5 (2) 10 (5) 10 (5) 8 (4) 16 (7) 16 (7) 52 (24) 52 (24) 63 (29) 63 (29) 79 (36) 90 (41) 90 (41) Condenser + Liebert Lee-Temp + Coated Coil = Total Weight Source: DPN003034, Rev. 1 Liebert® CRV™ System Design Manual 74 Heat Rejection—Liebert MC™ and Fin/Tube Condensers Figure 8-1 MC Condenser planning dimensional data—MCS028, MCM040 and MCL055 575V Option 575V Option H TOP OF FAN GUARD G F A A* Lee-Temp Receiver C Entering Hot Gas and Leaving Liquid Piping D A Main Electric Box End Anchor Plan M L K 6 1/2" 165mm 15 1/4" 387mm Left Side of Unit 3 5/8" 93mm Typ. 13/16" 21mm Typ. Ref. K Front View (Lee-Temp Shown) 1 7/8" 48mm Typ. Note: 1. Emerson recommends a clearance of 36” (915mm) on each side for proper operation and component access. 7" 178mm Typ. 2 DETAIL A Typical all legs 1/2" (13mm) X 1" (25mm) Obround Typ. Model A A* (575 V only) C MCS028 50-5/8 (1287) 58-7/8 (1495) Cross Bracing required for legs longer than 18" (457.2mm). Quantity varies per model & options selected. DPN003436 Rev. 0 D K L M 44-1/8 (1120) 42-1/2 (1080) 42-1/2 (1080) 40-7/8 (1038) 35-7/8 (910) MCM040 57-3/16 (1453) 65-3/8 (1661) 48 (1219) 46-5/16 (1177) 46 (1168) 44-3/8 (1127) 39-5/16 (999) MCL055 56 (1422) 54-3/8 (1381) 55-1/2 (1410) 53-7/8 (1368) 48-3/4 (1238) 68 (1727) 77 (1956) F (Leg-height) in. (mm) All Models G in. (mm) H in. (mm) MCS028 MCM040 G in. (mm) H in. (mm) MCL055 18 (457) 31-5/8 (803) 39-5/8 (1006) 35-7/8 (911) 43-5/8 (1108) 36 (914) 49-5/8 (1260) 57-5/8 (1464) 53-7/8 (1368) 61-5/8 (1565) 48 (1219) 61-5/8 (1565) 69-5/8 (1768) 65-7/8 (1673) 73-5/8 (1870) 60 (1524) 73-5/8 (1870) 81-5/8 (2073) 77-7/8 (1978) 85-5/8 (2175) See Tables 8-3 and 8-4 for weights, including added weight for legs of various lengths. Source DPN003436 Rev. 0 75 Liebert® CRV™ System Design Manual Heat Rejection—Liebert MC™ and Fin/Tube Condensers Figure 8-2 MC Condenser planning dimensional data—MCM080 and MCL110 575V Option 575V Option H TOP OF G FAN GUARD A* A F Lee-Temp or DSE Receiver C Entering Hot Gas and Leaving Liquid Piping D A Anchor Plan Main Electric Box End Full height leg supplied for each Lee-Temp or DSE Receiver required M L K 6 1/2" 165mm 15 1/4" 387mm J Lee-Temp or DSE Only Left Side of Unit 13/16" 21mm Typ. 6 1/2" 165mm Ref. Dual Circuit Only Ref. 15 1/4" 387mm Dual Circuit Only K Front View (Lee-Temp Shown) 3 5/8" 93mm Typ. 7" 178mm Typ. Note: 1. Emerson recommends a clearance of 36” (915mm) on each side for proper operation and component access. 1 7/8" 48mm Typ. 1/2" (13mm) X 1" (25mm) Obround Typ. 2 Cross bracing required for legs longer than 18" (457mm). Quantity varies per model & options selected. DETAIL A DPN00437 Rev. 2 Typical All Legs Model A A* (575 V only) C J Lee-Temp or DSE Receivers only D MCM080 105-1/4 (2674) 113-7/16 (2882) 96-1/16 (2440) 94-7/16 (2398) 46-5/16 (1177) MCL110 124-1/8 (3152) 133-1/8 (3381) 112-1/8 (2848) 110-1/2 (2806) F (Leg-height) in. (mm) G in. (mm) 31-5/8 (803) L 46 (1168) 44-3/8 (1127) 39-5/16 (999) 53-7/8 (1368) 48-3/4 (1238) G in. (mm) H in. (mm) 39-5/8 (1006) 35-7/8 (911) MCL110 43-5/8 (1108) 36 (914) 49-5/8 (1260) 57-5/8 (1464) 53-7/8 (1368) 61-5/8 (1565) 48 (1219) 61-5/8 (1565) 69-5/8 (1768) 65-7/8 (1673) 73-5/8 (1870) 60 (1524) 73-5/8 (1870) 81-5/8 (2073) 77-7/8 (1978) 85-5/8 (2175) See Tables 8-3 and 8-4 for weights, including added weight for legs of various lengths. Source DPN003437 Rev. 2 Liebert® CRV™ System Design Manual 76 M 55-1/2 (1410) H in. (mm) MCS056 MCM080 All Models 18 (457) 54-3/8 (1381) K Heat Rejection—Liebert MC™ and Fin/Tube Condensers 8.3 Liebert MC Condenser Electrical Data Table 8-5 MC Condenser electrical data, 3-phase, 60-Hz condenser, Premium Version (EC control) MCS028 Voltage MCM040 MCM080 MCL055 MCL110 FLA WSA OPD FLA WSA OPD FLA WSA OPD FLA WSA OPD FLA WSA OPD 208/230 V 3 3.8 15 2.3 3.2 15 4.6 5.5 15 5.7 7.1 15 11.4 12.8 15 460 V 1.4 1.8 15 1.4 1.9 15 2.8 3.3 15 2.8 3.5 15 5.6 6.3 15 575 V 1.2 1.5 15 1.2 1.6 15 2.3 2.8 15 2.3 2.9 15 4.7 5.3 15 1. FLA = Full Load Amps; WSA = Wire Size Amps; OPD = Maximum Overcurrent Protection Device. 2. 208-V – 460-V premium models must be connected to Wye 3-phase systems with solidly grounded neutral. Table 8-6 MC Condenser electrical data—Liebert Lee-Temp receiver, 60 Hz Rated Voltage - Single- Phase 120 200/208/230 Watts/Receiver 150 300 150 300 Full Load Amps 1.4 2.8 0.7 1.4 Wire Size Amps 1.8 3.5 0.9 1.8 Maximum Overcurrent Protection Device, Amps 15 15 15 15 NOTE Liebert Lee-Temp condensers require a separate line voltage electrical supply for the heated receivers. See Table 8-5 for power requirements. 8.4 Liebert MC Condenser Electrical Field Connections Condenser-rated voltage should be verified with available power supply before installation. Refer to the unit’s electrical schematic and serial tag for specific electrical requirements. Line voltage electrical service is required for all condensers at the location of the condenser. The voltage supply to the condenser may not be the same voltage supply as required by the indoor unit. Consider using UPS equipment on both data center cooling units and Liebert MC condensers to maintain uninterrupted cooling capability. Refer to the unit’s serial tag for specific condenser electrical requirements. A unit disconnect is standard. However, a site disconnect may be required per local code to isolate the unit for maintenance. Route the supply power to the site disconnect switch and then to the unit. Route the conduit to the knockout provided in the bottom right end of the electrical control enclosure. Connect the earth ground wire lead to the marked earth ground connection terminal provided near the factory-installed disconnect switch (see Figure 8-3). NOTE Liebert Lee-Temp™ kits require a separate line voltage electrical supply for the heated receivers. See Table 8-6 for power requirements. 77 Liebert® CRV™ System Design Manual Heat Rejection—Liebert MC™ and Fin/Tube Condensers Figure 8-3 MC Condenser typical connections, Premium Efficiency Control FAN2 Lee-Temp receiver tank (1 per circuit). FAN1 NOTE: Heater pad voltage available for FAN 2 120V/1 phase/60 Hz or 230V/1 phase/60Hz 150 or 300 Watt, varies by condenser. Electrical connection box with cover. (Cover removed for clarity.) FAN 1 Electrical service connection. Pigtails in electric handy box are factory wired to Lee-Temp heater pads for field connection of separate continuous electric source, wire not by Liebert. 8 10 SH 12 9 13 70 71 230 DPN002169 Rev. 7 8.4.1 DPN002674 Rev. 6 Key Electrical Details—Typical Connections, Premium Efficiency Control Source: DPN002169, Rev. 7, Pg. 1 – 3 1. Three-Phase Electrical Service—Terminals are on top of disconnect switch for one-fan and two-fan units. Terminals are on bottom of disconnect switch for three-fan and four-fan units. Three-phase service not by Emerson. See Note 5. 2. Earth Ground—Field lug terminal for earth ground connection. Ground terminal strip for fan motor ground connection. 3. Primary High-Voltage Entrance—Two knockouts, each 7/8” (22.2 mm) diameter, at the bottom of the enclosure. Liebert® CRV™ System Design Manual 78 Heat Rejection—Liebert MC™ and Fin/Tube Condensers 4. SPD Field Connection Terminals—High-voltage surge protective device (SPD) terminals. SPD is an optional device. 5. CANbus Terminal Connections—Field terminals for CANbus cable connection. • 5A is the CANbus connectors. • TB49-1 is the input terminal for CANbus high. • TB49-3 is the input terminal for CANbus low. • TB50-1 is output terminal for CANbus high. • TB50-3 is the output terminal for CANbus low. • Each CANbus cable shield is connected to terminal “SH”, Item 9. • 5B is the “END OF LINE” jumper. • 5C is the CANbus “DEVICE ADDRESS DIP SWITCH”. CANbus cable not by Emerson. See Note 2. 6. Remote Unit Shutdown (optional)—Replace existing jumper between terminals TB38-1 and TB38-2 with field-supplied normally closed switch having a minimum 75VA 24VAC rating. Use field-supplied Class 1 wiring. 7. Alarm Terminal Connections a. Common Alarm Relay indicates when any type of alarm occurs. TB74-1 is common, TB74-2 is normally open and TB74-3 is normally closed. 1 Amp 24VAC is the maximum load. Use field-supplied Class 1 wiring. b. Shutdown Alarm Relay indicates when condenser loses power, or when a critical alarm has occurred that shuts down the condenser unit. TB74-4 is common; TB74-5 is normally open; and TB74-6 is normally closed. 1 Amp 24VAC is the maximum load. Use field-supplied Class 1 wiring. 8. Indoor Unit Interlock and SPD Alarm terminals a. On any call for compressor operation, normally open contact is closed across Terminals 70 and 71 for Circuit 1, and normally open contact is closed across Terminals 70 and 230 for Circuit 2 from indoor unit. b. During SPD alarm, normally open contact is closed across Terminals 12 and 13. SPD is an optional device. 9. CANbus Shield Terminal—Terminal for field shield connection of the CANbus field-supplied cables. The shield of CANbus field-supplied cables must not be connected to ground at the condenser. 10. Primary Low-Voltage Entrance—One knockout, 7/8” (22.2 mm) diameter that is free for customer low-voltage wiring. 11. SPD Entrance—One 7/8” (22.2 mm) diameter knockout hole at the bottom of the enclosure. High-voltage surge protective device (SPD) is optional. Notes to MC Condensers Electrical Field Connections Source: DPN002169, Rev. 7, Pg. 2 – 3 1. Refer to specification sheet for unit voltage rating, full load amp, and wire size amp ratings. 79 Liebert® CRV™ System Design Manual Heat Rejection—Liebert MC™ and Fin/Tube Condensers 2. The CANbus wiring is field supplied and must be: • Conductors 22-18AWG stranded tinned copper • Twisted pair (minimum four twists per foot [305mm]) • Braided shield or foil shield with drain wire • Shield must be wired to ground at indoor unit • Low capacitance (15pF/FT or less) • UL-approved temperature rated to 167°F (75°C) • UL-approved voltage rated to 300 V • UV-resistant and moisture-resistant if not run in conduit Examples: Belden part number 89207(plenum rated) or Alpha Wire part number 6454 (UV-resistant outdoor rated) Category 5, 5e or higher. 3. Do not run the CANbus cable in the same conduit, raceway or chase as high voltage. 4. No special considerations are required when the total external cable connection between the indoor unit and outdoor unit(s) is less than 450FT (137M). For total external cable connections greater than 450FT (137M) but less than 800FT (243M) a CANbus isolator is required. 5. All wiring must be sized and selected for insulation case per NEC and other local codes. 6. Do not bend cables to less than four times the diameter of the cable. 7. Do not deform cables when securing in bundles or when hanging them. 8. Avoid running the cables by devices that may introduce noise, such as machines, fluorescent lights and electronics. 9. Avoid stretching cables. 10. Separate high volt wires and other high-voltage sources from CAN wires by 12 in.ches. 11. The electrically commutated (EC) motors included in the Liebert MC are suitable for connection to power supplies with a solidly grounded neutral. (Some platforms can accept power supplies listed under Item . Contact the factory for more information.) NOTICE Risk of improper input power. Can cause equipment damage. The Liebert MC Condenser Small Platform (MCS028) with Premium EC Control is designed to operate with Wye-connected power. It will NOT operate properly with delta-connected power. MC Acceptable Power Supplies for 208-V to 575-V Nominal Units • 208-V Wye with solidly grounded neutral and 120 V line to ground; • 380V Wye with solidly grounded neutral and 220 V line to ground; • 480-V Wye with solidly grounded neutral and 277 V line to ground. • 575-V Wye with solidly grounded neutral and 332V line to ground. (uses step-down transformer) MC Non-Acceptable Power Supplies for 208-V to 575-V Nominal Units • • • • Wye with high resistance (or impedance) ground; Delta without ground or with floating ground; Delta with corner ground; or Delta with grounded center tap Liebert® CRV™ System Design Manual 80 Heat Rejection—Liebert MC™ and Fin/Tube Condensers 8.4.2 Wye vs. Delta Connection Power Supply— Liebert MCM and MCL Models with EC Fans Condensers can operate on Wye or delta connection power supply. Figure 8-4 Wye and delta power supply connection diagram Wye Power Supply Connection Delta Power Supply Connection Phase A Phase A Winding B Phase B Winding A-B Winding C-A Winding A Phase B Neutral Winding C 8.4.3 Winding B-C Phase C Phase C Wye vs. Delta Connection Power Supply—Small-platform Liebert Condenser (MCS028) with Premium EC Control NOTICE Risk of improper input power. Can cause equipment damage. The Liebert MC Condenser Small Platform (MCS028) with Premium EC Control is designed to operate with Wye-connected power. It will NOT operate properly with delta-connected power. Acceptable Power Supplies—208-V to 480-V Nominal Units - Small-platform Condenser (MCS028) with Premium EC Control • 208-V Wye with solidly grounded neutral and 120 V line-to-ground • 380-V Wye with solidly grounded neutral and 220 V line-to-ground • 480-V Wye with solidly grounded neutral and 277 V line-to-ground Unacceptable Power Supplies—208-V to 480-V Nominal Units - Only Small-platform Condenser (MCS028) with Premium EC Control • Wye with high-resistance (or impedance) ground • Delta without ground or with floating ground • Delta with corner ground • Delta with grounded center tap NOTE The Liebert MCS028 Premium EC Fan Model will not operate properly with delta-connected power. A field-supplied isolation transformer or other power solutions will be needed to for proper condenser function. 81 Liebert® CRV™ System Design Manual Heat Rejection—Liebert MC™ and Fin/Tube Condensers Figure 8-5 Wye and delta power supply connection diagram Wye Power Supply Connection Delta Power Supply Connection Phase A Phase A Winding B Phase B Winding A-B Winding C-A Winding A Phase B Neutral Winding C Liebert® CRV™ System Design Manual Winding B-C Phase C Phase C 82 Heat Rejection—Liebert MC™ and Fin/Tube Condensers Figure 8-6 CANbus communication connection Liebert CRV 600 mm (24 in.) and Liebert MC (premium) condenser TB50 CAN H CAN L D58 CONDENSER J6 L 1 2 3 J6 TERMINATION JUMPER MUST BE SET TO PINS 1 AND 2. P15 A 1 TB50 OUTPUT B H P80 1 H 3 J4 TB49 1 2 3 L INPUT 3 TB49 1 ON 3 J6 CANbus ADDRESSING SWITCH CAN SW6 TB50 OUT P UT 1 2 3 CAN H CAN L TB49 INPUT 1 2 3 1 BOOTPSWDSYS APP ON CAN SW6 DETAIL1 CAN CABLE CONNECTION (A) SHIELD CONNECTION FACTORY WIRING BETWEEN MC CONTROL BOARD AND TERMINAL STRIP. SH A B LOW VOLTAGE FIELD ENTRANCE LOCATED ON BOTTOM LEFT OF CONDENSER ENCLOSURE. 70 71 230 B HEAT REJECTION INTERLOCK WIRE A CANBUS COMMUNICATION CABLE HEAT REJECTION INTERLOCK (B) P78 1 3 P78 TERMINATION JUMPER FACTORY SET TO PINS 2 AND 3, FIELD MUST REMOVE JUMPER AND REPLACE ON PINS 1 AND 2. SHIELDED CONNECTION PARTIAL VIEW SHOWN FOR CLARITY FACTORY WIRING BETWEEN ICOM & TERMINAL STRIP PARTIAL VIEW SHOWN FOR CLARITY 83 DPN002841 Pg. 1 Rev. 4 Liebert® CRV™ System Design Manual Heat Rejection—Liebert MC™ and Fin/Tube Condensers Figure 8-7 CANbus communication connection Liebert CRV 300 mm (12 in.) and Liebert MC (premium) condenser CAN L TB50 CAN H D58 J6 L 1 2 3 P15 A 1 TB50 OUTPUT B H P80 J6 TERMINATION JUMPER MUST BE SET TO PINS 1 AND 2. CONDENSER 1 H 3 TB49 J4 L CANbus ADDRESSING SWITCH 1 1 2 3 3 TB49 INPUT ON 3 J6 CAN SW6 1 2 3 1 2 3 1 BOOTPSWD SYS APP ON CAN SW6 DETAIL1 CAN CABLE CONNECTION (A) SHIELD CONNECTION A LOW VOLTAGE FIELD ENTRANCE LOCATED ON BOTTOM LEFT OF CONDENSER ENCLOSURE. A CANbus CABLE CONNECTION FACTORY WIRING BETWEEN MC CONTROL BOARD AND TERMINAL STRIP. SH B 70 71 230 B HEAT REJECTION INTERLOCK HEAT REJECTION INTERLOCK (B) CRV300 INDOOR UNIT SHIELD CONNECTION PARTIAL VIEW SHOWN FOR CLARITY P78 1 3 P78 TERMINATION JUMPER FACTORY SET TO PINS 2 AND 3, FIELD MUST REMOVE JUMPER AND REPLACE ON PINS 1 AND 2. FACTORY WIRING BETWEEN ICOM AND TERMINAL STRIP. DPN003036 Rev. 2 CANbus communication component notes for a CRV 600 mm (24 in.) and CRV 300 (12 in.) unit system. 1. Component appearance, orientation and positioning may vary. Terminal names and callouts remain constant. 2. All circuits to these connection points are Class 2. Liebert® CRV™ System Design Manual 84 Heat Rejection—Liebert MC™ and Fin/Tube Condensers CAN and Cable Notes (A): 1. Field-supplied cable. • Shielded • 22 – 18 AWG stranded tinned copper • Twisted pair (minimum 4 twists per foot) • Low capacitance (15 pF/FT or less) • Must be rated to meet all local codes and conditions. • Examples Belden 89207 (plenum-rated), or Alpha Wire 6454 Category 5, 5E, or higher. 2. Do not run in same conduit, raceway, or chase as high-voltage wiring. 3. For CANbus network lengths greater than 350 ft. (107 m), contact Liebert factory. Interlock Wire Notes (B): 1. Field-supplied wire • 18 AWG or greater • Rated 600 V 2. Run two wires from indoor unit to condensers. 85 Liebert® CRV™ System Design Manual Heat Rejection—Liebert MC™ and Fin/Tube Condensers 8.5 Liebert MC Condenser Piping Guidelines Indoor units and condensers both ship with holding charges of inert gas. Do not vent the condenser until all refrigerant piping is in place, ready for connection to indoor unit and condenser. Refer to Figure 6-1 and Figure 6-2 along with the following guidelines. • Use copper piping with a brazing alloy with a minimum temperature of 1350°F (732°C), such as SilFos. Avoid soft solders such as 50/50 or 95/5. • Use a flow of dry nitrogen through the piping during brazing to prevent formation of copper oxide scale inside the piping. When copper is heated in the presence of air, copper oxide forms. POE oil will dissolve these oxides from inside the copper pipes and deposit them throughout the system, clogging filter driers and affecting other system components. • A pure dry nitrogen flow of 1-3 ft3/min (0.5-1.5 l/s) inside the pipe during brazing is sufficient to displace the air. Control the flow using a suitable metering device. • Ensure that the tubing surfaces to be brazed are clean and that the ends of the tubes have been carefully reamed to remove any burrs. • Ensure that all loose material has been cleaned from inside the tubing before brazing. • Protect all refrigerant line components within 18" (460 mm) of the brazing site by wrapping them with wet cloth or suitable heat sink compound. • Isolate piping from building using vibration isolating supports. • Refer to the indoor unit’s user manual for appropriate piping sizes. • Install traps on the hot gas (discharge) lines at the bottom of any rise over 5 feet high. If the rise exceeds 25 feet (7.5 m), then install a trap in 20 foot (6 m) increments or evenly divided. • Pitch horizontal hot gas piping down at a minimum rate of 1/2” per 10 ft. (42mm per 10 m) so that gravity will aid in moving oil in the direction of refrigerant/oil flow. • Consult factory if Liebert Lee-Temp™ condenser is below the evaporator or if a condenser not equipped with Liebert Lee-Temp is more than 15 ft (4.6 m) below the evaporator. • Consult factory if piping run exceeds 150 feet (46 m) equivalent length on traditional DX units. • Consult factory if piping run exceeds 300 feet (91 m) actual length, or 450 feet (137 m) equivalent length on units installed with Liebert EconoPhase™ units. • Record linear length of liquid and discharge line required from the indoor unit to the condenser accurately for calculating refrigerant requirements. • Keep piping clean and dry, especially on units with POE oil (R407C, R410A or R22 refrigerant). • Avoid piping runs through noise-sensitive areas. • Do not run piping directly in front of indoor unit discharge air stream. • Refrigerant oil – do not mix oil types or viscosities. Consult indoor unit for refrigerant type and oil requirements. NOTE Failure to use compressor oils recommended by compressor manufacturer will void compressor warranty. Consult Emerson or the compressor manufacturer for further recommendations or if you have questions about compressor oils. Refer to ASHRAE Refrigeration Handbook for general good practices for refrigeration piping. The Liebert indoor cooling unit has a factory-installed high-pressure safety switch in the high side refrigerant circuit. A pressure relief valve is provided with Liebert Lee-Temp™ receivers. A fusible plug is factory installed in the Liebert DSE™ receivers. Consult local building codes to determine if condensers without receivers will require field-provided pressure relief devices. A fusible plug kit is available for field installation. Liebert® CRV™ System Design Manual 86 Heat Rejection—Liebert MC™ and Fin/Tube Condensers One discharge line and one liquid line must be field-installed for each circuit of the indoor unit and the outdoor condenser(s). Dual circuit condensers are available for most dual circuit indoor unit applications. Refer to Figures 8-8 and 8-9 for additional field-installed piping needed at the condenser. This piping is needed for proper system performance and for installation/interconnecting receivers and head pressure control valves for Liebert Lee-Temp™ systems. NOTE Keep the evaporator unit and condenser closed with their factory charge of inert gas while all field piping is installed. Keep the field piping clean and dry during installation, and do not allow it to stand open to the atmosphere. When all the field interconnecting piping is in place, vent the condenser’s inert gas charge and connect to the field piping. Finally, vent the evaporator unit’s charge of inert gas and make its piping connection last. Keep accurate length measurements of field piping for estimating system charge. Follow all proper brazing practices, including a dry nitrogen purge to maintain system cleanliness. The condenser connection pipes must be wrapped with a wet cloth to keep the pressure and temperature sensors cool during any brazing. 87 Liebert® CRV™ System Design Manual Heat Rejection—Liebert MC™ and Fin/Tube Condensers Figure 8-8 Liebert MC piping—Single-circuit COVER* LEAVING LIQUID LINE INVERTED TRAPS ARE FACTORY PROVIDED INSIDE CONDENSER ENTERING HOT GAS LINE FIELD PIPING VERTICAL OPTIONAL FUSIBLE PLUG SERVICE KIT TO BE BRAZED INTO THE LIQUID LINE(S) IN EITHER THE VERTICAL OR HORIZONTAL POSITION. (WHERE REQUIRED) HORIZONTAL DETAIL A (VERTICAL POSITION IS PREFERRED, HORIZONTAL POSITION IS OPTIONAL.) HORIZONTAL VERTICAL LEAVING LIQUID LINE MCS028 ONLY ENTERING HOT GAS LINE * SHIPPING COVER IS NOT NECESSARY FOR PROPER CONDENSER OPERATION AND MAY BE RECYCLED IF FIELD PIPING INTERFERES WITH PROPER REATTACHMENT. Table 8-7 Model No. MC single-circuit piping sizes Number of Fans Connection Sizes, OD, In Hot Gas Line Liquid Line MCS028 1 7/8 5/8 MCM040 1 7/8 5/8 MCM080 2 1-1/8 7/8 MCL055 1 1-1/8 7/8 MCL110 2 1-3/8 1-1/8 Source: DPN002166, Rev. 3 Liebert® CRV™ System Design Manual 88 DPN002166 Rev. 3 Heat Rejection—Liebert MC™ and Fin/Tube Condensers Figure 8-9 Liebert MC piping—Single-circuit with Liebert Lee-Temp™ HOT GAS LINE TO CONDENSER ENTERING HOT GAS LINE COVER * B VIEW METAL CLAMP POSITION ELBOW TO DIRECT RELIEF VALVE DOWNWARD FASTEN HOT GAS LINE TO CABINET USING FLAT SURFACE CLAMPS WITH ISOLATORS(FIELD SUPPLIED) SEE DETAIL A-A B VIEW ISOLATOR DETAIL A FIELD PIPING LIQUID LINE FROM CONDENSER LEAVING LIQUID LINE GENERAL ARRANGEMENT LIEBERT SUPPLIED PIPING ASSEMBLY WILL INCLUDE 1 TO 3 HEAD PRESSURE VALVES AND CHECK VALVES DEPENDENT ON CONDENSER CAPACITY AND REFRIGERANT. NOTE: 1.THE FOLLOWING MATERIALS ARE SUPPLIED BY LIEBERT,SHIPPED LOOSE FOR EACH CIRCUIT AND FOR FIELD INSTALLATION: INSULATED LEE-TEMP RECEIVER TANK WITH ELECTRIC HEATER PADS AND SIGHT GLASSES, PIPING ASSEMBLY WITH HEAD PRESSURE CONTROL VALVE AND CHECK VALVE, ROTO-LOCK VALVE AND PRESSURE RELIEF VALVE. ALL OTHER PIPING AND ELECTRICAL WIRING TO BE SUPPLIED AND INSTALLED BY OTHERS. ADDITIONAL CONDENSER LEG PER CIRCUIT WHEN REQUIRED, SHIPS WITH THE CONDENSER. * SHIPPING COVER IS NOT NECESSARY FOR PROPER CONDENSER OPERATION AND MAY BE RECYCLED IF FIELD PIPING INTERFERES WITH PROPER REATTACHMENT. Table 8-8 DPN002167 Rev. 6 Liebert MC piping connection sizes—Single-circuit condensers with Liebert Lee-Temp Condenser Connections, OD.In Liebert Lee-Temp Connections Liquid Line to Liebert Lee-Temp Valve, ODS, In. Receiver Out Rotalock IDS In. 5/8 Model # Hot Gas Liquid Hot Gas Tee IDS In. MCS028 7/8 5/8 7/8 5/8 MCM040 7/8 5/8 7/8 5/8 5/8 MCM080 1-1/8 7/8 1-1/8 7/8 1-1/8 MCL055 1-1/8 7/8 1-1/8 7/8 7/8 MCL110 1-3/8 1-1/8 1-3/8 1-1/8 1-1/8 Source: DPN002167, Rev. 5 89 Liebert® CRV™ System Design Manual Heat Rejection—Liebert MC™ and Fin/Tube Condensers Table 8-9 Recommended refrigerant-line sizes for Liebert MC condensers with R-410A, with and without Liebert Lee-Temp™, Cu, OD Liebert CRV Model # Total Equivalent Length, ft. (m) Hot Gas Line, in. (m) Liquid Line, in. (m) 50 (15) 3/4 (19.1) 5/8 (15.9) 100 (30) 3/4 (19.1) 5/8 (15.9) 150 (45) 3/4 (19.1) CR019RA/ CR020RA 300 (91) CR035RA 7/8 (22.2) 5/8 (15.9) 1 3/4 (19.1) 50 (15) 7/8 (22.2) 3/4 (19.1) 100 (30) 7/8 (22.2) 3/4 (19.1) 150 (45) 7/8 (22.2) 300 (91) 1-1/8 (28.6) 3/4 (19.1) 1 7/8 (22.2) Consult factory for proper line sizing for runs longer than 300 ft. (91.4 m) equivalent length. 1. Must downsize vertical riser one trade size (1-1/8” to 7/8” or 7/8” to 3/4”). Source: DPN000788, Rev. 1 8.6 Fin/Tube Condenser Selections—600 mm (24 in.) 8.6.1 Variable-frequency Drive Fin/Tube Condensers with and without Liebert Lee-Temp™ The fin/tube condensers are designed for operation in outdoor ambient temperatures ranging from -20°F to 115°F (-29 to 46°C). The Liebert Lee-Temp models provide operation in colder outdoor environments ranging from -30°F to 115°F (-34 to 46°C). Table 8-10 Traditional open room return air conditions Ambient Temperature Selection 95°F (35°C) Standard Selection Model No. CR020A CR035A 100°F - 115° (38°C-46°C) Unit Width VFD Units Units with Liebert Lee-Temp VFD Units Units with Liebert Lee-Temp 600 mm (24 in.) TCSV28K TCSV60K DCSL28K DCSL60K TCSV60K TCSV90K DCSL60K DCSL90K Liebert® CRV™ System Design Manual 90 Heat Rejection—Liebert MC™ and Fin/Tube Condensers 8.7 Fin/Tube Condensers Dimensions and Weights Figure 8-10 Cabinet and anchor dimensions—Fin/Tube condenser with Lee-Temp™ A 43 1/8" 1095mm 37 7/8" 962mm 18" 458mm C 1 3/4" 44mm 1 7/8" 48mm 1 3/4" 44mm A 9/16" 14mm Typ. 4 1/4" 108mm 1" 25mm B 1" 25mm 4 1/4" 108mm 37 11/16" 957mm 39 7/16" 1002mm 41 3/16" 1046mm 43 3/16" 1097mm 1 7/8" 48mm Anchor Plan DETAIL A DPN001623 Pg. 2 Rev. 8 Model No. # of Fans # of Legs A in. (mm) B in. (mm) C in. (mm) Net Weight lb. (kg) DCSL28K 1 4 51-1/2 (1308) 42 (1067) — 325 (147) DCSL60K 2 6 91-1/2 (2324) 42 (1067) 82 (2083) 475 (215) DCSL90K 3 6 131-1/2 (3340) 42 (1067) 124 (3150) 675 (306) Source DPN001623, Rev. 8, Pg. 2 91 Liebert® CRV™ System Design Manual Heat Rejection—Liebert MC™ and Fin/Tube Condensers Figure 8-11 Cabinet and anchor dimensions—Fin/tube condenser with VFD-control A 43 1/8" 1095mm 37 7/8" 962mm 18" 458mm 1 3/4" 44.5mm 1" 25.4mm B 4 1/4" 108.0mm C 1 7/8" 48mm 1 3/4" 44.5mm O 9/16" 14.3mm ELECTRIC BOX END 37 11/16" 957mm 39 7/16" 1002mm 41 3/16" 1046mm 43 3/16" 1097mm 4 1/4" 108.0mm UNIT ANCHOR PLAN 1 7/8" 48mm A B C Net Weight Model No. # of Fans In. (mm) In. (mm) In. (mm) lb. (kg) TCSV28K 1 51-1/2 (1308) 44 (1118) 42 (1067) 325 (148) TCSV60K 2 91-1/2 (2324) 84 (2134) 82 (2083) 470 (213) TCSV90K 3 (131-1/2 (3340) 124 (3150) 122 (3099 670 (304) Source: DPN001624, Rev. 9 Liebert® CRV™ System Design Manual 92 DPN001624 Pg. 2 Rev. 9 Heat Rejection—Liebert MC™ and Fin/Tube Condensers 8.8 Fin/Tube Condenser Electrical Field Connections Table 8-11 Electrical data—60-Hz fin/tube condenser Model # 28K 60K 90K # of Fans 1 2 3 Input Voltage ph FLA WSA OPD FLA WSA OPD FLA WSA OPD 3.7 4.6 15 7.2 8.1 15 10.7 11.6 15 1.8 2.3 15 3.5 4.0 15 5.2 5.7 15 VFD Controlled 208/230 460 Liebert Lee-Temp 3 ™ 208/230 460 575 3 Controlled/Fan-Cycling 3.5 4.4 15 7.0 7.9 15 10.5 11.4 15 1.7 2.1 15 3.4 3.8 15 5.1 5.5 15 1.4 1.8 15 2.8 3.2 15 4.2 4.6 15 FLA = Full Load Amps; WSA = Wire Size Amps; OPD = Maximum Overcurrent Protection Device 93 Liebert® CRV™ System Design Manual Heat Rejection—Liebert MC™ and Fin/Tube Condensers Figure 8-12 Fin/tube condenser electrical field connections—R-410A, VFD-control Note: Refer to specification sheet for full load amp and wire size amp ratings Factory wired to 24V control circuit. Factory installed fuse block on 60 HZ units. Heat Rejection Connection 70, 71 Field supplied Class 1 wiring to interlock condenser 24V controls to Liebert indoor unit (70, 71). Reference the condenser and indoor unit electrical schematics for termination. 7/8 in (22.2mm) diameter hole provided in bottom of electric box. Electric Service Connection terminals with factory supplied disconnect. 70 71 11 12 13 14 V F D SPD HEA TER Heater Kit Connection Field supplied Class 1 wiring to optional heater kit from condenser fuse block. Reference the heater kit and condenser electrical schematics for termination. Special Alarm Connections Field supplied 24V class 1 wiring to remote alarm circuits Surge Suppression Device (SPD) normally open alarm contact connections (11, 12). Variable Frequency Drive (VFD) normally closed alarm contact connections (13, 14). Reference the indoor unit electric diagram (RAD1-4) for termination. Liebert® CRV™ System Design Manual Factory installed disconnect switch. Electric Service Entrance. A 7/8 in. (22.2mm) diameter hole in a 1 1/18 in. (28.6mm) knockout provided in bottom of electric box. Electric Service, not by Liebert. Factory wired to components on electric panel. 94 Earth ground connection (60 HZ) Connection terminal for field supplied earth grounding wire when factory disconnect is supplied. DPN001624 Pg. 4 Rev.10 Heat Rejection—Liebert MC™ and Fin/Tube Condensers Figure 8-13 Fin/Tube condenser piping—R-410A, single-circuit with Liebert Lee-Temp™ METAL CLAMP ISOLATOR DETAIL A-A DISCHARGE LINE FROM UNIT (FIELD SUPPLIED) DISCHARGE LINE FROM UNIT (FIELD SUPPLIED) LIQUID RETURN LINE TO UNIT (FIELD SUPPLIED) INVERTED TRAP (FIELD SUPPLIED) TO EXTEND A MINIMUM OF 7-1/2" ABOVE COIL BASE. POSITION ELBOW TO DIRECT RELIEF VALVE DOWNWARD FASTEN LIQUID AND HOT GAS LINES TO LEG USING FLAT SURFACE CLAMPS WITH ISOLATORS (FIELD SUPPLIED). SUPPORT FIELD PIPING SEPARATELY TO AVOID COIL DAMAGE AND LOSS OF CHARGE. SEE DETAIL A-A LIQUID RETURN LINE TO UNIT (FIELD SUPPLIED) POSITION ELBOW TO DIRECT RELIEF VALVE DOWNWARD THE FOLLOWING MATERIALS ARE SUPPLIED BY LIEBERT FOR EACH CIRCUIT (SHIPPED LOOSE WITH CONDENSER) FOR FIELD INSTALLATION: INSULATED LEE-TEMP STORAGE TANK WITH TWO SIGHT GLASSES, HEAD PRESSURE CONTROL VALVE, CHECK VALVE, ROTO-LOCK VALVE, AND PRESSURE RELIEF VALVE. ALL OTHER PIPING TO BE SUPPLIED AND INSTALLED BY OTHERS. HOT GAS LINE (FIELD SUPPLIED) DPN001623 Pg. 3 Rev. 8 LIQUID LINE (FIELD SUPPLIED) Condenser Piping Connection Sizes Condenser Connections, O.D., in. Condenser Model # Hot Gas Liquid DCSL28K DCSL60K Liebert Lee-Temp Connections, I.D., in. Liebert Lee-Temp Size, in. (mm) Hot Gas Tee Liquid to L-T Valve Receiver Out 7/8 5/8 7/8 9 x 36 (229 x 914) 1-1/8 7/8 DCSL90K 11 x 36 (279 x 914) 11 x 48 (279 x 1219) Source DPN001623, Pg. 3, Rev. 8 8.9 Fin/Tube Condenser Standard Features— Air-cooled, R-410A with Lee-Temp™ Control Source DPN001623, Pg. 1, Rev. 8 Coil—constructed of copper tubes in a staggered tube pattern. Tubes are expanded into continuous, rippled or enhanced aluminum type fins. The fins have full depth fin collars completely covering the copper tubes which are connected to heavy wall type L headers. Inlet coil connector tubes pass through relieved holes in the tube sheet for maximum resistance to piping strain and vibration. Coils are factory leak tested at a minimum of 475 PSIG, dehydrated, then filled and sealed with an inert gas holding charge for shipment. Fan(s)—Blades are constructed of aluminum, with a diameter of 26 inches and secured to the fan shaft by a heavy duty painted steel hub with set screw. Fan guards are heavy gauge, close meshed, steel wire with corrosion resistant finish. Fans are factory balanced and tested before shipment. Fan Motor(s)—Are provided with rain slingers, permanently lubricated bearings, and individual built-in overload protection. Motors are rigidly mounted on die-formed galvanized steel supports. 95 Liebert® CRV™ System Design Manual Heat Rejection—Liebert MC™ and Fin/Tube Condensers Head Pressure Control—A Liebert Lee-Temp control system is furnished for each circuit and consists of an insulated, heated receiver tank with sight glasses, pressure relief valve, roto lock valve, and head pressure operated 3-way valve for field connection to air cooled condenser. This system allows operation at ambient conditions as low as -30°F (-34°C). Housing—The condenser housing is constructed of bright aluminum sheet and divided into individual fan sections by full width baffles. Structural support members, including coil support frame, motor, and drive support, are galvanized steel for strength and corrosion resistance. Aluminum legs are provided with rigging holes for hoisting the unit into position. Unit Disconnect Switch—A locking disconnect factory installed and wired in enclosed condenser control section. Electrical Controls—Electrical controls, overload protection devices and service connection terminals are provided and factory wired inside the integral NEMA 3R electrical panel section of the housing. Only supply wiring and indoor unit interlock wiring are required at condenser installation. 8.10 Fin/Tube Condenser Features—R-410A with VFD Control 8.10.1 Fin/Tube Condenser Standard features Source: DPN001624, Pg. 1, Rev. 9 Coil—The coil is constructed of copper tubes in a staggered tube pattern. Tubes are expanded into continuous, rippled or enhanced aluminum type fins. The fins have full depth fin collars completely covering the copper tubes which are connected to heavy wall type L headers. Inlet coil connector tubes pass through relieved holes in the tube sheet for maximum resistance to piping strain and vibration. Coils are factory leak tested at a minimum of 475 PSIG, dehydrated, then filled and sealed with an inert gas holding charge for shipment. Fans—Blades are constructed of zinc plated steel or aluminum with a diameter of 26 inches and secured to the fan shaft by a heavy duty hub with set screw. Fan guards are heavy gauge, close meshed, steel wire with corrosion resistant finish. Fans are factory balanced and tested before shipment. Fan Motors—The variable speed fan motor is a specifically designed inverter duty motor with permanently lubricated ceramic bearings. The Liebert variable frequency drive (VFD) control system provides overload protection for the variable speed motor. Each ambient-temperature-controlled fan motor has built-in overload protection. All motors have rain slingers, permanently lubricated bearings and are rigidly mounted on die-formed galvanized steel supports. Head Pressure Control—The Liebert VFD Condenser control system is complete with variable frequency drive (VFD), inverter duty fan motor operating from 0% to 100% motor RPM based on head pressure, refrigerant pressure transducers, ambient-temperature thermostat(s), motor overload protection, and electrical control circuit factory wired in the control panel. VFD control is always furnished on the fan adjacent to the connection end of the condenser which runs continuously with the compressors. Other condenser fans are controlled by ambient thermostats and are either “on” or “off”. This system allows for operation at ambient conditions as low as 0°F (-17.8°C). Housing—The condenser housing is constructed of bright aluminum sheet and divided into individual fan sections by full width baffles. Structural support members, including coil support frame, motor, and drive support, are galvanized steel for strength and corrosion resistance. Aluminum legs are provided with rigging holes for hoisting the unit into position. SPD and Unit Disconnect Switch—Surge Protective Device and locking disconnect are factory installed and wired in enclosed condenser control section. Alarm Contacts—Normally open dry contacts provided for indication of VFD and SPD alarm condition. Liebert® CRV™ System Design Manual 96 Heat Rejection—Liebert MC™ and Fin/Tube Condensers 8.10.2 Fin/Tube Condenser Optional Features Source DPN001624, Pg. 1, Rev. 9 Fusible Plug Service Kit—Provides compliance for local codes requiring fusible-plug-type pressure relief devices. Shipped loose for field installation on each liquid line. Low Ambient VFD Heater Kit—Thermostatically controlled heater provides additional heat to electrical box at low ambient to allow VFD cold start-ups and continuous operation. Field installed kit is powered from condenser power block and extends condenser operation to ambient conditions as low as -20ºF (28.9ºC). 97 Liebert® CRV™ System Design Manual Heat Rejection—Liebert MC™ and Fin/Tube Condensers 8.11 Fin/Tube Condensers—Piping Figure 8-14 General arrangement with condenser—Air-cooled, 600 mm (24 in.), Fin/Tube condenser with and without Liebert Lee-Temp™ OUTDOOR VFD CONDENSER OUTDOOR LEE-TEMP CONDENSER Head Pressure Control Valve Optional Field Installed Fusible Plug VFD Transducer Condenser Coil (VFD) Check Valve Condenser Coil (Lee-Temp) Relief Valve Lee-Temp Receiver Liquid Return Hot Gas Discharge Hot Gas Discharge Liebert CRV Unit and associated Piping Filter Drier Sight Glass Solenoid Valve Expansion Valve Distributor Evaporator Coil External Equalizer Service Valve High Pressure Transducer Sensing Bulb CR020 Digital Solenoid Valve * For rises over 25ft (7.6m), trap every 20ft (6m) or evenly divided. Vibration Absorber High Pressure Cut Out Suction Line Low Pressure Transducer CR035 Digital Solenoid Valve Digital Scroll Compressor Service Valve Hot Gas Discharge Vibration Absorber Check Valve Isolation Valve *Isolation Valve *Isolation Valve Liquid Return FACTORY REFRIGERANT PIPING FIELD PIPING SERVICE / SCHRADER (ACCESS) CONNECTION NO VALVE CORE SERVICE / SCHRADER (ACCESS) CONNECTION WITH VALVE CORE NOTES: 1. SCHEMATIC REPRESENTATION SHOWN. DO NOT USE FOR SPECIFIC CONNECTION LOCATIONS. 2. ONE OR MORE ADDITIONAL PRESSURE RELIEF VALVES ARE REQUIRED DOWNSTREAM OF ANY AND ALL FIELD-INSTALLED ISOLATION. DO NOT ISOLATE ANY REFRIGERANT CIRCUITS FROM OVERPRESSURIZATION PROTECTION. Liebert® CRV™ System Design Manual 98 * Components are not supplied by Liebert but are required for proper circuit operation and maintenance. Should be located near the indoor Liebert CRV unit. + Inverted Trap on Discharge and Liquid Lines to extend above the base of the coil by a minimum of 190mm (7-1/2"). Heat Rejection—Liebert MC™ and Fin/Tube Condensers Figure 8-15 Fin/Tube condenser piping—R-410A, Single-circuit, VFD-control METAL CLAMP ISOLATOR DETAIL A-A ENTERING HOT GAS LINE (FIELD SUPPLIED) TRAPS (FIELD SUPPLIED) TO EXTEND ABOVE BASE OF COIL BY A MINIMUM OF 7-1/2" (191mm) VERTICAL LEAVING LIQUID LINE (FIELD SUPPLIED) HORIZONTAL FASTEN LIQUID AND HOT GAS LINES TO LEG USING FLAT SURFACE CLAMPS WITH ISOLATORS (FIELD SUPPLIED). SUPPORT FIELD PIPING SEPARATELY TO AVOID COIL DAMAGE AND LOSS OF CHARGE. DETAIL A-A OPTIONAL FUSIBLE PLUG SERVICE KIT TO BE BRAZED INTO THE LIQUID LINE(S) IN EITHER THE VERTICAL OR HORIZONTAL POSITION. (WHERE REQUIRED) (VERTICAL POSITION IS PREFERRED, HORIZONTAL POSITION IS OPTIONAL.) DPN001624 Pg. 3 Rev. 10 Condenser Piping Connection Sizes, Cu, O.D. Condenser Model # Entering Hot Gas Line, in. (mm) Returning Liquid Line, in. (mm) Weight, lb. (kg) TCSV28K 1-1/8 (28.6) 7/8 (22.2) 325 (148) TCSV60K 1-1/8 (28.6) 7/8 (22.2) 470 (213) TCSV90K 1-1/8 (28.6) 7/8 (22.2) 670 (304) Interconnection piping (field-supplied and installed) required. Configure piping for parallel refrigerant flow between condenser sections. Source DPN001624, Rev. 9, Pp. 2 and 3 Table 8-12 Recommended refrigerant-line sizes for Liebert MC condensers with R-410A, with and without Liebert Lee-Temp™, Cu, OD Liebert CRV Model # CR019RA/ CR020RA Total Equivalent Length, ft. (m) Hot Gas Line, in. (m) Liquid Line, in. (m) 50 (15) 3/4 (19.1) 5/8 (15.9) 100 (30) 3/4 (19.1) 5/8 (15.9) 150 (45) 3/4 (19.1) 300 (91) CR035RA 7/8 (22.2) 1 5/8 (15.9) 3/4 (19.1) 50 (15) 7/8 (22.2) 3/4 (19.1) 100 (30) 7/8 (22.2) 3/4 (19.1) 150 (45) 7/8 (22.2) 3/4 (19.1) 300 (91) 1-1/8 (28.6) 1 7/8 (22.2) Consult factory for proper line sizing for runs longer than 300 ft. (91.4 m) equivalent length. 1. Must downsize vertical riser one trade size (1-1/8” to 7/8” or 7/8” to 3/4”). Source: DPN000788, Rev. 1 99 Liebert® CRV™ System Design Manual Heat Rejection—Liebert MC™ and Fin/Tube Condensers Page intentionally left blank. Liebert® CRV™ System Design Manual 100 Heat Rejection—Liebert Drycoolers 9.0 Heat Rejection—Liebert Drycoolers 9.1 Drycoolers for Water/Glycol-cooled Liebert CRVs Liebert Drycoolers are designed to work with the Liebert CRV. The Drycoolers provide glycol to the Liebert CRVs internal high-efficiency brazed plate condenser to maintain proper condensing temperatures. Ethylene or Propylene glycol must be added to the water loop to prevent freezing during low outdoor temperatures. Figure 9-1 shows the percentage of ethylene glycol that should be added based on the minimum outdoor temperature. If the Liebert CRV is attached to an open water loop (cooling tower, city water, etc.) a field-supplied 16-20 mesh strainer is to be installed (not supplied by Emerson) within 10 ft (30 m) upstream of the unit to prevent debris from entering the unit. Table 9-1 CRV Model Glycol-cooled drycooler matchups Outdoor Temperature, °F (°C) # Fans Models 1 Pump HP 2 95 (35) 1 DSO112*8 S1.5* Suggested 19kW and 20kW 100 (38) 2 DSO174*8 S1.5* 105 (41) 2 DSO225*16 S2* 95 (35) 2 DSO197*16 S2* 35kW 100 (38) 3 DSO310*16 S2* 105 (41) 4 DSO419*16 S3* * = A (460 V / 3 f / 60 Hz) –or– Y (208/230 V / 3 ph / 60 Hz) –or– B (575 V / 3 ph / 60 Hz) 1. Match-ups sized for 40% propylene glycol, one-CRV, one-pump and one-drycooler systems. Fuses and overloads not included with drycoolers. Liebert pump packages are shipped with needed drycooler fuses and overloads or they will need to be field-supplied for field-supplied pumps. 2. Suggested pump selections provide at least 30ft H2O head for piping losses 101 Liebert® CRV™ System Design Manual Heat Rejection—Liebert Drycoolers Figure 9-1 Percentage of ethylene glycol mixed with water 40% 35% 30% 25% 20% 15% 10% 5% 0% 32 (0) 23 (-5) 5 (-15) 14 (-10) -4 (-20) -13 (-25) Temperature, °F (°C) Percent in Weight Percent in Volume NOTICE Risk of freezing fluid mixture. Can cause equipment damage. The water supply/loop must be checked periodically for proper glycol mixture content. For safety, calculate the percentage for protection at least 9°F (5°C) below the minimum ambient design temperature. Liebert® CRV™ System Design Manual 102 Heat Rejection—Liebert Drycoolers 9.2 Drycooler Dimensional Data and Weights Figure 9-2 Cabinet and anchor dimensions for direct drive Drycoolers 43 1/8" 1095mm TOP OF FAN GUARD 43 9/16" 1107mm A minimum clearance of 36" (914mm) is recommended on all sides for proper operation and component access. Eyebolts for lifting Condenser provided on 4 fan models only Inlet Connection (upper header) A 70" 1778mm Typ. 37 7/8" 962mm 9" 229mm 30 1/2" 775mm 11 1/2" 292mm Outlet Connection (lower header) 4 3/4" 121mm EXPANSION TANK Disconnect Switch B 4 1/4" 108mm 1" 25mm 43 3/16" 1097mm C B 1 3/4" 44mm 1 3/4" 44mm D 1 7/8" 48mm 6" A 37 11/1 957mm 1/2" (13mm) Anchor Bolts (Typ.) 4 legs furnished for 1, 2, 3, & 4 fan models 6 legs furnished for 4 fan models Model # # of Note 2 Fans -112 -174 -197 -225 -310 -419 1 2 3 4 4 1/4" 108mm 9/16" 14mm Typ. 1 7/8" 48mm 1" 25mm DETAIL A Unit Anchor Plan A in (mm) B in (mm) C in (mm) 51-1/2 (1308) 44 (1118) 42 (1067) DPN000274 Rev. 2 D in (mm) CFM (l/s) 60 Hz Note 1 — 6088 (2873) — 13265 (6261) 91-1/2 (2324) 84 (2134) 82 (2083) — 12645 (5968) — 12177 (5748) 131-1/2 (3340) 124 (3150) 122 (3099) — 18965 (8951) 171-1/2 (4356) 164 (4166) 82 (2083) 80 (2032) 23650 (11163) CFM (l/s) 50 Hz Note 1 5074 (2394) 11054 (5217) 10535 (4973) 10147 (4789) 15804 (7459) 19708 (9302) Internal Volume gal. (L) Net Weight lb. (kg) 5.8 (22.0) 470 (213) 6.9 (26.2) 605 (274) 9 (34) 645 (293) 11.1 (42.1) 685 (310) 13.1 (49.6) 886 (402) 17.4 (65.9) 1120 (508) 1. All drycooler fan motors are 3/4 HP 2. DSO model prefix indicates control section in the drycooler includes controls for a single-pump package. DDO model prefix indicates control section in the drycooler includes controls for a dual-pump package. DSF model prefix indicates control section in the drycooler includes controls for a single-pump package on a fan-speed control drycooler. DNT model prefix indicates a single circuit with fan cycling but no pump controls. 3. DNC model prefix indicates a single circuit with no fan or pump controls. Source DPN000274, Rev. 2 103 Liebert® CRV™ System Design Manual Heat Rejection—Liebert Drycoolers Table 9-2 Drycooler Model -112 -112 -174 -197 -197 -225 -310 -419 Drycooler piping, O.D., Cu Number of Coil Circuits 8 16*, 26 8, 16*, 24 8 16*, 32 16, 26* 16, 32* 16, 32* Inlet & Outlet Pipe Diameter (Inches) 1-3/8 2-1/8 2-1/8 1-3/8 2-1/8 2-1/8 2-1/8 2-1/8 * Standard Circuiting - For model prefix designation, refer to Figure 9-2. Source: DPN000275, Rev. 4 9.3 Drycooler General Data Table 9-3 Drycooler electrical data # of Fans 1 2 3 4 Model # 112 174, 197, 225 310 419 Pump Hp ph FLA WSA OPD ph FLA 0.75 1 12.4 14.3 20 — — 0.75 3 7.0 7.9 15 3 10.5 1.5 3 10.1 11.8 15 3 13.6 2.0 3 11.0 12.9 20 3 3.0 3 14.1 16.8 25 5.0 3 20.2 24.4 40 7.5 3 27.7 33.8 0.75 3 3.3 1.5 3 2.0 3 3.0 3 5.0 3 9.3 11.2 15 7.5 3 12.7 15.5 25 WSA OPD ph FLA — — — — 11.4 15 3 14.0 15.3 20 3 17.1 14.5 16.4 20 3 3 17.6 20.3 30 3 23.7 27.9 40 50 3 31.2 37.3 3.7 15 3 5.0 4.7 5.5 15 3 5.1 6.0 15 3 6.5 7.7 15 3 WSA OPD ph FLA WSA OPD — — — — — — 14.9 15 3 17.5 18.4 20 18.8 25 3 20.6 22.3 25 18.0 19.9 25 3 21.5 23.4 30 3 21.1 23.8 30 3 24.6 27.3 35 3 27.2 31.4 45 3 30.7 34.9 50 60 3 34.7 40.8 60 3 38.2 44.3 60 5.4 15 3 6.7 7.1 15 3 8.4 8.8 15 6.4 7.2 15 3 8.1 8.9 15 3 9.8 10.6 15 6.8 7.7 15 3 8.5 9.4 15 3 10.2 11.1 15 8.2 9.4 15 3 9.9 11.1 15 3 11.6 12.8 15 3 11.0 12.9 20 3 12.7 14.6 20 3 14.4 16.3 20 3 14.4 17.2 25 3 16.1 18.9 25 3 17.8 20.6 30 208/230/60 460/3/60 Liebert® CRV™ System Design Manual 104 Heat Rejection—Liebert Drycoolers Figure 9-3 Electrical field connections for fluid-temperature-control direct-drive drycoolers Note: Refer to specification sheet for full load amp and wire size amp ratings. Electrical service connection terminals when factory disconnect is not supplied. Fuse block supplied on DNT drycoolers. Factory wired to components on electric panel Factory wired to 24V Class 2 control circuit Electrical service connection terminals when factory disconnect is supplied. Factory installed disconnect switch (optional) Unit Alarm Connection Field supplied 24V Class 2 wiring to terminals 24 & 50 to indicate "Standby Glycol Pump On". (Supplied with dual pump controls only). 24 50 70 71 77 74 Control interlock. Field supplied Class 2 wiring to interlock drycooler 24V controls to Liebert room unit. 7/8" (22mm) diameter hole provided in bottom of electric box. Flow switch connection (Dual pump controls only). Field supplied 24V Class 2 wiring from terminals 74 & 77 to field mounted flow switch. Electric service connection terminals for power supply to pumps when pump controls are factory supplied. Dual pump connection shown. 7/8" (22mm) diameter knockouts provided in bottom of electric box. PUMP FUSES & OVERLOAD HEATERS (SHIPPED WITH STANDARD PUMP PACKAGES) ARE TO BE FIELD INSTALLED IN PUMP FUSE BLOCK(S) AND STARTER(S). Earth ground bar (50Hz). Connection terminals with factory ground from each high voltage component for field supplied earth ground wire. 105 Earth ground connection (60Hz). Connection terminal for field supplied earth ground wire. Electric service entrance. A 7/8" (22mm) diameter hole in a 1-1/8" (29mm) knockout provided in bottom of electric box. Electric service not provided by Liebert. DPN000276 Rev. 2 Liebert® CRV™ System Design Manual Heat Rejection—Liebert Drycoolers 9.4 Drycooler Pump Packages and Expansion Tank—Options Figure 9-4 Drycooler pump package and pump mounting 17 1/4" " 2 1 SINGLE PACKAGE 0.75 - 7.5 HP 19" 483mm 3 2 7/8" 73mm 15 7/8" 403mm 1 3/4" 44mm 6 3/8" 162mm 8 3/4" 222mm 12 1/4" 311mm 30" 762mm 17" 432mm PUMP PACKAGE MOUNTING ANGLES 1 3" (76.2mm) DIA. PUMP SUCTION CONNECTION K.O.'S 4 2 3" (76.2mm) DIA. PUMP DISCHARGE CONNECTION K.O.'S 3 7/8" (22.2mm) DIA. ELECTRICAL K.O.'S 4 4 1/2" (12.7mm) DIA. HOLES FOR MOUNTING 3/4" 19mm NOTE: ANGLES LOCATED INSIDE, BOTTOM OF PUMP PACKAGE. VIEW USED FOR MOUNTING REFERENCE. C A B DPN000278 Pg. 1 Rev. 1 Mounting-hole Dimensional Data, in. (mm) Pump package A B C Single (0.75 – 7.5 HP) 15-1/4 (387) 2-1/2 (64) 22-1/2 (572) Liebert® CRV™ System Design Manual 106 Heat Rejection—Liebert Drycoolers Table 9-4 Drycooler pump data Connections Electrical Data HP Pump Suct. Conn. Inches Pump Disc. Conn Inches FLA Hz 3/4 1-1/4 3/4 3/4 1-1/4 3/4 PH 208 Volts 230 Volts 460 Volts 575 Volts 60 1 7.6 6.9 — — 60 3 3.5 3.2 1.6 1.3 1-1/2 1-1/4 3/4 60 3 6.6 6.0 3.0 2.4 2 1-1/4 3/4 60 3 7.5 6.8 3.4 2.7 3 1-1/2 1 60 3 10.6 9.6 4.8 3.9 5 1-1/2 1-1/4 60 3 16.7 15.2 7.6 6.1 7-1/2 3 3 60 3 24.2 22.0 11.0 9.0 To calculate total pump and drycooler Full Load Amps (FLA): Total FLA = Pump FLA + Drycooler FLA To Calculate total pump and drycooler Wire Size Amps (WSA) Total WSA = Largest Motor FLA x 1.25 + Sum of other Motor FLA values To Calculate Total Pump and Drycooler Maximum Overcurrent Protective Device (OPD) Total OPD = Largest Motor FLA x 4.0 + Sum of other Motor FLA values Select standard fuse size (15A, 20A, 25A, 30A, etc.) Source DPN000329, Rev. 1 Figure 9-5 Drycooler pump curve, 60 Hz 180 Curve A B C D E F Total Head, Feet/Water 160 140 F 120 E G D 100 80 60 HP 3/4 (1-ph) 3/4 (3-ph) 1.5 2 3 5 7.5 G C B A 40 20 0 10 20 30 40 50 60 70 80 120 160 200 250 300 400 Flow Rate, GPM 107 Liebert® CRV™ System Design Manual Heat Rejection—Liebert Drycoolers 9.4.1 Drycooler Expansion Tank This tank, included in a standard pump package, has an internal volume of 8.8 gal. (33 l) and a maximum pressure of 100 psi (690 kPa). This tank is sized for a typical “open” system with a fluid volume of less than 75 gal. (280l). When used in a “closed” system, volumes of up to 140 gal. (910l) can be accommodated. The use of a safety relief valve, field-supplied, is recommended for systems “closed” to atmospheric venting. Other piping accessories for filling, venting or adjusting the fluid in the system, are recommended, but not included. Figure 9-6 Drycooler Expansion tank EXPANSION TANK 30 1/2" 775mm 9" 229mm 1/2" FPT FITTING 7" 178mm 2 3/4" 70mm 4" 102mm 6 1/8" 156mm 1 1/2" TYP. 38mm 3" 76mm TYP. 6 13/16" 173mm 17 1/4" 438mm 1/2" 13mm TYP. (8) PLACES TYP. 1/2" FPT FITTING 8.8 GALLON EXPANSION TANK (33.3 Liter) Liebert® CRV™ System Design Manual DPN000329 Rev. 1 108 Heat Rejection—Liebert Drycoolers 9.5 Glycol-cooled Direct Drive Drycooler—Features 9.5.1 Drycooler Standard Features Source: DPN000273, Revision 2 Coil—manufactured coil is constructed of copper tubes in a staggered tube pattern. Tubes are expanded into continuous, rippled aluminum type fins. The fins have full depth fin collars completely covering the copper tubes which are connected to heavy wall type L headers. Inlet coil connector tubes pass through relieved holes in the tube sheet for maximum resistance to piping strain and vibration. Coils are factory leak tested at a minimum of 300 PSIG, dehydrated, then filled and sealed with a nitrogen holding charge for shipment. Fans—Blades are constructed of zinc plated steel or aluminum with a maximum diameter of 30 inches and secured to the fan shaft by a heavy duty hub with set screw. Fan guards are heavy gauge, close meshed, steel wire with corrosion resistant finish. Fans are factory balanced and tested before shipment. Fan Motors—are provided with rain slingers, permanently lubricated bearings, and individual built-in overload protection. Motors are rigidly mounted on die-formed galvanized steel supports. Housing—The Drycooler housing is constructed of bright aluminum sheet and divided into individual fan sections by full width baffles. Structural support members, including coil support frame, motor, and drive support, are galvanized steel for strength and corrosion resistance. Aluminum legs are provided with rigging holes for hoisting the unit into position. Fluid Temperature Control System (Fan Cycling)—is complete with aquastats and electrical control circuit factory wired in the integral control pattern. Aquastats cycle fans to maintain fluid temperature as outdoor air temperature changes. Head pressure is controlled by the fluid regulating valve in the Liebert indoor unit. Fan Speed Control System—is complete with solid state fan speed control transducers operating variable speed fans and is factory wired in the integral control panel. This is available on single fan Drycoolers only. 9.5.2 Drycooler Optional Features Source: DPN000273, Revision 2 Unit Disconnect Switch—A locking disconnect factory installed and wired in enclosed control section (Standard with DSO, DDO, & DSF Drycoolers). Pump Controls—Factory wired in the integral control panel. Single power feed to Drycooler supplies power to both Drycooler and pumps (electric service connection). Single pump (DSO/DSF) and dual pump (DDO/DDF) control options are available. DDO/DDF Drycooler keeps one pump in active mode and the other in standby mode. Switchover between pumps activated by factory-supplied pump selector switch or by contact closure on field-installed flow switch. 109 Liebert® CRV™ System Design Manual Heat Rejection—Liebert Drycoolers Page intentionally left blank. Liebert® CRV™ System Design Manual 110 CRV Seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required Appendix A: CRV Seismic Application, 600 mm (24 in.) Models— Optional Unit Configuration Required Source: DPN002765, pg. 1 – 2, Rev. 5 The International Code Council’s, International Building Code (IBC) is the primary code document for the design and installation of building systems. Emerson Network Power has conducted analytical modeling and dynamic shake-table testing of the Liebert CRV 600 mm (24 in.) product to provide an option for those systems requiring seismic certification of compliance. This certification goes beyond the equipment’s ability to withstand the seismic forces. The IBC system approach includes the equipment, equipment anchorage, and the connections to the equipment (power, water supply and return, and ducting). In critical applications, the equipment must be capable of performing its primary function after a seismic event within the limit of certification. A.1 Seismic Certification Criteria The Liebert CRV 600 mm (24 in.) model has two levels of certification for units installed rigid-to-floor without spring isolators. Both levels require a unit mounting bracket as shown in Detail A of Figures A-3 and A-5. The CRV600 is approved for seismic applications when properly-installed and used as intended and located in United States where the “design 5 percent damped spectral response acceleration at short periods adjusted for site class effects”, SDS is as shown in the Tables A-1 and A-2. Below-grade, at-grade or above-grade installations are permitted and included in this approval. This certification is good for an Ip of 1.0 or 1.5. The first level is SDS=.8 which is the standard unit (Rigid-mount only - no Floor stand). Table A-1 CRV 600 mm (24 in.) Shake-table test parameters, first level Text Criteria ICC-ES AC 156 SDS (g) z/h AFLX ARIG AFLX_VERT ARIG_VERT Rigid Mount 0.8 1.0 1.28 0.96 0.54 0.22 Equipment is qualified for SDS and z/h values shown. Qualification may be valid for higher SDS where z/h <1.0. The second level for SDS=2.00/2.50 requires factory-installed bracing (rigid or floor-stand mount). Table A-2 Text Criteria ICC-ES AC 156 Rigid Base Mount or Floor Stand CRV 600 mm (24 in.) Shake-table test parameters, second level SDS (g) z/h AFLX ARIG AFLX_VERT ARIG_VERT 2.00 2.50 1.0 0 3.20 — 2.40 — — 1.68 — 0.68 Equipment is qualified for SDS and z/h values shown. Qualification may be valid for varying SDS where z/h <1.0. A.2 Requirements for Anchorage Anchors—Mounting requirement details such as brand, type, embedment depth, edge spacing, anchor spacing, concrete strength, wall bracing, and special inspection must be outlined and approved by the project Structural Engineer of Record. Anchorage Surface—Structural floors, and housekeeping pads must also be seismically designed and approved by the project Structural Engineer of Record to withstand the seismic anchor loads as defined on the installation drawings. The installing contractor is responsible for the proper installation of all anchors and mounting hardware, observing the mounting requirement details outlined by the Engineer of Record. Contact the Manufacturer’s Representative if a detailed Seismic Installation Calculation Package is required. Connections to Unit—Electrical wiring, conduit, and/or other connections to the equipment is the responsibility of others. Data and recommendations are supplied here and in the unit installation supplement for seismic installation 111 Liebert® CRV™ System Design Manual CRV Seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required Figure A-1 CRV 600 mm (24 in.)—Seismic rigid floor stand anchoring dimensions ANSI B18.22.1 Type A, Series W Plain Washer required at each anchor location 2 1/2" 64mm Min. Edge Distance * Min. Hole Depth * Min. Pad Depth * Min. Embedment 6 1/2" 165mm * Specified by Engineer of Record. ANCHOR DETAIL Anchor bolt sized per HILTI KWIK BOLT TZ carbon and stainless In concrete ICC ESR-1917. Alternates are subject to review by Emerson or Engineer of Record. 6 1/2" 165mm 2 1/2" 64mm 1 1/2" 38mm ISO VIEW WITH FLOORSTAND 46 3/8" 1179mm Hole to hole .563 14.29 TYP. (8 places) 3/4" 19mm 3/4" 19mm REAR OF UNIT FRONT OF UNIT 21 3/4" 551mm DPN002765 Pg. 3 Rev. 5 FLOORSTAND ANCHORING DIMENSIONS TOP VIEW OF CRV Anchor Size Model # CR020 & CR035 (Air & Water) and CR040 (Chilled Water) SDS 2.5 in. (mm) 1/2 (12.7) Operating Mass* Maximum Load per Anchor Tension Shear lbs kg lbs kg lbs kg lbs kg 1052 478 1256 570 1032 468 187 85 All loads are calculated per ASCE 7-05, Chapter 13.6 Rp = 6.1, a = 2.5, lp = 1.5. * Operating mass includes the operating refrigerant and water volume. Source: DPN002765, Pg. 3, Rev. 5 Liebert® CRV™ System Design Manual Macimum Compressive 112 CRV Seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required Figure A-2 CRV 600 mm (24 in.)—Seismic rigid floor stand—overall dimensions Factory supplied plugs can be removed after CRV unit is installed "A" "H*" 38 3/8" 976mm 20 1/4" 513mm 1 1/2" 38.1mm 2 1/2" 64mm 9 1/2" 241mm * 4.6in 117mm FOOT (4 PLACES) THREADED ROD 7/8" GRADE 7 & NEOPRENE PAD 1/8" THICK. SEE PART 307058P1 FOR DETAILS Foot Detail * Nominal *H in (mm) A in (mm) 12 12 (305) 8-3/4 (222) 18 18 (457) 14-3/4 (375) 24 24 (610) 20-3/4 (527) 113 DPN002765 Pg. 5 Rev. 5 Liebert® CRV™ System Design Manual CRV Seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required Figure A-3 CRV 600 mm (24 in.)—Seismic rigid floor stand connection details A Rear of CRV unit with door open Front of CRV unit with baffle panel removed Floorstand anchoring Top of leveling foot Notes: Base of unit 1/4-14 self drill screws supplied 10 PLACES 1.) To level the unit lower the four stabilizing feet until they make contact with the floorstand. (SEE DETAIL "A") 2.) Anchor the bracket to the unit and the floorstand using the screws that are provided, all factory supplied screws must be used to maintain seismic certification (SEE DETAIL "A'). 3.) The same mounting bracket is used in the front and rear of the unit. 4.) This document is not to be used for field installation, see CRV manual. 1/2-13 bolts, nuts & washers supplied Drilling hole in floorstand not required 3 PLACES Bracket supplied front & rear DPN002765 Pg. 8 Rev. 5 DETAIL A Liebert® CRV™ System Design Manual 114 CRV Seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required Figure A-4 CRV 600 mm (24 in.)—Seismic rigid floor-mount bracket anchoring dimensions 2 1/2" 64mm Min. Edge Distance ANSI B18.22.1 Type A, Series W Plain Washer required at each anchor location * Min. Hole Depth * Min. Embedment * Min. Pad Thickness ANCHOR DETAIL * Specified by Engineer of Record. Anchor bolt sized per HILTI KWIK BOLT TZ carbon and stainless In concrete ICC ESR-1917. Alternates are subject to review by Emerson or Engineer of Record. ISO VIEW ON FLOOR 44 1/2" 1131mm 1 1/4" 31mm 1 1/4" 33mm 11 3/4" 300mm REAR OF UNIT 23 5/8" 600mm FRONT OF UNIT 22 3/8" 570mm .563 14.29 TYP. (6 places) FLOOR ANCHORING DIMENSIONS View from top of the CRV unit. Front and rear doors removed for clarity. Model # CR020 & CR035 (Air & Water) and CR040 (Chilled Water) SDS 0.8 2.5 Anchor Size in. (mm) 1-2 (12.7) 1/2 (12.7) Operating Mass* lbs kg 938 426 952 432 Macimum Compressive lbs kg 505 229 1249 567 DPN002765 Pg. 4 Rev. 5 Maximum Load per Anchor Tension Shear lbs kg lbs kg 249 113 70 32 981 446 221 100 All loads are calculated per ASCE 7-05, Chapter 13.6 Rp = 6.1, a = 2.5, lp = 1.5. * Operating mass includes the operating refrigerant and water volume. Source: DPN002765, Pg. 4, Rev. 5 115 Liebert® CRV™ System Design Manual CRV Seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required Figure A-5 CRV 600 mm (24 in.)—Seismic rigid floor-mount bracket connection details Baffle panel removed for clarity REAR OF UNIT A Top of leveling foot Anchoring to floor, see note 3. .563 TYP. 14.3 (3 places) Notes: 1) Prior to mounting bracket, lower the four leveling feet (see detail "B") until they make contact with the floor. Ensure that unit is level to avoid corrosion or health hazards caused by condensate accumulation. 2) Bracket to be centered on base of CRV unit (shown in detail "A"). 3) Anchor bracket to floor. Refer to anchoring detail on page 4. 4) Self drill screws (see detail "A") to secure bracket to CRV unit. 5) The bracket is also used in the rear of the CRV unit. 6) This document is not to be used for field installation. 1/4-14 self-drill screw supplied 8 PLACES Bracket supplied for front and rear of unit DETAIL A DPN002765 Pg. 9 Rev. 5 FRONT OF UNIT Liebert® CRV™ System Design Manual 116 CRV Seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required Figure A-6 CRV 600 mm (24 in.) seismic electrical wiring High and low voltage connections field supplied and wired OR OR Seismic compensation Electric power through the top of unit only Field supplied disconnect switch within sight of Liebert CRV unit. Wire per local codes. Seismic compensation High and low voltage connections field supplied and wired Electrical power through the bottom of unit only Note! Flexible conduit and strain relief must be provided by the field to allow for movement of the unit during a seismic event. The flexible conduit shall have at least one bend between the rigid conduit connection at the unit cabinet and the connection to the rigid conduit or foundation. 117 DPN002765 Pg. 6 Rev. 5 Liebert® CRV™ System Design Manual CRV Seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required Figure A-7 CRV 600 mm (24 in.) seismic piping Anchor piping to CRV unit. Field supplied and piped prefabricated seismic compensation piping Anchor piping to building foundation CRV Unit with piping through the top, all models. When unit is on a floorstand the leveler feet must be down firmly against the top plate of the floorstand. When unit is not on a floorstand the leveler feet must be down firmly against the floor. Field supplied and piped prefabricated seismic compensation piping Anchor piping to building foundation When unit is on a floorstand, anchor to the floorstand. When unit piping is out the top, anchor to the CRV unit. CRV Unit with piping through the bottom. Anchor to building foundation. When unit is on a floorstand, anchor piping to the floorstand. Seismic compensation device FLEXIBLE LOOP EXAMPLE Liebert® CRV™ System Design Manual Flexible Loops: All units shall be attached to the piping system using flexible loops designed for seismic movement. Flexible loops shall be capable of movement in the ±X, ±Y and ±Z planes and must completely isolate the equipment from the piping. The loops shall be suitable for an operating pressure and temperature of the system, refer to Liebert installation instructions. This includes condensate drainage, refrigerant lines, and chilled water supply and return lines. Follow manufacturer’s installation instructions for proper seismic application of flexible loops. 118 DPN002765 Pg. 7 Rev. 5 CRV Non-seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required Appendix B: CRV Non-seismic Application, 600 mm (24 in.) Models— Optional Unit Configuration Required Figure B-1 CRV 600 mm (24 in.)—rigid floor-mount bracket anchoring dimensions ISO VIEW ON FLOOR 44 1/2" 1131mm 1 1/4" 33mm 1 1/4" 31mm 11 3/4" 300mm 23 5/8" 600mm REAR OF UNIT FRONT OF UNIT 22 3/8" 570mm FLOOR ANCHORING DIMENSIONS View from top of the CRV unit. Front and rear doors removed for clarity. 119 9/16" 14mm (6 places) TYP. DPN003272 Pg. 1 Rev.1 Liebert® CRV™ System Design Manual CRV Non-seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required Figure B-2 CRV 600 mm (24 in.)—rigid floor-mount bracket connection details REAR OF UNIT A Top of leveling foot Anchor to floor, see note 3. 9/16" 14mm (3 places) Notes: 1) Prior to mounting bracket, lower the four leveling feet (see detail "A") until they make contact with the floor. Ensure that unit is level to avoid corrosion or health hazards caused by condensate accumulation. 2) Bracket to be centered on base of CRV unit (shown in detail "A"). 3) Anchor bracket to floor. Refer to anchoring detail, page 1. 4) Use self drilling screws to secure bracket to CRV unit (see detail A). 5) The same bracket is used in the front and rear of the CRV unit. 6) This document is not to be used for field installation. 1/4-14 self-drill screw supplied 8 PLACES Bracket supplied for front and rear of unit DETAIL A DPN003272 Pg. 2 Rev.1 FRONT OF UNIT Liebert® CRV™ System Design Manual TYP. 120 CRV Non-seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required Figure B-3 CRV 600 mm (24 in.)—rigid floor stand anchoring dimensions ISO VIEW WITH FLOORSTAND 46 3/8" 1179mm 2 1/2" 64mm 6 1/2" 165mm Hole to hole 9/16" 14.29mm (8 places) 1 1/2" 38mm TYP. 3/4" 19mm 3/4" 19mm REAR OF UNIT FRONT OF UNIT FLOORSTAND ANCHORING DIMENSIONS TOP VIEW OF CRV 121 21 3/4" 551mm DPN003273 Pg. 1 Rev. 2 Liebert® CRV™ System Design Manual CRV Non-seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required Figure B-4 CRV 600 mm (24 in.)—rigid floor stand—overall dimensions Factory supplied plugs can be removed after CRV unit is installed "A" "H*" 38 3/8" 976mm 20 1/4" 513mm 1 1/2" (38.1mm) * 4.6in 117mm 2 1/2" 64mm 9 1/2" 241mm FOOT (4 PLACES) THREADED ROD 7/8" & NEOPRENE PAD 1/8" THICK. Foot Detail * Foot provides 0.25in (6.4mm) of adjustment from nominal height H DPN003273 Pg. 2 Rev. 2 * Nominal *H in (mm) A in (mm) 12 12 (305) 8-3/4 (222) 18 18 (457) 14-3/4 (375) 24 24 (610) 20-3/4 (527) * Foot provides ±0.25 in. (6.4 mm) adjustment from nominal height. Liebert® CRV™ System Design Manual 122 CRV Non-seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required Figure B-5 CRV 600 mm (24 in.)—rigid floor stand connection details Rear of CRV unit with door open A Floorstand anchoring Notes: Front of CRV unit with baffle panel removed Top of leveling foot 1.) To level the unit lower the four stabilizing feet until they make contact with the floorstand. (SEE DETAIL "A") 2.) Anchor the bracket to the unit and the floorstand using the screws that are provided (SEE DETAIL "A'). 3.) The same mounting bracket is used in the front and rear of the unit. 4.) This document is not to be used for field installation, see CRV manual. Base of unit 1/4-14 self drill screws supplied, 10 PLACES. 1/2-13 bolts, nuts & washers supplied. Align holes in bracket with holes in floorstand, 3 PLACES. Bracket supplied front & rear DPN003273 Pg. 3 Rev. 2 DETAIL A 123 Liebert® CRV™ System Design Manual CRV Non-seismic Application, 600 mm (24 in.) Models—Optional Unit Configuration Required Page intentionally left blank. Liebert® CRV™ System Design Manual 124 CRV Seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required Appendix C: CRV Seismic Application, 300 mm (12 in.) Models— Optional Unit Configuration Required Source: DPN003027, pg. 1 – 2, Rev. 0 The International Code Council’s, International Building Code (IBC) is the primary code document for the design and installation of building systems. Emerson Network Power has conducted analytical modeling and dynamic shake-table testing of the Liebert CRV 300 mm (12 in.) product to provide an option for those systems requiring seismic certification of compliance. This certification goes beyond the equipment’s ability to withstand the seismic forces. The IBC system approach includes the equipment, equipment anchorage, and the connections to the equipment (power, water supply and return, and ducting). In critical applications, the equipment must be capable of performing its primary function after a seismic event within the limit of certification. C.1 Seismic Certification Criteria The Liebert CRV 300 mm (12 in.) model has two levels of certification for units installed rigid-to-floor without spring isolators. Both levels require a unit mounting bracket as shown in Detail A of Figures C-3 and C-5. The CRV300 is approved for seismic applications when properly-installed and used as intended and located in United States where the “design 5 percent damped spectral response acceleration at short periods adjusted for site class effects”, SDS is as shown in the Tables C-1 and C-2. Below-grade, at-grade or above-grade installations are permitted and included in this approval. This certification is good for an Ip of 1.0 or 1.5. The first level is SDS=.8 which is the standard unit (Rigid-mount only - no Floor stand). Table C-1 CRV 300 mm (12 in.) Shake-table test parameters, first level Text Criteria ICC-ES AC 156 SDS (g) z/h AFLX ARIG AFLX_VERT ARIG_VERT Rigid Mount 0.8 1.0 1.28 0.96 0.54 0.22 Equipment is qualified for SDS and z/h values shown. Qualification may be valid for higher SDS where z/h <1.0. The second level for SDS=2.00/2.50 requires factory-installed bracing (rigid or floor-stand mount). Table C-2 CRV 300 mm (12 in.) Shake-table test parameters, second level Text Criteria ICC-ES AC 156 Rigid Base Mount or Floor Stand SDS (g) z/h AFLX ARIG AFLX_VERT ARIG_VERT 2.00 2.50 1.0 0 3.20 — 2.40 — — 1.68 — 0.68 Equipment is qualified for SDS and z/h values shown. Qualification may be valid for varying SDS where z/h <1.0. C.2 Requirements for Anchorage Anchors—Mounting requirement details such as brand, type, embedment depth, edge spacing, anchor spacing, concrete strength, wall bracing, and special inspection must be outlined and approved by the project Structural Engineer of Record. Anchorage Surface—Structural floors, and housekeeping pads must also be seismically designed and approved by the project Structural Engineer of Record to withstand the seismic anchor loads as defined on the installation drawings. The installing contractor is responsible for the proper installation of all anchors and mounting hardware, observing the mounting requirement details outlined by the Engineer of Record. Contact the Manufacturer’s Representative if a detailed Seismic Installation Calculation Package is required. Connections to Unit—Electrical wiring, conduit, and/or other connections to the equipment is the responsibility of others. Data and recommendations are supplied here and in the unit installation supplement for seismic installation 125 Liebert® CRV™ System Design Manual CRV Seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required Figure C-1 CRV 300 mm (12 in.)—Seismic rigid floor stand anchoring dimensions 2 1/2" 64mm MIN. EDGE DISTANCE ANSI B18.22.1 TYPE A, SERIES W PLAIN WASHER REQUIRED AT EACH ANCHOR LOCATION MIN. * MIN. HOLE EMBEDMENT DEPTH MIN. PAD THICKNESS 6 1/2" 165mm * Specified by Engineer of record. ISO VIEW WITH FLOORSTAND ANCHOR BOLT SIZED PER HILTI KWIK BOLT TZ CARBON AND STAINLESS IN CONCRETE, ICC ESR-1917. ALTERNATES ARE SUBJECT TO REVIEW BY EMERSON OR ENGINEER OF RECORD. 45" 1143mm 6 1/2" 165mm Electrical and Piping access for Air, Water/Glycol Models 1 7/8" 48mm 1 1/2" 38mm Electrical and Piping access for Chilled Water Models 9/16" TYP. 14mm (8 PLACES) 1 1/2" 38mm 11 13/16" 300mm FRONT OF UNIT 11 5/16" 287mm REAR OF UNIT 8 13/16" 224mm 41 1/4" 1048mm 48" 1219mm DPN003027 Pg. 3 Rev. 2 FLOORSTAND AND ANCHORING DIMENSIONS TOP VIEW OF CRV Anchor Size Model # CR019 (Air & Water) and CR032 (Chilled Water) SDS 2.5 in. (mm) 1/2 (12.7) Operating Mass* Macimum Compressive Tension Shear lbs kg lbs kg lbs kg lbs kg 636 289 1493 678 1359 617 113 51 All loads are calculated per ASCE 7-05, Chapter 13.6 Rp = 6.1, a = 2.5, lp = 1.5. * Operating mass includes the operating refrigerant and water volume. Source: DPN003027, Pg. 3, Rev. 2 Liebert® CRV™ System Design Manual Maximum Load per Anchor 126 CRV Seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required Figure C-2 CRV 300 mm (12 in.)—Seismic rigid floor stand—overall dimensions REAR OF UNIT FIELD INSTALLED PANELS. CAN BE REMOVED AFTER CRV UNIT IS INSTALLED. 11 13/16 in (300 mm) 41 1/4in (1048 mm) A H NOMINAL 1 1/2" 38.1mm 9 1/2" 241mm FRONT OF UNIT 2 1/2" 64mm * 4.6 117 FOOT DETAIL * Nominal *H in (mm) A in (mm) 12 12 (305) 8-3/4 (222) 18 18 (457) 14-3/4 (375) 24 24 (610) 20-3/4 (527) DPN003027 Pg. 5 Rev. 2 * Foot provides ±0.25 in. (6.4 mm) adjustment from nominal height. 127 Liebert® CRV™ System Design Manual CRV Seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required Figure C-3 CRV 300 mm (12 in.)—Seismic rigid floor stand connection details DETAIL B 7/8" Grade 7 threaded rod with 1/8" thick neoprene pad (typical 4 places) LEVELER FOOT ADJUSTMENT Install both inner and outer seismically rated hold down brackets with the factory provided self drilling screws. All screws must be used to retain seismic rating. Jam nut 50 ft. lbs. (68 Nm) Hold down bracket (outer) Unit base channel B A Leveler foot adjusted firmly against floorstand top. Hold down bracket (inner) accumulation. LEVELER FOOT ADJUSTMENT Factory supplied 1/4" - 14 self drilling screws (typical 17 places) Factory supplied seismic hold down bracket (Front and Rear) DETAIL A Liebert® CRV™ System Design Manual LEVELER FOOT 128 DPN003027 Pg. 8 Rev. 2 CRV Seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required Figure C-4 CRV 300 mm (12 in.)—Seismic rigid floor-mount bracket anchoring dimensions 2 1/2" 64mm MIN. EDGE DISTANCE ANSI B18.22.1 TYPE A, SERIES W PLAIN WASHER REQUIRED AT EACH ANCHOR LOCATION * MIN. * MIN. HOLE EMBEDMENT DEPTH * MIN. PAD THICKNESS * Specified by Engineer of record. ANCHORAGE DETAIL ISO VIEW ON FLOOR ANCHOR BOLT SIZED PER HILTI KWIK BOLT TZ CARBON AND STAINLESS IN CONCRETE, ICC ESR-1917. ALTERNATES ARE SUBJECT TO REVIEW BY EMERSON OR ENGINEER OF RECORD. 1 1/16" 27mm 43 1/2" 1105mm 2" 50mm t 11 13/16" 299mm Rear of Unit 5 3/4" 146mm 2" 50mm 1 1/16" 27mm TYPICAL 9/16" 14mm (8 PLACES) VIEW FROM TOP OF CRV UNIT. FRONT & REAR DOOR/PANEL REMOVED FOR CLARITY Anchor Size Model # CR019 (Air & Water) and CR032 (Chilled Water) 1 1/16" 27mm FLOOR ANCHORING DIMENSIONS SDS in. (mm) Operating Mass* DPN003027 Pg. 4 Rev. 2 Macimum Compressive Maximum Load per Anchor Tension Shear lbs kg lbs kg lbs kg lbs kg 0.8 1/2 (12.7) 545 247 453 206 345 157 29 13 2.5 1/2 (12.7) 548 249 1281 582 1173 533 92 42 All loads are calculated per ASCE 7-05, Chapter 13.6 Rp = 6.1, a = 2.5, lp = 1.5. * Operating mass includes the operating refrigerant and water volume. Source: DPN003027, Pg. 4, Rev. 2 129 Liebert® CRV™ System Design Manual CRV Seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required Figure C-5 CRV 300 mm (12 in.)—Seismic rigid floor-mount bracket connection details Leveler Foot Adjustment Install both inner and outer seismic rated hold down brackets with the factory provided self drilling screws. All screws must be used to retain seismic rating. Hold down bracket (outer) Jam nut 50 ft. lbs. (68 Nm) Unit base channel Leveler foot adjusted firmly against floor. A Hold down bracket (inner) Front of CRV with door open LEVELER FOOT ADJUSTMENT Factory supplied 1/4" - 14 self drilling screws (typical 10 places) Factory supplied inner and outer seismic hold down brackets (Front and Rear) .563 (14.3) typical 4 places ANCHORING TO FLOOR, SEE PAGE 4 LEVELER FOOT DETAIL A Liebert® CRV™ System Design Manual 130 DPN003027 Pg. 9 Rev. 2 CRV Seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required Figure C-6 CRV 300 mm (12 in.) seismic electrical wiring HIGH AND LOW VOLTAGE CONNECTIONS FIELD SUPPLIED AND WIRED. SEISMIC COMPENSATION ELECTRICAL POWER THROUGH THE TOP OF THE UNIT ONLY FIELD SUPPLIED DISCONNECT SWITCH WITHIN SIGHT OF HE LIEBERT CRV300 UNIT. WIRE PER LOCAL CODES. SEISMIC COMPENSATION CW ELECTRICAL FIELD CONNECTIONS HIGH AND LOW VOLTAGE. SEISMIC COMPENSATION DX ELECTRICAL FIELD CONNECTIONS HIGH AND LOW VOLTAGE. ELECTRICAL POWER THROUGH THE BOTTOM OF THE UNIT UNDER FLOOR ONLY NOTE! FLEXIBLE CONDUIT AND STRAIN RELIEF MUST BE PROVIDED BY THE FIELD TO ALLOW FOR MOVEMENT OF THE UNIT DURING A SEISMIC EVENT. THE FLEXIBLE CONDUIT SHALL HAVE AT LEAST ONE BEND BETWEEN THE RIGID CONDUIT CONNECTION AT THE UNIT CABINET AND THE CONNECTION TO THE RIGID CONDUIT OR FOUNDATION. 131 DPN003027 Pg. 6 Rev. 2 Liebert® CRV™ System Design Manual CRV Seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required Figure C-7 CRV 300 mm (12 in.) seismic piping Anchor piping to CRV300 unit. Field supplied and piped prefabricated seismic compensation piping Anchor piping to building foundation CRV300 Unit with piping through the top, all models. When unit is on a floorstand the leveler feet must be down firmly against the top plate of the floorstand. When unit is not on a floorstand the leveler feet must be down firmly against the floor. CRV Unit with piping through the bottom. When unit is on a floorstand, anchor piping to the floorstand. Field supplied and piped prefabricated seismic compensation piping Anchor piping to building foundation When unit is on a floorstand, anchor piping to the floorstand. When unit is on a floorstand, anchor to the floorstand. When unit piping is out the top, anchor to the CRV300 unit. Chilled Water models Anchor to building foundation. Anchor piping to building foundation Field supplied and piped prefabricated seismic compensation piping Air, Water/Glycol models. Flexible Loops: All units shall be attached to the piping system using flexible loops designed for seismic movement. Flexible loops shall be capable of movement in the ±X, ±Y and ±Z planes and must completely isolate the equipment from the piping. The loops shall be suitable for an operating pressure and temperature of the system, refer to Liebert installation instructions. This includes condensate drainage, refrigerant lines, and chilled water supply and return lines. Follow manufacturer’s installation instructions for proper seismic application of flexible loops. Seismic compensation device DPN003027 Pg. 7 Rev. 2 FLEXIBLE LOOP EXAMPLE Liebert® CRV™ System Design Manual 132 CRV Non-seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required Appendix D: CRV Non-seismic Application, 300 mm (12 in.) Models— Optional Unit Configuration Required Figure D-1 CRV 300 mm (12 in.)—rigid floor-mount bracket anchoring dimensions ISO VIEW ON FLOOR 1 1/16" 27mm 43 1/2" 1105mm 2" 50mm Front of 11 13/16" Unit 299mm Rear of Unit 5 3/4" 146mm 2" 50mm 1 1/16" 27mm TYPICAL 9/16" 14mm (8 PLACES) FLOOR ANCHORING DIMENSIONS VIEW FROM TOP OF CRV UNIT. FRONT & REAR DOOR/PANEL REMOVED FOR CLARITY 133 1 1/16" 27mm DPN003694 Pg. 1 Rev. 0 Liebert® CRV™ System Design Manual CRV Non-seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required Figure D-2 CRV 300 mm (12 in.)—rigid floor-mount bracket connection details Notes: 1. Prior to mounting brackets, lower the four leveling feet (See Detail "A") until they make contact with the floor. Ensure that the unit is level to avoid corrosion or health hazards caused by condensate accumulation. 2. Anchor the brackets to the unit using the screws that are provided. 3. The brackets are to be secured to the floor using field supplied anchors. 4. The same mounting brackets are used in the front and rear of the unit. 5. This document is not to be used for field installation. See CRV User Manual. A Front of CRV with door open LEVELER FOOT ADJUSTMENT Factory supplied 1/4" - 14 self drilling screws (typical 6 places) Factory supplied brackets (Front and Rear) .563 (14.3) typical 4 places Liebert® CRV™ System Design Manual LEVELER FOOT DPN003694 Pg. 2 Rev. 0 DETAIL A 134 CRV Non-seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required Figure D-3 CRV 300 mm (12 in.)—rigid floor stand anchoring dimensions ISO VIEW WITH FLOORSTAND 45" 1143mm 6 1/2" 165mm 1 7/8" 48mm 1 1/2" 38mm Electrical and Piping access for Air, Water/Glycol Models Electrical and Piping access for Chilled Water Models 9/16" TYP. 14mm (8 PLACES) 1 1/2" 38mm 11 13/16" 300mm FRONT OF UNIT 11 5/16" 287mm 8 13/16" 224mm REAR OF UNIT 41 1/4" 1048mm 48" 1219mm FLOORSTAND AND ANCHORING DIMENSIONS TOP VIEW OF CRV 135 DPN003696 Pg. 1 Rev. 0 Liebert® CRV™ System Design Manual CRV Non-seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required Figure D-4 CRV 300 mm (12 in.)—rigid floor stand—overall dimensions REAR OF UNIT FIELD INSTALLED PANELS. CAN BE REMOVED AFTER CRV UNIT IS INSTALLED. 11 13/16 in (300 mm) 41 1/4in (1048 mm) A H NOMINAL 1 1/2" 38.1mm 9 1/2" 241mm FRONT OF UNIT 2 1/2" 64mm * 4.6 117 FOOT DETAIL * Foot provides 0.25 in (6.4mm) adjustment from nominal height H. * Nominal *H in (mm) A in (mm) 12 12 (305) 8-3/4 (222) 18 18 (457) 14-3/4 (375) 24 24 (610) 20-3/4 (527) * Foot provides ±0.25 in. (6.4 mm) adjustment from nominal height. Liebert® CRV™ System Design Manual 136 DPN003696 Pg. 2 Rev. 0 CRV Non-seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required Figure D-5 CRV 300 mm (12 in.)—rigid floor stand connection details Notes: 1. Prior to mounting brackets, lower the four leveling feet (See Detail "A") until they make contact with the floor. Ensure that the unit is level to avoid corrosion or health hazards caused by condensate accumulation. 2. Anchor the brackets to the unit using the screws that are provided. 3. The brackets are to be secured to the floorstand using factory supplied screws. 4. The same mounting brackets are used in the front and rear of the unit. 5. This document is not to be used for field installation. See CRV User Manual. A 2 LEVELER FOOT ADJUSTMENT Front View of CRV300 with front door open Factory supplied 1/4" - 14 self drilling screws (typical 13 places) Factory supplied hold down bracket (Front and Rear) DETAIL A LEVELER FOOT DPN003696 Pg. 3 Rev. 0 137 Liebert® CRV™ System Design Manual CRV Non-seismic Application, 300 mm (12 in.) Models—Optional Unit Configuration Required Page intentionally left blank. Liebert® CRV™ System Design Manual 138 Liebert CRV Intended Application Appendix E: Liebert CRV Intended Application The Liebert CRV can be applied in virtually any application. Since the unit provides complete temperature and humidity control along with filtration, it can be deployed as the only cooling unit in smaller data centers and network closets. Larger data centers are able to benefit from its standard rack-sized footprint, deploying it as a supplemental spot cooler to address both hot spots and high-density racks. The small footprint and variable cooling and airflow allow the unit to be initially oversized in anticipation of future IT expansion with minimal footprint or energy consumption penalties. The unit can be applied on both raised and non-raised floors, allowing it work with existing under floor and overhead cooling systems. The unit is compatible with all forms of aisle containment, but the control algorithms have been optimized for cold aisle containment with SmartAisle™ from Emerson Network Power®. Figure E-1 Example of high-density installation with alternating cold and hot aisles Liebert CRV Liebert CRV Re ar Liebert CRV Fro nt Liebert CRV Fr on to fR of ac ks Ra of R ack s Liebert CRV Liebert CRV cks Liebert CRV Cold Aisle Liebert CRV Hot Aisle Cold Aisle E.1 Unit-to-Unit (U2U)—Coordinated Cooling Operation The Liebert iCOM controls permit networking the Liebert CRV’s and coordinating the units’ operation to improve cooling and efficiency. In U2U mode, the networked Liebert CRV’s share data from the standard temperature sensors to increase or reduce cooling. For further information, see: • 2.1 - Air-Cooled, 600 mm (24 in.) —Standard Features • 2.6 - Water/Glycol, 600 mm (24 in.)—Optional Features • 2.9 - Chilled-water, 600 mm (24 in.)—Standard Features • 2.11 - Chilled-water, 300 mm (12 in.)—Standard Features 139 Liebert® CRV™ System Design Manual Liebert CRV Intended Application E.2 SmartAisle™ Configuration The SmartAisle from Emerson Network Power® is an intelligent row-based system that integrates data center racks, power, row cooling, aisle containment, monitoring and control technologies into a complete data center layout. E.2.1 Typical SmartAisle Components Each SmartAisle from Emerson is custom-designed, offering the most favorable layout for the installation. The design takes into account the equipment required, equipment sizes (with the heat load or power consumption), cooling equipment type (chilled water or water/glycol based) and whether cooling or power redundancy is desired. Some typical components are: Liebert APM™ DCF™ or DCM™ Cabinets Liebert Battery Cabinets Modular Containment Liebert BDC ™ Liebert CRV Liebert MB™ Liebert PDU’s Depending on heat load and power requirements, there may be multiple Liebert Thermal Management units and multiple AC Power Protection and Distribution units. Figure E-2 SmartAisle™ installation example Liebert MB modular bus way Roof Panel (one of six) Row-Based Equipment (racks, Liebert CRV, Liebert UPS, battery cabinet) Liebert® CRV™ System Design Manual Sliding Doors 140 Liebert CRV Intended Application E.3 Placing Liebert CRV Units in Rows of Racks for Efficiency This chapter provides examples of typical Liebert CRV installations. For best performance of the Liebert CRV, observe the following guidelines: • Create defined hot and cold aisles: eliminate gaps between server racks and utilize blanking plates to fill open sections within the racks. • Install the 2T rack temperature sensors on the front door of all equipment the Liebert CRV is cooling. • Use walls or opposing racks to minimize the width of the hot and cold aisles; target 2 to 6 ft. (0.6 to 1.8 m) For site specific recommendations on how to optimize your space for row based cooling, contact your local Emerson representative. E.3.1 Row Placement The Liebert CRV can be placed either at the end of a row or in between server racks. Locating a Liebert CRV at the end of a row helps to isolate the end of the cold aisle from the surrounding space; protecting it from hot air wrapping around the sides of the aisle. The 2T rack temperature sensors sample supply and return air temperatures. When deploying multiple Liebert CRV’s it is recommended that units be installed at the end of rows with their baffles set to direct cold supply air toward the server equipment (Figure E-3). Depending on row length, heat density and airflow requirements, additional cooling units can be installed throughout the row with their baffles set to direct supply air left and right as it leaves the unit as seen in Figure E-4. Cooling unit location within a row becomes less critical when deployed in SmartAisle™ containment, but it is recommended that Liebert CRV’s be evenly spaced in each row. Using room barriers, such as walls shown in Figure E-5 and Figure E-6, can be very effective in simulating aisle containment. When the depths of a Liebert CRV and neighboring server rack are not the same, it is important to align the front edges of the Liebert CRV with the front edges of the neighboring server racks to allow for proper air distribution. Figure E-3 One Liebert CRV, recommended placement Hot Aisle Hot Return Air Liebert CRV Cold Supply Air 6 ft (1.8 m) Maximum Distance to Barrier Cold Aisle Figure E-4 One Liebert CRV, alternate placement Hot Return Air Hot Aisle Liebert CRV Cold Aisle Cold Supply Air 141 6 ft (1.8 m) Maximum Distance to Barrier Liebert® CRV™ System Design Manual Liebert CRV Intended Application Figure E-5 Simulated aisle containment using room barriers—single row Hot Aisle Hot Return Air Liebert CRV Cold Supply Air 6 ft (1.8 m) Maximum Distance to Barrier Cold Aisle Figure E-6 Simulated aisle containment using room barriers—multiple rows Hot Aisle Hot Return Air Liebert CRV Cold Aisle Cold Supply Air Liebert CRV Barrier Hot Aisle Liebert® CRV™ System Design Manual Cold Supply Air 142 Hot Return Air Liebert CRV Intended Application E.3.2 Number of Racks / Row Length The number of racks the Liebert CRV can condition depends on the equipment’s heat load and airflow requirements. It is recommended to oversize the Liebert CRV by approximately 20% to account for gaps where cold air is lost through server racks, obstructions (pillars, people, partly open rack doors) reducing air distribution efficiency and error in estimating server equipment heat and airflow requirements. When deployed with SmartAisle™ cold aisle containment, the Liebert CRV can be more closely matched to the server equipment needs. When the Liebert CRV is significantly oversized, the cooling unit is able to effectively distribute air six to seven racks away. Initially oversizing the unit provides for future data center flexibility with nearly no energy consumption or footprint penalty. The intelligent Liebert iCOM® control and variable system components allow the unit to minimize its operations without sacrificing environmental control. Figure E-7 Number of racks, row length 2-7 racks Hot Aisle Hot Return Air Liebert CRV Cold Supply Air Cold Aisle 6 ft (1.8 m) Maximum Distance to Barrier E.4 Placement in the Room E.4.1 Depth of Hot Aisle-Cold Aisle For optimal air distribution, use opposing racks or walls to clearly define the hot and cold aisles. This will help to create an efficient and effective air circulation path from the cooling unit, to the server racks, and back to the cooling unit. This helps to avoid cold air being lost to the room and prevents hot air from entering the cold aisle. The supply air baffle has been optimized for aisle spacing of 2 to 6 feet wide. Emerson’s® SmartAisle™ cold aisle containment system is recommended for maximum performance. While the Liebert CRV is compatible with all forms of aisle containment, its control algorithms have been optimized for partial and full cold aisle containment, allowing for increased operating efficiency and reducing the number of 2T rack sensors. Figure E-8 Depth of hot / cold aisles Hot Return Air Hot Aisle Liebert CRV Cold Supply Air Cold Aisle 143 6 ft (1.8 m) Maximum Distance to Barrier Liebert® CRV™ System Design Manual Liebert CRV Intended Application E.5 Redundancy Arrangement When laying out row-based units for redundancy, it is better to run all units at a lower operating level than to shut off extra units. The units must be sufficiently sized to achieve the required cooling capacity if any of the other units within the same row fail. Figure E-9 shows an example of N+1 redundancy properly applied. Figure E-9 Example of an application with one row and N+1 redundancy—left side unit failed Hot Return Air Hot Aisle Liebert CRV Liebert CRV Cold Supply Air OFF 6 ft (1.8 m) Maximum Distance to Barrier Cold Aisle Figure E-10 Example of an application with two rows and N+1 redundancy—unit at lower left failed Hot Return Air Hot Aisle Liebert CRV Cold Supply Air Cold Aisle Cold Supply Air Liebert CRV Hot Aisle Liebert® CRV™ System Design Manual 144 Hot Return Air Liebert CRV Intended Application E.6 Liebert CRV Applied in SmartAisle™ Cold Aisle Containment Using the Liebert CRV with the SmartAisle is always recommended but not required. It is an excellent solution when attempting to cool widely varying heat loads, loads exceeding 10kW per rack, and when seeking the highest efficiency systems. For additional information about the SmartAisle, see the Emerson® Web site: www.emerson.com Figure E-11 Liebert CRV placement with SmartAisle cold aisle containment—Liebert CRV’s in center of two rows Hot Aisle Hot Return Air Liebert CRV SmartAisle Containment Cold Supply Air contained in SmartAisle Liebert CRV Hot Aisle Hot Return Air Figure E-12 Liebert CRV placement with SmartAisle™ cold aisle containment—Liebert CRV at end of one row Hot Return Air Liebert CRV SmartAisle Containment 145 Cold Supply Air contained in SmartAisle Liebert® CRV™ System Design Manual Liebert CRV Intended Application E.7 Liebert CRV and Liebert XD™ Systems When larger spaces (approximately 20 racks or more) require high-density cooling, row-based Liebert CRV’s can be used to the support Liebert XD cooling systems. When used together, these systems are more efficient than row-based units alone. Figure E-13 illustrates the layout of a typical installation with two rows of racks and Liebert XDV™ modules. Two Liebert CRV units are used to support the Liebert XD system and provide N+1 redundant humidity control. Figure E-13 Liebert CRV placement with Liebert XDV’s Hot Return Air Hot Aisle Liebert CRV Liebert Liebert Liebert Liebert Liebert Liebert XDV XDV XDV XDV XDV XDV Cold Supply Air Cold Aisle Refer to the Liebert XD System Design manual, SL-16655, for details on configuring a Liebert XD unit for use with a Liebert CRV. Liebert Liebert Liebert Liebert Liebert Liebert XDV XDV XDV XDV XDV XDV Liebert CRV Hot Aisle Liebert® CRV™ System Design Manual Cold Supply Air 146 Hot Return Air Extra Airflow—Standard on 600 Series, Configurable on 300 Series Appendix F: Extra Airflow—Standard on 600 Series, Configurable on 300 Series The Liebert CRV has the capability of providing additional airflow to correct for lower density air at higher elevations and during emergency conditions. The Liebert CRV catalog cooling capacity is based on 100% fan speed. During normal operation, the Liebert CRV will automatically modulate its airflow and cooling capacity to satisfy the aisle’s requirements. The unit will automatically increase the fan speed above 100% during the following conditions: • In the event that one of the two fans fail, the functioning fan will increase to maximum speed to help compensate for the lost airflow. The unit will automatically modulate its cooling capacity to avoid undesirable conditions if necessary (coil freezing and high/low refrigerant head pressure conditions). • If a different Liebert CRV experiences a problem that requires help from other nearby Liebert CRV’s, the healthy units will automatically increase their fan speed above 100% to provide additional airflow and/or cooling (requires Liebert iCOM® unit-to-unit Teamwork communication). • A room can become extremely hot during a power failure when heat-generating server equipment continues to run on backup power while air conditioners are without power. The Liebert CRV will automatically utilize its extra airflow if a room is extremely hot after a power outage to cool the room back to setpoint as fast as possible. Table F-1 Nominal Airflow Catalog Rating 100% Fan Speed (CFM) Maximum Fan Speed (CFM) Extra Airflow CRV 20kW DX 2455 2890 18% CRV 35kW DX 3260 4005 23% CRV 40kW CW 3325 3855 16% Liebert CRV Model Figure F-1 Nominal Airflow Normal Operation Extra Airflow 4500 Total Airflow, CFM 4000 4500 3000 2500 2000 1500 1000 50 60 70 80 90 100 Fan Speed, Percentage 110 120 130 Liebert CRV 20kW DX Liebert CRV 35kW DX Liebert CRV 40kW CW Because the fans are spinning at partial speed during normal operating conditions, the energy consumption is much lower than the nameplate rating of the motors. This provides the same energy saving benefits of using smaller size fans without the risk of running short on airflow. 147 Liebert® CRV™ System Design Manual Extra Airflow—Standard on 600 Series, Configurable on 300 Series Figure F-2 Nominal Energy Consumption of Both Fans Normal Operation Extra Airflow Total Power Consumed by Both Fans, kW 2.0 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 50 60 70 80 90 100 Fan Speed, Percentage 110 Liebert CRV 20kW DX Liebert CRV 35kW DX Liebert CRV 40kW CW Liebert® CRV™ System Design Manual 148 120 130 Model Number Nomenclature Detail Appendix G: Model Number Nomenclature Detail Model # Part 1 Model Details 1 2 3 4 5 6 7 8 9 10 11 12 13 C R 0 2 0 R A 1 C 7 S H 1 Digits 1-2 - Unit Family Model # Part 2 14 15 16 17 18 19 20 21 22 23 24 25 8 1 1 E L 1 0 P A — — — Digit 15 - Water/Glycol Valve Type Liebert CRV = CR 1 = Two-Way Valve (W/G only) OR Default Air-Cooled Selection Digits 3-5 - Nominal Capacity, kW 7 = Three-Way Valve (W/G only) DX = 019 (300mm [12"] wide) 020, 035 (600mm [24"] wide) H = Default CW Selection CW = 032 (300mm [12"] wide 040 (600mm [24"] wide 1 = No Certification; Standard Color (Z-7021 Black) Digit 6 - Row-Based, Unit Depth R = 1100mm (43.4") Digit 7 - System Type Digit 16 - Enclosure 3 = Seismic Certification Level 1 (Sd = 0.8); Standard Unit Without Internal Bracing; Standard Color (Z-7021 Black) 4 = Seismic Certification Level 2 (Sd = 2.0/2.5) With Internal bracing; Standard Color (Z-7021 Black) A = Air-Cooled Digit 17 - High-Voltage Options W = Water/Glycol-Cooled L = No condensate pump, 5k SCCR, 300mm (12") 120V CW Only C = Chilled Water-Cooled 5 = Condensate pump, 5k SCCR, 300mm (12") 120V CW Only Digit 8 - Fan Type M = No dual-float condensate pump (for units without humidifier), 65k SCCR 1 = Variable Speed EC fans Digit 9 - Power Supply A = 460V / 3ph / 60Hz (600mm [24"]) P = Dual-float condensate Pump (for units with or without humidifier), 65k SCCR C = 208V / 3ph / 60Hz (600mm [24"]) Digit 18 - Option Package Y = 208-230V / 3ph / 60Hz (300mm [12"]) 0 = None P = 208-230V / 1ph / 60Hz (300mm [12"] ; Control transformer can be tapped to provide 240V/1ph/60Hz) H = Reheat and Humidifier Lockout Contact (600mm [24"] Only) K = 120V / 1ph / 60Hz (300mm [12"]) 3 = 460V / 3ph / 60Hz-Wye with Neutral required (300mm [12"]) Digit 10 - Cooling System C = Reheat and Humidifier Lockout and Additional Alarm Contact (600mm [24"] Only) D = Low Sound Package (600mm [24"] DX Only) L = Low Sound Package and Reheat and Humidifier Lockout and Additional Alarm Contact (600mm [24"] DX Only) 2 = Two-Way Valve (CW Models Only) Digit 19 - Liebert IIntelliSlot™ Housing 3 = Three-way Valve (CW Models Only) 0 = No Cards 7 = R-410A Digital Scroll (Air-Cooled and 600mm [24"] W/G) C = (1) Liebert SiteLink-E® Card 4 = Top Connections Only (300mm [12"] W/G only) U = (1) Liebert IntelliSlot Unity DP™ Card 5 = Bottom Connections Only (300mm [12"] W/G only) Digit 11 - Humidifier 6 = (1) Liebert IntelliSlot Unity DP Card and (1) Liebert SiteLink-E™ Card 0 = None 7= (2) Liebert IntelliSlot Unity DP Cards S = Steam Generating Canister (600mm [24in.] models only) Digit 20 - Future Options Digit 12 - Control System 0 = None H = Liebert iCOM (9-inch touch color screen display) Digit 21 - Packaging With Ramp Digit 13 - Reheat P = Domestic 0 = None S = Export (Seaworthy) 1 = Electric Reheat (600mm [24in.] models only) Digit 22 - Special Features Digit 14 - Air Filter A = No SFAs, Standard Unit A = 2" MERV 8 (300mm [12in.] models only) X = SFA Included C = 1/2" MERV 1 and Clog Filter Switch (300mm [12in.] models only) Digits 23-25 - Factory Configuration Number 8 = 4" MERV 8 + Clogged Filter Switch (600mm [24in.] models only) 1. The 14-digit model number consists of the first 10 digits and last four digits of the configuration number. 9 = 4" MERV 11 + Clogged Filter Switch (600mm [24in.] models only) 149 Liebert® CRV™ System Design Manual Model Number Nomenclature Detail Page intentionally left blank. Liebert® CRV™ System Design Manual 150 Guide Specifications—Row-Based Environmental Control System Appendix H: Guide Specifications— Row-Based Environmental Control System Liebert® CRV™ ROW-BASED ENVIRONMENTAL CONTROL SYSTEM GUIDE SPECIFICATIONS 1.0 1.1 GENERAL SUMMARY These specifications describe requirements for a Thermal Management system. The system shall be designed to control temperature and humidity conditions in rooms containing electronic equipment, with good insulation and vapor barrier. The manufacturer shall design and furnish all equipment to be fully compatible with the heat dissipation requirements of the room. 1.2 DESIGN REQUIREMENTS The Thermal Management system shall be a self-contained, factory-assembled Liebert unit with horizontal airflow delivery. Standard 60Hz units shall be CSA (NRTL-C) certified. The air-cooled condenser shall be a factory-assembled unit, complete with integral electrical panel, designed for outdoor installation. The condenser shall be a draw-through design. Standard 60Hz units shall be CSA (NRTL-C) certified. 1.3 SUBMITTALS Submittals shall be provided with the proposal and shall include: Single-Line Diagrams; Dimensional, Electrical, and Capacity Data; Piping and Electrical Connection Drawings. 2.0 2.1 PRODUCT COOLING SYSTEM 2.1.1 Air-Cooled Refrigeration System 2.1.1.1 Refrigeration System The single refrigeration circuit shall include a liquid line filter drier, a refrigerant sight glass with moisture indicator, an adjustable, externally equalized expansion valve and a liquid line solenoid valve. The indoor evaporator refrigerant piping shall be spun shut with a nitrogen holding charge. Field relief of the Schrader valve shall indicate a leak-free system. 2.1.1.2 Hydrophilic-Coated Evaporator Coil Models CR020, CR035 The direct expansion, tilted-slab cooling coil shall have 7.25 ft2 (0.674 m2) face area, four or five rows deep. It shall be constructed of copper tubes and hydrophilic-coated aluminum fins. The hydrophilic coating shall significantly improve the speed of condensate drainage from the fins and shall provide superior water carryover resistance. Two stainless steel condensate drain pans shall be provided. Model CR019 The direct expansion, slab cooling coil shall have 6.2ft2 (0.576 m2) face area, three rows deep. It shall be constructed of copper tubes and hydrophilic-coated aluminum fins. The hydrophilic coating shall significantly improve the speed of condensate drainage from the fins and shall provide superior water carryover resistance. One stainless steel condensate drain pan shall be provided. 151 Liebert® CRV™ System Design Manual Guide Specifications—Row-Based Environmental Control System 2.1.1.3 Compressor The compressor shall be scroll-type with variable capacity operation from 20-100%, commonly known as a digital scroll. The compressor solenoid valve shall unload the compressor to provide variable capacity operation. The compressor shall have a suction gas-cooled motor, vibration isolators, internal thermal overloads, manual reset high-pressure switch, rota-lock service valves, low-pressure and high-pressure transducer, crankcase heater, internal centrifugal oil pump and an operating speed of 3500 rpm at 60Hz (2900rpm @ 50Hz). The compressor shall be located outside the air stream and shall be removable and serviceable from the rear of the unit. 2.1.1.4 R410A Refrigerant The system shall be designed for use with R410A refrigerant, which meets the U.S. Clean Air Act for phaseout of HCFC refrigerants. 2.1.1.5 Low Noise Package The Low Noise Package shall reduce the level of sound emitted from the compressor. The package shall consist of a 3/8 inch closed cell polymeric 4.5 - 8.5 lb/ft3 density compressor sound jacket that encloses the compressor. Additional half-inch, closed cell polymeric 3 - 8 lb/ft3 density sound deadening material shall be affixed to the underside of the Superior Service Access Panel located above the compressor and attached to the inner side of the compressor compartment panels that face the hot and cold aisles. All sound deadening material shall be non-shedding and located outside the air stream. 2.1.2 Water/Glycol-Cooled Refrigeration System 2.1.2.1 Refrigeration System The single refrigeration circuit shall include a liquid line filter drier, an adjustable externally equalized expansion valve and a liquid line solenoid valve. The water/glycol circuit shall be equipped with an insulated, brazed-plate heat exchanger having a total pressure drop of ______ ft. (kPa) of water at a flow rate of ______ GPM (l/s) with ______°F (°C) entering water/glycol temperature. The water piping shall be threaded closed with a nitrogen holding charge. Field-relief of the Schrader valve shall indicate a leak-free system. 2.1.2.2 Hydrophilic-Coated Evaporator Coil Models CR020, CR035 The direct expansion, tilted-slab cooling coil shall have 7.25 ft2 (0.674 m2) face area, four or five rows deep. It shall be constructed of copper tubes and hydrophilic-coated aluminum fins. The hydrophilic coating shall significantly improve the speed of condensate drainage from the fins and shall provide superior water carryover resistance. Two stainless steel condensate drain pans shall be provided. Model CR019 The direct expansion, slab cooling coil shall have 6.2ft2 (0.576 m2) face area, three rows deep. It shall be constructed of copper tubes and hydrophilic-coated aluminum fins. The hydrophilic coating shall significantly improve the speed of condensate drainage from the fins and shall provide superior water carryover resistance. One stainless steel condensate drain pan shall be provided. 2.1.2.3 Compressor The compressor shall be scroll-type with variable capacity operation from 20-100%; commonly known as a digital scroll. Compressor solenoid valve shall unload the compressor to provide variable capacity operation. The compressor shall have a suction gas-cooled motor, vibration isolators, internal thermal overloads, manual reset high-pressure switch, rota-lock service valves, low-pressure and high-pressure transducer, crankcase heater, internal centrifugal oil pump and an operating speed of 3500 rpm at 60Hz (2900rpm @ 50Hz). The compressor shall be located outside the air stream and shall be removable and serviceable from the rear of the unit. 2.1.2.4 R410A Refrigerant The system shall be designed for use with R410A refrigerant, which meets the U.S. Clean Air Act for phaseout of HCFC refrigerants. Liebert® CRV™ System Design Manual 152 Guide Specifications—Row-Based Environmental Control System 2.1.2.5 Low Noise Package The Low Noise Package shall reduce the level of sound emitted from the compressor. The package shall consist of a 3/8-inch, closed-cell polymeric 4.5 - 8.5 lb/ft3 density compressor sound jacket that encloses the compressor. Additional half-inch, closed-cell polymeric 3 - 8 lb/ft3 density sound deadening material shall be affixed to the underside of the Superior Service Access Panel located above the compressor and attached to the inner side of the compressor compartment panels that face the hot and cold aisles. All sound deadening material shall be non-shedding and located outside the air stream. 2.1.2.6 Modulating Valve Two-Way A two-way modulating valve shall control the water/glycol flow through the insulated, brazed-plate condenser. The Liebert iCOM® shall manage the valve actuator movement to maintain the desired condensing temperature for various entering water temperatures. The maximum differential pressure across the closed valve shall be 43.5 PSI (300 kPa). Maximum system pressure shall be 230PSI (1,586 kPa). Three-Way A three-way modulating valve shall control the water/glycol flow through the insulated, brazed-plate condenser. The Liebert iCOM® shall manage the valve actuator movement to maintain the desired condensing temperature for various entering water temperatures. The maximum differential pressure across the closed valve shall be 43.5 PSI (300 kPa). Maximum system pressure shall be 230PSI (1586 kPa). 2.1.2.7 Brazed-Plate Heat Exchanger The heat exchanger shall be an insulated, brazed-plate type. The primary side shall be piped to a chilled water source, and the secondary side shall be connected to the refrigeration system. A strainer must be installed upstream of the Liebert CRV, on the primary (building) chilled water side. 2.1.3 Chilled Water System The water circuit shall be designed to distribute water into the entire coil face area. 2.1.3.1 Hydrophilic-Coated Evaporator Coil Model CR040 The chilled water tilted-slab cooling coil shall be 7.25 ft2 (0.674m2) face area, six rows deep. It shall be constructed of copper tubes and hydrophilic-coated aluminum fins. The hydrophilic coating shall significantly improve the speed of condensate drainage from the fins and shall provide superior water carryover resistance. Two stainless steel condensate drain pans shall be provided. The water circuit shall be threaded shut with a nitrogen holding charge. Field-relief of the Schrader valve shall indicate a leak-free system. Model CR032 The chilled water, rotated slab cooling coil shall be 7.8ft2 (0.72m2) face area, three rows deep . It shall be constructed of copper tubes and hydrophilic-coated aluminum fins. The hydrophilic coating shall significantly improve the speed of condensate drainage from the fins and shall provide superior water carryover resistance. A stainless steel condensate drain pan shall be provided. The water circuit shall be threaded shut with a nitrogen holding charge. Field-relief of the Schrader valve shall indicate a leak-free system. 153 Liebert® CRV™ System Design Manual Guide Specifications—Row-Based Environmental Control System 2.1.3.2 Modulating Valve Two-Way Valve A two-way modulating valve shall control the chilled water flow through the cooling coil. The Liebert iCOM® shall manage the valve actuator movement to provide the desired amount of cooling for various entering water temperatures. Cooling capacity shall be regulated by varying the chilled water flow. The maximum differential pressure across the closed valve shall be 200 PSI (1379 kPa). Maximum system pressure shall be 325PSI (2,241 kPa). Three-Way Valve A three-way modulating valve shall control the chilled water flow passing through the cooling coil. The Liebert iCOM® shall manage the valve actuator movement in order to provide the desired amount of cooling for various entering water temperatures. Cooling capacity shall be regulated by varying the chilled water flow. The maximum differential pressure across the closed valve shall be 200 PSI (1,379 kPa). Maximum system pressure shall be 325PSI (2,241 kPa). 2.2 FAN SECTION Models CR020, CR035, CR040 The unit shall be equipped with two plug fans: direct-driven centrifugal fans with backward- curved blades and electronically commutated DC motors; commonly referred to as EC plug fans. The fan speed shall be variable and automatically regulated by the Liebert iCOM® through all modes of operation. Each fan shall have a dedicated motor, fault monitoring circuitry and speed controller which provides a level of redundancy. The impellers shall be made of steel and balanced. The EC plug fans shall be mounted on the rear door. The entire fan assembly shall be capable of swinging out of the unit for accessibility. The fans shall be located to blow air through the filters and tilted-slab cooling coil to ensure even air distribution and maximum coil performance. Model CR019 The unit shall be equipped with five plug fans: direct-driven centrifugal fans with backward-curved blades and electronically commutated DC motors; commonly referred to as EC plug fans. The fan speed shall be variable and automatically regulated by the Liebert iCOM through all modes of operation. Each fan shall have a dedicated motor, fault monitoring circuitry and speed controller, which provides a level of redundancy. The impellers shall be made of steel and balanced. The EC plug fans shall be mounted in the front of the unit and draw air through the coil. Model CR032 The unit shall be equipped with six plug fans: direct-driven centrifugal fans with backward-curved blades and electronically commutated DC motors; commonly referred to as EC plug fans. The fan speed shall be variable and automatically regulated by the Liebert iCOM through all modes of operation. Each fan shall have a dedicated motor, fault monitoring circuitry and speed controller, which provides a level of redundancy. The impellers shall be made of steel and balanced. The EC plug fans shall be mounted in the front of the unit and draw air through the coil. Liebert® CRV™ System Design Manual 154 Guide Specifications—Row-Based Environmental Control System 2.3 2.3.1 ADVANCED AIRFLOW MANAGEMENT Supply Air Baffle System Models CR020, CR035, CR040 A field-adjustable, modular supply air baffle system shall be located in the discharge air stream on the front of the cabinet to direct air toward the equipment racks and balance airflow requirements within the row. The six modular baffle segments shall be easily reconfigurable to redirect airflow as cooling requirements change. Controlling the airflow prevents hot spots and maintains high return air temperatures by not blowing cold air over racks or out the ends of aisles. By focusing the cold air where it is needed and meeting the servers' requirements, the need for excessive airflow and energy consumption is eliminated. Models CR019, CR032 A field-adjustable, modular supply air baffle system shall be located in the discharge air stream on the front of the cabinet to direct air toward the equipment racks and balance airflow requirements within the row. The five modular baffle segments shall be easily reconfigurable to redirect airflow as cooling requirements change. Controlling the airflow prevents hot spots and maintains high return air temperatures by not blowing cold air over racks or out the ends of aisles. By focusing the cold air where it is needed and meeting the servers' requirements, the need for excessive airflow and energy consumption is eliminated. 2.4 2.4.1 CABINET CONSTRUCTION AND ACCESSIBILITY Cabinet Construction Models CR020, CR035, CR040 The exterior panels shall be 20 gauge steel and powder-coated with charcoal color paint to protect against corrosion. The double-wall side panels separate the half-inch, 2.0 lb./ft3 insulation from the air stream and increase unit rigidity. The unit shall be mounted on casters for quick installation and provided with leveling feet. The perforated inlet and outlet panels shall have 81% open area. The rear door shall utilize a Knurr® rack style handle and hinges to mirror the appearance of neighboring server racks. Model CR019, CR032 The exterior panels of the unit shall be 20 gauge steel and powder-coated with charcoal color paint to protect against corrosion and follow Knürr rack appearance guidelines to mirror the style of neighboring equipment racks. The cabinet shall be mounted on casters for quick installation and provided with leveling feet. Both doors shall have a powder-coated sheet metal frame with hexagonal perforations leaving 81% of the door open to airflow for efficient cooling. The front and rear doors shall swing 170 degrees open, shall be removable and shall feature a two-point latch. The powder-coat painted steel side panels shall be lined with half-inch closed-cell polymeric insulation and secured using quarter-turn fasteners. 2.4.2 Serviceability The cabinet shall be designed so all components are easily accessible for service and maintenance through either the front or rear of the unit. Units that are not fully accessible from front and rear or not serviceable in place shall be unacceptable. Models CR020, CR035, CR040 The Superior Service Access Panel shall provide additional access to the top of the system components. Side access shall not be required. The variable speed EC plug fans shall be mounted on the rear door to provide access to all sides when swung out of the unit. Units with a compressor, dual-float condensate pump and canister humidifier shall have components conveniently mounted near the edge of the unit. Model CR019, CR032 Side access shall not be required. Each of the variable speed fans shall be individually replaceable through the front door of the unit. Units with a compressor and/or a condensate pump shall be conveniently mounted near the edge of the unit. 155 Liebert® CRV™ System Design Manual Guide Specifications—Row-Based Environmental Control System 2.4.3 Supply Air Baffle System Models CR020, CR035, CR040 A field-adjustable, modular supply air baffle system shall be located in the discharge air stream on the front of the cabinet to direct air toward the server racks and balance airflow requirements within the row. The six modular baffle segments shall be easily reconfigurable to redirect airflow as cooling requirements change. Controlling the airflow prevents hot spots and maintains high return air temperatures by not blowing cold air over racks or out the ends of aisles. By focusing the cold air where it is needed and meeting the rack equipment’s cooling requirements, the need for excessive airflow and energy consumption is eliminated. Models CR019, CR032 A field-adjustable, modular supply air baffle system shall be located in the discharge air stream on the front of the cabinet to direct air toward the server racks and balance airflow requirements within the row. The five modular baffle segments shall be easily reconfigurable to redirect airflow as cooling requirements change. Controlling the airflow prevents hot spots and maintains high return air temperatures by not blowing cold air over racks or out the ends of aisles. By focusing the cold air where it is needed and meeting the rack equipment’s cooling requirements, the need for excessive airflow and energy consumption is eliminated. 2.5 LOCKING DISCONNECT SWITCH Models CR020, CR035, CR040 A manual disconnect switch shall be mounted in the electrical panel and be capable of disrupting the flow of power to the unit. The electric panel compartment shall be accessible only with the switch in the Off position. It shall be located behind the Liebert iCOM® display door for quick access. Models CR019, CR032 A manual disconnect switch shall be mounted in the electrical panel and be capable of disrupting the flow of power to the unit. The electric panel compartment shall be accessible only with the switch in the Off position. It shall be located behind the rear door for quick access. 2.6 SHORT CIRCUIT CURRENT RATING (SCCR) Models CR019, CR020, CR035, CR040 The electrical panel shall provide at least 65,000A SCCR. Model CR032 120V/1/60Hz The electrical panel shall provide at least 5000A SCCR. Model CR032 208-230/1/60Hz The electrical panel shall provide at least 65,000A SCCR. Model CR032 208-230/3/60Hz The electrical panel shall provide at least 65,000A SCCR. Model CR032 460/3/60Hz The electrical panel shall provide at least 65,000A SCCR. 2.7 FILTRATION Models CR020, CR035, CR040 MERV 8 The filter channel shall be an integral part of the system, located within the cabinet and serviceable from the rear. The two filters shall be deep-pleated, 4 inches thick with an ASHRAE 52.2 MERV8 rating (30% ASHRAE 52.1). A filter clog alarm shall be included. Mesh type, cleanable filters shall be unacceptable. Liebert® CRV™ System Design Manual 156 Guide Specifications—Row-Based Environmental Control System MERV 11 The filter channel shall be an integral part of the system, located within the cabinet and serviceable from the rear. The two filters shall be deep-pleated, 4 inches thick with an ASHRAE 52.2 MERV11 rating (6065% ASHRAE 52.1). A filter clog alarm shall be included. Mesh type, cleanable filters shall be unacceptable. Models CR019, CR032 MERV 1 The two filters shall be an integral part of the system, located within the cabinet and serviceable from the rear. The filters shall be washable, half-inch thick with an ASHRAE 52.2 MERV1 rating. A filter clog alarm shall be included. MERV 8 The two filters shall be an integral part of the system, located within the cabinet and serviceable from the rear. The filters shall be washable, half-inch thick with an ASHRAE 52.2 MERV8 rating. A filter clog alarm shall be included. 2.7.1 2.8 Extra Filter Set (Optional) _______ extra set(s) of filters shall be provided per system. ELECTRIC REHEAT The low-watt density, 304/304, stainless steel, finned-tubular electric reheat coils shall be capable of maintaining room dry bulb conditions when the system is calling for dehumidification. The reheat section shall include UL/CSA recognized safety switches to protect the system from overheating. The capacity of the reheat coils shall be controlled in one stage. The reheat elements shall be accessible from the front of the cabinet. 2.9 STEAM GENERATING CANISTER HUMIDIFIER A canister-type steam generating humidifier shall be factory-installed in the cooling unit and operated by the Liebert iCOM®. It shall be complete with disposable cylinder, all supply and drain valves, steam distributor and electronic controls. The need to change the canister shall be indicated on the Liebert iCOM. The humidifier shall be designed to operate with water conductivity from 330 to 670 (60Hz) microS/cm. The system shall automatically fill and drain as well as maintain the required water level based on conductivity. An air-gap within the humidifier assembly shall prevent back-flow of the humidifier supply water. The humidifier canister shall be removable from the rear of the cabinet. 2.10 CONDENSATE PUMP—MODELS CR020, CR035, CR040 The dual-float condensate pump shall have a minimum capacity of 6 GPM (22.7 l/min) at 30 ft. (9m) head. The pump shall be complete with integral primary and secondary float switches, pump, motor assembly and reservoir. The secondary float shall send a signal to the local alarm and shut down the unit upon high water condition. 2.10 Condensate Pump—Models CR019 The dual-float condensate pump shall have a minimum capacity of 20 GPH (75.7 l/hr) at 16 ft. (4.9m) head. The pump shall be complete with integral primary and secondary float switches, pump, motor assembly and reservoir. The secondary float shall send a signal to the local alarm and shut down the unit upon high water condition. 2.10 Condensate Pump—Models CR032 The dual-float condensate pump shall have a minimum capacity of 45 GPH (171 l/hr) at 13ft (4m) head. The pump shall be complete with integral primary and secondary float switches, pump, motor assembly and reservoir. The secondary float shall send a signal to the local alarm and shut down the unit upon high water condition. 157 Liebert® CRV™ System Design Manual Guide Specifications—Row-Based Environmental Control System 2.11 IBC/OSHPD SEISMIC CERTIFICATION CRV600MM (24 IN.) AND CRV300MM(12 IN.) IBC/OSHPD Seismic Certification shall be provided with applicable bracing and field installation instructions. Liebert CRV units shall bear a label certifying compliance with IBC/OSHPD requirements. 3.0 3.1 Control LIEBERT ICOM® MICROPROCESSOR CONTROL WITH 9-INCH COLOR TOUCHSCREEN The Liebert iCOM shall be microprocessor-based with a 9" color touchscreen display and shall be mounted in an ergonomic, aesthetically pleasing housing. The controls shall be menu-driven. The system shall display user menus for active alarms, event log, graphic data, unit view/status overview (including the monitoring of room conditions, operational status in percentage of each function, date and time), total run hours, various sensors, display setup and service contacts. A password shall be required to make system changes. Service menus shall include setpoints, standby settings (lead/lag), timers/sleep mode, alarm setup, sensor calibration, maintenance/wellness settings, options setup, system/network setup, auxiliary boards and diagnostics/service mode. • Password Protection - The Liebert iCOM shall contain two unique passwords to protect against unauthorized changes. An auto hide/show feature shall allow the user to see applicable information based on the login used. • Unit Backup and Restore - The user shall be able to create safe copies of important control parameters. The Liebert iCOM shall have the capacity for the user to automatically backup unit configuration settings to internal memory or USB storage drive. Configuration settings may be transferred to another unit for a more streamlined unit startup. • Parameter Download - The Liebert iCOM shall enable the user to download a report that lists parameter names, factory default settings and user programmed settings in .csv format for remote reference. • Parameter Search - The Liebert iCOM shall have search fields for efficient navigation and parameter lookup. • Setup Wizards - The Liebert iCOM shall contain step-by-step tutorials or wizards to provide easy setup of the control. • Context-Sensitive Help - The Liebert iCOM shall have an on-board help database. The database shall provide context-sensitive help to assist with setup and navigation of the menus. • Display Setup - The user shall be able to configure the display information based on the specific user's preference. Language, units of measure, screen contrast, home screen layout, back-light timer and the hide/show of certain readouts shall be configurable through the display. • Additional Readouts - The display shall enable the user to configure custom widgets on the main screen. Widget options will include items such as fan speed, call for cooling, call for free-cooling, maintenance status, call for hot water reheat, call for electric reheat, call for dehumidification, call for humidification, airflow, static pressure, fluid flow rate and cooling capacity. • Status LED's - The Liebert iCOM shall show the unit's operating status using an integral LED. The LED shall indicate if the unit has an active alarm; if the unit has an active alarm that has been acknowledged; or if the unit is On, Off or in standby status. • Event Log - The Liebert iCOM shall automatically store the last 400 unit-only events (messages, warnings, and alarms). • Service Contact Information - The Liebert iCOM shall be able to store the local service or sales contact information. • Upgradeable - Liebert iCOM upgrades shall be performed through a USB connection. • Timers/Sleep Mode - The menus shall allow various customer settings for turning the unit On or Off. Liebert® CRV™ System Design Manual 158 Guide Specifications—Row-Based Environmental Control System • Menu Layout - The menus shall be divided into two main menus: User and Service. The User screen shall contain the menus to access parameters required for basic unit control and setup. The Service screen shall be designed for service personnel and shall provide access to advanced control setup features and diagnostic information. • Sensor Calibration - The menus shall allow unit sensors to be calibrated with external sensors. • Maintenance/Wellness Settings - The menus shall allow reporting of potential component problems before they occur. • Options Setup - The menus shall provide operation settings for the installed components. • Auxiliary Boards - The menus shall allow setup of optional expansion boards. • Various Sensors: The menus shall allow setup and display of optional custom sensors. The control shall include four customer accessible analog inputs for field-supplied sensors. The analog inputs shall accept a 4 to 20mA signal. The user shall be able to change the input to 0 to 5VDC or 0 to 10VDC. The gains for each analog input shall be programmable from the front display. The analog inputs shall be able to be monitored from the front display. • Diagnostics/Service Mode - The Liebert iCOM control shall be provided with self-diagnostics to aid in troubleshooting. The microcontroller board shall be diagnosed and reported as pass/not pass. Control inputs shall be indicated as On or Off at the front display. Control outputs shall be able to be turned On or Off from the front display without using jumpers or a service terminal. Each control output shall be indicated by an LED on a circuit board. 3.2 ALARMS All unit alarms shall be annunciated through both audio and visual cues, clearly displayed on the screen, automatically recorded in the event log and communicated to the customers Building Management System/Building Automation System. The Liebert iCOM shall activate an audible and visual alarm in event of any of the following conditions: • High Temperature • Low Temperature • High Humidity • Low Humidity • EC Fan Fault • Change Filters • Loss of Air Flow • Loss of Power • Humidifier Problem • High Head Pressure • Low Suction Pressure • Custom Alarms Custom alarm inputs shall be provided to indicate facility-specific events. Custom alarms can be identified with programmable labels. Frequently used alarm inputs include: • Leak Under Floor • Smoke Detected • Standby Unit On Each alarm (unit and custom) shall be separately enabled or disabled, selected to activate the common alarm and programmed for a time delay of 0 to 255 seconds. 159 Liebert® CRV™ System Design Manual Guide Specifications—Row-Based Environmental Control System 3.3 LIEBERT ICOM® CONTROL METHODS AND OPTIONS The Liebert iCOM shall be factory-set to allow precise monitoring and control of the condition of the air entering and leaving the unit. This control shall include predictive methods to control air flow and cooling capacity based control sensors installed. Proportional and Tunable PID shall also be user-selectable options. 3.4 CONTROLLING SENSOR OPTIONS Liebert iCOM shall be flexible in the sense that it shall allow for controlling the capacity and fan from multiple different sensor selections. The sensor selections shall be: Cooling Capacity • Supply • Remote • Return Fan Speed • Supply • Remote • Return • Manual (for diagnostic or to receive a signal from the BMS through the Liebert remote monitoring devices or analog input) 3.4.1 3.4.2 3.5 Temperature Compensation The Liebert iCOM shall be able to adjust the capacity output based on supply and return temperature conditions to meet SLA guidelines while operating to highest efficiency. Humidity Control Dew point and relative humidity control methods shall be available (based on user preference) for humidity control within the conditioned space MULTI-UNIT COORDINATION Liebert iCOM teamwork shall save energy by preventing multiple units in an area from operating in opposing modes. Teamwork allows the control to optimize a group of connected cooling units equipped with Liebert iCOM using the U2U (Unit-to-Unit) network. There shall be three modes of teamwork operation: • Teamwork Mode 1: Is best in small rooms with balanced heat loads. The controlling temperature and humidity sensor readings of all units in operation (fan On) are collected to be used for an average or worst case sensor reading (user selectable). The master unit shall send the operating requirements to all operating units in the group. The control band (temperature, fan and humidity) is divided and shared among the units in the group. • Teamwork Mode 2: The Liebert iCOM calculates the worse-case demand for heating, cooling humidification and dehumidification. Based on the greatest demand within the group, each unit operates independently, meaning that the unit may respond to the thermal load and humidity conditions based on the unit's controlling sensors. • Teamwork Mode 3 - Optimized Aisle: May be employed in large and small rooms with varying heat loads. Optimized Aisle is the most efficient teamwork mode that allows the unit to match cooling capacity with heat load. In the Optimized Aisle mode, the fans operate in parallel. Fans can be controlled exclusively by remote temperature or using static pressure with a secondary remote temperature sensor(s) as an override to ensure that the inlet rack temperature is being met. Cooling (Compressors) is controlled through unit supply air conditions. Liebert iCOM calculates the average or worst-case sensor reading (user-selectable) for heating, cooling humidification and dehumidification. Based on the demand within the group, units will be allowed to operate within that mode until room conditions are satisfied. Liebert® CRV™ System Design Manual 160 Guide Specifications—Row-Based Environmental Control System 3.6 STANDBY LEAD-LAG The Liebert iCOM® shall allow scheduled rotation to keep equal run time on units and provide automated emergency rotation of operating and standby units. 3.7 STANDBY UNIT CASCADING The Liebert iCOM cascade option shall allow the units to turn On and Off based on heat load when utilizing Optimized Aisle, Teamwork Mode 3 and remote temperature sensors. Cascade mode dynamically coordinates the fan speed to save energy and to meet the cooling demands. For instance, with a Liebert iCOM group of six units and only 50% of the heat load, the Liebert iCOM shall operate only four units at 80% fan speed and leave the other two units in standby. As the heat load increases, the Liebert iCOM shall automatically respond to the additional load and bring on another unit, increasing the units in operation to five. As the heat load shifts up or down, the control shall meet the needs by cascading units On or putting them into standby. 3.8 WIRED SUPPLY SENSOR Each Liebert iCOM shall have one factory-supplied and connected supply air sensor that may be used as a controlling sensor or reference. When multiple sensors are applied for control purposes, the user shall be able to control based on a maximum or average temperature reading. 3.9 VIRTUAL MASTER As part of the robust architecture of the Liebert iCOM control, it shall allow for a virtual master that coordinates operation. The Virtual Master function shall provide smooth control operation if the group's communication is compromised. When the lead unit, which is in charge of component staging in teamwork, unit staging and standby rotation, becomes disconnected from the network, the Liebert iCOM shall automatically assign a virtual master. The virtual master shall assume the same responsibilities as the master until communication is restored. 3.10 COMPRESSOR SHORT CYCLE CONTROL To help maximize the life of the compressor, there shall be start-to-next start delay for the compressor. The control shall monitor the number of compressor starts in an hour. If the compressor starts more than 10 times in 60 minutes, the local display and remote monitoring shall notify the user through a Compressor 1 Short Cycle event. 3.11 LIEBERT MC™ Units may be matched to a premium efficiency condenser control with enhanced monitoring, alarming and diagnostics. The condenser control shall have an automated, low-noise mode and fan reversal for cleaning mode. 3.12 SYSTEM AUTO RESTART The auto restart feature shall automatically restart the system after a power failure. Time delay shall be programmable. 3.13 SEQUENTIAL LOAD ACTIVATION On initial startup or restart after power failure, each operational load shall be sequenced with a minimum delay of one second to minimize total inrush current. 3.14 LOW-PRESSURE MONITORING Units shall ship standard with low-pressure transducers for monitoring compressor suction pressure. If the pressure falls due to loss of charge or other mechanical cause, the corresponding circuit shall shut down to prevent equipment damage. The user shall be notified of the low-pressure condition through the local display and remote monitoring 161 Liebert® CRV™ System Design Manual Guide Specifications—Row-Based Environmental Control System 3.15 WINTER START TIME DELAY-AIR-COOLED MODELS An adjustable software timer shall be provided to assist with compressor starting during cold weather. When the compressor starts, the low-pressure input shall be ignored for the period set in the useradjustable timer. Once the time period has elapsed after the compressor start, the low-pressure input should remain in the normal state. If the low-pressure input does not remain in the normal state when the time delay has elapsed, the circuit shall lock out on low pressure. The low-pressure alarm shall be announced on the local display and communicated to remote monitoring systems. 3.16 ADVANCED FREEZE PROTECTION Units shall ship standard with advanced freeze protection enabled. The advanced freeze protection shall monitor the pressure of the circuit using a transducer. The control shall interact with the fan and compressor to prevent the unit coil from freezing if circuit suction pressure drops. If a freeze condition is detected, the user shall be notified through the local display and remote monitoring systems 3.17 ADVANCED HIGH-PRESSURE PROTECTION-WATER/GLYCOL-COOLED MODELS WITH DIGITAL SCROLL COMPRESSORS When the compressor is initially activated, the system shall be monitored for high pressure. When high pressure is detected, the control shall alter the compressor operation to reduce the system discharge pressure, preventing circuit shut down. If the unit is unsuccessful in correcting the problem through this interaction, an alarm shall occur and the affected compressor shall be immediately locked off. The control shall re-enable the compressor when the pressure returns to a safe level. 3.18 REFRIGERANT PRESSURE TRANSDUCER FAILURE The control shall monitor the high-side and low-side refrigerant pressure transducers. If the control senses the transducer has failed, has been disconnected, has shorted or the reading has gone out of range, the user shall be notified through an event on the local display and remote monitoring. The corresponding circuit that the failure has occurred on shall be disabled to prevent unit damage. 3.19 OIL RETURN PROTECTION The control shall monitor compressor operation and staging to ensure that liquid and hot gas velocity are maintained for proper oil return to the compressor. 3.20 DIGITAL SCROLL HIGH-TEMPERATURE PROTECTION The control shall monitor digital scroll temperature during unit operation. A compressor temperature limit shall be imposed to help prevent damage to the compressor. If the temperature reaches the maximum temperature limit, the compressor shall be locked out and an alarm shall be annunciated on the local display and through monitoring. After the initial lockout, the control shall continue to monitor compressor temperature during the off-cycle and re enable the circuit once a safe operating temperature is reached. The control shall store the number of high temperature trips. The number of trips shall be accessible through the local display. 3.21 DIGITAL SCROLL SENSOR FAILURE The control shall monitor the status of the digital scroll sensor. If the control senses that the thermistor is disconnected, shorted or the reading goes out of range, the user shall be notified through an event on the local display and remote monitoring. 3.22 COMPRESSOR HIGH- AND LOW-TEMPERATURE LIMIT PROTECTION The control shall monitor the return air to ensure that the compressor(s) are operated within the manufacturer's defined window of operation. If the return air temperature deviates from the manufacturer's window of operation, the Liebert iCOM shall automatically adjust to prevent damage to the cooling unit or reduction in its reliability. Liebert® CRV™ System Design Manual 162 Guide Specifications—Row-Based Environmental Control System 3.23 COMPRESSOR RUN TIME MONITORING The control shall log these compressor statistics: • Number of compressor starts • Run hours • Average run time • Starts per day • Starts per day worst • Number of high-pressure alarms • Operating phase in which the high-pressure alarm occurred • Number of low-pressure alarms • Operating phase in which the low-pressure alarm occurred • Number of compressor overloads • Number of high-temperature alarms The user shall have the ability to monitor compressor operating temperature and pressure from the local display to be used as a diagnostic tool 3.24 RACK TEMPERATURE SENSORS The Liebert CRV shall be provided with three 2T rack temperature sensors, each consisting of a vented case with two temperature probes. The sensors shall provide real-time, direct feedback to the cooling unit to optimize the amount of cooling and airflow provided. The sensor data shall be available to remote BMS and monitoring systems. The sensor network shall consists of one CAN wire leaving the cooling unit and connecting to a 2T sensor. Each remaining 2T sensor is connected to the previous sensor. 3.24.1 Additional Rack Temperature Sensor(s) ________ additional 2T rack temperature sensors shall be provided. 3.24.2 Additional CAN Cables for Rack Sensors ________ additional ____ feet long CAN cables shall be provided. 3.25 LIEBERT ICOM® WALL-MOUNT LARGE GRAPHIC DISPLAY LIEBERT VNSA™ PANEL The Liebert iCOM Large Monochrome Graphic Display Kit shall include an ergonomic, aesthetically pleasing housing, a 320x240 dot matrix graphical display and a 120V power supply. The wall-mount large graphic display shall be used to allow remote location of a “System View” display and all features of the Large Graphic User, Service and Advanced menus for use with Liebert iCOM-controlled products connected for Unit-to-Unit (U2U) communication. 3.26 LIEBERT VNSA™ (OPTIONAL) The Liebert vNSA network switch is designed for connecting multiple Ethernet-ready devices. The unit shall have one or two eight-port switches, providing a total of eight or 16 Ethernet ports. The Liebert vNSA shall have the capability to accept 100-240VAC single-phase input power for proper operation. A universal power supply (12V, 1.5A) shall be installed inside a steel enclosure secured with a key lock with a hardwired connection for 120V or 230V operation. A Liebert iCOM Monochrome display shall be mounted on the front. Liebert iCOM shall permit interconnected Liebert CRV units to communicate through two CAT5 or better network patch cables with RJ-45 connectors to connect devices to available ports. 163 Liebert® CRV™ System Design Manual Guide Specifications—Row-Based Environmental Control System The number of ports available for Ethernet-ready devices varies by the number of eight-port switches included. The Liebert iCOM Monochrome display provided with the optional Liebert vNSA uses one port for connection to the switch. The 16-port model uses two ports to interconnect the switches. # of Ports Needed to Connect Model 3.27 # Ports To Liebert iCOM Display Upper & Lower Switches # Ports Available Maximum Liebert CRV’s that may be connected vNSA8-iCOM-CR 8 1 N/A 7 3 Units vNSA16-iCOM-CR 16 1 2 13 6 Units COMMUNICATION INTERFACES 3.27.1 Remote Shutdown Terminal The remote shutdown terminal shall provide a location to remotely shut down the unit, complying with the National Fire Code. 3.27.2 Common Alarm Contact The common alarm contact shall provide a set of normally open contacts for remote indication of unit alarms. 3.27.3 Liebert CRV 600mm Cabinet Reheat / Humidifier Lockout The reheat and humidifier lockout shall include the necessary relays to disable the reheat and humidifier from an external 24V signal while on emergency power. 3.27.4 Liebert CRV 600mm Cabinet (Model 20, 35 and 40) One Extra Common Alarm Contact One additional contact (total of two sets) of normally open (n/o) contacts for remote indication of unit alarms shall be provided. 3.27.5 Liebert IntelliSlot® Unity-DP™ Card The Liebert IntelliSlot Unity Card (IS-UNITY-DP) shall provide ground fault isolated RS-485 Modbus, BACnet IP and Modbus IP network connectivity to Building Management Systems for unit monitoring and management. Also, it shall provide ground fault isolated 10/100 baseT Ethernet connectivity for unit monitoring and management. The supported management interfaces include: SNMP for Network Management Systems, HTTP for Web page viewing, SMTP for e-mail and SMS for mobile messaging. The card shall support IP and 485 protocols simultaneously. 3.27.6 Liebert IntelliSlot® SiteLink-E® Card The Liebert IntelliSlot SiteLink-E Card shall provide ground fault isolated connection to a Liebert SiteLink-E for monitoring and management. Liebert SiteLink-E supports Emerson interfaces as a BACnet router that provides the communication link between Liebert units and other protocols and modules. The Liebert SiteLink-E is designed to communicate with Liebert equipment—cooling units, UPSs and PDUs—and route the information over a BACnet, Modbus or LONWorks™ network to a Building Automation System (BAS) workstation. This shall be required for communication with Liebert SiteScan® Web 4.0 or newer. 3.27.7 Liebert Nform® (Optional Advanced Monitoring) The Critical Infrastructure Management software shall centrally monitor and manage distributed equipment using the customer's existing network infrastructure. The system shall provide the Critical Infrastructure Management and Monitoring for air conditioning (CRAC) systems, uninterruptible power supply (UPS) systems, power distribution units (PDUs), static transfer switches (STS), direct current power systems (DC), power distribution strips (PDUs), Alber® battery monitoring, rack enclosure monitoring, leak detection systems and other critical infrastructure systems as specified. The system shall have an architecture that allows up to 10,000 managed devices, including Liebert and third-party devices, in a single-server installation. Liebert® CRV™ System Design Manual 164 Guide Specifications—Row-Based Environmental Control System 3.27.7.1 System Requirements All material and equipment used shall be standard components, regularly manufactured and available and not custom-designed especially for this project. All systems and components shall have previously been thoroughly tested and proven in actual use before installation on this project. The manufacturer will furnish or supply a site-specific Critical Infrastructure Management software system based on customer requirements. The system must be a software-only solution; no substitutions shall be accepted. The system architecture shall consist of network interface cards that shall be installed in all critical infrastructures that, at a minimum, support HTTP and SNMP simultaneously. The system shall receive SNMP traps from managed equipment and display the alarm notification in a graphical user interface. The system shall be based on SNMP open protocols and shall integrate seamlessly with Emerson Network Power, Aperture® software suite and Network Management Systems. Open protocol support shall include: • HTTP(s) • TCP/IP/v4, TCP/IP/v6 • SNMPv1, SNMPv2 The system shall have the capability of being remotely monitored and managed 24 hours a day, 7 days a week by the manufacturer. The system shall have the ability to be deployed worldwide. The system shall operate as a client-to-server application. The Web interface of each managed device shall integrate directly into the system. The system shall support enterprise-level databases including Microsoft® SQL™. The system shall support exporting of all recorded parametric trend data. The system shall operate on a server determined by the customer. Specific server brand or function is not permissible. The system shall support virtual server environments by default. The system shall include, at no additional cost, one (1) year of Software Assurance. 3.27.7.2 Approved Products The Critical Infrastructure Monitoring System shall be Liebert Nform® as manufactured by Emerson Network Power®, Liebert Corporation. No substitutions shall be accepted. 165 Liebert® CRV™ System Design Manual Guide Specifications—Row-Based Environmental Control System 3.27.7.3 Scope of Work Owner-Supplied Items The owner shall furnish the following system components: • Network (LAN) hardware and software required to provide an Ethernet backbone to be used for transport of IP data packets from network interface cards installed in all equipment to the Critical Infrastructure server and to the Liebert Nform workstations. These components may include hubs, routers, cabling, network operating systems, firewalls, IP addresses, virtual private network (VPN) and other components as required. The owner shall supply network drops for the Critical Infrastructure server, workstation clients and all network-interfaced equipment. • Dedicated Critical Infrastructure server meeting the following minimum requirements: • Microsoft® Windows® 7, XP, 2003, Windows Vista® or Windows Server® 2008 operating system • Pentium™ 3.0GHz single processor or better (1.8GHz dual processor or better recommended) • 4 GB of RAM (memory) or better • 40 GB hard drive (SCSI recommended) • 10/100 BaseT network port or better • Monitor / keyboard and mouse port as required for setup • Standard USB ports • CD or DVD-ROM drive for software installation (CD/DVD-RW suggested for installation and backup) • Critical Infrastructure server may be Virtual Environment compatible • Critical Infrastructure Workstation PCs meeting the following minimum requirements: • System should meet the minimum requirements for Microsoft Windows 7, XP, 2003, Vista or Server 2008 operating systems. • Microsoft Internet Explorer® v6.0 or higher • 1 GB RAM • Hard disk with 10GB free space The owner shall supply the following to facilitate system implementation: • IP addresses and subnet masks and other information as required to configure network devices • A person as the nominated system owner for administrator purposes • Secure location for hardware and server Critical Infrastructure System Vendor Responsibilities Provide hardware and software as listed. • Critical Infrastructure software and licenses for server and workstation installations. • Software Assurance for the first year at no additional cost. • 7 x 24 system application and service support through a toll-free telephone number. • Warranty (parts and labor) per the manufacturer’s warranty statement. • Vendor shall be ISO 9001 listed for design and manufacture of environmental control systems for Critical Monitoring and Control applications. Liebert® CRV™ System Design Manual 166 Guide Specifications—Row-Based Environmental Control System 3.27.8 Liebert Liqui-tect® 410 Point Leak Detection Sensor for Remote Mounting A total of ________ (quantity) solid-state water sensor(s) with no moving parts and hermetically sealed to keep out dust and dirt shall be provided. The Liebert Liqui-tect 410 (LT410) shall provide a single-point detection of leaks. The point detection sensor shall have two gold-plated sensing probes to prevent corrosion resistance and to provide accurate readings. The LT410 shall constantly monitor points for leaks, internal faults and power failures and warn of any abnormal conditions. Mounting brackets shall allow for sensor height adjustment and leveling. The LT410 shall provide two independent outputs to signal both a local alarm panel and a remote building management system or external equipment. The LT410 shall be rated for 24VAC, 50/60Hz and 0.10 amp. 3.27.9 Liebert Liqui-tect 460 Zone Leak Detection Module with Cable Kit for Remote Mounting A total of ________ (quantity) zone water sensor cables with no moving parts and hermetically sealed to keep out dust and dirt shall be provided. The Liebert Liqui-tect 460 (LT460) shall provide a zone detection of leaks. The LT460 shall constantly monitor points for leaks, internal faults and power failures and warn of any abnormal conditions. LED’s shall provide status indication and also ensure the cable is properly installed and operational under raised floors. The LT460 shall provide two independent outputs provide a signal to a local alarm panel, Liebert environmental unit, remote building management system or external equipment. Liebert Liqui-tect 460 Module The LT460 shall consist of a metal enclosure with a hinged top door providing access to the internal circuit board for wiring termination and configuration of DIP switches. The LT460 shall monitor up to 100 feet (30m) of connected LT500Y leak detection cable. The LT460 shall be rated for 24VAC, 50/60Hz and 0.12A. LT500Y Leak Detection Cable The cable material and construction shall allow the cable to lie flat when used with hold-down clips. The LT500Y shall be plenum-rated and UL-listed for safe operation. Cables shall be available in lengths of 20, 25, 30, 35 and 45 feet (6, 7.6, 9, 10.6 and 13.7m). 4.0 4.1 4.1.1 Heat Rejection AIR-COOLED MICROCHANNEL CONDENSER Standard Features The condenser shall consist of microchannel condenser coil(s), propeller fan(s) direct-driven by individual fan motor(s), electrical controls, housing and mounting legs. The Liebert air-cooled condenser shall provide positive refrigerant head pressure control to the indoor cooling unit by adjusting heat rejection capacity. Microchannel coils shall provide superior heat transfer, reduce air-side pressure drop, increase energy efficiency and shall significantly reduce the system refrigerant volume required. EC fans and fan operating techniques shall provide reduced maximum sound levels. Various methods shall be available to match indoor unit type, maximum outdoor design ambient and maximum sound requirements. 4.1.2 Condenser Coil 4.1.2.1 Aluminum Microchannel Coil Liebert microchannel coils shall be constructed of aluminum microchannel tubes, fins and manifolds. Tubes shall be flat and contain multiple, parallel flow microchannels and span between aluminum headers. Full-depth, louvered aluminum fins shall fill spaces between the tubes. Tubes, fins and aluminum headers shall be oven-brazed to form a complete refrigerant-to-air heat exchanger coil. Copper stub pipes shall be electric resistance welded to aluminum coils and joints protected with polyolefin to seal joints from corrosive environmental elements. Coil assemblies shall be factory leak-tested at a minimum of 300 psig (2068kPag). Hot gas and liquid lines shall be copper and shall be brazed using nitrogen gas flow to the stub pipes with spun-closed ends for customer piping connections. Complete coil/piping assembly shall be then filled and sealed with an inert gas holding charge for shipment. 167 Liebert® CRV™ System Design Manual Guide Specifications—Row-Based Environmental Control System 4.1.2.2 Aluminum Microchannel Coil with E-Coat Aluminum microchannel coil with E-coat shall provide a flexible epoxy coating to all coil surface areas without material bridging between fins. E-coat shall increase coil corrosion protection and shall reduce heat rejection capacity degradation to less than 10% after a severe 2000 hour 5% neutral salt spray test (ref. ASTM B117). The coating process shall ensure complete coil encapsulation, and the color shall be black. 4.1.3 Fan Motor/Blade Assembly The fan motor/blade assembly shall have an external rotor motor, fan blades and fan/finger guard. Fan blades shall be constructed of cast aluminum or glass-reinforced polymeric material. Fan guards shall be heavy gauge, close-meshed steel wire, coated with a black, corrosion-resistant finish. Fan terminal blocks shall be located in an IP54 enclosure located on the top of the fan motor. Fan assemblies shall be factorybalanced, tested before shipment and mounted securely to the condenser structure. 4.1.3.1 EC Fan Motor The EC fan motors shall be electronically commutated for variable speed operation and shall have ball bearings. The EC fans shall provide internal overload protection through built-in electronics. Each EC fan motor shall have a built-in controller and communication module, linked via RS-485 communication wire to each fan and the Premium Control Board, allowing each fan to receive and respond to precise fan speed inputs from the Premium Control Board 4.1.4 Electrical Controls Electrical controls and service connection terminals shall be provided and factory-wired inside the attached control panel section. A locking disconnect switch shall be factory-mounted and wired to the electrical panel and controlled via an externally mounted locking and lockable door handle. Only high-voltage supply wiring and low-voltage indoor unit communication/interlock wiring shall be required at condenser installation. 4.1.4.1 Premium Control The EC fan/Premium Control System shall include an electronic control board, EC fan motor(s) with internal overload protection, refrigerant and ambient temperature thermistors and refrigerant pressure transducers. The control board shall receive an indoor unit run signal via field-supplied low-voltage interlock wires to the compressor side switch via field-supplied CANbus communication wires from the indoor unit’s Liebert iCOM® or via both. The control board shall use sensor and communication inputs to maintain refrigerant pressure by controlling each EC fan on the same refrigerant circuit to the same speed. 4.1.5 Cabinet The condenser cabinet shall be constructed of bright aluminum sheet and divided into individual fan sections by full width baffles. Internal structural support members, including the coil support frame, shall be galvanized steel for strength and corrosion resistance. Panel doors shall be provided on two sides of each coil/fan section to permit coil cleaning. An electrical panel shall be contained inside a factory mounted, NEMA 3R weatherproof electrical enclosure. 4.1.6 Mounting Legs 4.1.6.1 Standard Aluminum Legs Aluminum legs shall be provided to mount the unit for vertical air discharge with rigging holes for hoisting the unit into position. Standard height shall be 18in. (457mm). 4.1.6.2 Optional Galvanized Steel Legs with Bracing Condensers shall be shipped with 36in. (914mm) mounting legs with stabilization bracing. Legs, bracing and hardware shall be galvanized steel. 4.1.6.3 Optional Galvanized Steel Legs with Bracing Condensers shall be shipped with 48in. (1219mm) mounting legs with stabilization bracing. Legs, bracing and hardware shall be galvanized steel. Liebert® CRV™ System Design Manual 168 Guide Specifications—Row-Based Environmental Control System 4.1.6.4 Optional Galvanized Steel Legs with Bracing Condensers shall be shipped with 60in. (1524mm) mounting legs with stabilization bracing. Legs, bracing and hardware shall be galvanized steel. 4.1.7 Condenser Accessories 4.1.7.1 Liebert Lee-Temp™ Receiver Kit 4.1.7.2 Fusible Plug Kit Liebert Lee-Temp Receiver Kit shall contain an insulated, heated receiver tank with sight glasses, mounting plate, mounting hardware, pressure relief valve, rota-lock valve for refrigerant charge isolation and piping assembly with head pressure operated three-way valve and check valve. Components shall be field-assembled to the condenser. The three-way valve shall sense refrigerant head pressure and adjust the flooding charge in the condenser coil to adjust the condenser heat rejection capacity. A fusible plug kit shall be field-installed on the liquid line for compliance with building codes requiring refrigerant relief during high temperature and building fire conditions. 4.1.7.3 IBC/OSHPD Seismic Certification and IBC Wind/Snow Load Compliant IBC/OSHPD Seismic Certification and IBC Wind/Snow Load Compliant condensers shall be provided with any applicable bracing and field installation instructions. Condensers shall bear a label certifying compliance with IBC/OSHPD requirements. 4.2 DRYCOOLER The Liebert drycooler is a low-profile, direct-drive propeller fan-type air-cooled fluid cooling unit. The drycooler shall be constructed with an aluminum cabinet and a copper-tube aluminum fin coil. All electrical connections and controls shall be enclosed in an integral, weatherproof section of the drycooler. The drycooler shall be designed for ______°F (°C) ambient. 4.2.1 4.2.2 Fan Cycling Control Two or more thermostats shall be employed on drycoolers with two or more fans to cycle fans or groups of fans in response to leaving fluid temperatures. The thermostat setpoints shall be listed on the factorysupplied schematic. Pump Controls Single Pump Option: Pump controls for a single glycol pump up to 7.5 hp shall be incorporated into the same integral electrical panel as the drycooler fan controls and may include fuses or circuit breakers as required for the pump motor. Pump voltage, phase and frequency shall be the same as the drycooler voltage, phase and frequency. Dual Pump Option: Pump controls for a dual glycol pump system shall operate one pump as primary and the second pump shall operate as a standby pump. Pump controls shall be incorporated into the same integral electrical panel controlling drycooler fans. A field-supplied flow switch shall sense loss of flow and switch to the standby pump for continuous system operation. An internal switch shall allow manual selection of the primary (lead) pump. 4.2.3 Pump Package 4.2.3.1 Single Pump Package This system shall be provided with a centrifugal pump mounted in a weatherproof and vented enclosure. The pump shall be rated for ___ GPM (___ l/m) at ___ ft. (___ kPa) of head and operate on ___ volt, 3phase, ___ Hz. 4.2.3.2 2.18.2.3.1Dual Pump Package The dual pump package shall include pumps, enclosure and field-mounted flow switch. The standby pump shall automatically start up on failure of the lead pump by drycooler pump controls or by a separate factorywired control box and shall include a lead/ lag switch for the pumps. Each pump shall be rated for _______ GPM (___ l/s) at ___ ft. (___ kPa) of head. 169 Liebert® CRV™ System Design Manual Guide Specifications—Row-Based Environmental Control System 5.0 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 EXECUTION INSTALLATION OF THERMAL MANAGEMENT UNITS General Install cooling units in accordance with manufacturer’s installation instructions. Install units plumb and level, firmly anchored in locations indicated and maintain manufacturer’s recommended clearances. Electrical Wiring Install and connect electrical devices furnished by manufacturer but not specified to be factory-mounted. Furnish copy of manufacturer’s electrical connection diagram submittal to electrical contractor. Piping Connections Install and connect devices furnished by manufacturer but not specified to be factory-mounted. Furnish copy of manufacturer’s piping connection diagram submittal to piping contractor. Refrigerant Charging Charge completed cooling system in accordance with manufacturer’s refrigerant charging instructions. Field Quality Control Start up cooling units in accordance with manufacturer’s startup instructions. Test controls and demonstrate compliance with requirements. These specifications describe requirements for a computer room environmental control system. The system shall be designed to maintain temperature and humidity conditions in the rooms containing electronic equipment. The manufacturer shall design and furnish all equipment to be fully compatible with heat dissipation requirements. 5.1.6 5.2 5.2.1 5.2.2 Supply and Drain Water Piping Connect water supply and drains to air conditioning unit. Provide pitch and trap as manufacturer's instructions and local codes require. SEISMIC IBC/OSHPD Liebert CRV Install unit in accordance with manufacturer’s installation instructions provided with seismic option. Firmly anchor maintaining manufacturer’s recommended clearances. Mounting requirement details such as anchor brand, type, embedment depth, edge spacing, anchor-to-anchor spacing, concrete strength, special inspection and attachment to non-building structures must be outlined and approved by the Engineer of Record for the projection or building. Wiring and piping connections must permit movement in three dimensions and isolate the unit from field connections. Electrical conduit shall be flexible, having at least one bend between the rigid connection at the unit cabinet and the connection to rigid conduit or foundation. The piping flexible connection or loop must be suitable for the operation pressure and temperature of the system. Furnish copy of manufacturer’s piping connection diagram submittal to piping contractor. Liebert MC Install condenser in accordance with manufacturer’s installation instructions provided with seismic option. Firmly anchor maintaining manufacturer’s recommended clearances. Mounting requirement details such as anchor brand, type, embedment depth, edge spacing, anchor-to-anchor spacing, concrete strength, special inspection and attachment to non-building structures must be outlined and approved by the Engineer of Record for the projection or building. Wiring and piping connections must permit movement in three dimensions and isolate the unit from field connections. Electrical conduit shall be flexible, having at least one bend between the rigid connection at the unit cabinet and the connection to rigid conduit or foundation. The piping flexible connection or loop must be suitable for the operation pressure and temperature of the system. Furnish copy of manufacturer’s piping connection diagram submittal to piping contractor. Liebert® CRV™ System Design Manual 170 COMPLIANCE WITH EUROPEAN UNION DIRECTIVES Fabbricante – Manufacturer – Hersteller – Fabricant – Fabricante Fabricante – Tillverkare – Fabrikant – Valmistaja – Produsent Fabrikant – Κατασκευαστής – Producent Liebert Corporation 1050 Dearborn Drive P.O. Box 29186 Columbus, OH 43229 USA Il Produttore dichiara che, se munito di marchio CE, il prodotto è conforme alle direttive dell'Unione europea: The Manufacturer hereby declares that this product, when bearing the CE mark, conforms to the European Union directives: Der Hersteller erklärt hiermit, dass das vorliegende Produkt, sollte es die CE-Kennzeichnung tragen, den folgenden Richtlinien der Europäischen Union entspricht: Le fabricant déclare par la présente que ce produit, portant la marque CE, est conforme aux directives de l'Union européenne : El fabricante declara por la presente que si este producto lleva el marcado CE es conforme con las directivas de la Unión Europea: O fabricante declara por este meio que este produto, quando ostenta a marca CE, está em conformidade com as directivas da União Europeia: Tillverkaren tillkännager härmed att den här produkten, när den är CE-märkt, överensstämmer med EU:s direktiv: De fabrikant verklaart hierbij dat dit product, indien het van de CE-markering is voorzien, conform de EUrichtlijnen is: Valmistaja vakuuttaa täten, että mikäli tuotteessa on CE-merkintä, se täyttää seuraavien EU-direktiivien vaatimukset: Produsenten erklærer herved at dette produktet, når det er CE-merket, er i samsvar med EU-direktiver: Producenten erklærer hermed, at dette produkt overholder EU's direktiver, når det bærer CE-mærket: Ο Κατασκευαστής δηλώνει ότι το προϊόν αυτό, το οποίο φέρει σήμανση CE, είναι σύμμορφο με τις οδηγίες της Ε.Ε.: 2006/42/EC; 2004/108/EC; 2006/95/EC; 97/23/EC Technical Support / Service Web Site www.liebert.com Monitoring [email protected] 800-222-5877 Outside North America: +00800 1155 4499 Single-Phase UPS & Server Cabinets [email protected] 800-222-5877 Outside North America: +00800 1155 4499 Three-Phase UPS & Power Systems 800-543-2378 Outside North America: 614-841-6598 Environmental Systems 800-543-2778 Outside the United States: 614-888-0246 Locations United States 1050 Dearborn Drive P.O. Box 29186 Columbus, OH 43229 Europe Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco (PD) Italy +39 049 9719 111 Fax: +39 049 5841 257 Asia 7/F, Dah Sing Financial Centre 108 Gloucester Road, Wanchai Hong Kong 852 2572220 Fax: 852 28029250 While every precaution has been taken to ensure the accuracy and completeness of this literature, Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. © 2016 Liebert Corporation All rights reserved throughout the world. Specifications subject to changewithout notice. ® Liebert is a registered trademark of Liebert Corporation. All names referred to are trademarks or registered trademarks of their respective owners. SL-11978_REV8_4-16 590-1301-501A Emerson Network Power Liebert www.emersonnetworkpower.com