2.5 kV, Isolated DC-to-DC Converter ADuM5000W Data Sheet FUNCTIONAL BLOCK DIAGRAM isoPower integrated, isolated dc-to-dc converter Regulated 3.3 V or 5 V output Up to 400 mW output power 16-lead SOIC package with 7.6 mm creepage High temperature operation: 105°C maximum Thermal overload protection Safety and regulatory approvals UL recognition 2500 V rms for 1 minute per UL 1577 CSA Component Acceptance Notice #5A VDE certificate of conformity (pending) IEC 60747-5-2 (VDE 0884, Part 2) VIORM = 560 V peak Qualified for automotive applications VDD1 1 GND1 OSC 16 VISO 2 15 GNDISO NC 3 14 NC RCIN 4 13 VSEL RCOUT 5 12 NC RCSEL 6 11 NC VDD1 7 10 VISO GND1 8 9 GNDISO RECT REG ADuM5000W 10971-001 FEATURES Figure 1. APPLICATIONS Automotive battery monitor RS-232/RS-422/RS-485 transceivers Power supply startups and gate drives Isolated sensor interfaces GENERAL DESCRIPTION The ADuM5000W1 is an isolated dc-to-dc converter based on the Analog Devices, Inc., iCoupler® technology. The dc-to-dc converter in this device provides regulated, isolated power in several combinations of input and output voltages as listed in Table 1. The Analog Devices chip scale transformer, iCoupler technology, transfers isolated power in this dc-to-dc converter with up to 33% efficiency. The result is a small form factor, total isolation solution. Higher output power levels are obtained by using the ADuM5000W to augment the power output of ADuM5401, ADuM5402, ADuM5403, ADuM5404, ADuM520x, and other ADuM5000W iCouplers with isoPower®. 1 isoPower uses high frequency switching elements to transfer power through its transformer. Special care must be taken during printed circuit board (PCB) layout to meet emissions standards. See the AN-0971 Application Note for board layout recommendations. Table 1. Input Voltage (V) 5 5 3.3 Output Voltage (V) 5 3.3 3.3 Output Power (mW) 400 330 132 Protected by U.S. Patents 5,952,849; 6,873,065; 6,903,578; and 7,075,329. Rev. 0 Document Feedback Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices. Trademarks and registered trademarks are the property of their respective owners. One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781.329.4700 ©2012 Analog Devices, Inc. All rights reserved. Technical Support www.analog.com ADuM5000W Data Sheet TABLE OF CONTENTS Features .............................................................................................. 1 Absolute Maximum Ratings ............................................................7 Applications ....................................................................................... 1 ESD Caution...................................................................................7 Functional Block Diagram .............................................................. 1 Pin Configuration and Function Descriptions..............................8 General Description ......................................................................... 1 Typical Performance Characteristics ..............................................9 Revision History ............................................................................... 2 Applications Information .............................................................. 11 Specifications..................................................................................... 3 PCB Layout ................................................................................. 11 Electrical Characteristics—5 V Primary Input Supply/5 V Secondary Isolated Supply........................................................... 3 Start-Up Behavior....................................................................... 11 Electrical Characteristics—3.3 V Primary Input Supply/3.3 V Secondary Isolated Supply........................................................... 3 Thermal Analysis ....................................................................... 12 Electrical Characteristics—5 V Primary Input Supply/3.3 V Secondary Isolated Supply........................................................... 4 Power Considerations ................................................................ 12 Package Characteristics ............................................................... 5 Regulatory Information ............................................................... 5 EMI Considerations ................................................................... 12 Current Limit and Thermal Overload Protection ................. 12 Increasing Available Power ....................................................... 13 Insulation Lifetime ..................................................................... 14 Insulation and Safety-Related Specifications ............................ 5 Outline Dimensions ....................................................................... 15 IEC 60747-5-2 (VDE 0884, Part 2):2003-01 Insulation Characteristics .............................................................................. 6 Automotive Products ................................................................. 15 Ordering Guide .......................................................................... 15 Recommended Operating Conditions ...................................... 6 REVISION HISTORY 9/12—Revision 0: Initial Version Rev. 0 | Page 2 of 16 Data Sheet ADuM5000W SPECIFICATIONS ELECTRICAL CHARACTERISTICS—5 V PRIMARY INPUT SUPPLY/5 V SECONDARY ISOLATED SUPPLY 4.5 V ≤ VDD1 ≤ 5.5 V, VSEL = VISO; each voltage is relative to its respective ground. All minimum/maximum specifications apply over the entire recommended operating range, unless otherwise noted. All typical specifications are at TA = 25°C, VDD1 = 5.0 V, VISO = 5.0 V, and VSEL = VISO. Table 2. Parameter DC-TO-DC CONVERTER POWER SUPPLY Setpoint Line Regulation Load Regulation Output Ripple Output Noise Switching Frequency PWM Frequency IDD1 Supply Current, Full VISO Load Maximum Output Supply Current Efficiency at Maximum Output Supply Current IDD1 Supply Current, No VISO Load Undervoltage Lockout, VDD1 and VISO Supply Positive Going Threshold Negative Going Threshold Hysteresis Symbol Min Typ Max Unit Test Conditions VISO VISO(LINE) VISO(LOAD) VISO(RIP) 4.7 5.0 1 1 75 5.4 V mV/V % mV p-p IISO = 0 mA IISO = 40 mA, VDD1 = 4.5 V to 5.5 V IISO = 8 mA to 72 mA 20 MHz bandwidth, CBO = 0.1 µF||10 µF, IISO = 72 mA CBO = 0.1 μF||10 μF, IISO = 72 mA VISO(N) fOSC fPWM IDD1(MAX) IISO(MAX) 5 200 180 625 290 80 34 IDD1(Q) 4 VUV+ VUV− VUVH 2.7 2.4 0.3 15 mV p-p MHz kHz mA mA % IISO = 80 mA VISO > 4.5 V IISO = 80 mA mA IISO = 0 mA V V V ELECTRICAL CHARACTERISTICS—3.3 V PRIMARY INPUT SUPPLY/3.3 V SECONDARY ISOLATED SUPPLY 3.0 V ≤ VDD1 ≤ 3.6 V, VSEL = GNDISO; each voltage is relative to its respective ground. All minimum/maximum specifications apply over the entire recommended operating range, unless otherwise noted. All typical specifications are at TA = 25°C, VDD1 = 3.3 V, VISO = 3.3 V, and VSEL = GNDISO. Table 3. Parameter DC-TO-DC CONVERTER POWER SUPPLY Setpoint Line Regulation Load Regulation Output Ripple Output Noise Switching Frequency PWM Frequency IDD1 Supply Current, Full VISO Load Maximum Output Supply Current Efficiency at Maximum Output Supply Current IDD1 Supply Current, No VISO Load Undervoltage Lockout, VDD1 and VISO Supply Positive Going Threshold Negative Going Threshold Hysteresis Symbol Min Typ Max Unit Test Conditions VISO VISO(LINE) VISO(LOAD) VISO(RIP) 3.0 3.3 1 1 50 3.6 V mV/V % mV p-p IISO = 0 mA IISO = 20 mA, VDD1 = 3.0 V to 3.6 V IISO = 4 mA to 36 mA 20 MHz bandwidth, CBO = 0.1 μF||10 μF, IISO = 36 mA CBO = 0.1 μF||10 μF, IISO = 36 mA VISO(N) fOSC fPWM IDD1(MAX) IISO(MAX) 5 130 180 625 175 mV p-p MHz kHz mA mA % 40 35 IDD1(Q) 3 VUV+ VUV− VUVH 2.7 2.4 0.3 12 Rev. 0 | Page 3 of 16 mA V V V IISO = 40 mA VISO > 3.0 V IISO = 40 mA IISO = 0 mA ADuM5000W Data Sheet ELECTRICAL CHARACTERISTICS—5 V PRIMARY INPUT SUPPLY/3.3 V SECONDARY ISOLATED SUPPLY 4.5 V ≤ VDD1 ≤ 5.5 V, VSEL = GNDISO, each voltage is relative to its respective ground. All minimum/maximum specifications apply over the entire recommended operating range, unless otherwise noted. All typical specifications are at TA = 25°C, VDD1 = 5.0 V, VISO = 3.3 V, and VSEL = GNDISO. Table 4. Parameter DC-TO-DC CONVERTER POWER SUPPLY Setpoint Line Regulation Load Regulation Output Ripple Output Noise Switching Frequency PWM Frequency IDD1 Supply Current, Full VISO Load Maximum Output Supply Current Efficiency at Maximum Output Supply Current IDD1 Supply Current, No VISO Load Undervoltage Lockout, VDD1 and VISO Supply Positive Going Threshold Negative Going Threshold Hysteresis Symbol Min Typ Max Unit Test Conditions VISO VISO(LINE) VISO(LOAD) VISO(RIP) 3.0 3.3 1 1 50 3.6 V mV/V % mV p-p IISO = 0 mA IISO = 50 mA, VDD1 = 4.5 V to 5.5 V IISO = 10 mA to 100 mA 20 MHz bandwidth, CBO = 0.1 μF||10 μF, IISO = 90 mA CBO = 0.1 μF||10 μF, IISO = 90 mA VISO(N) fOSC fPWM IDD1(MAX) IISO(MAX) 5 130 180 625 250 mV p-p MHz kHz mA mA % 100 28 IDD1(Q) 3 VUV+ VUV− VUVH 2.7 2.4 0.3 12 Rev. 0 | Page 4 of 16 mA V V V IISO = 100 mA VISO > 3.0 V IISO = 100 mA IISO = 0 mA Data Sheet ADuM5000W PACKAGE CHARACTERISTICS Table 5. Parameter RESISTANCE AND CAPACITANCE Resistance (Input-to-Output) 1 Capacitance (Input-to-Output)1 Input Capacitance 2 IC Junction-to-Ambient Thermal Resistance Symbol Min Typ Max Unit RI-O CI-O CI θJA 1012 2.2 4.0 45 Ω pF pF °C/W THERMAL SHUTDOWN Thermal Shutdown Threshold Thermal Shutdown Hysteresis TSSD TSSD-HYS 150 20 °C °C Test Conditions f = 1 MHz Thermocouple is located at the center of the package underside; test conducted on a 4-layer board with thin traces 3 TJ rising 1 This device is considered a 2-terminal device; Pin 1 through Pin 8 are shorted together, and Pin 9 through Pin 16 are shorted together. Input capacitance is from any input data pin to ground. 3 Refer to the Power Considerations section for thermal model definitions. 2 REGULATORY INFORMATION The ADuM5000W is approved by the organizations listed in Table 6. Refer to Table 11 and the Insulation Lifetime section for more information about recommended maximum working voltages for specific cross isolation waveforms and insulation levels. Table 6. UL Recognized under 1577 component recognition program 1 Single protection, 2500 V rms isolation voltage File E214100 1 2 CSA Approved under CSA Component Acceptance Notice #5A Testing was conducted per CSA 60950-1-07 and IEC 60950-1, 2nd Edition at 2.5 kV rated voltage Basic insulation at 400 V rms (566 V peak) working voltage Reinforced insulation at 250 V rms (353 V peak) working voltage File 205078 VDE (Pending) Certified according to IEC 60747-5-2 (VDE 0884, Part 2):2003-01 2 Basic insulation, 560 V peak File 2471900-4880-0001 In accordance with UL 1577, each ADuM5000W is proof tested by applying an insulation test voltage ≥ 3000 V rms for 1 sec (current leakage detection limit = 5 µA). In accordance with IEC 60747-5-2 (VDE 0884, Part 2):2003-01, each ADuM5000W is proof tested by applying an insulation test voltage ≥ 1050 V peak for 1 sec (partial discharge detection limit = 5 pC). The asterisk (*) marking branded on the component designates IEC 60747-5-2 (VDE 0884, Part 2):2003-01. INSULATION AND SAFETY-RELATED SPECIFICATIONS Table 7. Parameter Rated Dielectric Insulation Voltage Minimum External Air Gap (Clearance) Symbol L(I01) Value 2500 8.0 Unit V rms mm Minimum External Tracking (Creepage) L(I02) 7.6 mm 0.017 min >175 IIIa mm Minimum Internal Distance (Internal Clearance) Tracking Resistance (Comparative Tracking Index) Isolation Group CTI V Rev. 0 | Page 5 of 16 Conditions 1-minute duration Measured from input terminals to output terminals, shortest distance through air Measured from input terminals to output terminals, shortest distance path along body Distance through the insulation DIN IEC 112/VDE 0303 Part 1 Material Group (DIN VDE 0110, 1/89, Table 1) ADuM5000W Data Sheet IEC 60747-5-2 (VDE 0884, PART 2):2003-01 INSULATION CHARACTERISTICS This power module is suitable for reinforced electrical isolation only within the safety limit data. Maintenance of the safety data is ensured by protective circuits. The asterisk (*) marking branded on the component designates IEC 60747-5-2 (VDE 0884, Part 2):2003-01 approval. Table 8. Description Installation Classification per DIN VDE 0110 For Rated Mains Voltage ≤ 150 V rms For Rated Mains Voltage ≤ 300 V rms For Rated Mains Voltage ≤ 400 V rms Climatic Classification Pollution Degree per DIN VDE 0110, Table 1 Maximum Working Insulation Voltage Input-to-Output Test Voltage, Method b1 Conditions VIORM × 1.875 = Vpd(m), 100% production test, tini = tm = 1 sec, partial discharge < 5 pC VIORM × 1.5 = Vpd(m), tini = 60 sec, tm = 10 sec, partial discharge < 5 pC Input-to-Output Test Voltage, Method a After Environmental Tests Subgroup 1 After Input and/or Safety Test Subgroup 2 and Subgroup 3 Highest Allowable Overvoltage Surge Isolation Voltage Safety-Limiting Values Characteristic Unit VIORM Vpd(m) I to IV I to III I to II 40/105/21 2 560 1050 V peak V peak Vpd(m) 896 672 V peak V peak VIOTM VIOSM 4000 4000 V peak V peak TS PS RS 150 2.78 >109 °C W Ω Vpd(m) VIORM × 1.2 = Vpd(m), tini = 60 sec, tm = 10 sec, partial discharge < 5 pC VPEAK = 10 kV, 1.2 µs rise time, 50 µs, 50% fall time Maximum value allowed in the event of a failure (see Figure 2) Maximum Junction Temperature Total Power Dissipation @ 25°C Insulation Resistance at TS Symbol VIO = 500 V Thermal Derating Curve 3.0 SAFE LIMITING POWER (W) 2.5 2.0 1.5 1.0 0 0 50 100 150 AMBIENT TEMPERATURE (°C) 200 10971-002 0.5 Figure 2. Thermal Derating Curve, Dependence of Safety-Limiting Values on Case Temperature, per DIN EN 60747-5-2 RECOMMENDED OPERATING CONDITIONS Table 9. Parameter TEMPERATURE 1 Operating Temperature SUPPLY VOLTAGES 2 VDD1 at VSEL = 0 V VDD1 at VSEL = 5 V 1 2 Symbol Min Max Unit TA −40 +105 °C VDD1 VDD1 2.7 4.5 5.5 5.5 V V Comments Each voltage is relative to its respective ground Operation at 105°C requires reduction of the maximum load current as specified in Table 10. Each voltage is relative to its respective ground. Rev. 0 | Page 6 of 16 Data Sheet ADuM5000W ABSOLUTE MAXIMUM RATINGS Table 11. Maximum Continuous Working Voltage1 Ambient temperature = 25°C, unless otherwise noted. Table 10. Parameter Storage Temperature (TST) Ambient Operating Temperature (TA) Supply Voltages (VDDx, VISO)1 Input Voltage (RCSEL, RCIN, VSEL)1, 2 Output Voltage (RCOUT)1, 2 Average Total Output Current3 IISO Common-Mode Transients4 Rating −55°C to +150°C −40°C to +105°C −0.5 V to +7.0 V −0.5 V to VDDI + 0.5 V −0.5 V to VDDO + 0.5 V Parameter AC Voltage Bipolar Waveform Max Unit Reference Standard 424 V peak 50-year minimum lifetime Unipolar Waveform Basic Insulation 600 V peak 353 V peak Maximum approved working voltage per IEC 60950-1 Maximum approved working voltage per IEC 60950-1 600 V peak 353 V peak Reinforced Insulation 100 mA −100 kV/µs to +100 kV/µs 1 Each voltage is relative to its respective ground. VDDI and VDDO refer to the supply voltages on the input and output sides of a given channel, respectively. See the PCB Layout section. 3 See Figure 2 for maximum rated current values for various temperatures. 4 Refers to common-mode transients across the isolation barrier. Commonmode transients exceeding the absolute maximum ratings may cause latch-up or permanent damage. 2 Stresses above those listed under Absolute Maximum Ratings may cause permanent damage to the device. This is a stress rating only; functional operation of the device at these or any other conditions above those indicated in the operational section of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. DC Voltage Basic Insulation Reinforced Insulation 1 Maximum approved working voltage per IEC 60950-1 Maximum approved working voltage per IEC 60950-1 Refers to continuous voltage magnitude imposed across the isolation barrier. See the Insulation Lifetime section for more details. ESD CAUTION Rev. 0 | Page 7 of 16 ADuM5000W Data Sheet VDD1 1 16 VISO GND1 2 15 GNDISO NC 3 14 NC 13 VSEL 12 NC RCIN 4 ADuM5000W TOP VIEW (Not to Scale) RCOUT 5 RCSEL 6 11 NC VDD1 7 10 VISO GND1 8 9 GNDISO NOTES 1. NC = NO INTERNAL CONNECTION. 10971-003 PIN CONFIGURATION AND FUNCTION DESCRIPTIONS Figure 3. Pin Configuration Table 12. Pin Function Descriptions Pin No. 1, 7 Mnemonic VDD1 2, 8 GND1 3, 11, 12, 14 4 NC RCIN 5 RCOUT 6 RCSEL 9, 15 GNDISO 10, 16 VISO 13 VSEL Description Primary Supply Voltage 3.0 V to 5.5 V. Pin 1 and Pin 7 are internally connected to each other, and it is recommended that both pins be externally connected to a common power source. Ground 1. Ground reference for the primary side of the converter. Pin 2 and Pin 8 are internally connected to each other, and it is recommended that both pins be connected to a common ground. No Internal Connection. Regulation Control Input. In slave power configuration (RCSEL = low), this pin is connected to the RCOUT pin of a master isoPower device, or tied low to disable the converter. In master/standalone mode (RCSEL = high), this pin has no function. This pin is weakly pulled to low. In noisy environments, it should be tied to low or to a PWM control source. Note that this pin must not be tied high if RCSEL is low; this combination causes excessive voltage on the secondary side of the converter, damaging the ADuM5000W and possibly the devices that it powers. Regulation Control Output. In master power configuration, this pin is connected to the RCIN pin of a slave isoPower device to allow the ADuM5000W to regulate additional devices. Control Input. Sets either self-regulation/master mode (RCSEL high) or slave mode (RCSEL low). This pin is weakly pulled to the high state. In noisy environments, tie this pin either high or low. Ground Reference for the Secondary Side of the Converter. Pin 9 and Pin 15 are internally connected to each other, and it is recommended that both pins be connected to a common ground. Secondary Supply Voltage Output for External Loads, 3.3 V (VSEL low) or 5.0 V (VSEL high). 5.0 V output functionality is not guaranteed for a 3.3 V primary supply input. Pin 10 and Pin 16 are internally connected to each other and connecting both externally is recommended. Output Voltage Selection. When VSEL = VISO, the VISO setpoint is 5.0 V. When VSEL = GNDISO, the VISO setpoint is 3.3 V. This pin is weakly pulled to high. In noisy environments, tie this pin either high or low. In slave regulation mode, this pin has no function. Table 13. Truth Table (Positive Logic) 1 RCSEL Input H H H H L L L RCIN Input X X X X RCOUT(EXT) L H RCOUT Output PWM 2 PWM2 PWM2 PWM2 RCIN L H VSEL Input H L H L X X X VDD1 Input 5.0 V 5.0 V 3.3 V 3.3 V X3 X X VISO Output 5.0 V 3.3 V 5.0 V 3.3 V X 0V X Operation Master mode operation, self regulating. Master mode operation, self regulating. This configuration is not recommended due to poor efficiency. Master mode operation, self regulating. Slave mode, RCOUT(EXT) supplied by a master isoPower device. Low power mode, converter disabled. Note that this combination of RCIN and RCSEL is prohibited. Damage occurs on the secondary side of the converter due to excess output voltage at VISO. RCIN must be low, or it must be connected to a PWM signal from a master isoPower part. 1 X = don’t care. PWM refers to the regulation control signal. This signal is derived from the secondary side regulator or from the RCIN input, depending on the value of RCSEL. 3 VDD1 must be common between all isoPower devices being regulated by a master isoPower part. 2 Rev. 0 | Page 8 of 16 Data Sheet ADuM5000W TYPICAL PERFORMANCE CHARACTERISTICS 3.5 35 EFFICIENCY (%) 30 25 20 15 5V IN/5V OUT 3.3V IN/3.3V OUT 5V IN/3.3V OUT 10 0 0 0.02 0.04 0.06 0.08 0.10 OUTPUT CURRENT (A) POWER 2.5 2.0 1.5 1.0 IDD 0.5 0 3.0 10971-004 5 3.0 Figure 4. Typical Power Supply Efficiency in All Supported Power Configurations 3.5 4.0 4.5 VDD1 (V) 5.0 5.5 10971-006 IDD1 (A) AND POWER DISSIPATION (W) 40 6.0 Figure 7. Typical Short-Circuit Input Current and Power vs. VDD1 Supply Voltage OUTPUT VOLTAGE (500mV/DIV) 0.12 0.08 5V IN/5V OUT 3.3V IN/3.3V OUT 5V IN/3.3V OUT 0.04 0 0 0.05 0.10 0.15 0.20 INPUT CURRENT (A) 0.25 0.30 10% LOAD 10971-005 0.02 (100µs/DIV) 10971-007 90% LOAD 0.06 DYNAMIC LOAD OUTPUT CURRENT (A) 0.10 Figure 8. Typical VISO Transient Load Response, 5 V Output, 10% to 90% Load Step Figure 5. Typical Isolated Output Supply Current vs. External Load in All Supported Power Configurations OUTPUT VOLTAGE (500mV/DIV) 1.0 0.9 0.7 0.6 0.5 0.4 0.3 5V IN/5V OUT 3.3V IN/3.3V OUT 5V IN/3.3V OUT 0.2 0 0 0.02 0.04 0.06 IISO (A) 0.08 0.10 10971-122 0.1 Figure 6. Typical Total Power Dissipation vs. Isolated Output Supply Current in All Supported Power Configurations Rev. 0 | Page 9 of 16 90% LOAD 10% LOAD (100µs/DIV) Figure 9. Typical VISO Transient Load Response, 3 V Output, 10% to 90% Load Step 10971-008 DYNAMIC LOAD POWER DISSIPATION (W) 0.8 ADuM5000W Data Sheet 7 –40 10% LOAD BW = 20MHz 6 5 –60 VISO (V) –70 4 90% LOAD 3 –80 2 –90 1 0 0.5 1.0 1.5 2.0 2.5 TIME (µs) 3.0 3.5 4.0 0 10971-009 –100 –1 Figure 10. Typical Output Voltage Ripple at 90% Load, VISO = 5 V 0 1 TIME (ms) 2 3 10971-012 RIPPLE, VISO = 5V (mV) –50 Figure 12. Typical Output Voltage Start-Up Transient at 10% and 90% Load, VISO = 5 V 5 –20 BW = 20MHz 4 10% LOAD VISO (V) –40 –50 3 90% LOAD 2 –60 –80 0 0.5 1.0 1.5 2.0 2.5 TIME (µs) 3.0 3.5 4.0 Figure 11. Typical Output Voltage Ripple at 90% Load, VISO = 3.3 V 0 –1.0 –0.5 0 0.5 1.0 1.5 TIME (ms) 2.0 2.5 Figure 13. Typical Output Voltage Start-Up Transient at 10% and 90% Load, VISO = 3.3 V Rev. 0 | Page 10 of 16 3.0 10971-013 1 –70 10971-010 RIPPLE, VISO = 3.3V (mV) –30 Data Sheet ADuM5000W APPLICATIONS INFORMATION The ADuM5000W provides a regulation control output (RCOUT) signal that can be connected to other isoPower devices. This feature allows a single regulator to control multiple power modules without contention. When auxiliary power modules are present, the VISO pins can be connected together to work as a single supply. Because there is only one feedback control path, the supplies work together seamlessly. The ADuM5000W can be a source of regulation control, as well as being controlled by another isoPower device. There is an undervoltage lockout (UVLO) with hysteresis in the VDD1 input protection circuit. When the input voltage rises above the UVLO threshold, the dc-to-dc converter becomes active. The input voltage must be decreased below the turn-on threshold by the hysteresis value to disable the converter. This feature has many benefits in the power-up sequence of the converter, such as ensuring that the system supply rises to a minimum level before the ADuM5000W demands current. It also prevents any voltage drop due to converter current from turning the supply off and possibly oscillating. PCB LAYOUT The ADuM5000W digital isolator is a 0.5 W isoPower integrated dc-to-dc converter that requires no external interface circuitry for the logic interfaces. Power supply bypassing is required at the input and output supply pins (see Figure 14). The power supply section of the ADuM5000W uses a 180 MHz oscillator frequency to pass power efficiently through its chip scale transformers. In addition, the normal operation of the data section of the iCoupler introduces switching transients on the power supply pins. Bypass capacitors are required for several operating frequencies. Noise suppression requires a low inductance, high frequency capacitor, whereas ripple suppression and proper regulation require a large value capacitor. These capacitors are most conveniently connected between Pin 1 and Pin 2 for VDD1, and between Pin 15 and Pin 16 for VISO. To suppress noise and reduce ripple, a parallel combination of at least two capacitors is required. The recommended capacitor values are 0.1 µF and 10 µF. Best practice recommends using a very low inductance ceramic capacitor, or its equivalent, for the smaller value. The total lead length between both ends of the capacitor and the input power supply pin should not exceed 10 mm. Consider bypassing between Pin 1 and Pin 8 and between Pin 9 and Pin 16 unless both common ground pins are connected together close to the package. VDD1 VISO GND1 GNDISO NC NC RCIN VSEL RCOUT NC RCSEL NC VDD1 VISO GND1 GNDISO 10971-011 The dc-to-dc converter section of the ADuM5000W works on principles that are common to most switching power supplies. It has a secondary side controller architecture with isolated pulsewidth modulation (PWM) feedback. VDD1 power is supplied to an oscillating circuit that switches current into a chip scale air core transformer. Power transferred to the secondary side is rectified and regulated to either 3.3 V or 5 V. The secondary (VISO) side controller regulates the output by creating a PWM control signal that is sent to the primary (VDD1) side by a dedicated iCoupler data channel. The PWM modulates the oscillator circuit to control the power being sent to the secondary side. Feedback allows for significantly higher power and efficiency. Figure 14. Recommended PCB Layout In applications involving high common-mode transients, ensure that board coupling across the isolation barrier is minimized. Furthermore, design the board layout such that any coupling that does occur affects all pins equally on a given component side. Failure to ensure this can cause voltage differentials between pins exceeding the absolute maximum ratings for the device as specified in Table 10, thereby leading to latch-up and/or permanent damage. The ADuM5000W is a power device that dissipates approximately 1 W of power when fully loaded. Because it is not possible to apply a heat sink to an isolation device, the device primarily depends on heat dissipation into the PCB through the GND pins. If the device is used at high ambient temperatures, provide a thermal path from the GND pins to the PCB ground plane. The board layout in Figure 14 shows enlarged pads for Pin 2 and Pin 8 (GND1) and for Pin 9 and Pin 15 (GNDISO). Implement multiple vias from the pad to the ground plane to significantly reduce the temperature inside the chip. The dimensions of the expanded pads are at the discretion of the designer and depend on the available board space. START-UP BEHAVIOR The ADuM5000W does not contain a soft start circuit. Take the start-up current and voltage behavior into account when designing with this device. When power is applied to VDD1, the input switching circuit begins to operate and draw current when the UVLO minimum voltage is reached. The switching circuit drives the maximum available power to the output until it reaches the regulation voltage where PWM control begins. The amount of current and time this takes depends on the load and the VDD1 slew rate. Rev. 0 | Page 11 of 16 ADuM5000W Data Sheet With a fast VDD1 slew rate (200 µs or less), the peak current draws up to 100 mA/V of VDD1. The input voltage goes high faster than the output can turn on; therefore, the peak current is proportional to the maximum input voltage. With a slow VDD1 slew rate (in the millisecond range), the input voltage does not change quickly when VDD1 reaches UVLO. The current surge is about 300 mA because VDD1 is nearly constant at the 2.7 V UVLO point. The behavior during start-up is similar to when the device load is a short circuit; these values are consistent with the short-circuit current shown in Figure 7. When starting the device for VISO = 5 V operation, do not limit the current available to the VDD1 power pin to less than 300 mA. The ADuM5000W may not be able to drive the output to the regulation point if a current-limiting device clamps the VDD1 voltage during startup. As a result, the ADuM5000W can draw large amounts of current at low voltage for extended periods. The output voltage of the ADuM5000W device exhibits VISO over-shoot during startup. If this could potentially damage components attached to VISO, then a voltage-limiting device, such as a Zener diode, can be used to clamp the voltage. Typical behavior is shown in Figure 12 and Figure 13. EMI CONSIDERATIONS It is necessary for the dc-to-dc converter section of the ADuM5000W to operate at 180 MHz to allow efficient power transfer through the small transformers. This creates high frequency currents that can propagate in circuit board ground and power planes, causing edge emissions and dipole radiation between the input and output ground planes. Grounded enclosures are recommended for applications that use these devices. If grounded enclosures are not possible, follow good RF design practices in the layout of the PCB. See the AN-0971 Application Note for board layout recommendations. THERMAL ANALYSIS The ADuM5000W consists of four internal silicon die, attached to a split lead frame with two die attach paddles. For the purposes of thermal analysis, it is treated as a thermal unit with the highest junction temperature reflected in the θJA from Table 5. The value of θJA is based on measurements taken with the part mounted on a JEDEC standard 4-layer board with fine width traces and still air. Under normal operating conditions, the ADuM5000W operates at full load across the full temperature range without derating the output current. However, following the recommendations in the PCB Layout section decreases the thermal resistance to the PCB, allowing increased thermal margin at high ambient temperatures. CURRENT LIMIT AND THERMAL OVERLOAD PROTECTION The ADuM5000W is protected against damage due to excessive power dissipation by thermal overload protection circuits. Thermal overload protection limits the junction temperature to a maximum of 150°C (typical). Under extreme conditions (that is, high ambient temperature and power dissipation), when the junction temperature starts to rise above 150°C, the PWM is turned off, which turns off the output current. When the junction temperature falls below 130°C (typical), the PWM turns on again, restoring the output current to its nominal value. Consider the case where a hard short from VISO to ground occurs. At first, the ADuM5000W reaches its maximum current, which is proportional to the voltage applied at VDD1. Power dissipates on the primary side of the converter (see Figure 7). If self-heating of the junction becomes great enough to cause its temperature to rise above 150°C, thermal shutdown activates, turning off the PWM and turning off the output current. As the junction temperature cools and falls below 130°C, the PWM turns on and power dissipates again on the primary side of the converter, causing the junction temperature to rise to 150°C again. This thermal oscillation between 130°C and 150°C causes the part to cycle on and off as long as the short remains at the output. Thermal limit protections are intended to protect the device against accidental overload conditions. For reliable operation, externally limit device power dissipation to prevent junction temperatures from exceeding 130°C. POWER CONSIDERATIONS The ADuM5000W converter primary side is protected from pre-mature operation by undervoltage lockout (UVLO) circuitry. Below the minimum operating voltage, the power converter holds its oscillator inactive. When the primary side oscillator begins to operate, it transfers power to the secondary power circuits. The secondary VISO voltage starts below its UVLO limit making it inactive and unable to generate a regulation control signal. The primary side power oscillator is allowed to free run under this condition, supplying the maximum amount of power to the secondary side. As the secondary side voltage rises to its regulation setpoint, a large inrush current transient is present at VDD1. When the regulation point is reached, the regulation control circuit produces the regulation control signal that modulates the oscillator on the primary side. The VDD1 current is then reduced and is proportional to the load current. The inrush current is less than the shortcircuit current shown in Figure 7. The duration of the inrush depends on the VISO loading conditions and on the current and voltage available at the VDD1 pin. Rev. 0 | Page 12 of 16 Data Sheet ADuM5000W INCREASING AVAILABLE POWER Table 14. Allowed Combinations of isoPower Parts The ADuM5000W device is designed to work in combination with other compatible isoPower devices. The RCOUT, RCIN, and RCSEL pins allow the ADuM5000W to provide its PWM signal to another device through the RCOUT pin acting as a master. It can also receive a PWM signal from another device through its RCIN pin and act as a slave to that control signal. The RCSEL pin chooses whether the part acts as a master or slave device. When the ADuM5000W is acting as a slave, its power is regulated by the master device, allowing multiple isoPower parts to be combined in parallel while sharing the load equally. When the ADuM5000W is configured as a master or standalone unit, it generates its own PWM feedback signal to regulate itself and slave devices. The ADuM5000W can function as a master, slave, or standalone device. All devices in the ADuM5xxx and ADuM6xxx family can function as standalone devices. Some of these devices also function as master devices or slave devices, but not both (see Table 14). Table 15 shows how isoPower devices can provide many combinations of data channel count and multiples of the single unit power. Part No. ADuM6000 ADuM620x ADuM640x ADuM5000 ADuM520x ADuM5400 ADuM5401 to ADuM5404 Master Yes No No Yes No No Yes Function Slave Yes Yes No Yes Yes No No Standalone Yes Yes Yes Yes Yes Yes Yes Another feature allowed by the RCSEL and RCIN control architecture is the ability to completely shut down the oscillator in the dc-todc converter. This places the part in a low power standby mode and reduces the current draw to a fraction of a milliamp. When the ADuM5000W is placed in slave mode by driving RCSEL low, the oscillator is controlled by RCIN. If RCIN is held low, the oscillator is shut down and the part is in low power standby mode. With no oscillator driving power to the secondary side, VISO turns off. This mode is useful for applications where an isolated subsystem may be shut down to conserve power. To reactivate the power module, drive RCSEL high; the power supply resumes operation. Table 15. Configurations for Power and Data Channels Power Units 1-Unit Power 0 Channels ADuM6000 or ADuM5000W (standalone) Number of Data Channels 2 Channels ADuM620x or ADuM520x (standalone) 2-Unit Power ADuM6000 or ADuM5000W (master) ADuM6000 or ADuM5000W (slave) ADuM6000 or ADuM5000W (master) ADuM620x or ADuM520x (slave) 3-Unit Power ADuM6000 or ADuM5000W (master) ADuM6000 or ADuM5000W (slave) ADuM6000 or ADuM5000W (slave) ADuM6000 or ADuM5000W (master) ADuM6000 or ADuM5000W (slave) ADuM620x or ADuM520x (slave) Rev. 0 | Page 13 of 16 4 Channels ADuM5401, ADuM5402, ADuM5403, ADuM5404, or ADuM640x (standalone) ADuM5401, ADuM5402, ADuM5403, ADuM5404 (master) ADuM6000 or ADuM5000W (slave) ADuM6000 or ADuM5000W (master) ADuM620x or ADuM520x (slave) ADuM620x or ADuM520x (slave) ADuM5000W Data Sheet The insulation lifetime of the ADuM5000W depends on the voltage waveform imposed across the isolation barrier. The iCoupler insulation structure degrades at different rates depending on whether the waveform is bipolar ac, unipolar ac, or dc. Figure 15, Figure 16, and Figure 17 illustrate these different isolation voltage waveforms. Bipolar ac voltage is the most stringent environment. The goal of a 50-year operating lifetime under the ac bipolar condition determines the maximum working voltage that Analog Devices recommends. RATED PEAK VOLTAGE 10971-021 Analog Devices performs accelerated life testing using voltage levels higher than the rated continuous working voltage. Acceleration factors for several operating conditions are determined. These factors allow calculation of the time to failure at the actual working voltage. The values shown in Table 11 summarize the peak voltage for 50 years of service life for a bipolar ac operating condition, and the maximum CSA/VDE approved working voltages. In many cases, the approved working voltage is higher than 50-year service life voltage. Operation at these high working voltages can lead to shortened insulation life in some cases. 0V Figure 15. Bipolar AC Waveform RATED PEAK VOLTAGE 10971-022 All insulation structures eventually break down when subjected to voltage stress over a sufficiently long period. The rate of insulation degradation is dependent on the characteristics of the voltage waveform applied across the insulation. In addition to the testing performed by the regulatory agencies, Analog Devices carries out an extensive set of evaluations to determine the lifetime of the insulation structure within the ADuM5000W. In the case of unipolar ac or dc voltage, the stress on the insulation is significantly lower. This allows operation at higher working voltages while still achieving a 50-year service life. The working voltages listed in Table 11 can be applied while maintaining the 50-year minimum lifetime, provided the voltage conforms to either the unipolar ac or dc voltage cases. Treat any cross insulation voltage waveform that does not conform to Figure 16 or Figure 17 as a bipolar ac waveform and limit its peak voltage to the 50-year lifetime voltage value listed in Table 11. The voltage presented in Figure 16 is shown as sinusoidal for illustration purposes only. It is meant to represent any voltage waveform varying between 0 V and some limiting value. The limiting value can be positive or negative, but the voltage cannot cross 0 V. 0V Figure 16. Unipolar AC Waveform RATED PEAK VOLTAGE 10971-023 INSULATION LIFETIME 0V Figure 17. DC Waveform Rev. 0 | Page 14 of 16 Data Sheet ADuM5000W OUTLINE DIMENSIONS 10.50 (0.4134) 10.10 (0.3976) 9 16 7.60 (0.2992) 7.40 (0.2913) 8 1.27 (0.0500) BSC 0.30 (0.0118) 0.10 (0.0039) COPLANARITY 0.10 0.51 (0.0201) 0.31 (0.0122) 10.65 (0.4193) 10.00 (0.3937) 0.75 (0.0295) 45° 0.25 (0.0098) 2.65 (0.1043) 2.35 (0.0925) SEATING PLANE 8° 0° 0.33 (0.0130) 0.20 (0.0079) 1.27 (0.0500) 0.40 (0.0157) COMPLIANT TO JEDEC STANDARDS MS-013-AA CONTROLLING DIMENSIONS ARE IN MILLIMETERS; INCH DIMENSIONS (IN PARENTHESES) ARE ROUNDED-OFF MILLIMETER EQUIVALENTS FOR REFERENCE ONLY AND ARE NOT APPROPRIATE FOR USE IN DESIGN. 03-27-2007-B 1 Figure 18. 16-Lead Standard Small Outline Package [SOIC_W] Wide Body (RW-16) Dimensions shown in millimeters and (inches) ORDERING GUIDE Model 1, 2 ADuM5000WARWZ ADUM5000WARW-RL 1 2 Temperature Range −40°C to +105°C −40°C to +105°C Package Description 16-Lead SOIC_W 16-Lead SOIC_W, 13” Tape and Reel Package Option RW-16 RW-16 Z = RoHS Compliant Part. W = Qualified for Automotive Applications. AUTOMOTIVE PRODUCTS The ADuM5000W model is available with controlled manufacturing to support the quality and reliability requirements of automotive applications. Note that these automotive model may have specifications that differ from the commercial model; therefore, designers should review the Specifications section of this data sheet carefully. Only the automotive grade products shown are available for use in automotive applications. Contact your local Analog Devices account representative for specific product ordering information and to obtain the specific Automotive Reliability reports for these models. Rev. 0 | Page 15 of 16 ADuM5000W Data Sheet NOTES ©2012 Analog Devices, Inc. All rights reserved. Trademarks and registered trademarks are the property of their respective owners. D10971-0-9/12(0) Rev. 0 | Page 16 of 16