ZENIGATA LED Feb. 10, 2015 SPECIFICATIONS TIGER ZENI-LED GW6TGCBG40C 2 700K ∼ 5 700K Notice Contents in this technical document be changed without any notice due to the product modification. In the absence of confirmation by device specification sheets, SHARP takes no responsibility for any defects that may occur in wquipment using any SHARP devices shown in catalogs, data books, etc. Development DepartmentⅡ Lighting Device Division Electronic Components And Devices Group http://www.sharp-world.com/products/device/ SHARP CORPORATION sharp LD-E3-1-14-A Model No. GW6TGCBG40C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ ●Handle this document carefully it contains material protected by international copyright law. Any reproduction, full or in part, of this material is prohibited without the express written permission of the company. ●When using the products covered herein,please observe the conditions written herein and the precautions outlined in the following paragraphs. In no event shall the company be liable for any damages resulting from failure to strictly adhere to these conditions and precautions. (1) Please do verify the validity of this part after assembling it in customerʼs products,when customer wants to make catalogue and instruction manual based on the specification sheet of this part. (2) The products covered herein are desigd and manufactured for the following application areas. When using the products covered herein for the equipment listed in paragraph(3),even for the following application areas, be sure to observe the precautions given in Paragraph(3). Never use the products for the equipment listed in Paragraph(4). ・Office electronics ・Instrumentation and measuring equipment ・Machine tools ・Audiovisual equipment ・Home appliances ・Communication equipment other than for trunk lines (3) These contemplating using the products covered herein for the following equipment which demands high reliability, should first contact a sales representative of the company and then accept responsibility for incorporating into the design fail-safe operation,redundansy, and other appropriate measures for ensuring reliability and safety of the equipment and the overall system. ・Control and safety devices for airplanes, trains,automobiles, and other transportation equipment ・Mainframe computers ・Traffic control systems ・Gas leak detectors and automatic cutoff devices ・Rescue and security equipment ・Other safety devices and safety equipment, etc. (4) Do not use the products covered herein for the followin equipment which demands extremely high performance in terms of functionality, reliability, or accuracy. ・Aerospace equipment ・Communications equipment for trunk lines ・Control equipment for the nuclear power industry ・Medical equipment related to life support, etc. (5) Please direct all queries and comments regarding the interpretation of the above four Paragraphs to a sales representative of the company. sharp LD-E3-1-14-B Model No. GW6TGCBG40C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ GW6TGCBG40C Specifications 1. Application These specifications apply to the light emitting diode module Model No. GW6TGCBG40C. [ LED module (InGaN Blue LED chip + Phosphor) ] Main application : Lighting 2. External dimensions and equivalent circuit Refer to Page 2. 3. Ratings and characteristics Refer to Page 3-6. 3-1. 3-2. 3-3. 3-4. Absolute maximum ratings Electro-optical characteristics Derating curve Characteristics diagram (TYP.) 4. Reliability Refer to Page 7. 4-1. Test items and test conditions 4-2. Failure criteria 5. Quality level Refer to Page 8. 5-1. Applied standard 5-2. Sampling inspection 5-3. Inspection items and defect criteria 6. Supplements 6-1. 6-2. 6-3. 6-4. Refer to Page 9-11. Chromaticity rank table Packing Label Indication printed on product 7. Precautions Refer to Page 12-15. 1 sharp LD-E3-1-14-B Model No. GW6TGCBG40C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 2．External dimensions and equivalent circuit 24.0＋0.50/-0.10 ① （18.6） （Unit：mm） （Ｒ8.6） Top view 20.0 ＋0.50/-0.10 （12.5） ② 3.5±0.1 （Φ17.2） Side view 1.4±0.1 （Φ15.6） 1.0 ±0.1 （1.6） （Note）Values inside parentheses are reference values. External sizes of ①,② are determined by maximum simensions, that include salient areas on the edges of respective sides. R Warm White 2 700K ＋connection terminal 1 3 －connection terminal 12 series × 8 parallel ＝ 96 pcs of LEDs R Cool White 5 700K 2 4 12 series × 6 parallel ＝ 72 pcs of LEDs Unit Material Finish ｍｍ Substrate : Ceramics Lens : Silicone resin Terminal：Ag 2 sharp LD-E3-1-14-B Model No. GW6TGCBG40C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 3．Ratings and characteristics 3-1.Absolute maximum ratings Item Symbol Rating Unit Power Dissipation（※1,4） P 34.0 W Forward Current（※1,4） IF 840 mA Reverse Voltage（※2,4） VR -15 V Operating Temperature（※3） Topr -30 ～ +100 ℃ Storage Temperature Tstg -40 ～ +100 ℃ Junction Temperature Tj 145 ℃ （※１）Power dissipation and forward current are the value when the module temperature is set lower than the rating by using an adequate heat sink. （※２）Voltage resistible at initial connection error (Not dealing with the possibility of always-on reverse voltage.) （※３）Case temperature Tc (Refer to measuring point for case temperature in the page No5.) Refer to "Derating curve" in the next page as for operating current. （※４）Tc=25℃ （※５）Absolute maximum of Power Dissipation and Forward Current are for summation of 1-3 (warm white) and 2-4 (cool white), not for individual value of each input. 3 sharp LD-E3-1-14-B Model No. GW6TGCBG40C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 3-2.Electro-optical characteristics （Tj＝25℃） CCT 2700K Item Symbol Forward Voltage※5 VF Luminous Flux※６ Φ MIN. TYP. MAX. Unit 34.0 37.0 40.0 V 1650 （1840） - lm - （0.458） - - - （0.412） - - Ra 93 （96） - - Forward Voltage※5 VF 35.0 38.0 41.0 V Luminous Flux※６ Φ 1950 （2170） - lm - （0.330） - - - （0.340） - - 87 （90） - - Chromaticity x Coordinates※７ y General Color Rendering Index※8 5700K Chromaticity x Coordinates※７ y General Color Rendering Index※8 Condition IF =700mA IF _1-3 IF =700mA IF _2-4 Ra (Note) Values inside parentheses are shown for reference purpose only. ※5 (After 20 ms drive, Tj = 25 ℃, Measurement tolerance: ± 3 %) ※6 Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics MCPD-LE3400 (After 20 ms drive, Tj = 25 ℃, Measurement tolerance: ± 10 %) ※7 Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics MCPD-LE3400 (After 20 ms drive, Tj = 25 ℃, Measurement tolerance: ± 0.005) ※８ Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics MCPD-LE3400 (After 20 ms drive, Tj = 25 ℃, Measurement tolerance: ± 2) 4 sharp LD-E3-1-14-B Model No. GW6TGCBG40C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 3-3.Derating curve Forward Current Derating Curve 900 Forward Current I F [mA] 800 700 600 500 400 300 200 100 0 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 Case Temperature T [℃] (Note) To keep the case temperature lower than the rating, enough heat-radiation performance needs to be secured by using an adequate heat sink. For soldering connection, please evaluate in your circumstance to make sure soldering reliability. ( Above derating curve is specified to LED device, not for soldering connection ) And please consider to avoid physical stress between wire and substrate, and some protection like silicon bond on top of soldered wire is recommended. Please ensure the maintenance of heat radiation not to exceed case temperature over the rating in operation. （Measuring point for case temperature） measuring point Thermal resistance：1.35℃/W（2700K ・ I _1-3、 standard value） F 1.91℃/W（5700K ・ I _2-4、 standard value） F 5 sharp LD-E3-1-14-B Model No. GW6TGCBG40C http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 3-4.Characteristics diagram(TYP.) Forward current If vs Forward Voltage Vf@Tj=25℃ Forward current If vs Luminous Flux@Tj=25℃ 3000 35 30 25 20 15 10 Luminous Flux (lm) Vf (V) 45 40 Warm white (1-3) Cool white (2-4) 5 0 0 100 200 300 400 500 If (mA) 600 700 800 2500 2000 1500 1000 Warm white (1-3) 500 0 900 Cool white (2-4) 0 100 Vf (V) Luminous Flux (lm) Warm white (1-3) Cool white (2-4) 37 36 35 34 700 800 900 1500 1000 Warm white (1-3) Cool white (2-4) 500 20 30 40 50 60 70 Case Temperature Tc (℃) 80 90 0 100 20 30 1.0 50 60 70 Case Temperature Tc (℃) 0.42 0.39 y 0.6 0.4 (70, 510) 5100K 580 Wavelength (nm) 680 0.3 0.32 780 0.35 6000 600 5500 500 5000 400 4500 CCT (K) 700 300 3500 100 3000 200 300 400 500 If (1-3) (mA) 0.38 x 0.41 (700, 60) 2900K 0.44 0.47 600 700 800 630mA 4000 200 100 100 If ratio vs CCT@Tj=25℃ If profile at 2000lm@Tj=25℃ 0 (400, 250) 3200K (150, 460) 4600K 0.33 0.2 480 90 (300, 330) 3500K 0.36 380 80 0.45 0.8 0.0 40 xy Chromaticity profile at several CCT@Tj=25℃ Warm white (1-3) Cool white (2-4) 1.2 Normalized Intensity (arb.) 600 2000 Spectrum@Tj=25℃ If (2-4) (mA) 400 500 If (mA) 2500 38 0 300 Juction Temperature Tj vs Luminous Flux@If=700mA Juction Temperature Tj vs Forward Voltage Vf@If=700 mA 33 200 2500 0.0 620mA 600mA 630mA 650mA 710mA 760mA 780mA 0.2 0.4 0.6 If(2-4) ratio in total If 0.8 1.0 （Note）Characteristics data shown here are for reference purpose only.(Not guaranteed data) 6 sharp LD-E3-1-14-B Model No. GW6TGCBG40C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 4．Reliability 4-1.Test items and test conditions No. Test item 1 Temperature Cycle 2 Temperature Humidity Storage Confidence level：90％ Samples Defective Test conditions LTPD (%) n C - 40 ℃(30 min) ～ + 100 ℃(30 min), 100 cycles 11 0 20 Tstg = + 60 ℃, RH = 90 %, Time = 1000 h 11 0 20 3 High Temperature storage Tstg=+100℃,Time=1 000 h 11 0 20 4 Low Temperature storage Tstg=-40℃,Time=1 000 h 11 0 20 5 Steady State operating Life 11 0 20 6 Shock Acceleration: 15000 m/s2, Pulse width: 0.5 ms Direction: 3 directions (X, Y and Z) 3 trials in each direction 5 0 50 Vibration Frequency: 100 to 2000 Hz for 4 minutes per trial Acceleration: 200 m/s2 Direction: 3 directions (X, Y and Z) 4 trials in each direction 5 0 50 7 Tc=90℃,IF=700mA,Time=1000 h 4-2. Failure criteria No. 1 2 Parameter Symbol Forward Voltage VF Φ Luminous Flux Failure criteria V F ＞ Initial value × 1.1 Φ ＜ Initial value × 0.7 7 sharp LD-E3-1-14-B Model No. GW6TGCBG40C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 5．Quality level 5-1. Applied standard (ISO2859-1) 5-2. Sampling inspection (A single normal sampling plan, level S-4.) 5-3. Inspection items and defect criteria No. Item Defect criteria 1 No radiation 2 Electro-optical Not conforming to the specification characteristics (Forward voltage, Luminous flux and Chromaticity) 3 External dimensions Not conforming to the specified dimensions (External dimensions of ① and ② shown in Page 2) Appearance Nonconformity observed in product appearance is determined as defective only when electro-optical characteristics is affected by. <If any question arises regardless of above mentioned criterion> ■Foreign material, scratch, or bubble at emitting area: 0.8 mm φ ■Fiber generation at emitting area: 0.2 mm in width and 2.5 mm in length ■Foreign material at connection terminal: 0.8 mm φ ■Substrate burr on edge: Over dimension tolerance 4 No light emitting Classification AQL Major defect 0.1 Minor defect 0.4 (Note) Products with removable foreign material attached on is not determined to be defective. 8 sharp LD-E3-1-14-B Model No. GW6TGCBG40C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 6．Supplements 6-1.Chromaticity rank table (Tolerance：x,y±0.005) 2 700K x y (IF=700mA,Tj=25℃) Chromaticity Diagram Point 1 Point 2 Point 3 Point 4 0.4552 0.4480 0.4608 0.4680 0.4220 0.4020 0.4020 0.4220 5 700K x y 0.3269 0.3200 0.3331 0.3400 0.3500 0.3300 0.3300 0.3500 Rank 1 Chromaticity Diagram 0.460 0.440 3 000K 2 700K 0.420 0.400 y 5 000K 0.380 5 700K 0.360 0.340 0.320 0.300 0.320 0.340 0.360 0.380 9 x 0.400 0.420 0.440 0.460 0.480 sharp LD-E3-1-14-B Model No. GW6TGCBG40C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 6-2. Packing ・ One tray composed of 40 pieces 5 trays (200 piecies) and one upper lid-tray in one moisture-proof bag ・ 2 bags (400 pieces) in one carton Dimensions of outer carton: 235 × 220 × 90 mm (Reference value) (Note 1) There are cases of one carton composed of one bag. (200 pieces) (Note 2) State of packing is subject to change. ＜ Outer carton ＞ ＜ One bag ＞ ＜ One tray ＞ 200 pieces × 2 bags = 400 pieces 40 pieces × 5 trays = 200 pieces 5 × 8 ＝ 40 pieces Silica gel Silica gel 10 (225mm) (210mm) sharp LD-E3-1-14-B Model No. GW6TGCBG40C http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 6-3. Label 1) Outer box Following label is attached on moisture-proof bags. SHIPMENT TABLE PART No. GW6TGCBG40C (GW6TGCBG40C) QUANTITY：400 LOT No. RANK SHARP XX12B25 MADE IN *********** ←（Model number+ suffix code） RC ②Shipping year（Year last 2 digits） ←Lot No. ③Shipping month （from january to Doccmber in ABC order） ←Production country ④Shipping date（01 ～ 31） ・ MADE IN **** ※Notation may be different ・ MADE IN **** SHARP LABEL XX 12 B 25 ① ② ③ ④ ①Production plant code ←Quantity ←Rank 1 CORPORATION ←Model number ・ Lot No.indication ・ Lot No. indication 1) Moisture-Proof bag XX 2 3 G 01 001 A ① ② ③ ④ ⑤ ⑥ ⑦ Following label is attached on moisture-proof bags. (Note 3) Label format is subjected to change. SHIPMENT TABLE PART No. GW6TGCBG40C QUANTITY：200 RANK １ LOT No. SHARP XX20G01054A CORPORATION MADE IN *********** ②Shipping year（Year last digit） ←Model number ←（Model number+suffix code） (GW6TGCBG40C) RC SHARP LABEL ①Production plant code ←Quantity ③Shipping month（1 ～ 9 or O,N,D） ④Fixed code G ←Lot No. ⑤Shipping date （01 ～ 31） ←Production country ⑥Serial No. ・ MADE IN **** ⑦Backup code A ・ MADE IN **** ※Notation may be different Model No. and control No. are indicated on substrate surface. １）Model No. Abbreviated Model No. " 6TGCBG40C " is indicated. ２）Control No. Indicated as follows; XX 12 B 01 - 1 ① ② ③ ④ ⑤ ① Production plant code (to be indicated alphabetically) ② Year of production (the last two figures of the year) ③ Month of production Model No. Control No. (to be indicated alphabetically with January corresponding to A) ④ Date of production (01 ～ 31) ⑤Rank: Chromaticity rank is indicated as follows; Rank 1 → 1 11 sharp LD-E3-1-14-B Model No. GW6TGCBG40C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 7．Precautions ① Storage conditions Please follow the conditions below. ・ Before opened: Temperature 5 ～ 30 ℃, Relative humidity less than 60 %. (Before opened LED should be used within a year) ・ After opened: Temperature 5 ～ 30 ℃, Relative humidity less than 60 %. (Please apply soldering within 1 week) ・ After opened LED should be kept in an aluminum moisture proof bag with a moisture absorbent material (silica gel). ・ Avoid exposing to air with corrosive gas. If exposed, electrode surface would be damaged, which may affect soldering. ② Usage conditions This product is not designed for the use under any of the following conditions. Please carefully check the performance and reliability well enough in case of using under any of the following conditions; ・ In a place with a lot of moisture, dew condensation, briny air, and corrosive gas. (Cl, H2S, NH3, SO2, NOX, etc.) ・ Under the direct sunlight, outdoor exposure, and in a dusty place. ・ In water, oil, medical fluid, and organic solvent. Please do not use component parts like rubber which may contain sulfur (gasket packing, adhesive material,etc.). Please note that any strong acidic or alcoholic elements could effect the silicon resin used in the LED device. The heat and light released from the LED device, could generate halogen gas from the surrounding materials, which may have adverse impact on the module. Before using please consider carefully about this issue. ③ Heat radiation and Installation If forward current (IF) is applied to single-state module at any current, there is a risk of damaging LED or emitting smoke, due to increase in temperature. Equip with specified heat radiator(heat sink), and avoid heat being stuffed inside the module. Material of substrate is alumina ceramic. If installed inappropriately, trouble of insufficient heat radiation may occur , which may result in board cracks or lighting defects due to overheat. Please take particular notice for installation. Refer to the following cautions while installing the LED device on heat sink. ・ Apply thermolysis adhesive, adhesive sheet or peculiar connector when mounted on heat radiator. In case of applying adhesive or adhesive sheet only, check the effectiveness and reliability before fixing. If LED comes off from heat radiator, unusual temperature rise entails hazardous phenomena including device deterioration, coming off of solder at leads, and emitting smoke, along with LED device deffects. ・ When LED device is mechanically fixed or locked, Please take into consideration regarding the method of attachment due to fail from stress. 12 sharp LD-E3-1-14-B Model No. GW6TGCBG40C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ ・ Please apply appropriate stress and design carefully, when fixing the LED device using holder. Any excessive or uneven stress could break LED deviceʼ s substrate. ・ Avoid convexly uneven boards. Convex board is subject to substrate cracking or debasement of heat release. ・ It is recommended to apply adhesive or adhesive sheet with high thermal conductivity for radiation of heat effectively. ・ Please take care about the influence of color change of adhesive or adhesive sheet in initial and long term period, which may affect light output or color due to change of reflectance from backside. ・ Any excessive or uneven stress on the ceramic substrate could break the substrate. Please design such that, proper/uniform stress is applied on the substrate, when fixing the LED device using a holder. ・ When fixing the LED device with a holder, please take note if any excessive or uneven stress is applied when pressing the substrate with holder. Due to this, the gap may arise between LED device and adhesive material, which may affect the heat dissipation of the device. ・ Do not touch resin part including white resin part on the surface of LED. No light emission may occur due to damage of resin or cutting wire of LEDs by outer force. When using tweezers, please handle by ceramic substrate part and avoid touching resin part. For mounting, please handle by side part of ceramic or the specified area shown below. Handling area ・ The outer edges of the substrate may be uneven in some cases. Please avoid choosing these areas as fixing points, while designing for installation. ・ In case of using heat radiation sheet or heat radiation adhesive, light reflection or absorption of these materials may influence the output of LED device. Especially, the color change that occur due to l ong-term use has direct impact on output of LED devices, and hence careful consideration is required while choosing the radiation sheet ro adhesive. 13 sharp LD-E3-1-14-B Model No. GW6TGCBG40C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ ④ Connecting method Use soldering for conncetions. Follow the conditions mentioned below, to preserve the connection strength. ・ Use soldering iron with thermo controller (tip temperature 380 ℃), within 5 seconds per one place. ・ Secure the solderwettability on whole solder pad and leads. ・ During the soldering process, put the ceramic board on materials whose conductivity is poor enough not to radiate heat of soldering. ・ Warm up (with using a heated plate) the substrate is recommended before soldering. ( preheat condition: 100 ℃ ～ 150 ℃, within 60 sec ) ・ Avoid touching any part of resin with soldering iron. ・ This product is not designed for reflow and flow soldering. ・ Avoid such lead arrangement as applying stress to solder-applied area. ・ Please do not detach solder and make re-solder. ・ Please solder evenly on each electrode. ・ Please prevent flux from touching to resin. ・ Do the soldering on stable stand. Avoid soldering on moving or vibrating objects. ・ Please avoid touching the soldering unit to resin. ⑤ Static electricity This product is subject to static electricity, so take measures like wearing wrist band to cope with it. Install circuit protection device to drive circuit, if necessary. ⑥Drive method ・ Any reverse voltage cannot be applied to LEDs when they are in operation or not. Design a circuit so that any flow of reverse or forward voltage can not be applied to LEDs when they are out of operation. ・ Module is composed of LEDs connected in both series and parallel. Constant voltage power supply runs off more than specified current amount due to lowered VF caused by temperature rise. Constant current power supply is recommended to drive. ・ Be cautious while putting on/off the power supply, as excess current, excess voltage or reverse voltage may get injucted to the device in some cases. 14 sharp LD-E3-1-14-B Model No. GW6TGCBG40C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ ⑦ Cleaning Avoid cleaning, since LED device may be effected in some cases by cleaning. ⑧ Color-tone variation Chromaticity of this product is monitored by integrating sphere right after the operation. Chromaticity varies depending on measuring method, light spread condition, or ambient temperature. Please verify your actual conditions before use. ⑨ Safety ･Looking directly at LEDs for a long time may result in hurting your eyes. ･In case that excess current (over ratings) is supplied to the device, hazardous phenomena including abnormal heat generation, emitting smoke, or catching fire can be caused. Take appropriate measures to excess current and voltage. ・ In case of solder connecting method, there is a possibility of fatigue failure by heat. Please fix the leads in such case to protect from short circuit or leakage of electricity caused by contact. ・ Please confirm the safety standards or regulations of application devices. ・ Please be careful with substrate edges, that may injure your hands. ⑩ Other cautions Guarantee covers the compliance to the quality standards mentioned in the specifications, however it does not cover the compatibility with application of the end-use, including assembly and usage environment. In case any quality problems occurred in the application of end-use, details will be separately discussed and determined between the parties hereto. 15 sharp LD-E3-1-14-B http://www.sharp-world.com/products/device/