ORDER NO. KM41410878CE Telephone Equipment Model No. KX-TGC220 (Base Unit) KX-TGCA20 (Handset) KX-TGC220AL KX-TGC220NZ KX-TGC222AL KX-TGC222NZ KX-TGC223AL KX-TGC223NZ KX-TGCA20AZ Digital Cordless Answering System S: Silver Version (Charger Unit) (AL : for Australia) (NZ : for New Zealand) Configuration for each model Model No KX-TGC220 KX-TGC222 KX-TGC223 KX-TGCA20 Base Unit Handset Charger Unit 1 (TGC220) 1 (TGCA20) 1 (TGC220) 2 (TGCA20) 1 1 (TGC220) 3 (TGCA20) 2 1 (TGCA20) 1 © Panasonic System Networks Co., Ltd. 2014 Unauthorized copying and distribution is a violation of law. KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 WARNING This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death. IMPORTANT SAFETY NOTICE There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Circuit Board Diagrams, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer. IMPORTANT INFORMATION ABOUT LEAD FREE, (PbF), SOLDERING If lead free solder was used in the manufacture of this product, the printed circuit boards will be marked PbF. Standard leaded, (Pb), solder can be used as usual on boards without the PbF mark. When this mark does appear, please read and follow the special instructions described in this manual on the use of PbF and how it might be permissible to use Pb solder during service and repair work. L When you note the serial number, write down all 11 digits. The serial number may be found on the bottom of the unit. L The illustrations in this Service Manual may vary slightly from the actual product. 2 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 TABLE OF CONTENTS PAGE 1 Safety Precautions----------------------------------------------- 5 1.1. For Service Technicians --------------------------------- 5 2 Warning -------------------------------------------------------------- 5 2.1. Battery Caution--------------------------------------------- 5 2.2. About Lead Free Solder (PbF: Pb free)-------------- 5 2.2.1. Suggested PbF Solder ------------------------------ 6 2.3. Discarding of P. C. Board-------------------------------- 6 3 Specifications ----------------------------------------------------- 7 4 Technical Descriptions ----------------------------------------- 8 4.1. Block Diagram (Base Unit_Main)---------------------- 8 4.2. Circuit Operation (Base Unit) --------------------------- 9 4.2.1. Outline --------------------------------------------------- 9 4.3. Block Diagram (Base Unit_RF Part) -----------------10 4.4. Circuit Operation (Base Unit) -------------------------- 11 4.4.1. BBIC (Base Band IC: IC501) --------------------- 11 4.4.2. Flash Memory (IC601)------------------------------ 11 4.4.3. EEPROM (IC611) ------------------------------------ 11 4.4.4. Power Supply Circuit/Reset Circuit--------------12 4.4.5. Telephone Line Interface---------------------------14 4.5. Block Diagram (Handset)-------------------------------15 4.6. Circuit Operation (Handset)----------------------------16 4.6.1. Outline --------------------------------------------------16 4.6.2. Power Supply Circuit/Reset Circuit--------------16 4.6.3. Charge Circuit ----------------------------------------16 4.6.4. Battery Low/Power Down Detector--------------16 4.6.5. Speakerphone ----------------------------------------16 4.7. Signal Route -----------------------------------------------17 5 Location of Controls and Components ------------------19 6 Installation Instructions ---------------------------------------19 7 Operating Instructions-----------------------------------------19 7.1. For Service Hint-------------------------------------------19 8 Test Mode ----------------------------------------------------------20 8.1. Engineering Mode ----------------------------------------20 8.1.1. Base Unit ----------------------------------------------20 8.1.2. Handset ------------------------------------------------22 8.2. EEPROM LAYOUT (Handset)-------------------------24 8.2.1. Scope ---------------------------------------------------24 8.2.2. Introduction --------------------------------------------24 8.2.3. EEPROM contents ----------------------------------24 8.3. How to Clear User Setting------------------------------25 8.3.1. Resetting both base unit and handset----------25 8.3.2. Resetting only handset -----------------------------25 9 Troubleshooting Guide ----------------------------------------26 9.1. Troubleshooting Flowchart -----------------------------26 9.1.1. Check Power------------------------------------------27 9.1.2. Check Record ----------------------------------------28 9.1.3. Check Playback -------------------------------------29 9.1.4. Check Battery Charge ------------------------------29 9.1.5. Check Link---------------------------------------------30 9.1.6. Check the RF part -----------------------------------32 9.1.7. Registering a Handset to the Base Unit--------36 9.1.8. Deregistering a Handset ---------------------------36 9.1.9. Check Handset Transmission --------------------37 9.1.10. Check Handset Reception-------------------------37 9.1.11. Check Caller ID --------------------------------------37 9.1.12. Bell Reception ----------------------------------------38 9.1.13. Check TAM Operation ------------------------------38 10 11 12 13 14 3 PAGE 9.2. Troubleshooting by Symptom (Base Unit and Charger Unit)---------------------------------------------- 39 9.2.1. Check Point (Base Unit) --------------------------- 39 9.3. Troubleshooting by Symptom (Handset)----------- 41 9.3.1. Check Point (Handset) ----------------------------- 41 Disassembly and Assembly Instructions--------------- 44 10.1. Disassembly Instructions------------------------------- 44 10.1.1. Base Unit ---------------------------------------------- 44 10.1.2. Handset ------------------------------------------------ 46 10.1.3. Charger Unit ------------------------------------------ 47 10.2. How to Replace the Handset LCD------------------- 48 Measurements and Adjustments -------------------------- 49 11.1. Equipment Required ------------------------------------ 49 11.2. The Setting Method of JIG----------------------------- 49 11.2.1. Connections (Base Unit) -------------------------- 49 11.2.2. How to install Batch file into P.C. ---------------- 50 11.2.3. Commands-------------------------------------------- 50 11.3. Adjustment Standard (Base Unit) -------------------- 51 11.3.1. Bottom View ------------------------------------------ 51 11.4. The Setting Method of JIG (Handset)--------------- 52 11.4.1. Connections ------------------------------------------ 52 11.4.2. How to install Batch file into P.C. ---------------- 53 11.4.3. Commands-------------------------------------------- 53 11.5. Adjustment Standard (Handset) ---------------------- 54 11.5.1. Component View ------------------------------------ 54 11.6. Things to Do after Replacing IC or X'tal ------------ 55 11.6.1. How to download the data ------------------------ 55 11.7. RF Specification ------------------------------------------ 57 11.7.1. Base Unit ---------------------------------------------- 57 11.7.2. Handset ------------------------------------------------ 57 11.8. How to Check the Handset Speaker or Receiver ---------------------------------------------------- 58 11.9. Frequency Table (MHz)--------------------------------- 58 Miscellaneous---------------------------------------------------- 59 12.1. How to Replace the Flat Package IC --------------- 59 12.1.1. Preparation-------------------------------------------- 59 12.1.2. How to Remove the IC ----------------------------- 59 12.1.3. How to Install the IC -------------------------------- 60 12.1.4. How to Remove a Solder Bridge ---------------- 60 12.2. How to Replace the Shield Case--------------------- 61 12.2.1. Preparation-------------------------------------------- 61 12.2.2. Caution------------------------------------------------- 61 12.2.3. How to Remove the Shield Case---------------- 61 12.2.4. How to Install the Shield Case ------------------- 62 12.3. Terminal Guide of the ICs, Transistors and Diodes ------------------------------------------------------ 63 12.3.1. Base Unit ---------------------------------------------- 63 12.3.2. Handset ------------------------------------------------ 63 Schematic Diagram -------------------------------------------- 65 13.1. For Schematic Diagram -------------------------------- 65 13.1.1. Base Unit (Base Unit (Main)) --------------------- 65 13.1.2. Handset (Handset (Main)) ------------------------ 65 13.2. Base Unit (Main) ----------------------------------------- 66 13.2.1. KX-TGC220------------------------------------------- 66 13.3. Base Unit (Operation)----------------------------------- 68 13.4. Handset (Main) ------------------------------------------- 70 Printed Circuit Board ------------------------------------------ 73 14.1. Base Unit (Main) ----------------------------------------- 73 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 14.1.1. Component View ------------------------------------ 73 14.1.2. Bottom View ------------------------------------------ 74 14.2. Base Unit (Operation) ----------------------------------- 75 14.3. Handset----------------------------------------------------- 77 14.3.1. Component View ------------------------------------ 77 14.3.2. Bottom View ------------------------------------------ 78 15 Exploded View and Replacement Parts List ----------- 79 15.1. Cabinet and Electrical Parts (Base Unit) ----------- 79 15.1.1. KX-TGC220------------------------------------------- 79 15.2. Cabinet and Electrical Parts (Handset) ------------- 80 15.3. Cabinet and Electrical Parts (Charger Unit) ------- 81 15.4. Accessories ----------------------------------------------- 82 15.5. Replacement Parts List --------------------------------- 83 15.5.1. Base Unit ---------------------------------------------- 83 15.5.2. Handset ------------------------------------------------ 84 15.5.3. Charger Unit ------------------------------------------ 85 15.5.4. Accessories and Packing Materials------------- 85 15.5.5. Screws ------------------------------------------------- 86 15.5.6. Fixtures and Tools----------------------------------- 86 4 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 1 Safety Precautions 1.1. For Service Technicians • Repair service shall be provided in accordance with repair technology information such as service manual so as to prevent fires, injury or electric shock, which can be caused by improper repair work. 1. When repair services are provided, neither the products nor their parts or members shall be remodeled. 2. If a lead wire assembly is supplied as a repair part, the lead wire assembly shall be replaced. 3. FASTON terminals shall be plugged straight in and unplugged straight out. • ICs and LSIs are vulnerable to static electricity. When repairing, the following precautions will help prevent recurring malfunctions. 1. Cover plastic parts boxes with aluminum foil. 2. Ground the soldering irons. 3. Use a conductive mat on worktable. 4. Do not grasp IC or LSI pins with bare fingers. 2 Warning 2.1. Battery Caution 1. Danger of explosion if battery is incorrectly replaced. 2. Replace only with the same or equivalent type recommended by the manufacturer. 3. Dispose of used batteries according to the manufacture’s Instructions. 2.2. About Lead Free Solder (PbF: Pb free) Note: In the information below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that contains lead. We will use PbF solder when discussing the lead free solder used in our manufacturing process which is made from Tin (Sn), Silver (Ag), and Copper (Cu). This model, and others like it, manufactured using lead free solder will have PbF stamped on the PCB. For service and repair work we suggest using the same type of solder. Caution • PbF solder has a melting point that is 50 F ~ 70 F (30 C ~ 40 C) higher than Pb solder. Please use a soldering iron with temperature control and adjust it to 700 F ± 20 F (370 C ± 10 C). • Exercise care while using higher temperature soldering irons.: Do not heat the PCB for too long time in order to prevent solder splash or damage to the PCB. • PbF solder will tend to splash if it is heated much higher than its melting point, approximately 1100 F (600 C). • When applying PbF solder to double layered boards, please check the component side for excess which may flow onto the opposite side (See the figure below). Remove all of the excess solder Component pin p Solder (Slice View) 5 Component KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 2.2.1. Suggested PbF Solder There are several types of PbF solder available commercially. While this product is manufactured using Tin, Silver, and Copper (Sn+Ag+Cu), you can also use Tin and Copper (Sn+Cu), or Tin, Zinc, and Bismuth (Sn+Zn+Bi). Please check the manufacturer's specific instructions for the melting points of their products and any precautions for using their product with other materials. The following lead free (PbF) solder wire sizes are recommended for service of this product: 0.3 mm, 0.6 mm and 1.0 mm. 0.3 mm X 100 g 2.3. 0.6 mm X 100 g 1.0 mm X 100 g Discarding of P. C. Board When discarding P. C. Board, delete all personal information such as telephone directory and caller list or scrap P. C. Board. 6 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 3 Specifications Standard: GAP (Generic Access Profile) Number of Channels: 120 Duplex Channels Frequency Range: 1.88 GHz to 1.90 GHz Duplex Procedure: TDMA (Time Division Multiple Access) Channel Spacing: 1,728 kHz Bit Rate: 1,152 kbit/s Modulation: GFSK (Gaussian Frequency Shift Keying) RF Transmission Power: Approx. 10mW (average power per channel) Voice Coding: ADPCM 32 kbit/s Operating conditions: 0C - 40C, 20 % - 80 % relative air humidity (dry) Power source (AC Adaptor): 220 - 240 V AC, 50/60 Hz Base unit: PNLV226AL0Z Charger: PNLV233ALKZ Power consumption: Base unit : Standby: Approx. 0.54 W Maximum: Approx. 2.7 W Charger: Standby: Approx. 0.12 W Maximum: Approx. 1.8 W Dimensions: Base unit: Approx. 107mm x 96 mm x 77 mm Handset: Approx. 47 mm x 30 mm x 164 mm Charger unit: Approx. 70 mm x 70 mm x 40 mm Mass (Weight): Base unit*2: Approx. 120 g Handset: Approx. 130 g Charger: Approx. 40 g Note: • Design and specifications are subject to change without notice. Note for Service: • Operation range: Up to 300 m outdoors, Up to 50 m indoors, depending on the condition. • Analog telephone connection: Telephone Line • Optional DECT repeater: KX-A405 (for NZ), KX-A405AL (for AL) 7 8 VBAT RF_PART RSTN RESET TXn TXp RXn RXp STM/CKM 3 KEY 1 VDD FLASH MEMORY IC601 KEY C, D, E CLK,DO DL,CS SPOUTP SPOUTN BBIC EEPROM MEMORY IC611 X501 13.824 MHz IC501 SP XIN SCL, SDA WP ANT1 VCC XOUT KEYS ANS_LED VCCA MSG_LED DOUBOUT VBAT VCCPA VBAT_APU VCC_IF VCC_FE VCC_VCO LOUT LIN HOOK DCIN 2 DCIN 1 BELL HSMIP HSMIN 3.0V RECEIVE AMP Q171 SIDE TONE CIRCUIT Q161 INUSE DETECT 2 R151,R152 3.0 V REGULATOR IC302 INUSE DETECT 1 R131, R133 RLY Q141 BELL DETECT Q111 D101 R371 R372 DCM DCP L1R - + CHARGE_CONTACT DC JACK TEL JACK L1T 4.1. Operational P.C. Board KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 4 Technical Descriptions Block Diagram (Base Unit_Main) KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 4.2. 4.2.1. Circuit Operation (Base Unit) Outline Base Unit consists of the following ICs as shown in Block Diagram (Base Unit_Main) (P.8). • DECT BBIC (Base Band IC): IC501 - Handling all the audio, signal and data processing needed in a DECT base unit - Controlling the DECT specific physical layer and radio section (Burst Module Controller section) - ADPCM code filter for speech encoding and speech decoding (DSP section) - Echo-cancellation and Echo-suppression (DSP section) - Any tones (tone, sidetone, ringing tone, etc.) generation (DSP section) - DTMF receiver (DSP section) - Clock Generation for RF Module - ADC, DAC, timer, and power control circuitry - PLL Oscillator - Detector - Compress/Expander - First Mixer - All interfaces (ex: QSPI FLASH MEMORY, EEPROM, LED, Analog Front End, etc.) - Integrated 1.9GHz PA for DECT • EEPROM: IC611 - Temporary operating parameters (for RF, etc.) • FLASH MEMORY: IC601 - Voice Prompt (TAM) D/L Area - ICM/OGM Recording Area • Additionally, - Power Supply Circuit (+3.0 V, +1.8 V output) - Crystal Circuit (10.368 MHz) - Charge Circuit - Telephone Line Interface Circuit • QSPI FLASH MEMORY IC502 - Main Program D/L Area 9 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 4.3. Block Diagram (Base Unit_RF Part) TXp TXn ANT1 RXp RXn 10 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 4.4. Circuit Operation (Base Unit) General Description: (BBIC, Flash Memory, EERROM) is a digital speech/signal processing system that implements all the functions of speech compression, record and playback, and memory management required in a digital telephone answering machine. The BBIC system is fully controlled by a host processor. The host processor provides activation and control of all that functions as follows. TDD & TDMA with FHSS Processor ADPCM ADPCM Digital Speech Processor RF part Analog Front End TEL Line Interface & Host CPU Caller ID Modem BBIC (IC501) Multiplexer Digital TAM System EEPROM IC611 4.4.1. Keys/ LEDs/ Charge Flash Memory IC601 BBIC (Base Band IC: IC501) • Voice Message Recording/Play back The BBIC system uses a proprietary speech compression technique to record and store voice message in Flash Memory. An error correction algorithm is used to enable playback of these messages from the Flash Memory. • DTMF Generator When the DTMF data from the handset is received, the DTMF signal is output. • Synthesized Voice (Pre-recorded message) The BBIC implements synthesized Voice, utilizing the built in speech detector and a Flash Memory, which stored the vocabulary. • Caller ID demodulation The BBIC implements monitor and demodulate the FSK/DTMF signals that provide CID information from the Central Office. • Digital Switching The voice signal from telephone line is transmitted to the handset or the voice signal from the handset is transmitted to the Telephone line, etc. They are determined by the signal path route operation of voice signal. • Block Interface Circuit RF part, LED, Key scan, Speaker, Telephone line. 4.4.2. Flash Memory (IC601) Following information data is stored. • Voice signal ex: Pre-recorded Greeting message, Incoming message 4.4.3. EEPROM (IC611) Following information data is stored. • Settings ex: message numbers, ID code, Flash Time, Tone/Pulse 11 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 4.4.4. Power Supply Circuit/Reset Circuit The power supply voltage from AC adaptor is converted to VBAT (3.0V) in IC302. And +3.0V for peripherals and analog part is insulated from VBAT by Doubler of BBIC. Circuit Operation: +3.0V VBAT IC302 5.5V AC Adaptor 3.0V REGULATOR VBAT pin 10 IC501 IC601 FLASH RSTN(Reset) pin 54 pin 15 BBIC DOUBLER OUT For peripherals STM/CKM VDDC (1.2V) pin 57 pin 9 IC611 EEPROM RF Part Receive Amp. ANS LED MSG LED VBAT VDDC (1.2 V) Reset (RSTN) (IC501_54 pin) Startmonitor (IC501 57pin) (CKM/STM) BBIC chip initialize 12 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 4.4.4.1. Charge Circuit R371 The voltage from the AC adaptor is supplied to the charge circuits. R372 +5.5V D362 F301 DCM C351 CHARGE+ D361 ( ) DCP CHARGE- 13 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 4.4.5. Telephone Line Interface Telephone Line Interface Circuit: Function • Bell signal detection • ON/OFF hook and pulse dial circuit • Side tone circuit Bell signal detection and OFF HOOK circuit: In the idle mode, Q141 is open to cut the DC loop current and decrease the ring load. When ring voltage appears at the Tip (T) and Ring (R) leads (When the telephone rings), the AC ring voltage is transferred as follows: T R111 C111 Q111 BBIC pin 5 [BELL] When the CPU (BBIC) detects a ring signal, Q141 turns on, thus providing an off-hook condition (active DC current flow through the circuit). Following signal flow is the DC current flow. T D101 Q141 Q161 R163 D101 P101 R ON HOOK Circuit: Q141 is open, Q141 is connected as to cut the DC loop current and to cut the voice signal. The unit is consequently in an onhook condition. Pulse Dial Circuit: Pin 6 of BBIC turns Q141 ON/OFF to make the pulse dialing. Side Tone Circuit: Basically this circuit prevents the TX signal from feeding back to RX signal. As for this unit, TX signal feed back from Q161 is canceled by the canceller circuit of BBIC. 14 15 CP4V LCD CP3V 1.8 V R45 Q2, Q3, Q4, Q9, R8 CHARGE CIRCUIT KEY LED LCD-BACK LIGHT CP3V BATTERY TERMINAL BATT- GND CHARGE(+) CHARGE CONTACTS MIC RECEIVER 32 64 77 61 63 SCL LCD_LED0 73 SID 76 1.8 V 24 1.8 V Q1 65 VBAT SDA 67 RESET CS CD IC7 EEPROM SCL 66 33 CHARGE_CTRL CP 3V 34 CHARGE_DET 18 22 17 37 21 35 LDO_CTRL CPU Analog Front End A/D D/A Pin 71 Reset IC1 BBIC Reset DSP ADPCM Codec Filter Speech Decoding Speech Encoding 45 CP4V CP3V 44 Charge Pump QSPI Control 11, 12, 13, 14, 25, 55 57, 58, 59, 60 BMC RF PLL MOD/DEMOD Burst Decoding Burst Encoding 86 87 2 1 10.368 MHz XTAL X1 ANT1 ANT1 QSPI FLASH MEMORY IC4 BATTERY 47, 48, 51, 53 QSPI-IO 0-3 52 QSPI-SCK 49 QSPI-CS COLUMNS KEYPAD ON SWITCH ROWS 46 8 7 TXn TXp RXp RXn 1.8 V 4.5. SPEAKER KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 Block Diagram (Handset) KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 4.6. 4.6.1. Circuit Operation (Handset) Outline Handset consists of the following ICs as shown in Block Diagram (Handset) (P.15). • DECT BBIC (Base Band IC): IC1 - All data signals (forming/analyzing ACK or CMD signal) - All interfaces (ex: Key, Detector Circuit, Charge, DC/DC Converter, EEPROM, LCD, RF Power Amp.) - PLL Oscillator - Detector - Compress/Expander - Reception - Integrated 1.9 GHz PA for DECT • QSPI FLASH MEMORY: IC4 - Main Program D/L Area • EEPROM: IC7 - Temporary operating parameters (for RF, etc.) 4.6.2. Power Supply Circuit/Reset Circuit Circuit Operation: When power on the Handset, the voltage is as follows; BATTERY(2.2 V ~ 2.6 V: BATT+) Q1 (1.8 V), IC1-44pin (CP3V) The Reset signal generates IC1 (71 pin) and 1.8 V. TXON ANT DA801 RXON RF_RXn RF_RXp 4.6.3. Charge Circuit Circuit Operation: When charging the handset on the Base Unit, the charge current is as follows; Q2 Q3 BATTERY+... Battery... R8 BATTERY- R45 GND CHARGE-(Handset) CHARGE-(Base) GND DC-(GND) In this way, the BBIC on Handset detects the fact that the battery is charged. The charge current is controlled by switching Q9 of Handset. DC+(5.5 V) R371 R372 D362 CHARGE+(Base) CHARGE+(Handset) Refer to Fig.101 in Power Supply Circuit/Reset Circuit (P.16). 4.6.4. Battery Low/Power Down Detector Circuit Operation: “Battery Low” and “Power Down” are detected by BBIC which check the voltage from battery. The detected voltage is as follows; • Battery Low Battery voltage: V(Batt) 2.25 V ± 50 mV The BBIC detects this level and " " starts flashing. • Power Down Battery voltage: V(Batt) 2.0 V ± 50 mV The BBIC detects this level and power down. 4.6.5. Speakerphone The hands-free loudspeaker at SP+ and SP- is used to generate the ring alarm. 16 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 4.7. Signal Route 䊻㻌 ROUTE 䊻㻌 SIGNAL ROUTE IN HANDSET TX MIC (+) - C13 - IC1 (17) IC1(86) C859 - ANT to BASE MIC (–) - C11 - IC1 (18) IC1(87) ---ANT. - <BASE_UNIT_RF_RX_ROUTE> - IC501(46/47 - 28) - C184 - Q161 - Q141 - D101 - P101 - T/R(TEL LINE) HANDSET RX T/R(TEL LINE) - P101 - D101 - Q141 - R165 - R177 - C173 - Q171 - C178 - IC501(16 - 44/45) - <BASE_UNIT_RF_TX_ROUTE> - ANT. --IC1 (21) - RECEIVER (+) from BASE UNIT ANT 1 IC1 (1) IC1 (2) IC1 (22) - RECEIVER (–) HANDSET SP-Phone TX MIC (+) - C13 - IC1 (17) MIC (–) - C11 - IC1 (18) IC1(86) IC1(87) OUT C859 - ANT to BASE ---ANT. - <BASE_UNIT_RF_RX_ROUTE> - IC501(46/47 - 28) - C184 - Q161 - Q141 - D101 - P101 -T/R(TEL LINE) HANDSET SP-Phone RX T/R(TEL LINE) - P101 - D101 - Q141 - R165 - R177- C173 - Q171 - C178 -R178 - IC501(16-44/45) - <BASE_UNIT_RF_TX_ROUTE> - ANT. --from BASE UNIT ANT –– IC1 (1) ––– IC1 (35) - SP (–) – IC1 (2) – – IC1 (37) - SP (+) GREETING RECORDING MIC (+) - C13 - IC1 (17) MIC (–) - C11 - IC1 (18) IC1(86) IC1(87) C859 - ANT to BASE ---ANT. - <BASE_UNIT_RF_RX_ROUTE> - IC501(46/47- 73/74) - IC601 GREETING PLAY TO TEL LINE IC601 - IC501(73/74 - 28) - C184 - Q161 - Q141 - D101 - P101 - T/R(TEL LINE) ICM RECORDING T/R(TEL LINE) - P101 - D101 - Q141 - R165 - R177- C173 - Q171 - C178 - R178 - IC501(16 - 73/74) - IC601 ICM PLAY TO SPEAKER IC601 - IC501(73/74 - 29/31) - SPEAKER DTMF SIGNAL TO TEL LINE IC501(28) - C184 - Q161 - Q141 - D101 - P101 - T/R(TEL LINE) CALLER ID T/R(TEL LINE) - P101 - C121/C122 - R121/R122 - IC501(24/25) BELL DETECTION T/R(TEL LINE) - P101 - R111/R112 - C111/C112 - Q111 - IC501(5) Note: : inside of Handset 17 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 RF part signal route 䊻㻌 SIGNAL ROUTE IN HANDSET RF [ TX_ROUTE ] IC1(86/87) - C859 - ANT HANDSET RF [ RX_ROUTE ] ANT - IC(1/2) BASE UNIT RF [ TX_ROUTE ] IC501(44/45) - C819 - C872 - ANT BASE UNIT RF [ RX_ROUTE ] ANT - C872 - C895 - IC501(46/47) ROUTE Note: : inside of Handset 18 䊻㻌 OUT KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 5 Location of Controls and Components Refer to the Operating Instructions. Note: You can download and refer to the Operating Instructions (Instruction book) on TSN Server. 6 Installation Instructions Refer to the Operating Instructions. Note: You can download and refer to the Operating Instructions (Instruction book) on TSN Server. 7 Operating Instructions Refer to the Operating Instructions. Note: You can download and refer to the Operating Instructions (Instruction book) on TSN Server. For Service Hint Items Battery Contents You could use other rechargeable batteries sold in a market, but the unit is not guaranteed to work properly. The battery strength may not be indicated correctly if the battery is disconnected and connected again, even after it is fully charged. In that case, by recharging the battery as mentioned in the Operating Instructions, you will get a correct indication of the battery strength. Recall PIN Code Earth Recall feature is not supported in this model. L Change the PIN using the following method. 1 (right soft key) # 132 2 7 3 Enter the new 4-digit base unit PIN. i{OK} 4 { ^ }: “ Yes” i{OK}i {} c} ^ 7.1. 19 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 8 Test Mode 8.1. Engineering Mode 8.1.1. Base Unit Important: Make sure the address on LCD is correct when entering new data. Otherwise, you may ruin the unit. Soft keys { } (Off/Power) Navigator key/ (Volume) key/ (Phonebook)/ q (Caller list) key/ R (Redial) key/ { } {TALK:Talk } Dial keypad {R /ECO} This pictured model is KX-TGC220 R: Recall/Flash ECO: Eco mode shortcut key H/S LCD H/S key operation 1). Press { } 2). Select "Initial Setup" using {^}or{V} then press {OK } . 3). Select "Line Setup" using {^}or{V} then press {OK } or {>}. 4). Enter "7", "2", "6", "2", "7", "6", "6", "4". Note: 7262 7664 = PANA SONI (see letters printed on dial keys) Service Mode 5). Select "Write EEP" using {^} or{V} then press {OK } or {>}. Read EEP Write EEP OK Set Addr.: Default Data 6). Enter " ", " ", " ", " " (Address). (*1) C 7). Enter " ", " " (New Data). (*1) OK Set Addr.: New Data 8). Press {OK } , a long confirmation beep will be heard. C ____ 9). Press (off) to return to standby mode. After that, turn the base unit power off and then power on. 20 OK Set Addr.: __ KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 Frequently Used Items (Base Unit) ex.) Items C-ID (FSK) sensitivity Address 08 6A/08 69 Default Data 00/28 C-ID (DTMF) sensitivity 08 86/08 85 08/00 Frequency ID 00 08 / 00 07 00 02 ~ 00 06 01/00 Given value Bell length 03 C6 32 (5 sec) (*2) New Data 00/1C 00/14 (3 dB up) (6 dB up) 0B/4C 0F/F6 (3 dB up) (6 dB up) 1E (3 sec) 14 (2 sec) Remarks When hex changes from “00/28” to “00/1C” or “00/14”, gain increases by 3 dB or 6 dB. When hex changes from “00/01” to “0B/4C” or “0F/F6”, gain increases by 3 dB or 6 dB. Use these items in a READ-ONLY mode to confirm the contents. Careless rewriting may cause serious damage to the computer system. This is time until bell stops ringing. (Unit: 100 msec) Note: (*1) When you enter the address or New Data, please refer to the table below. Desired Number (hex) 0 1 . . . 9 Input Keys 0 1 . . . 9 Desired Number (hex) A B C D E F (*2) Bell length 32 (hex) = 50 (dec) 50 100 msec = 5000 msec (5 sec) 21 Input Keys [Flash] + 0 [Flash] + 1 [Flash] + 2 [Flash] + 3 [Flash] + 4 [Flash] + 5 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 8.1.2. Handset Important: Make sure the address on LCD is correct when entering new data. Otherwise, you may ruin the unit. Soft keys { } (Off/Power) Navigator key/ (Volume) key/ (Phonebook)/ q (Caller list) key/ R (Redial) key/ { } {TALK:Talk } Dial keypad {R /ECO} R: Recall/Flash ECO: Eco mode shortcut key H/S LCD H/S key operation 1). Press { } 2). Select "Initial Setup" using {^}or{V} then press {OK } . 3). Enter "7", "2", "6", "2", "7", "6", "6", "4". Note: 7262 7664 = PANA SONI (see letters printed on dial keys) Service Mode 4). Select "Write EEP" using {^} or{V} then press {OK } or {>}. Read EEP Write EEP OK Set Addr.: Default Data 6). Enter " ", " ", " ", " " (Address). (*1) OK C 7). Enter " ", " " (New Data). (*1) Set Addr.: New Data 8). Press {OK } , a long confirmation beep will be heard. OK C Set Addr.: ____ 9). Press (off) to return to standby mode. After that, turn the base unit power off and then power on. 22 __ KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 Frequently Used Items (Handset) ex.) Items Address Default Data New Data Battery Low Frequency ID 00 09 00 07 / 00 08 00 02 ~ 00 06 70 70/02 Given value - Possible Adjusted Value MAX (hex) - Possible Adjusted Value MIN (hex) - Remarks (*2) Note: (*1) When you enter the address or New Data, please refer to the table below. Desired Number (hex.) 0 1 . . . 9 Input Keys 0 1 . . . 9 Desired Number (hex.) A B C D E F Input Keys [R] + 0 [R] + 1 [R] + 2 [R] + 3 [R] + 4 [R] + 5 (*2) When adding “01” (hex) to default value, sending level increases by 0.25 dB. ex.) Item Sending level Default Data E7 -3.5 dBm -7.0 dBm New Data EB E3 -2.5 dBm -4.5 dBm -6.0 dBm -8.0 dBm Destination for NZ for AL (*3) When reducing “01” (hex) from default value, receiving level increases by 0.25 dB. ex.) Item Receiving level Default Data E7 -22.0 dBm -23.0 dBm New Data EB E3 -23.0 dBm -21.0 dBm -24.0 dBm -22.0 dBm Destination for NZ for AL (*4) Use these items in a READ-ONLY mode to confirm the contents. Careless rewriting may cause serious damage to the handset. 23 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 8.2. 8.2.1. EEPROM LAYOUT (Handset) Scope The purpose of this section is to describe the layout of the EEPROM (IC3) for the KX-TGCA20 Handset. The EEPROM contains hardware, software, and user specific parameters. Some parameters are set during production of the handset, some are set by the user when configuring the handset, and some during normal use of the phone. 8.2.2. Introduction The handset uses a 128k bit serial EEPROM (IC3) for storing volatile parameters. All parameters are set up before the handset the factory. Some of these are vital for the operation of the hardware so a set of default parameters is programmed before the actual hardware fine-tuning can be initiated. This document lists all default settings with a short description. This document lists all default parameters with a short description. Initial Type F 0 1 2 3 Description The data initialized by only F command The data initialized by F and 0 command The data initialized by F, 0 and 1 command The data initialized by F, 0, 1 and 2 command The data initialized by all command (F, 0, 1, 2, 3) Country Setting Description x Default - no specific country setting, so revert to default value. 8.2.3. EEPROM contents MMI Setting: Address Initial Name Type 04 B0 3 EEP_Language Description Default value Selected Language for LCD GERMAN:0 ENGLISH:1 SPANISH:2 NORWEGIAN:3 FRENCH:4 ITALIAN:5 DENISH:6 DUTCH:7 SWEDISH:8 FINNISH:9 GREEK:10 TURKISH:11 HUNGARIAN:12 PORTUGUESE:13 RUSSIAN:14 POLISH:15 SLOVAKIAN:16 CZECH:17 CROATIAN:18 CATALAN:19 UKRINIAN:20 SPANISHMEX:21 SLOVENIAN:22 ESTNIAN:23 LITHUANIAN:24 LATVIAN:25 ROMANIAN:26 BULGARIAN:27 MACEDONIAN:29 ALBANIAN:30 PORTUGUESEMEX:31 ENGLISH(USA):32 HEBREW:33 ARABIC:34 PERSIA:35 HANTAI:36 HANTAI(HK):37 RUSSIAN(BX):38 BELARUS:39 KAZAKHSTAN:40 UZBEKISTAN:41 TAJIKISTAN:42 TURKMENISTAN:43 AZERBAIJAN:44 ARMENIA:45 MOLDOV:46 CANADAENGLISH:48 USSPANISH:49 USFRENCH:50 PORTUGUESE:51 ENGLISH(AZ):52 0x01 Description Default value Country Setting x MMI1 Setting: Address Initial Name Type 00 12 F EEP_LcdContrast LCD contrast 0x29 24 Country Setting x KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 8.3. How to Clear User Setting Units are reset to the Factory settings by this operation (Erase recorded Voice messages, stored Phone numbers, Caller list and etc.) Note: • Some menus are not reset. Refer to Operating Instructions (P.19). • The reset menus differ depending on the following operations. • This operation should not be performed for a usual repair. 8.3.1. Resetting both base unit and handset Both the base unit and the registered handset which you did the following steps will not be reset. to are reset. Other registered handsets w Base unit Handset 1 Connect the AC adaptor to the base unit and install the charged batteries into the handset. 2 Confirm the handset is registered to the base unit ( lights). lights), register it. (*1) If the handset is not registered to the base unit ( 3 Lift the handset and press {ih} to put the handset in standby mode. 4 Press 1 , 5 , 9 and key of the handset simultaneously until a confirmation tone is heard. 5 Disconnect the AC adaptor, then remove the battery. Note: (*1) Refer to Registering a Handset to a Base Unit in the Operating Instructions. 8.3.2. Resetting only handset The only handset is reset by doing the following steps to . Handset 1 Install the charged batteries into the handset. 2 Lift the handset and press {ih} to put the handset in standby mode. 3 Press 3 , 5 , 7 and # key of the handset simultaneously until a confirmation tone is heard. (*2) 4 Remove the battery. Note: (*2) • The handset registration to the base unit is cancelled. • If the handset needs to be registered to the base unit, refer to Registering a Handset to a Base Unit in the Operating Instructions. • If users do not bring the base unit with them, the registration procedure has to be done by users themselves. 25 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9 Troubleshooting Guide 9.1. Troubleshooting Flowchart FLOW CHART Not working Power ON Base Unit Check Power OK Playback Pre-Message Not playback Check Playback OK Not record Record Check Record OK Link No link Battery Charge OK No charge Check Battery Charge OK Check Link NG Range Check the RF part OK Handset Voice Transmission No voice Check Handset Transmission OK Handset Voice Reception No voice Check Handset Reception OK Caller ID Reception Caller ID Error Check Caller ID OK TAM Operation *1 Not working *1 KX-TGC220 only Cross Reference: Check Power (P.27) Check Playback (P.29) Check Record (P.28) Check Battery Charge (P.29) Check Link (P.30) Check the RF part (P.32) Check Handset Transmission (P.37) Check Handset Reception (P.37) Check Caller ID (P.37) 26 Check TAM Operation *1 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9.1.1. Check Power 9.1.1.1. Base Unit Is the AC Adaptor inserted into AC outlet? (*1) Is output voltage of AC adaptor 5.5 V? NO Check AC Adaptor. YES Check VDDC (1.2 V): Test Point [VDDC] NO Check Power Supply Circuit. OK RSTN: Reset = "High"? NO Check Reset Circuit. YES Check Xtal CLK = 13.824 MHz? NO Check X501. YES Check BBIC. Cross Reference: Power Supply Circuit/Reset Circuit (P.12) Note: BBIC is IC501. (*1) Refer to Specifications (P.7) for part number and supply voltage of AC adaptor. (*2) Refer to Base Unit (Main) (P.73). 9.1.1.2. Handset Is the battery inserted BATT+ and BATT-? YES NO Is the voltage of BATT+ 2.3 V more? Check F1 is not open. YES YES Check the battery and around BATT+ and BATT- are not shorted. NO Check Power Supply Circuit/Reset Circuit . Is the voltage of +1.8V about 1.8 V? YES Is the voltage of CP3V about 3.0 V? NO YES Is the voltage of CP4V about 4.0V ? (When LED is On) NO Check BBIC (IC1). YES NO Does BBIC (IC1: 7) oscillate at 10.368 MHz? YES Check BBIC (IC1). Cross Reference: Power Supply Circuit/Reset Circuit (P.12) 27 Check X1. KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9.1.2. 9.1.2.1. Check Record Base Unit A) Not record Incoming Message NO Check Bell signal. OK Does the unit catch line? NO YES Check Line In: Pin 16 of BBIC. NO Check Telephone Line Interface [Bell]. Check Telephone Line Interface [OFF HOOK]. Check ICM Recording in Signal Route. OK Check Auto Disconnect Circuit. OK Check Parallel Connection Detection Circuit. OK Check BBIC and Flash Memory. Note: Flash Memory is IC601. BBIC is IC501. Cross Reference: Signal Route (P.17) Telephone Line Interface (P.14) 28 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9.1.3. Check Playback 9.1.3.1. Base Unit Check VDDC (1.2 V): Test Point [VDDC] NO Check Power Supply Circuit. OK Check output of BBIC (Pin 29, 31). NO Check BBIC and Flash Memory. OK Check Speaker and its surroundings. Cross Reference: Power Supply Circuit/Reset Circuit (P.12) Note: Flash Memory is IC601. BBIC is IC1. (*1) Refer to Base Unit (Main) (P.73). 9.1.4. Check Battery Charge 9.1.4.1. Base Unit Plug in the AC Power source. Charge Handset on Base Unit. Is the voltage of two charge contacts about 3 V or more? NO Check Charge Circuit of Base Unit. OK YES Check Handset. Check Charge Contacts at Base Unit from mechanical point of view. Cross Reference: Charge Circuit (P.13) 9.1.4.2. Handset NO Is Check Power OK? Check Power of Handset. YES NO Check Charge Circuit. Is BBIC (IC1: 34) high at charge state? Cross Reference: Check Power (P.27) Charge Circuit (P.16) 9.1.4.3. Charger Unit Plug in the AC Power source. Charge Handset on Charger Unit. Is the voltage of two charge contacts about 3 V or more? NO Check Charge Circuit of Charger Unit. OK YES Check Handset. Check Charge Contacts at Charger Unit from mechanical point of view. Cross Reference: Charge Circuit (P.16) 29 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9.1.5. 9.1.5.1. Check Link Base Unit Does Base Unit make link with normal working Handset? YES Base Unit is OK. Check Handset. NO Is the voltage of VBAT about 3.0 V? NO Check around Power Supply Circuit. YES Is the voltage of VDDC about 1.2 V? NO YES Is the voltage of +3.0V about 3.0 V? NO YES Does the RF clock (CLK) oscillate at 13.824 MHz in Base Unit Test Mode? Adjust +3.0V voltage to 3.0 V. *1 OK NO Check around X501 and RF module and adjust clock frequency.*2 YES Check the RF part Cross Reference: Power Supply Circuit/Reset Circuit (P.12) Check the RF part (P.32) Note: *1 How to adjust +3.0V: Execute the command "VDA" Refer to Things to Do after Replacing IC or X'tal (P.55) for Base Unit. *2 How to adjust the frequency of X501: To see the frequency, execute the command “SFR“, then check the TP_CKM (IC501-57pin). To adjust frequency, send command “SFR “ until the frequency counter becomes13.824 MHZ±55HZ. 30 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9.1.5.2. Handset Does Handset make link with Base Unit? (Correct working unit) YES Handset is OK. Check Base Unit. NO Is the voltage of "1.8V" about 1.8 V? NO Adjust 1.8V voltage to 1.8 V. OK YES NO Check around Power Supply Circuit/Reset Circuit . Is the voltage of CP3V about 3.0 V? NO YES Is the voltage of CP4V about 4.0V? (When LED is ON) NO Check BBIC (IC1) YES Is the voltage of CP2.8V about 2.8 V? NO Check D3 YES Does the RF clock (CLK) oscillate: 10.368 MHz in Handset Test Mode? NO Check around X1 and adjust clock frequency. YES Check the RF part. Cross Reference: Power Supply Circuit/Reset Circuit (P.12) Check the RF part (P.32) Note: (*1) Refer to Troubleshooting by Handset (P.29) To see the frequency, execute the command “SFR“, then check the TP_CKM (IC1-55pin). To adjust frequency, send command “SFR “ until the frequency counter becomes10.368 MHz±55HZ. Refer to Things to Do after Replacing IC or X'tal (P.56) for Handset. 31 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9.1.6. Check the RF part 9.1.6.1. Finding out the Defective part 1. Prepare Regular HS(*1) and Regular BU(*2). 2. a. Re-register regular HS (Normal mode) to base unit (to be checked). If this operation fails in some ways, the base unit is defective. b. Re-register handset (to be checked) to regular BU (Normal mode). If this operation fails in some ways, the handset is defective. After All the Checkings or Repairing 1. Re-register the checked handset to the checked base unit, and Regular HS to Regular BU. START No Base unit is defective Registration of handset to Regular BU Registration of Regular HS to base unit Yes Yes (other checkings) Registration of Regular HS to Regular BU Registration of handset to base unit (checked ones) Note: (*1) HS: Handset (*2) BU: Base Unit 32 No Handset is defective KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9.1.6.2. RF Check Flowchart Each item (1 ~ 6) of RF Check Flowchart corresponds to Check Table for RF part (P.34). Please refer to the each item. Start 1 2 Link confirmation Normal NG Control signal confirmation OK NG Check BBIC interface parts. (RF Block <->BBIC on BU/HS P.C.B) OK 3 X'tal Frequency confirmation NG Adjust X'tal Frequency. (*1) OK 4 NG TX confirmation Check TX Block. OK 5 NG RX confirmation Check RX Block. OK 6 Range confirmation Normal NG TEST RANGE Check. OK GOOD Note: (*1) Refer to Check Link (P.30). 33 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9.1.6.3. Check Table for RF part No. Item 1 Link Confirmation Normal HS, BU Mode [Normal Mode] 2 X'tal Frequency confirmation 3 HS, BU Mode: [Adjustment] TX confirmation Regular HS (BU) Mode: [Test RX Mode] 4 BU (HS) Mode: [Test TX_Burst Mode] RX confirmation Regular HS (BU) Mode: [Test TX_Burst Mode] 5 BU (HS) Mode: [Test RX Mode] Range Confirmation Normal HS, BU Mode: [Normal Mode] BU (Base Unit) Check 1. Register Regular HS to BU (to be checked). 2. Press [Talk] key of the Regular HS to establish link. Check X'tal Frequency. (13.824000 MHz ±100 Hz) HS (Handset) Check 1. Register HS (to be checked) to Regular BU. 2. Press [Talk] key of the HS to establish link. Check X'tal Frequency. (10.368000 MHz ±100 Hz) 1. Place Regular HS 15 cm away from a checked BU. 2. Confirm "TXDATA" waveform of BU (*1) and “RXDATA“ waveform of Regular HS by Digital Oscilloscope. 1. Place Regular BU 15 cm away from a checked HS. 2. Confirm "TXDATA" waveform of HS (*2) and "RXDATA" waveform of Regular BU by Digital Oscilloscope. 1. Place Regular HS 15 cm away from a checked BU. 2. Confirm "RXDATA" waveform of BU (*1) and “TXDATA“ waveform of Regular HS by Digital Oscilloscope. 1. Place Regular BU 15 cm away from a checked HS. 2. Confirm "RXDATA" waveform of HS (*2) and "TXDATA" waveform of Regular BU by Digital Oscilloscope. 1. Register Regular HS to BU (to be checked). 2. Press [Talk] key of the Regular HS to establish link. 3. Compare the range of the BU (being checked) with that of the Regular BU. 1. Register HS (to be checked) to Regular BU. 2. Press [Talk] key of the HS to establish link. 3. Compare the range of the HS (being checked) with that of the Regular HS. Note: (*1) Adjustment Standard (Base Unit) (P.51) (*2) Adjustment Standard (Handset) (P.54) 34 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9.1.6.4. TEST RANGE Check Circuit block which range is defective can be found by the following check. Item Range Confirmation TX TEST (TX Power check) HS, BU setting Checked unit: Low TX power (*1) Regular unit: High TX power (*1) Range Confirmation RX TEST (RX sensitivity check) HS, BU setting Checked unit: High TX power (*1) Regular unit: Low TX power (*1) BU (Base Unit) Check 1. Register Regular HS to BU (to be checked). HS (Handset) Check 1. Register HS (to be checked) to Regular BU. 2. Set TX Power of the BU and the Regular HS according to CHART1. 2. Set TX Power of the HS and the Regular BU according to CHART1. 3. At distance of about 20m between HS and BU, Link OK = TX Power of the BU is OK. No Link = TX Power of the BU is NG. 1. Register Regular HS to BU (to be checked). 3. At distance of about 20m between HS and BU, Link OK = TX Power of the HS is OK. No Link = TX Power of the HS is NG. 1. Register HS (to be checked) to Regular BU. 2. Set TX Power of the BU and the Regular HS according to CHART1. 2. Set TX Power of the Checking HS and the Regular BU according to CHART1. 3. At distance of about 20m between HS and BU, Link OK= RX Sensitivity of the BU is OK. No Link = RX Sensitivity of the BU is NG. 3. At distance of about 20m between HS and BU, Link OK= RX Sensitivity of the HS is OK. No Link = RX Sensitivity of the HS is NG CHART1: Setting of TX Power and RX Sensitivity in Range Confirmation TX TEST, RX TEST BU (Base Unit) TX Power Check BU (Base Unit) RX Sensitivity Check BU (to be checked) TX Power Low High Regular_HS TX Power High Low HS (Handset) TX Power Check HS (Handset) RX Sensitivity Check HS (to be checked) TX Power Low High Regular_BU TX Power High Low Note: (*1) Refer to Commands (P.50). 35 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9.1.7. Registering a Handset to the Base Unit 1 Handset: {MENU} # 1 3 0 2 Base unit: Press and hold {LOCATOR} for about 5 seconds. L If all registered handsets start ringing, press {LOCATOR} repeat this step. (KX-TGC222/KX-TGC223) L The next step must be completed within 90 seconds. 3 9.1.8. Handset: Press {OK}, then wait until a long beep sounds. Deregistering a Handset 1 {MENU} # 1 3 1 L All handsets registered to the base unit are displayed. ^ 2 { V } : Select the handset you want to cancel. i {OK} 3 {^ V } : “ Yes ” i {OK} i {OFF} 36 again to stop, then KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9.1.9. Check Handset Transmission Check MIC of handset. Check handset Tx in Signal Route. Cross Reference: Signal Route (P.17) 9.1.10. Check Handset Reception Check speaker of handset. Check handset Rx in Signal Route. Cross Reference: Signal Route (P.17) Note: When checking the RF part, Refer to Check the RF part (P.32). 9.1.11. Check Caller ID BASE UNIT NO Did bell ring? (Message indicator blinks) Check bell signal detection in Telephone Line Interface. YES Check Calling Line Identification (Caller ID)/ Call Waiting Caller ID. Cross Reference: Telephone Line Interface (P.14) Note: • Make sure the format of the Caller ID service of the Telephone company that the customer subscribes to. • It is also recommended to confirm that the customer is really a subscriber of the service. 37 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9.1.12. Bell Reception 9.1.12.1. Base Unit When bell signal is coming, is there bell sound signal at BBIC (IC501:CIDINp, CIDINn)? NO Check around C103, C104, C105, C106, C107, C109, C110, C111, C113, R101, R102, R103, R104, R109, R110, R111, R112, P101 YES NO Check around IC501 (VDD_PA), C506, C472, C473, C477, C478, R477, R478 When bell signal is coming, is there bell sound signal at IC501 (SPP, SPN)?*1 *1 TGC220 only 9.1.12.2. Handset When bell signal coming, is there bell sound signal at BBIC (IC1: 35, 37)? NO Check BBIC (IC1), C78, C79, R77, R76. YES When bell signal coming, is there bell sound signal at SP+, SP- ? NO Check around SP+, SP- . YES NO Does the bell sound from SPEAKER? Check cable of SPEAKER and resistance value of SPEAKER. Cross Reference: Telephone Line Interface (P.14) Check Link (P.30) How to Check the Handset Speaker or Receiver (P.58) 9.1.13. Check TAM Operation Is there a TAM icon on the Handset display? NO Turn on the Answering System. YES Is the voltage of VDD3 of Base Unit about 3.0 V and VDD1 about 1.8 V, VDD4 about 3.0 V, VDD5 about 3.0 V? NO Check Power Supply Circuit. YES Check IC601 and BBIC (IC501) of Base Unit. (*1) Note: (*1) When replacing FLASH MEMORY (IC601), TAM data need to be written to it. Refer to Base Unit of Things to Do after Replacing IC or X'tal (P.55) 38 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9.2. Troubleshooting by Symptom (Base Unit and Charger Unit) If your unit has below symptoms, follow the instructions in remedy column. Remedies depend on whether you have DECT tester (*1) or not. Remedy (*2) Symptom You don’t have DECT Tester. You cannot dial. You cannot hear the caller’s voice. You cannot use the handset a little away from base unit even if the handset is within range of the base unit. The acoustic transmit level is high or low. The acoustic reception level is high or low. Base unit and handset do not link to each other. The unit cannot charge. TAM does not work. Check item (A) - (I). Check item (A) - (G), (O). Check item (O). Check item (O). Check item (A) - (I). Check item (P). Check item (Q). You have DECT Tester. (Model Number: CMD60) Check item (A) - (I), (J) - (N). Check item (A) - (G), (J) - (N), (O). Check item (J) - (N). Check item (O). Check item (O). Check item (A) - (N). Check item (P). Check item (Q). Note: (*1) A general repair is possible even if you don’t have the DECT tester because it is for confirming the levels, such as Acoustic level in detail. (*2) Refer to Check Point (Base Unit) (P.39) 9.2.1. Check Point (Base Unit) Please follow the items below when BBIC or EEPROM or FLASH is replaced. Note: After the measuring, suck up the solder of TP. *: The Setting Method of JIG (P.49) is required beforehand. The connections of simulator equipment are as shown in Adjustment Standard (Base Unit) (P.51). Items (A) 3.0 V Supply Confirmation (B) 1.8 V Supply Confirmation (C) Charge Pump 3.0V Supply Confirmation (D) Charge Pump 3.0V Supply Confirmation (E)* BBIC Confirmation Check Point VDD3 Procedure 1. VDD1 1. 2. 3. VDD5 1. VDD4 1. - Check or Replace Parts Confirm that the voltage between test point VDD3 and GND is 3.0 V ± 0.2 V. IC302, R321, R322, C341, C342 , R905, D905 Confirm that the voltage between test point VDD1 and GND is 1.8 V ± 0.02 V. Q301, IC501, R311, C311, Execute the command “VDD”, then check the current value. Adjust the 1.8V voltage of VDD1 executing command “VDD XX“(XX is the C516, C517 value). Confirm that the voltage between test point VDD5 and GND is 3.0 V -0.1/+0.3 IC501, C512 V. Confirm that the voltage between test point VDD4 and GND is 3.0 V ± 0.2 V. IC501, C509 1. BBIC Confirmation (Execute the command “getchk”). 2. Confirm the returned checksum value. Connection of checksum value and program number is shown below. ex.) (F)* EEPROM Confirmation - (G)* BBIC Clock Adjustment CKM (H)* Hookswitch Check with DC Characteristics - checksum value 9CF3 IC501, X501 program number DE91EN IC501, RA611, 1. EEP-ROM Confirmation (Execute the command "sendchar EPV"). 2. Confirm the returned Value. (Value for reference is written at "EEPROM C/ IC611, C611 SUM” in Software_Version_Table.xls). 1. Confirm that the voltage between testpoint VDD4 and GND is less than 1.0 V. IC501, X501, C502 2. Input Command “ sendchar sfr”, then you can confirm the current value. 3. Check X’tal Frequency. (10.368 MHz ± 100 Hz). 4. If the frequency is not 10.368 MHz ± 100 Hz, adjust the frequency of CKM executing the command “sendchar sfr xx xx (where xx is the value)” so that the reading of the frequency counter is 10.368000 MHz ± 5 Hz. P101, Q141, 1. Connect Telephone Socket to Tel-simulator which is connected with 600 . 2. Set line voltage to 48 V and line current to 40mA at off-hook condition of R141, R142, Q142, R144, normal telephone. R145, D101, 3. Execute the command “hookoff” R160, R162, 4. Confirm that the line current is 40 mA ± 5 mA. R169, R170, 5. Execute the command “hookon”. D141, Q161, 6. Confirm that the line current is less than + 0.8 mA. R151, IC501 39 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 Items (I) DTMF Generator Check Check Point - (J)* Transmitted Power Confirmation ANTI_TP (K)* Modulation Check and Adjustment ANTI_TP (L)* Frequency Offset Check ANTI_TP ANTI_TP (M)* Sensitivity Receiver Confirmation (N)* (O) Power RAMP Confirmation Audio Check - (P) Charging Check - (Q) TAM Operation Confirmation - - Procedure 1. Connect Telephone Socket to DTMF tester. (Load=600 ) 2. Link Handset and push dial key. 3. Confirm DTMF character. 4. Confirm that the high Group is -8.0 ± 2 dBm (for NZ and AL) 5. Confirm that the low Group is-10 ± 2 dBm (for NZ and AL) Remove the Antenna before starting step from 1 to 7. 1. Configure the DECT tester (CMD60) as follows; <Setting> • Test mode: FP • Traffic Carrier: 5 • Traffic Slot: 4 • Mode: Loopback • PMID: 00000 • RF LEVEL = -70 dBm. 2. Execute the command ”sendchar TST”. 3. Execute the command “sendchar dmv 2 2”. 4. Check that “Signalling Status” has been set to “Locked”, then press “ACCEPT RFPI”. 5. Initiate connection from Dect tester (“set up connect”) 6. Execute the command “ANT1”. 7. Confirm that the NTP value at ANT is 18.5 dBm ~ 25.0 dBm. Follow steps 1 to 6 of (J). 7.Confirm that the B-Field Modulation is -350 ± 50/+350 ± 50 kHz/div using data type Fig31. Follow steps 1 to 6 of (J). 7.Confirm that the frequency offset is < ± 20 kHz. Follow steps 1 to 6 of (J). 7.Set DECT tester power to -88 dBm. 8.Confirm that the BER is < 1000 ppm. Follow steps 1 to 6 of (J). 7.Confirm that Power RAMP is matching. 1. Link with Handset which is connected to Line Simulator. 2. Set line voltage to 48 V and line current to 50 mA. 3. Input -45 dBm (600 )/1 kHz to MIC of Handset. Measure the Level at Line I/F and distortion level. 4. Confirm that the level is -3.5 ± 5dBm (for NZ) or -7.0 ± 5dBm (for AL) and that the distortion level is <5% at TEL Line (600 Load). 5. Input -20 dBm (600 )/1kHz to Line I/F. Measure the Level at Receiver of Handset and distortion level (Receive volume set to second position from minimum). 6. Confirm that the level is -22.0 ± 4 dBm (for NZ) or -24.0 ± 4dBm (for AL) and that the distortion level is <5 % at Receiver (34 Load). 1. Connect Charge Contact 12 /2 W resistor between charge+ and charge-. 2. Measure and confirm voltage across the resistor is 3.9 V ± 0.4 V. 1. TAM Confirmation (Execute the command "sendchar VPI"). 2. Confirm the returned Value (Value is "DE97EA 00"). 40 Check or Replace Parts IC501, C184, Q161, D141 IC501, C851, C860, C862, C863, C859 Refer to (J) Refer to (J) Refer to (J) Refer to (J) IC501, SA101, P101, D101, Q141, Q142, R141, R142, R144, R145, D141, Q161, R163, R164, C171, C173, R178, C184 R371, R372, D362, C351 IC501, IC601, R601, RA601, C601 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 9.3. Troubleshooting by Symptom (Handset) If your unit has below symptoms, follow the instructions in remedy column. Remedies depend on whether you have DECT tester (*1) or not. Symptom Remedy (*2) You don’t have DECT Tester. You have DECT Tester. (Model Number: CMD60) Battery strength is not indicated correctly by Battery icon. Check item (A) - (D), (E) - (G). Check item (A) - (D), (E) - (G). You cannot hear the caller’s voice. Check item (A) - (C), (H), (N). Check item (A) - (C), (H - (L)) - (N). You cannot use handset little away from base unit even if the Check item (I) - (M). handset is within range of the base unit. the Audio level is high or low. Check item (N). Check item (N). The SP-Phone level is high or low. Check item (O). Check item (O). Note: (*1) A general repair is possible even if you don’t have the DECT tester because it is for confirming the levels, such as Acoustic level in detail. (*2) Refer to Check Point (Handset) (P.41) 9.3.1. Check Point (Handset) Please follow the items below when BBIC or EEPROM is replaced. Note: After the measuring, suck up the solder of TP. *: The Setting Method of JIG (Handset) (P.52) is required beforehand. The connections of adjustment equipment are as shown in Adjustment Standard (Handset) (P.54). Items (A)* 1.8 V Supply Adjustment (B)* BBIC Confirmation Check Point 1.8V - Procedure 1. Confirm that the voltage between test point 1.8V and GND is 1.8 V ± 0.02 V. 2. Execute the command “VDD”, then check the current value. 3. Adjust the 1.8V voltage of 1.8V executing command “VDD XX“(XX is the value). IC1, X1, R61 1. BBIC Confirmation (Execute the command “getchk”). 2. Confirm the returned checksum value. Connection of checksum value and program number is shown below. ex.) (C)* EEP-ROM Confirmation - (D) Charge Control Check & Charge Current Monitor Check - (E)* Charge Detection (OFF) Check - Check or Replace Parts IC1, Q1, C44, R45, C40, C45 checksum value 73C7 program number DE92EN IC1, IC3, RA5, 1. EEP-ROM Confirmation (Execute the command "sendchar EPV"). C69 2. Confirm the returned Value. (Value for reference is written at "EEPROM C/ SUM” in Software_Version_Table.xls). 1. Apply 5.0 V between CHG(+) and CHG(-) with DC power supply and set IC1, Q4 Q9, Q2, Q3, R2, current limit to 150 mA. R7, R8, R6, Confirm the indication of “charging” on LCD. R9, C19, R45 2. Confirm that the current limit LED of DC power supply is ON/OFF. Confirm it after waiting over 1 minute at least. (If charge control cannot be confirmed by this procedure, please use battery to handset power supply and try again.) 1. Stop supplying 5.0 V to CHG (+) and CHG (-). IC1, Q4 Q9, 2. Confirm the indication of “charging” has been cleared. Q2, Q3, R2, R7, R8, R6, R9, C19, R45 41 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 Items (F)* Battery Monitor Check Check Point - Procedure 1. Apply 2.25 V between BATT+ and BATT-. 2. Execute the command sendchar PAD sendchar LED 0 sendchar CRX 0 1 sendchar AD1 It assumes that the return value is XX. a) XX: 70: No need to adjust b) XX: 66 ~ 6F: Need to adjust XX: 71 ~ 7A: Need to adjust Write AD value of 2.25 V to EEPROM. ex) read data: XX = 6A, write data: YY = 6A read data: XX = 73, write data: YY = 73 EEPROM = 0009(Low Voltage) write “YY” Execute the command “wreeprom 00 09 01 YY”. EEPROM = 000A(No Voltage) write “YY -C" Execute the command “wreeprom 00 0A 01 ZZ”. Check or Replace Parts IC1, R45 Note: (G) Battery Low Confirmation (H)* BBIC Clock Adjustment - CKM (I)* Transmitted Power Confirmation - (J)* Modulation Check and Adjustment - (K)* Frequency Offset Confirmation Sensitivity Receiver Confirmation - (L)* (M)* (N) Power RAMP Confirmation Audio Check and Confirmation - - 1. 2. 3. 4. 1. 2. 3. 4. ZZ = YY - C c) XX: 00 ~ 65: Reject XX: 7B ~ FF: Reject IC1, R45 Apply 2.40 V between BATT+ and BATT-. Confirm that there is no flashing of Battery Icon. Apply 2.25 V ± 0.08 V between BATT+ and BATT-. Confirm that there is flashing of Battery Icon. IC1, X1, C47 Apply 2.6 V between BATT+ and BATT- with DC power. Input Command “sendchar sfr”, then you can confirm the current value. Check X’tal Frequency. (10.368 MHz ± 100 Hz). If the frequency is not 10.368 MHz ± 100 Hz, adjust the frequency of CKM executing the command “sendchar sfr xx xx (where xx is the value)” so that the reading of the frequency counter is 10.368000 MHz ± 5 Hz. Note: Clear the registered information for Base Unit before measurement, because the Frequency will not possibly get stable due to the registered information. Pressing the button of "3" "5" "7" "#"clears the registration. Register to it on Base Unit after measurement. IC1, C801, Short Antenna pattern to GND. C859, C860, 1. Configure the DECT tester (CMD60) as follows; C861, C862 <Setting> • Test mode: PP • RFPI: 0102030405 • Traffic Carrier: 5 • Traffic Slot: 4 • Mode: Loopback • RF LEVEL = -70 dBm • PACKET: PP32Z 2. Execute the command “sendchar TST 01 02 03 04 05". 3. Initiate connection from DECT tester. 4. Confirm that the NTP value at ANT is 19 dBm ~ 25 dBm. Refer to (I) Follow steps 1 to 3 of (I). 4.Confirm that the B-Field Modulation is -350 ± 50/+350 ± 50 kHz/div using data type Fig 31. Follow steps 1 to 3 of (I). Refer to (I) 4.Confirm that the frequency Offset is < ± 20 kHz. Refer to (I) Follow steps 1 to 3 of (I). 4.Set DECT tester power to -88 dBm. 5.Confirm that the BER is < 1000 ppm. Follow steps 1 to 3 of (I). Refer to (I) 4.Confirm that Power RAMP is matching. 1. Link to BASE which is connected to Line Simulator. IC1, C12, C11, 2. Set line voltage to 48 V and line current to 50 mA. C13, MIC, 3. Input -45 dBm (600 )/1 kHz to MIC of Handset. Measure the Level at Line I/F R23, R24, R25, RA4, and distortion level. C70, C71 4. Confirm that the level is -3.5 ± 5 dBm (for NZ) or -7.0 ± 5dBm (for AL) and that the distortion level is < 5 % at TEL Line (600 Load). 5. Input -20 dBm (600 )/1 kHz to Line I/F. Measure the Level at Receiver of Handset and distortion level (Receive volume set to second position from minimum). 6. Confirm that the level is -22.0 ± 4 dBm (for NZ) or -24.0 ± 4 dBm (for AL) and that the distortion level is < 5 % at Receiver (34 Load). 42 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 Items (O) SP phone Audio Check and Confirmation (P) (Q) Charge Pump 3.0 V Supply Confirmation Charge Pump CP4V Supply Confirmation Check Point - CP3V CP4V Procedure 1. 2. 3. 4. Check or Replace Parts IC1, C78, C79, R76, R77 Link to Base which is connected to Line Simulator. Set line voltage to 48 V and line current to 50 mA. Set the handset off-hook using SP-Phone key. Input -30 dBm (600 )/1 KHz to Line I/F and measure Receiving level at SP+ and SP-. 5. Confirm that the level is -10.0 dBm ± 3 dB (for NZ) or -9.0±3 dBm (for AL) and that the distortion level is < 5 %. (vol = Max at SP (8 Load)) 1. Confirm that the voltage between testpoint CP3.0V and GND is 3.0 V ± 0.3 V. C30, C53, C29 1. Confirm that the voltage between testpoint CP4V and GND is 4.0 V ± 0.3 V. (Power is supplied when LED in on) 43 C52, C55, C30, C29 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 10 Disassembly and Assembly Instructions 10.1. Disassembly Instructions 10.1.1. Base Unit 10.1.1.1. KX-TGC220 ձ ղ Remove the 2 screws to remove the cabinet cover. ձ 4 screws Remove the solders. ղ Solders ճ Remove the main P.C. board. ճ Main P.C. board 44 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 մ Remove the 2 screws to remove the charge case and the operational P.C. board. մ Screw Chage case մ Screw Operational P.C. board 45 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 10.1.2. Handset ձ 2 screws ձ Remove the 2 screws. ղ Insert a plastic card. (Ex. Used SIM card etc.) between the cabinet body and the cabinet cover, then pull it along the gap to open the cabinet. Cabinet body Cabinet cover ճ Likewise, open the other side of the cabinet. մ Remove the cabinet cover by pushing it upward. յ Remove the solders. Cabinet cover շ Screw յ Solders ն Remove the solders to remove the 2 charge terminals. Main P.C. board շ ն Solders Remove the screw to remove the Main P. C. board. 2 charge terminals 46 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 10.1.3. Charger Unit ձ Remove the cabinet cover. ձ Cabinet Cover ղ Remove the solders to remove the 2 charge terminals. ղ Solders 2 charge terminals 47 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 10.2. How to Replace the Handset LCD Note: The illustrations are simplified in this page. They may differ from the actual product. P. C. board Vertical Interval Tolerance Peel off the FFC (Flexible Flat Cable) from the LCD, in the direction of the arrow. Take care to ensure that the foil on the P.C. board is not damaged. 0.2 mm Horizontal Interval Tolerance 0.2 mm If interval tolerance between center lines is less than 0.2 mm, it is o.k. New LCD OK Fit the heatseal of a new LCD. NG (Inclined) Tip of Soldering Iron (Part No. PQZZ430PIR) Rubber of Soldering Iron (Part No. PQZZ430PRB) Heatweld with the tip of the soldering iron about 5 to 8 seconds (in case of 60W soldering iron). NG (Vertical interval tolerance is more than 0.2 mm.) NG (Horizontal interval tolerance is more than 0.2 mm.) 48 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 11 Measurements and Adjustments This chapter explains the measuring equipment, the JIG connection, and the PC setting method necessary for the measurement in Troubleshooting Guide (P.26) 11.1. Equipment Required • Digital multi-meter (DMM): it must be able to measure voltage and current. • Oscilloscope. • Frequency counter: It must be precise enough to measure intervals of 1 Hz (precision; ±4 ppm) Hewlett Packard, 53131A is recommended. • DECT tester: Rohde & Schwarz, CMD 60 is recommended. This equipment may be useful in order to precisely adjust like a mass production. 11.2. The Setting Method of JIG Note: *: If you have the JIG Cable for TCD500 series (PQZZ1CD505E), change the following values of resistance. Then you can use it as a JIG Cable for both TCD300 and TCD500 series. (It is an upper compatible JIG Cable.) <Preparation> • Serial JIG cable: PQZZ1CD300E* • PC which runs in DOS mode • Batch file CD-ROM for setting: Refer to parts list of Fixtures and Tools(P.86) Resistor R2 R3 R4 R7 11.2.1. Old value (k) 22 22 22 4.7 New value (k) 3.3 3.3 4.7 10 Connections (Base Unit) 1 Connect the AC adaptor. 2 Connect the JIG Cable GND (black). 3 Connect the JIG Cable RX (red) and TX (yellow). JIG Cable UTX 3 UTX (yellow) URX 2 UGND (black) UGND To Serial Port (COM port 1*) 3 URX (red) PC DC JACK 1 AC adaptor Base unit P. C. board Note: *: COM port names may vary depending on what your PC calls it. 49 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 11.2.2. How to install Batch file into P.C. 1. Insert the Batch file CD-ROM into CD-ROM drive and copy PNZZTG**** folder to your PC (example: D drive). <Example for Windows> On your computer, click [Start], select Programs (All Programs for Windows XP/Windows Server 2003), then click MS-DOS Prompt. (for Windows 95/Windows 98) Or Accessories-MS-DOS Prompt. (for Windows Me) Or Command Prompt. (for Windows NT 4.0) Or Accessories-Command Prompt. (for Windows 2000/Windows XP/Windows Server 2003) 2. Open an MS-DOS mode window. 3. At the DOS prompt, type "D:" (for example) to select the drive, then press the Enter key. <Example> 4. Type "CD 㪳PNZZTG****", then press the Enter key. 5. Type "SET_COM=X", then press the Enter key (X: COM port number used for the serial connection on your PC). 6. Type "READID", then press the Enter key. 䊶If any error messages appear, change the port number or 䇭check the cable connection. 䊶If any value appear, go to next step. 7. Type "DOSKEY", then press the Enter key. C: >Documents and Settings>D: D: >>CD >PNZZTG**** D: >PNZZTG**** >SET_COM=X D: >PNZZTG****>READID 00 52 4F A8 A8 D: >PNZZTG****>DOSKEY D: >PNZZTG****> <Example: error happens> C: >Documents and Settings>D: D: >>CD >PNZZTG**** D: >PNZZTG**** >SET_COM=X D: >PNZZTG****>READID ޓCreateFile error ERROR 10: Can't open serial port D: >PNZZTG ****> Note: “*****” varies depending on the country or models. 11.2.3. Commands See the table below for frequently used commands. Command name rdeeprom Function Read the data of EEPROM readid writeid Read ID (RFPI) Write ID (RFPI) hookoff hookon getchk wreeprom Off-hook mode on Base On-hook mode on Base Read checksum Write the data of EEPROM Example Type “rdeeprom 00 00 FF”, and the data from address “00 00” to “FF” is read out. Type “readid”, and the registered ID is read out. Type “writeid 00 18 E0 0E 98”, and the ID “0018 E0 0E 98” is written. Type “hookoff”. Type “hookon”. Type “getchk”. Type “wreeprom 01 23 45”. “01 23” is address and “45” is data to be written. 50 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 11.3. Adjustment Standard (Base Unit) When connecting the simulator equipment for checking, please refer to below. 11.3.1. Bottom View Frequency Counter (*1) * Send command "SFR", then the frequency output on this TP. Oscilloscope Volt Meter Oscilloscope (*2) 8 * Start Monitor BLU - SP CHARGE- + - ORG R321 C351 R322 R372 IC302 + R701 PUR C321 DCP + C342 Q702 PNLB2385Y- Q701 R702 R371 KX-TGC2xxH F301 DC 5.5V DC VCCA 2014.04.18 C116 VREF DCM C513 - R112 GRY R116 R118 GAP L1T C103 C112 C104 SA101 PbF C120 C601 C113 YLW CHARGE+ R103 ANT1 RSTN IC601 R113 C515 R114 STM/CKM/P15 R924 TEL Q111 D113 R117 VDDC C115 L1R SA102 R104 R511 R111 C110 TCK TDI +3.0V R115 RTCK C611 TMS TDO ANT1_S-GND RA611 IC611 Q140 R148 ANT1_Short R176 C176 R149 R175 Q171 C178 UGND R164 URX C167 C171 +5.5V 51 UTX R171 C175 R172 C193 R177 R165 R158 Note: (*1) is referred to No.2 of Check Table for RF part (P.34) (*2) is referred to Power Supply Circuit/Reset Circuit (P.12) Spectrum Analyzer BRN KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 11.4. The Setting Method of JIG (Handset) This section explains the PC setting to use command required in Check Point (Handset)(P.41). Note: *: If you have the JIG Cable for TCD500 series (PQZZ1CD505E), change the following values of resistance. Then you can use it as a JIG Cable for both TCD300 and TCD500 series. (It is an upper compatible JIG Cable.) <Preparation> • Serial JIG cable: PQZZ1CD300E* • PC which runs in DOS mode • Batch file CD-ROM for setting: Refer to parts list of Fixtures and Tools(P.86) Resistor R2 R3 R4 R7 11.4.1. Old value (k) 22 22 22 4.7 New value (k) 3.3 3.3 4.7 10 Connections Connect the DC Power or Battery to BATT+ and BATT-. Connect the JIG cable GND (black) to GND. Connect the JIG cable UTX (yellow) to UTX and URX (red) to URX. 3 URX (red) 3 UTX (yellow) UTX URX 2 GND (black) GND BATT+ 1 DC Power or Battery To Serial Port (com port 1*) JIG Cable BATT- PC Handset P. C. board Note: *: COM port names may vary depending on what your PC calls it. 52 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 11.4.2. How to install Batch file into P.C. 1. Insert the Batch file CD-ROM into CD-ROM drive and copy PNZZTG***** folder to your PC (example: D drive). <Example for Windows> 2. Open an MS-DOS mode window. On your computer, click [Start], select Programs (All Programs for Windows XP/Windows Server 2003), then click MS-DOS Prompt. (for Windows 95/Windows 98) Or Accessories-MS-DOS Prompt. (for Windows Me) Or Command Prompt. (for Windows NT 4.0) Or Accessories-Command Prompt. (for Windows 2000/Windows XP/Windows Server 2003) 3. At the DOS prompt, type "D:" (for example) to select the drive, then press the Enter key. 4. Type "CD 㪳PNZZTG*****", then press the Enter key. <Example> 5. Type "SET RTX_COM=X", then press the Enter key (X: COM port number used for the serial connection on your PC). 6. Type "READID", then press the Enter key. 䊶If any error messages appear, change the port number or 䇭check the cable connection. 䊶If any value appear, go to next step. 7. Type "DOSKEY", then press the Enter key. C: >Documents and Settings>D: D: >>CD >PNZZTG***** D: >PNZZTG***** >SET RTX_COM=X D: >PNZZTG*****>READID 00 52 4F A8 A8 D: >PNZZTG*****>DOSKEY D: >PNZZTG*****> <Example: Error happens> C: >Documents and Settings>D: D: >>CD >PNZZTG***** D: >PNZZTG***** >SET RTX_COM=X D: >PNZZTG*****>READID ޓCreateFile error ERROR 10: Can't open serial port D: >PNZZTG*****> Note: • “*****” varies depending on the country or models. 11.4.3. Commands See the table below for frequently used commands. Command name rdeeprom Function Read the data of EEPROM readid writeid Read ID (RFPI) Write ID (RFPI) getchk wreeprom Read checksum Write the data of EEPROM Example Type “rdeeprom 00 00 FF”, and the data from address “00 00” to “FF” is read out. Type “readid”, and the registered ID is read out. Type “writeid 00 18 E0 0E 98”, and the ID “0018 E0 0E 98” is written. Type “getchk”. Type “wreeprom 01 23 45”. “01 23” is address and “45” is data to be written. 53 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 11.5. Adjustment Standard (Handset) When connecting the simulator equipment for checking, please refer to below. Component View Oscilloscope When measure RF, short "ANT-Short" and "ANT-Short-GND" with copper wire which length 5mm. After measure do not forget to remove the wire. ANT-Short-GND ANT-Short AF VOLT METER GREEN 40 RECEIVER AN T1 _T PNLB2318Z ORANGE TGCA20xx PbF P C70 D21 C71 R51 R53 R55 R52 R54 C92 C94 C79 R76C73 C95 C91 C93 D14 R77 C72 C78 CP3V D13 ORANGE STM C52 C55 C53 C29 C30 C57 C56 C44 1.8V 15 H IC4 C191 C99 C59 C98 C190 IC1 C46 C41 C860 CP4V R1 C36 C22 C859 C862 R20 C47 C13C11 C43 C863 R23 C12 RA7 1.8V R15 Q6 C1 Oscilloscope DC Volt Meter CP+3.0V R61 C45 JTAG 15 H 4 100 R60 AF VOLT METER IC7 C69 100 BLUE RA5 SP-PHONE_SPEAKER Spectrum Analyzer C62 C64 C96 C61 C63 C65 D22 1.8V CP3V 11.5.1. Q1 RA1 X1 RA3 CKM RA2 C866 47 + MIC+ + 47 AF VOLT METER MIC+ RCV- CHG_CTRL 40 MIC- RCV+ Q9 Q4 R6 C19 Q2 R2 R9 R8 DC POWER SUPPLY 2.6V VBAT F1 URX UTX VBAT GND BATT- BATT+ GND DC VOLT METER R7 CHG+ CHG- C5 A Note: (A) - (R) is referred to Check Point (Handset) (P.41) 54 Oscilloscope Q3 C6 R45 C15 MIC Load MIC- OSC 1.1 kHz Frequency Counter * Send command "SFR", then the frequency output on this TP. POWER KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 11.6. Things to Do after Replacing IC or X'tal If repairing or replacing EEPROM and X'tal, it is necessary to download the required data such as Programming data or adjustment data, etc. in memory. The set doesn't operate if it is not executed. 11.6.1. How to download the data 11.6.1.1. Base Unit First, operate the PC setting according to The Setting Method of JIG(P.49). Then download the appropriate data according to the following procedures. EEPROM (IC611) X'tal (X501) Items How to download/Required adjustment Adjusted parameter data is stored in memory. 1) Change the address “0001” of EEPROM to “55” to download (country version batch file, default batch file, the data. 2) Default batch file: Execute the command “default.bat”. etc.) 3) Country version batch file: Execute the command “TGC22EU_WW_RevXXX_YYY.bat” (KX-TGC220)(*1) 4) Clock adjustment System clock Clock adjustment data is in EEPROM, adjust the data again after replacing it. 1) Apply 5.5V between DCP ad DCM with DC power. 2) Input Command "sendchar sfr", then you can confirm the current value. 3) Check X'tal Frequency.(13.824 MHz ± 100 Hz). 4) If the frequency is not 13.824 MHz ± 100 Hz, adjust the frequency of CLK executing the command "sendchar sfr xx xx (where xx is the value)" so that the reading of the frequency counter is 13.824000 MHz ± 15 Hz. Note: (*1) WW: country code, XXX_YYY: revision number “XXX_YYY” vary depending on the country version. You can find them in the batch file, PNZZ- mentioned in The Setting Method of JIG (P.49). 55 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 11.6.1.2. Handset First, operate the PC setting according to The Setting Method of JIG (P.49). Then download the appropriate data according to the following procedures. EEPROM (IC7) Items Adjusted parameter data is stored in memory. (country version batch file, default batch file, etc.) Battery Monitor Check - Battery Low Confirmation - Battery Clock Adjustment (X1) CLK How to download/Required adjustment 1) Default batch file: Execute the command “default.bat”. 2) Default batch file (remaining): Execute the command “TGCA20EUEX_DEF_RevXXX_YYY.bat”.(*2) 3) Country version batch file: Execute the command “TGCA20EUEX_WW_RevXXX_YYY.bat”.(*2) 4) Clock adjustment 5) 2.35 V setting and battery low detection 1) Apply 2.25 V between BATT+ and BATT-. 2) Execute the command sendchar PAD sendchar LED 0 sendchar CRX 0 1 sendchar AD1 It assumes that the return value is XX. a) 6c XX 71: No need to adjust b) XX: 6A ~ 6B: Need to adjust XX: 72 ~ 74: Need to adjust Write AD value of 2.25 V to EEPROM. ex) read data: XX = 6A, write data:YY = 6A read data: XX =73, write data: YY = 73 EEPROM = 0009 (Low Voltage) write “YY“ Execute the command “wreeprom 00 09 01 YY“. EEPROM = 000A (No Voltage) write “YY - 1D“ Execute the command “xwreeprom 00 0A 01 ZZ“. Note: No Voltage writing data limit is “00“. c) XX: 00 ~ 69: Reject XX: 75 ~ FF: Reject 1) Apply 2.40 V between BATT+ and BATT-. 2) Confirm that there is no flashing of Battery lcon. 3) Apply 2.25 V ± 0.08 V between BATT+ and BATT-. 4) Confirm that there is flashing of Battery lcon. 1) Apply 2.6 V between BATT+ and BATT- with DC power. 2) Input Command “sendchar sfr“, then you can confirm the current value. 3) Check X’tal Frequency. (10.368 MHz ± 100 Hz). 4) If the frequency is not 10.368 MHz ± 100 Hz, adjust the frequency of CLK execute in the command “sendchar sfr xx xx (where xx is the value)“ so that the reading of the frequency counter is 10.368000 MHz ± 5 Hz. Note: (*2) WW: country code, XXX_YYY: revision number “XXX_YYY” vary depending on the country version. You can find them in the batch file, PNZZ- mentioned in The Setting Method of JIG (P.49). 56 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 11.7. RF Specification 11.7.1. Base Unit Item TX Power Modulation Frequency Offset RX Sensitivity Power RAMP Value 18.5 dBm ~ 25 dBm -350 ± 50/+350 ± 50 kHz/div <±20 kHz < 1000 ppm Power RAMP is matching Refer to -. * Check Point (Base Unit) (J) Check Point (Base Unit) (K) Check Point (Base Unit) (L) Check Point (Base Unit) (M) Check Point (Base Unit) (N) *: Refer to Check Point (Base Unit) (P.39) 11.7.2. Handset Item TX Power Modulation Frequency Offset RX Sensitivity Power RAMP Value 19 dBm ~ 25 dBm -350 ± 50/+350 ± 50 kHz/div <±20 kHz < 1000 ppm Power RAMP is matching **: Refer to Check Point (Handset) (P.41) 57 Refer to -. ** Check Point (Handset) (I) Check Point (Handset) (J) Check Point (Handset) (K) Check Point (Handset) (L) Check Point (Handset) (M) KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 11.8. How to Check the Handset Speaker or Receiver 1. Prepare the digital voltmeter, and set the selector knob to ohm meter. 2. Put the probes at the speaker terminals as shown below. SPEAKER: Is the value between (+) terminal and (–) terminal about 8 Ω? RECEIVER: Is the value between (+) terminal and (–) terminal about 40 Ω? YES NO OK NG Replace the speaker (receiver). Handset speaker (receiver) Digital Voltmeter 11.9. Frequency Table (MHz) Channel No 1 2 3 4 5 6 7 8 9 10 Transmit Frequency 1897.344 1895.616 1893.888 1892.160 1890.432 1888.704 1886.976 1885.248 1883.520 1881.792 BASE UNIT Receive Frequency 1897.344 1895.616 1893.888 1892.160 1890.432 1888.704 1886.976 1885.248 1883.520 1881.792 Transmit Frequency 1897.344 1895.616 1893.888 1892.160 1890.432 1888.704 1886.976 1885.248 1883.520 1881.792 Note: Channel No. 10: In the Test Mode on Base Unit and Handset. 58 HANDSET Receive Frequency 1897.344 1895.616 1893.888 1892.160 1890.432 1888.704 1886.976 1885.248 1883.520 1881.792 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 12 Miscellaneous 12.1. How to Replace the Flat Package IC Even if you do not have the special tools (for example, a spot heater) to remove the Flat IC, with some solder (large amount), a soldering iron and a cutter knife, you can easily remove the ICs that have more than 100 pins. 12.1.1. Preparation • PbF (: Pb free) Solder • Soldering Iron Tip Temperature of 700 F ± 20 F (370 C ± 10 C) Note: We recommend a 30 to 40 Watt soldering iron. An expert may be able to use a 60 to 80 Watt iron where someone with less experience could overheat and damage the PCB foil. • Flux Recommended Flux: Specific Gravity 0.82. Type RMA (lower residue, non-cleaning type) Note: See About Lead Free Solder (PbF: Pb free) (P.5) 12.1.2. How to Remove the IC 1. Put plenty of solder on the IC pins so that the pins can be completely covered. Note: If the IC pins are not soldered enough, you may give pressure to the P.C. board when cutting the pins with a cutter. 2. Make a few cuts into the joint (between the IC and its pins) first and then cut off the pins thoroughly. 3. While the solder melts, remove it together with the IC pins. When you attach a new IC to the board, remove all solder left on the board with some tools like a soldering wire. If some solder is left at the joint on the board, the new IC will not be attached properly. 59 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 12.1.3. How to Install the IC 1. Temporarily fix the FLAT PACKAGE IC, soldering the two marked pins. *Check the accuracy of the IC setting with the corresponding soldering foil. 2. Apply flux to all pins of the FLAT PACKAGE IC. 3. Solder the pins, sliding the soldering iron in the direction of the arrow. 12.1.4. How to Remove a Solder Bridge 1. Lightly resolder the bridged portion. 2. Remove the remaining solder along the pins using a soldering iron as shown in the figure below. 60 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 12.2. How to Replace the Shield Case 12.2.1. Preparation • PbF (: Pb free) Solder • Soldering Iron Tip Temperature of 700 F ± 20 F (370 C ± 10 C) Note: We recommend a 30 to 40 Watt soldering iron. An expert may be able to use a 60 to 80 Watt iron where someone with less experience could overheat and damage the PCB foil. • Hot Air Desoldering Tool Temperature: 608 F ± 68 F (320 C ± 20 C) 12.2.2. Caution • To replace the IC efficiently, choose the right sized nozzle of the hot air desoldering tool that matches the IC package. • Be careful about the temperature of the hot air desoldering tool not to damage the PCB and/or IC. 12.2.3. How to Remove the Shield Case Note: If you don’t have special tools (ex. Hot air disordering tool), conduct the following operations. 1. Cut the case along perforation. 2. Remove the cut part. 3. Cut the four corners along perforation. 4. Remove the reminds by melting solder. 61 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 12.2.4. How to Install the Shield Case Note: • If you don’t have special tools (ex. Hot air disordering tool), conduct the following operations. • Shield case’s No. : PNMC1091Z 1. Put the shield case. 2. Solder the surroundings. 62 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 12.3. Terminal Guide of the ICs, Transistors and Diodes 12.3.1. Base Unit 4 C Cathode (Reverse View) 1 89pin (GND) 2 88 1 22 45 44 23 E C B Anode C0DBEYY00102 DA2J10100L C2HBCY000144 C Cathode B B B1ACGP000008 C 4 PNWI1GC210GH PNWI2GC220GH Anode E DSC7003S0L 5 67 66 1 3 8 Cathode Anode DA2J10100L 1SS355 B0EDER000009 12.3.2. Handset C 8 5 1 B E 1 4 C3FBLY000162 PNWIGCA20EXR B1ADGE000012 B1ABGE000011 B1ADCF000040 2SC6054JSL UNR9216J0L E 2SC6054JSL B1ABDM000001 DRC9113Z0L B1ABDER000009 B1ABCE000009 (Reverse View) 89 pin 67 88 (GND) 66 1 22 23 Anode 45 44 C1CB00003837 63 (Reverse View) Cathode B3ACB0000190 B0ECKM000008 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 Memo 64 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 13 Schematic Diagram 13.1. For Schematic Diagram 13.1.1. Base Unit (Base Unit (Main)) Notes: 1. DC voltage measurements are taken with voltmeter from the negative voltage line. Important Safety Notice: Components identified by mark have special characteristics important for safety. When replacing any of these components, use only the manufacture's specified parts. 2. The schematic diagrams may be modified at any time with the development of new technology. 13.1.2. Handset (Handset (Main)) Notes: 1. DC voltage measurements are taken with an oscilloscope or a tester with a ground. 2. The schematic diagrams may be modified at any time with the development of new technology. 65 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 13.2. Base Unit (Main) 13.2.1. KX-TGC220 1/2 RF Block +3.0V ANT1 SL W=0.3mm L=6.5mm SL W=0.3mm L=6.95mm 3.9k R175 C176 1u R172 GND MSL W=0.25 L=2mm 680k C175 RXp SHORT 560p Q171 220 SL W=0.3mm L=12.45mm C819 GND 1.5p C820 1.5p 2.7n L803 15p GND GND W 0.15mm L 6.2mm 1st layer SHORT1 0.1u GND W 0.2mm L 3.8mm 1st layer Rx RF C178 GND C874 GND C871 1.5p SHORT GND SHORT SHORT SHORT3 SHORT6 GND C873 2p C863 RXn C895 2p 1.3p ANT1_S-GND R171 C872 SHORT2 GND 1k MSL Wm=0.4mm Lm=10mm 1 ANT1_Short R176 2 ANTPattern C193 R177 0.027u 1k (1) TXp 10p K K NC TXn NC SPP NC SHORT4 NC 1.5p SHORT A R331 68k R332 33k C331 NC D472 D473 A +5.5V Pre-matching VBAT C477 open-stub SL W=2.2mm L=5.0mm SHORT open-stub SL W=2.0mm L=10.8mm SPN 10p C811 SHORT5 open-stub SL W=2.9mm L=3.8mm Tx RF MSL W=0.25 L=2mm C478 SL W=0.2mm L=20mm C810 (2) Tx-balun SL W=0.3 L=40mm X501 GND 12p C508 TXn TXp RXp RXn C509 10p 13.824M 10u 1u C511 C510 VBAT C507 2.2u 2.2u C513 TO RF BLOCK TXn TRSW_n 43 ANT 42 VCC_FE 41 VDD_IF 40 VCC_IF 39 VDD_APU 38 VBAT_APU 37 XIN 36 XOUT 35 DCINS 34 PWM0 33 PWM1 32 SPOUTP 31 VCCPA 30 SPOUTN 29 44 MSG_LED ANS_LED 45 U-ART JTAG NC: No Components 66 *C601 0.1u *IC601 8M FLASH 1 *CS 2 DO/IO1*HOLD/IO3 VCC 8 7 3 *WP/IO2 6 4 GND CLK DI/IO0 5 KEYIN1 KEYIN2 KEYIN3 KEYS_E SPI_DI SPI_DO SPI_CLK +3.0V SPI_CLK SPI_DO SPI_DI SPI_CS JTAG_TDO JTAG_RTCK JTAG_TCK JTAG_TMS JTAG_TDI TDO RTCK TCK TMS TDI URX URX UTX UTX EEP_SCL EEP_SDA EEP_WP NC UGND (7) SPI_CS *Q652 (6) NC 1 *SW1 *R511 2 C519 0.1u MSG_LED 82 VDDC +3.0V 1.2k (5) 81 66 79 65 80 64 78 63 76 61 62 10k 10k 10k 10k ANS_LED 59 60 R506 R502 R503 R504 *R652 0.1u 67 68p *R651 0.1u C518 JTAG_TDO JTAG_TDI JTAG_TCK JTAG_TMS JTAG_RTCK *Q651 *C652 68p *C651 *C650 68p 1.2k C517 CHARGE_DET 77 KEYIN2 KEYS_C KEYIN1 KEYS_E KEYIN3 KEYS_D KEYIN2 KEYS_C KEYIN1 KEYS_E KEYIN3 KEYS_D ANS_LED MSG_LED LED_VDD GND 74 58 75 57 73 0.1u 72 54 56 C516 9 1 52 53 (4) IC501 70 STM/CKM/P15 51 55 1u C515 1k R924 VBAT RSTN 50 71 GND 69 49 9pin PARALLEL WIRE L502 100n *WBX01 TXp RXp RXn GND_RF TRSW_p ANT_n ATST_n ATST_p TEST RSTN NC VCC_VCO GPIO[27] VDDUSB DM_USB/GPI28 DP_USB/GPI29 VDDC1 JTAG_TDO JTAG_TDI JTAG_TCK JTAG_TMS JTAG_RTCK GPIO[0]/SCL_IIC GPIO[1]/SDA_IIC GPIO[2] GPIO[3] GPIO[4] GPIO[5] GPIO[6] GPIO[7] GPIO[8] VDDIO1 GPIO[9] GPIO[10] GPIO[11] GPIO[12] GPIO[13] GPIO[14] 47 48 68 46 (3) (8) KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 2/2 E C102 680p 2 SA102 NC 1 2 270V C103 3 C104 4 (BROWN) NC 2 L1T NC R144 1 (RED) NC NC (3216) R142 2.7k D101 NC *C143 NC *C141 NC *R145 2.2k NC L2T L1R (YELLOW) P101 L2R GAP HOOK R118 (BLACK) 2 DC Monitor 100k 100n C116 100k C115 D133 1 C101 680p 1 C ( for AL) B (3216) NC R123 *R124 ( for AL) 680 ( for AL) *R148 10k *R149 PULSE_MUTE VDDC D132 10p Q142 TEL LINE POWER, CHARGE MIC, SP BBIC FLASH, EEPROM, KEY, LCD FOR DK/BT RF BACKUP 1 R117 1u C182 10 NC D142 K0.01u C184 TX 100n NC R163 R167 39 *Q140 130k 0.01u 100k R141 100k R152 C152 2.2k (0.5W) R151 C171 0.033u R164 C142 E D141 R169 B . NC 47k R165 C R162 27k C167 2700p 4.7k RX (2) *Q141 : : : : : : : : SA101 Tx Q161 R158 1k 0.1u 10u (1) C164 NC R159 C161 C166 270 R104 R103 Rx R160 1XX 3XX 4XX 5XX 6XX 7XX 8XX 9XX R115 5.6M R116 5.6M Caller ID R121 390k C121 680p R122 390k C122 680p +3.0V 1 47k R371 0.1u DCP DCM Q701 NC C351 R702 CHARGE_DET 4 1k CHARGE+ R701 NC CHARGE- Q702 NC 3.0V 3 VBAT +5.5V 10u IC302 IN R322 3 1u 100 OUT1 OUT2 1 140 KEYS_D KEYS_C UTX URX 4 ADJ R321 C341 0.1u 6.3 330u 2 PULSE_MUTE HOOK BELL C321 L501 100n C342 C503 RA151 1 2 1k C505 10u 1u A D362 +3.0V VCCA K VREF 22 CHG+ VDDC +3.0V 89 88 87 86 1M R112 1SR154 LOUT 28 HSSPOUTP27 MPWR26 HSMIP 25 HSMIN 24 MIP 23 85 84 83 (6) 0.1u C112 R501 10 GPIO[15] GPIO[16] GPIO[17] VDDIO2 GPIO[18] GPIO[19] (5) 3.0A VCCA C506 MIN 21 VCCA 20 1u VREF 19 DCIN3/LIN1 18 DCIN2 17 DCIN1 16 DCIN0/LIN0 15 DOUBOUT 14 DOUBCAPP1 13 DOUBCAPP12 C504 1u DOUBCAPN11 C521 1u DOUBCAPN110 VBAT 9 C501 C502 COREOUT 8 10u 0.1u VDDC2 7 GPIO[26] 6 GPIO[25] 5 GPIO[24] 4 GPIO[23] 3 GPIO[22] 2 GPIO[21] 1 VDDC GPIO[20] (4) +3.0V F301 1 +3.0V (3) 22k D113 1000p 0.01u R113 Q111 +5.5V R111 C110 C113 NC C181 C120 68k R372 R114 BELL +5.5V Bell detection (7) 1.2V C520 0.1u EEP_WP EEP_SCL EEP_SDA (8) +3.0V RA611 3.3k 8 7 6 5 2 4 IC611 1 0.1u 3 C611 SHIELD 64K EEPROM 1 A0 VCC 8 2 A1 WP 7 3 A2 SCL 6 4 GND SDA 5 PCB ZA1 10 9 8 PNLB2385YA-GW 7 HAK_CL1 11 6 12 5 PCB GND RE1 1 2 3 4 GND NC: No Components KX-TGC220/222/223 SCHEMATIC DIAGRAM (Base Unit (Main)) 67 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 13.3. Base Unit (Operation) 1/1 UP 9 KEYIN2 KEYS_C KEYIN1 KEYS_E KEYIN3 KEYS_D ANS_LED MSG_LED LED_VDD LOCATOR DOWN 1 ERASE LED901 (ANS_LED) K A ANSWER SKIP REPEAT MSG A K LED902 (MSG_LED) NC: No Components KX-TGC220/222/223 SCHEMATIC DIAGRAM (Base Unit_Operation) 68 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 Memo 69 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 13.4. Handset (Main) 1/2 Charge Current To Battery VBAT VBAT ! F1 2.5A BATT+ C6 K0.1u GND BATT- C15 R45 0.1 J39p 6.3V 220u GND SOCn SHORT (1) (2) C1 SOCp OJ4 * When "SFR" command is executed, 13.824MHz frequency will be output. Q2 KEY_LED KIN_1 KIN_2 KIN_3 KIN_4 STB_F EEP_WP LCD_CD LCD_SCL LCD_SID GND C19 K1000p CHG+ R2 R9 30k 30k CHG+ C5 Q3 R8 4.3 (3216) R7 820 K0.1u To Charge Terminal CP3V C69 K0.1u 6 SDA 5 C57 K0.1u IC7 32k GND +1.8V 67 P0_2/SDA2/UTX2 68 P0_1/URX/PWM0 69 71 72 73 74 75 76 77 78 79 80 0 AST Not Used Not Used SP FLASH Not Used 3 for TGD Not Used 82 83 C46 84 10p 85 86 RF_TXn RF_TXp SOFT_A1 1 2 C45 K0.1u TO RF BLOCK KIN_4 for TGC 81 TX _RF LEFT Not Used 87 88 Not Used UP Not Used SOFT_A2 RF_RXn RF_RXp 89 1 KIN_3 VBAT for TGC C47 K0.1u RX _RF TALK2 1u C866 INT R20 4 5 F56k 6 54 55 56 57 58 59 60 61 62 TALK1 13 Not Used 10 D10p 11 SHARP for TGD GND RF_RXn RF_RXp RFP1 RFP0 REF_RES AVS_XTAL XTAL2 XTAL1 AVD_XTAL RF_SUPPLY1 P3_4/PARADET P3_5/RINGOUT/RINGING P3_6/RINGn for TGC (4) C43 LCD_RESET LCD_LED0 9 GND (3) IC1 8 RST LCD_CS EEP_WP 7 C44 K0.1u JTAG GND P0_0/UTX VDD2 *RSTn JTAG P2_5/PCM_FSC/SF P2_4/SCL1/PCM_DO/DP3 P2_3/SDA1/PCM_DI/DP2 P2_2/PCM_CLK/CLK100 WLED_CUR_0 WLED_CUR_1 P2_1/ECZ2/PWM1/LED4 P2_0/ECZ1/PWM0/LED3 LDORF_CTRL VDD3 RFP0n RF_SUPPLY2 RF_SUPPLY_PA RF_TXn RF_TXp RFP2 70 6 1k NC UTX URX 5 R61 R60 P0_3/SCL2/URX2 +1.8V 63 STM 64 GND SCL VSS 65 CHARGE_CTRL CHARGE_DET WP A2 66 GND A1 3.3k 4 4 7 P0_4/SPI_EN 3 8 P0_5/SPI_CLK P0_6/SPI_DO P0_7/SPI_DI/PWM1 P2_6/WTF_IN P1_1/INT1/LE P1_2/INT2/SK P1_3/INT3/SIO P1_4/INT4/TDOD P1_5/INT5/RDI/VDDE P2_7/BXTAL VDD1 Q9 CKM RA5 VCC A0 3 GND 2 2 1 R6 10k 12 Q4 GND CHG- GND X1 for TGD Not Used Not Used Not Used Not Used 3 1 2 Not Used 10.368M Not Used GND KIN_2 for TGC 9 for TGD Not Used 8 SOFT_C1 7 Not Used DOWN Not Used 1Vp-p 0.85V RIGHT SOFT_C2 STB_B STB_C STB_D LCD_CD (5) LCD_SID LCD_SCL KEY_LED LCD_CS LCD_RESET STB_F STB_E CP3V C95 330 R55 C65 16V K1u 330 R54 C64 C63 16V K1u C93 3.3k R53 NC NC 10k R52 NC 10k R51 NC NC C62 C61 @NC *LED2 C91 16V K1u LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD 3 4 5 6 7 8 9 10 11 12 13 14 15 A0 SCK SDA VDD VSS VSS VB0+ VB0- VB1- VB1+ VLCD GND LCD RES LCD *R15 2 *Q6 *RA3 C94 C92 16V K1u C96 K1u @NC 1 @NC *LED3 @NC @NC *LED4 @NC @NC *LED1 *LED8 *LED6 *RA2 CS1 NC: No Components 270 GND *RA1 *LED5 *C76 NC GND GND *LED7 - *C77 NC *LED9 + *WLED KEY B/L LED (TGC/TGD = Amber) (WP = NC) @NC CP4V LCD B/L LED (TGD = White) (TGC = Amber) 16V K1u STB_D STB_C STB_B 0V LCD_LED0 STB_A KIN_1 1.5k GND 70 GND KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 2/2 (1) (2) *open-stub $N>l9g SLx2 W1=0.2mm L1=3.3mm W2=0.7mm L2=5.0mm MSL <u?.46EY:GE,2=$N$?$aW=0.25mm %A%C%W$KCV$-49$( L=2mm 50 ohm line L=2mm ANT1_TP GND C862 1.5p GND ANT-Short ANT-Short-GND RX-balun MSL W=0.170mm L=3.6mm S=0.125mm C863 1.8p SHORT OJ5 RF BLOCK RF_RXn RX_RF OJ1 50 ohm line Total L=4mm MSL W=0.25mm L=2mm RF_RXp SHORT OJ7 SHORT +1.8V 3 C56 4 K1u C41 7 *HOLD/IO3 *WP/IO2 GND CLK DI/IO0 GND GND MSL W=0.25mm L=5mm RF_TXn 10p VCC 8 *CS 2 DO/IO1 8M open-stub SL W=2.0mm L=10.8mm open-stub SL W=2.9mm L=2.8mm SL W=0.2mm L=20.0mm K0.1u 6 TX-balun SL W=0.3mm L=39.0mm open-stub SL W=2.2mm L=5.0mm C860 1.1p 1 VJ1 SL W=0.3mm L=6.5mm SL W=0.3mm L=6.95mm C859 IC4 TX_RF OJ2 MSL W=0.25mm L=5mm RF_TXp SHORT LPF 5 GND Pre-matching %A%C%W2= 4layer GND 6/2=$N$?$a POWER for TGC * FbB"$N>l9g C=3.6pF 10.5mm2 VBAT GND OJ3 SHORT OFF1 CP4V CP4V CP3V Not Used 45 46 47 48 49 50 51 52 GND CP3V C53 K2.2u Sp-phone RX C72 D13 NC C73 C98 D10p C99 R761 R77 C79 C78 D10p K2200p NC D14 NC NC 1 K2200p GND GND GND GND GNDGND Q1 RCV+ C70 D21 RECEIVER+ 68p NC C71 D22 GND K0.1u C11 Handset RX MIC_POWER RA7 %9%k!<%[!<%k ) FbB"C 9mm2 :1.75pF K1u 68p K0.1u SP-PHONE_SPEAKER +1.8V 1.8V 1.8V C22 GND C13 + - SL W=0.15mm L=6.3mm :3.6nH + 0.4nH( GND GND 22 21 20 19 18 17 P3_7/RINGp P3_2/CIDINp VREFp CIDINn/MICp CIDOUT/MICn MICh VREFm LSRp LSRn 16 15 14 Not Used for TGD CP_VOUT1 44 C30 K1u GND CP_C2y 43 VBAT CP_VBAT2 42 C191 C29 K1u CP_C1y 41 VBAT CP_C2x 40 K1u C59 CP_C1x 39 K1u CP_VBAT1 38 P3_0/DP0/PAOUTn 37 VDDPA 36 P3_1/DP1/PAOUTp 35 CHARGE_DET P1_7/CHARGE 34 CHARGE_CTRL CHARGE_CTRL 33 VBAT 32 C190 DC_CTRL 31 K0.1u DC_I 30 SOCn DC_SENSE 29 C36 SOCn 28 J39p SOCp SOCp 27 P1_0/INT0/ADC1 26 STB_A P3_3/ADC0 25 R1 10k LDO_CTRL 24 (MAX500mA) VDD/AVD 23 IC1 (4) D10p QSPI_IO0 QSPI_SCK QSPI_IO3 VDDIO_QSPI QSPI_CS QSPI_IO1 QSPI_IO2 P1_6/PON CP_VOUT2 (3) 53 C52 K1u C55 open-stub SL W=0.6mm L=20.0mm OFF2 + RECEIVER NC - RECEIVER- SL W=0.15mm L=6.3mm :3.6nH + 0.4nH( RCV- GND GND GND GND R23 ) %9%k!<%[!<%k FbB"C 9mm2 :1.75pF 1k 820 2 3 1 4 C12 K2.2u MIC+ GND MICp MIC MICn Handset TX/Sp-phone TX AP1 STB_E MIC- (5) ZA1 10 9 8 7 11 6 12 5 1 2 3 4 Test Pattarn for Pattern HAK_CL1 Test Pattarn for Carbon CARBON_CL1 *PCB RE1 GND NC: No Components KX-TGCA20AZ SCHEMATIC DIAGRAM (Handset_Main) 71 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 Memo 72 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 14 Printed Circuit Board 14.1. Base Unit (Main) 14.1.1. Component View HAK_CL1 C477 C478 D473 D362 D472 C811 C341 X501 C509 C508 C810 C510 R331 C507 C331 C511 R332 R501 C181 C505 C820 C873 C819 C872 C863 C871 C895 C516 L803 L502 C874 C506 RA151 R122 C503 C122 R121 C504 C521 IC501 D133 D132 L501 C517 C121 C501 C101 C518 SW1 D101 C502 R506 C520 R502 R504 R503 C182 C184 D141 R124 Q141 Q161 R162 R169 C166 C142 R152 R151 C152 Q652 Q651 C651 C652 D142 C650 R651 N3 KE YS _E KE YI N1 KE YS _C N2 YI YI KE KE KE LE S_ AN YS D D D R163 LE R167 VD C161 _D R652 G_ A R123 P101 R142 Q142 D_ R160 R159 C164 R141 R145 C143 MS PbF C102 C141 R144 KX-TGC2xxH 2014.04.18 ZA1 LE PNLB2385Y- C519 KX-TGC220/222/223 MAIN BOARD (Base Unit (Component View)) 73 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 14.1.2. Bottom View BLU - SP CHARGE- + - ORG R321 C351 R322 R372 IC302 + R701 PUR C321 DCP + C342 Q702 PNLB2385Y- Q701 R702 R371 KX-TGC2xxH F301 DC VCCA 2014.04.18 C116 VREF DCM C513 - R112 GRY R116 R118 GAP L1T C103 C112 C104 SA101 PbF C120 C601 C113 YLW CHARGE+ R103 ANT1 RSTN IC601 R113 C515 R114 STM/CKM/P15 R924 TEL R117 VDDC C115 BRN L1R SA102 R104 STM/CKM Q111 D113 R111 C110 TCK T D I +3.0V R115 RTCK C611 TMS T D O IC611 Q140 +3.0V ANT1_S-GND RA611 ANT1_Short R176 C176 R149 R175 Q171 C178 R171 C175 R172 C193 R177 R165 R158 R164 UGND URX C167 C171 UTX } UTX URX +5.5V UGND R148 VDDC R511 for JIG KX-TGC220/222/223 MAIN BOARD (Base Unit (Bottom View) 74 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 14.2. Base Unit (Operation) UP DOWN PNLB2320Z KX-TGC2xxH PbF LOCATOR LED901 ERASE ANSWER ANSWER1 SKIP MSG MSG1 REPEAT MSG3 MSG2 LED902 KX-TGC220 OPERATION BOARD (Base Unit (Component View)) 75 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 Memo 76 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 14.3. Handset 14.3.1. Component View ANT-Short-GND ANT-Short GREEN RECEIVER PNLB2318Z ORANGE TGCA20xx PbF ANT1_TP C70 D21 C71 C62 C64 C96 C61 C63 C65 R51 R53 R55 R52 R54 D22 C92 C94 C79 R76C73 C95 C91 C93 D14 R77 C72 C78 CP3V D13 IC7 ORANGE C69 STM C57 C56 R60 C52 C55 C53 C29 C30 SP-PHONE_SPEAKER BLUE RA5 CP3V IC4 C44 R61 C45 JTAG C191 C99 C59 C98 C190 IC1 C46 C41 C860 C22 C859 C862 R20 C47 C13C11 C43 C863 R23 CP4V CP4V R1 C36 1.8V 1.8V Q1 C12 RA7 R15 Q6 C1 RA1 X1 RA3 CKM RA2 C866 CKM POWER MIC+ RCV- CHG_CTRL MIC- RCV+ Q9 Q4 R6 C19 R2 R9 Q2 R8 Q3 C6 R45 C15 F1 URX UTX VBAT GND URX UTX GND BATTERY BATT- BATT+ BATT+ BATT- R7 CHG+ CHG- C5 CHG (-) CHG (+) A KX-TGCA20 HANDSET BOARD (Component View) 77 for JIG KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 14.3.2. Bottom View REF-1 LCD LED9 LED7 LED8 SOFT_A2 SOFT_A1 SOFT_C1 SOFT_C2 UP TALK1 OFF2 RIGHT LEFT OFF1 TALK2 DOWN LED5 LED3 1 2 3 4 5 6 LED2 LED1 7 8 9 AST 0 SHARP LED6 LED4 SP INT FLASH MIC A KX-TGCA20 HANDSET BOARD (Bottom View) 78 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 15 Exploded View and Replacement Parts List 15.1. Cabinet and Electrical Parts (Base Unit) 15.1.1. KX-TGC220 1 6 7 8 4 9 2 10 A 5 3 PCB2 A PCB1 11 12 Ref.No. Figure A A 2.6 x 8mm 79 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 15.2. Cabinet and Electrical Parts (Handset) CUSHION RUBBER *STICK IT WITHIN THE FRAMEWORK ON P.C.B. 115 107 E108 104 103 B E104 102 E102 E101 101 E103 E107 105 E106 E105 106 112 113 114 (*3) 110 (*2) 109 116 108 B Battery cover 111 Spacer (No.114) Stick it between ribs. Put it in the center. Ref.No. Figure B φ 2× 8 mm Note: (*1) This cable is fixed by welding. Refer to How to Replace the Handset LCD (P.48). (*2) The rechargeable Ni-MH battery HHR-4MY is available through sales route of Panasonic. (*3) Attach the SPACER (No. 114) to the exact location described above. 80 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 15.3. Cabinet and Electrical Parts (Charger Unit) 200 200-1 200-5 200-2 200-3 200-4 81 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 15.4. Accessories A1(*1) A2(*2) A4 A3 Note: (*1) for Base unit (*2) for Charger unit 82 KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 15.5. Replacement Parts List Safety 1. RTL (Retention Time Limited) Note: The “RTL” marking indicates that its Retention Time is Limited. When production is discontinued, this item will continue to be available only for a specific period of time. This period of time depends on the type of item, and the local laws governing parts and product retention. At the end of this period, the item will no longer be available. 2. Important safety notice Components identified by the mark indicates special characteristics important for safety. When replacing any of these components, only use specified manufacture's parts. 3. The S mark means the part is one of some identical parts. For that reason, it may be different from the installed part. 4. ISO code (Example: ABS-94HB) of the remarks column shows quality of the material and a flame resisting grade about plastics. 5. RESISTORS & CAPACITORS Unless otherwise specified; All resistors are in ohms () k=1000, M=1000k All capacitors are in MICRO FARADS (F) p=F *Type & Wattage of Resistor ERX:Metal Film ERG:Metal Oxide ER0:Metal Film ECSZ Type 0F:3.15V 1A:10V 1V:35V 0J:6.3V Safety IC302 IC501 IC601 IC611 Q111 Q140 Q141 Q142 Q161 Q171 Q651 Q652 D101 D113 D132 D133 D141 D362 Others L501 L502 L803 1V :35V 50,1H:50V 1J :16V 2A :100V RA151 RA611 SA101 15.5.1.1. Cabinet and Electrical Parts R111 R112 R113 R114 R115 R116 R117 R118 R121 R122 R124 R141 R142 R145 R148 R149 15.5.1.1.1. KX-TGC220 Ref. No. 1 2 3 4 5 6 7 8 9 10 Part No. PNKM1543T1 PNBC1558Z1 PNJK1225W PNKE1274Z5 PNJT1189Z L0AA02A00087 PQHG10729Z PQHR11313Z K2ECYZ000002 PQJJ1T039H Ref. No. PCB1 PCB1 15.5.1. Base Unit Safety Part Name & Description Remarks CABINET BODY BUTTON, NAVIGATOR KEY KEYBOARD SWITCH CASE, CHARGE TERMINAL TERMINAL, CHARGE SPEAKER RUBBER PARTS, SPEAKER GUIDE, SPEAKER JACK, DC JACK, MODULAR CABINET COVER RUBBER PARTS, FOOT CUSHION PS-HB 15.5.1.2.1. KX-TGC220 PQ4R:Chip ERS:Fusible Resistor ERF:Cement Resistor 0J :6.3V 1A :10V 1C :16V 1E,25:25V PNKF1325Y1 PNHA1013Z Part Name & Description Remarks Note: (*1) When replacing IC611 or X501, make the adjustment using PNZZTGC220NZ, PNZZTGC220AL, Refer to How to download the data (P.55) of Things to Do after Replacing IC or X'tal (P.55) (*2) When removing ZA1 use special tools (ex. Hot air disordering tool). (*3) Backside of this IC has a ground plate. Refer to How to Replace the Flat Package IC (P.59). (*4) Supplied IC is Flat Package Type. Wattage 10,16:1/8W 14,25:1/4W 12:1/2W 1:1W 2:2W 3:3W *Type & Voltage Of Capacitor Type ECFD:Semi-Conductor ECCD,ECKD,ECBT,F1K,ECUV:Ceramic ECQS:Styrol ECQE,ECQV,ECQG:Polyester ECUV,PQCUV, ECUE:Chip ECEA,ECST,EEE:Electlytic ECQP:Polypropylene ECQMS:Mica Voltage ECQ Type ECQG ECQV Type 1H:50V 05:50V 2A:100V 1:100V 2E:250V 2:200V 2H:500V Part No. 15.5.1.2. Main P.C.Board Parts Type ERC:Solid ERDS:Carbon ERJ:Chip Ref. No. 11 12 ABS-HB PMMA-HB PS-HB ASB-HB 83 Part No. Part Name & Description Remarks PNWP1C220NZH MAIN P.C.BOARD ASS'Y (RTL) PNWP1C220ALH MAIN P.C.BOARD ASS'Y (RTL) (ICs) C0DBEYY00102 IC C2HBCY000144 IC (*3)(*4) PNWI2GC220GH IC (FLASH) PNWI1GC220GH IC (EEPROM)(*1) (TRANSISTORS) 2SC6054JSL TRANSISTOR(SI) B1ABCE000009 TRANSISTOR(SI)(for AL) B1ACGP000008 TRANSISTOR(SI) B1ABDM000001 TRANSISTOR(SI) DSC7003S0L TRANSISTOR(SI) 2SC6054JSL TRANSISTOR(SI) DRC9113Z0L TRANSISTOR(SI) DRC9113Z0L TRANSISTOR(SI) (DIODES) B0EDER000009 DIODE(SI) DIODE(SI) DA2J10100L 1SS355 DIODE(SI) 1SS355 DIODE(SI) B0BC02000015 DIODE(SI) B0ECKM000008 DIODE(SI) (COILS) G1CR10J00010 COIL G1CR10J00010 COIL G1C2N7Z00009 COIL (RESISTOR ARRAYS) EXB24V102JX COMPONENTS PARTS EXB28V332JX COMPONENTS PARTS (VARISTOR) J0LE00000047 VARISTOR (RESISTORS) PQ4R10XJ105 1M PQ4R10XJ473 47k ERJ3GEYJ223 22k ERJ2GEJ683 68k ERJ3GEYJ565 5.6M ERJ3GEYJ565 5.6M ERJ3GEYJ104 100k ERJ3GEYJ104 100k ERJ3GEYJ394 390k ERJ3GEYJ394 390k PQ4R18XJ100 10 (for AL) ERJ3GEYJ104 100k PQ4R18XJ272 2.7k ERJ2GEJ222 2.2k ERJ2GEJ103 10k (for AL) D0GA681JA021 680 (for AL) S S S S S S S S S S S S S S S S S S S S S S S S KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 Safety Ref. No. R151 R152 R158 R159 R160 R162 R163 R164 R165 R169 R171 R172 R175 R176 R177 R321 R322 R331 R332 R371 R372 R501 R502 R503 R504 R506 R651 R652 R702 R924 Part No. ERJ2GEJ104 ERJ2GEJ134X ERJ2GEJ472X ERJ2GEJ102 ERJ3GEYJ271 ERJ2GEJ473 D0GG390JA007 ERJ2GEJ222 ERJ3GEYJ273 ERJ2GEJ473 ERJ2GEJ221 ERJ2GEJ684 D0GA392JA015 ERJ2GEJ102 ERJ2GEJ102 ERJ2RKF1400 ERJ2RKF1000 ERJ2RKF6802 ERJ2RKF3302 ERJ8GEYJ1R0 ERJ8GEYJ1R0 ERJ3GEYJ100 ERJ2GEJ103 ERJ2GEJ103 ERJ2GEJ103 ERJ2GEJ103 ERJ2GEJ122 ERJ2GEJ122 ERJ2GEJ102 ERJ2GEJ102 C101 C102 C110 C112 C113 C115 C116 C120 C121 C122 C142 C152 C161 C166 C167 C171 C175 C176 C178 C182 C184 C193 C321 C341 C342 C351 C501 C502 C503 C504 C505 C506 C507 C508 C509 C510 C511 C513 C515 C516 C517 C518 F1K2H681A008 F1K2H681A008 F1J2A104A025 F1J2A104A025 PQCUV1H103KB ECUV1C104KBV ECUV1C104KBV ECUE1H102KBQ F1K2H681A008 F1K2H681A008 ECUV1H103KBV ECUE1C103KBQ F1K1E1060001 PQCUV1H104KB ECUV1H222KBV ECUV1C333KBV ECUE1H561KBQ ECUE0J105KBQ ECUV1C104KBV ECUE1H100DCQ ECUV1C105KBV ECUE1A273KBQ ECUV1C105KBV F2G0J331A146 ECUE1A104KBQ ECUV1C105KBV ECUE1A104KBQ ECJ1VB0G106M ECJ1VB0G106M ECUE0J105KBQ ECJ1VB0G106M ECUE0J105KBQ ECUV0J225KBV ECUE1H100DCQ ECUE1H120JCQ ECUE0J105KBQ ECJ1VB0G106M ECUV0J225KBV ECUE0J105KBQ ECUE1A104KBQ ECUE1A104KBQ ECUE1A104KBQ Safety Part Name & Description Remarks 100k 130k 4.7k 1k 270 39 39 2.2k 27k 47k 220 680k 3.9k 1k 1k 140 100 68k 33k 1 1 10 10k 10k 10k 10k 1.2k 1.2k 1k 1k (CAPACITORS) 680p 680p 10 10 0.01 0.1 0.1 0.001 680p 680p 0.01 0.01 10 0.1 0.0022 0.033 560p 1 0.1 10p 1 0.027 1 330 0.1 1 0.1 10 10 1 10 1 2.2 10p 12p 1 10 2.2 1 0.1 0.1 0.1 S S S S S S S S S S S S S S S S S S S S S S S S S S S S Ref. No. C519 C520 C521 C601 C611 C650 C651 C652 C810 C811 C819 C820 C863 C871 C872 C873 C874 C895 Part No. Part Name & Description Remarks ECUE1A104KBQ ECUE1A104KBQ ECUE0J105KBQ ECUE1A104KBQ ECUE1A104KBQ ECUE1H680JCQ ECUE1H680JCQ ECUE1H680JCQ F1G1H1R5A765 ECUE1H100DCQ ECUE1H100DCQ F1G1H1R5A765 F1G1H1R5A765 F1G1H1R5A765 F1G1H1R3A765 F1G1H2R0A765 ECUE1H150JCQ F1G1H2R0A765 F301 0.1 0.1 1 0.1 0.1 68p 68p 68p 1.5p 10p 10p 1.5p 1.5p 1.5p 1.3p 2p 15p 2p (OTHERS) K5H302Y00003 FUSE P101 X501 ZA1 D4DAY220A022 THERMISTOR H0J138500011 CRYSTAL OSCILLATOR (*1) PNMC1091Z MAGNETIC SHIELD(*2) 15.5.1.3. Operational P.C.Board Parts Safety S S Ref. No. PCB2 LED901 LED902 Part No. Part Name & Description Remarks PNWP2TGC220H OPERATIONAL P.C.BOARD ASS'Y (RTL) (LEDS) B3AAB0000347 DIODE(SI) B3AAB0000347 DIODE(SI) 15.5.2. Handset 15.5.2.1. Cabinet and Electrical Parts S S Safety S S S S 84 Ref. No. 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 Part No. PNGP1327Z1 PNYE1128Z PNKM1545T4 PNYE1126Z PNBC1492W1 PNJK1240U L0AD01A00029 PNHR1757Z L0AD02A00026 PNHS1502Z PNJC1018Z PNKF1275Z4 PNKK1077Z4 PNHS1466Z PNHR1644Z PQHG10729Z Part Name & Description Remarks PANEL, LCD TAPE, DOUBLE SIDED CABINET BODY SPACER,CUSHION LCD BUTTON, NAVIGATOR KEY KEYBOARD SWITCH RECEIVER GUIDE, SPEAKER SPEAKER SPACER, SPEAKER NET BATTERY TERMINAL CABINET COVER LID, BATTERY SPACER, BATTERY SPACER RUBBER PARTS PMMA-HB ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 15.5.2.2. Main P.C.Board Parts Safety Note: (*1) Reconfirm the model No. written on the handset’s name plate when replacing PCB100. Because the model No. of the optional handset may differ from the included handset. (*2) When replacing IC4 or X1, make the adjustment using PNZZTGC220NZ, PNZZTGC220AL, Refer to How to download the data (P.55) of Things to Do after Replacing IC or X'tal (P.55) (*4) When replacing the handset LCD, See How to Replace the Handset LCD (P.48). (*5) Backside of this IC has a ground plate. Refer to How to Replace the Flat Package IC (P.59). (*6) Supplied IC is Flat Package Type. Safety Ref. No. PCB100 IC1 IC4 IC7 Q1 Q2 Q3 Q4 Q6 Q9 LED7 LED8 LED9 RA1 RA5 RA7 R1 R2 R6 R7 R8 R9 R15 R20 R23 R45 R51 R52 R53 R54 R55 R61 R76 R77 C1 C5 C6 C11 C12 C13 C15 C19 C22 C29 C30 C36 C41 C43 Part No. Part Name & Description Remarks PNWP1CA20AZR MAIN P.C.BOARD ASS'Y (RTL) (*1) (ICs) C1CB00003837 IC(*5)(*6) C3FBLY000162 IC(*2) PNWIGCA20EXR IC (EEPROM)(*2) (TRANSISTORS) B1ADGE000012 TRANSISTOR(SI) B1ADCF000040 TRANSISTOR(SI) B1ABGE000011 TRANSISTOR(SI) B1ADCF000040 TRANSISTOR(SI) 2SC6054JSL TRANSISTOR(SI) UNR9216J0L TRANSISTOR(SI) (DIODES) B3ACB0000190 DIODE(SI) B3ACB0000190 DIODE(SI) B3ACB0000190 DIODE(SI) (RESISTOR ARRAYS) EXB28V271JX RESISTOR ARRAY EXB28V332JX RESISTOR ARRAY EXB24V821JX RESISTOR ARRAY (RESISTORS) ERJ2GEJ103 10k ERJ2GEJ303 30k ERJ2GEJ103 10k ERJ2GEJ821 820 ERJ8GEYJ4R3V 4.3 ERJ2GEJ303 30k D0GA152JA021 1.5k D0GA563ZA006 56k ERJ2GEJ102 1k D0GBR10JA113 0.1 ERJ2GEJ103 10k ERJ2GEJ103 10k ERJ2GEJ332 3.3k ERJ2GEJ331 330 ERJ2GEJ331 330 ERJ2GEJ102 1k ERJ2GEJ1R0 1 ERJ2GEJ1R0 1 (CAPACITORS) EEE0JA221WP 220 ECUV1C104KBV 0.1 ECUV1C104KBV 0.1 ECUE1A104KBQ 0.1 ECUV0J225KBV 2.2 ECUE1A104KBQ 0.1 ECUE1H390JCQ 39p ECUE1H102KBQ 0.001 ECUE0J105KBQ 1 ECUE0J105KBQ 1 ECUV1A105KBV 1 ECUE1H390JCQ 39p ECUE1A104KBQ 0.1 ECUE1H100DCQ 10p S S Ref. No. C44 C45 C46 C47 C52 C53 C55 C56 C57 C59 C69 C70 C71 C78 C79 C91 C92 C93 C94 C95 C96 C98 C99 C190 C191 C859 C860 C862 C863 C866 Part Name & Description Remarks E102 E103 E104 E105 E106 E107 E108 F1 0.1 0.1 10p 1 1 2.2 10p 1 0.1 1 0.1 68p 68p 0.0022 0.0022 1 1 1 1 1 1 10p 10p 0.1 1 10p CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR 0.1 (OTHERS) L5DYBYY00067 LIQUID CRYSTAL DISPLAY (*4) PNHR1950Z PLATE, LCD PNHX1761Z COVER, LCD PNHR1949Z GUIDE, LCD PNJT1142Z CHARGE TERMINAL (L) PNJT1143Z CHARGE TERMINAL (R) PNVE1015Z BATTERY TERMINAL PQHG10729Z RUBBER PARTS K5H252Y00002 FUSE MIC100 X1 ZA1 L0CBAY000053 BUILTIN -MICROPHONE H0J103500039 CRYSTAL OSCILLATOR (*2) PNMC1091Z MAGNETIC, SHIELD E101 S S S S S S S Part No. ECUE1A104KBQ ECUE1A104KBQ ECUE1H100DCQ ECUE0J105KBQ ECUE0J105KBQ ECUV1A225KBV ECUE1H100DCQ ECUE0J105KBQ ECUE1A104KBQ ECUE0J105KBQ ECUE1A104KBQ ECUE1H680JCQ ECUE1H680JCQ ECUE1H222KBQ ECUE1H222KBQ ECUV1C105KBV ECUV1C105KBV ECUV1C105KBV ECUV1C105KBV ECUV1C105KBV ECUE0J105KBQ ECUE1H100DCQ ECUE1H100DCQ ECUE1A104KBQ ECUE0J105KBQ ECUE1H100DCQ F1G1H1R1A765 F1G1H1R5A765 F1G1H1R8A765 ECUE1A104KBQ 15.5.3. Charger Unit 15.5.3.1. Cabinet and Electrical Parts S Safety S S S S S S S S Ref. No. 200 Part No. PNLC1042ZS 200-1 200-2 200-3 200-4 PNKM1479Y2 PNJT1148Z PNKF1280Z4 PQHA10023Z 200-5 PNJJ021001Z Part Name & Description Remarks CHARGER UNIT ASS'Y without NAME PLATE (RTL) CABINET BODY CHARGE TERMINAL CABINET COVER RUBBER PARTS, FOOT CUSHION JACK, MODULAR PS-HB PS-HB 15.5.4. Accessories and Packing Materials Safety 85 Ref. No. A1 Part No. PNLV226AL0Z A2 PNLV233ALKZ A3 PQJA10168Z A4 PNJA1037Z Part Name & Description Remarks AC ADAPTOR (for Base Unit) AC ADAPTOR (for Charger Unit) CORD, TELEPHONE (for Australia) CORD, TELEPHONE (for New Zealand) KX-TGC220/KX-TGC222/KX-TGC223/KX-TGCA20 15.5.5. Screws Safety Ref. No. A B Part No. XTB26+8GFJ XTB2+8GFJ Part Name & Description Remarks TAPPING SCREW TAPPING SCREW 15.5.6. Fixtures and Tools Note: (*1) See Equipment Required (P.49), and The Setting Method of JIG The Setting Method of JIG (Handset)(P.52). (*2) When replacing the Handset LCD, See How to Replace the Handset LCD (P.48). Safety Ref. No. Part No. Part Name & Description Remarks PQZZ1CD300E JIG CABLE (*1) PNZZTGC220NZ BATCH FILE CD-ROM (*1) (for FX) PNZZTGC220AL BATCH FILE CD-ROM (*1) (for PD) PQZZ430PIR TIP OF SOLDERING IRON (*2) PQZZ430PRB RUBBER OF SOLDERING IRON (*2) ADDA 86