Your application is broken down into many smaller parts Our connections bring them together to create a comprehensive whole Let’s connect. FieldPower® Control You expect flexible application options Examples of the use of FieldPower® Power distributors with PROFIBUS bifurcation in an automotive paint shop Integrated field cabling solution Furniture store logistics You can avoid potential problem areas and ensure strong operating reliability by leaving the 400 V cable uncut at the bifurcation point. In addition, the FieldPower® bifurcation module facilitates quick, error-free installation. Automated storage and retrieval systems are used here. Light grids measure the maximum height and overhang during pallet verification. The drive controls and light grid signalling is handled using the AS interface. FieldPower® is used as the connectivity solution for power, signals and data: a 400 V AC connection for the local drives, 24 V DC to power the light grid and ASI communication for the drives and the light grid signals. The bifurcation electronics for the Profibus are well protected in the robust FieldPower® cover. The best choice for con necting the adjacent module are the pre-assembled Profibus cables in the cover with moulded M12 plugs. The interface to the local frequency converter is the joint plug-in connector for 400 V and Profibus, which is easy to replace if service is needed, minimising system downtime. Customer solution modules 2 This solution connects the light grid’s senders and receivers via pre-assembled M12 Y cables with the AS interface E/A module and the 24 V power supply. In addition, the drivers are completely integrated, so that mechatronic functional units can be added to the assembly simply and error-free. Finished toolbox 8000004778 Engine control unit with bus connection Compact solution for local drive technology Motor distributors for energy, data and signals for the transport and sorting of clothing The motor starter is attached directly to the FieldPower® Box in order to integrate the power distribution and motor control functions into one enclosure located on site. The result is dramatically reduced installation and commissioning times. Facility planning is also accelerated with this integrated and flexible drive solution. In applications where production and distribution deal with a large number of pieces in a short period of time, the buffer zone has to be flexible enough to match the volume. In addition, the goods have to be counted, controlled, labelled and/or picked. Smart system solutions with local motor control units are the best choice for controlling these complex processes efficiently and economically. The FieldPower® Box with motor starters and frequency converters is available in variants for specific functions which feature standardised connections. Depending on the variant chosen, one or two three-phase motors are connected to the IEC 23570-compliant RockStar® HQ plug-in connector using pre-assembled cables. Pluggable M12 connections provide control options for an AS interface, sensor system and handheld controller. On the operating side, installed LEDs indicate the operational status, the Fieldbus status and also an error message if the motor overheats. 400-V-junction with contact module and plug-in connector FieldPower® retractable seals allow cables to be inserted quickly according to their protection class, and plug-in connectors facilitate the error-free connection of the motor while the mechanics are installed. Uninterrupted operation is ensured by the use of separate cables: 400 V, RS485 data line with shield connections and 24 V with additional control signals. There is even an optional personal safety feature available in the form of a lockable maintenance switch, a definite must-have for systems that aim to meet UK safety standards. Finished toolbox 8000008216 & 8000008456 3 Power distribution with automatic circuit breakers in warehouse technology for long goods 4 Feed-in box with power distribution and lockable power switch for local peripherals in production logistics Space-optimised storage, fully automated material handling, and efficient process chains are the primary tasks of warehouse technology for long goods and sheet metal. Outlets on the supply lines must be installed to provide power supply to the local control panels and drive equipment for the motors, including protective measures. To ensure continuous material flow in production, you need alternative routes in order to maintain the pre-defined pulse times. This requires system and layout modules with pre-defined and tested functions using modular controls and modular software. The FieldPower® Box with automatic circuit breakers facilitates the installation of up to two fused power outlets in a very short time and with little effort. The standard Box is already equipped with three-phase automatic circuit breakers to protect the outbound lines from short circuits and overload. The users greatly reduce the time, material and work needed for installation of the FieldPower® Box LSA, thereby gaining an efficient, cost-effective solution. FieldPower® Control modules support these flexible system concepts in a unique way. All of the functions you need can be reproduced with our range of carry-over parts. In this case, it is the pluggable 400 V branching with integrated circuit breaker for short-circuit and overload protection. The ET200 PRO stations, including the required line breaker for maintenance work, are also available – and some series come with a lockable twist grip. Finished toolbox 8000006235 & 8000006884 Customer solution modules Sockets with FI protective circuit in the gondola and nave of wind power plants CEE 400/230V sockets for maintenance work in the wind power plant tower In order to ensure the uninterrupted operation of wind power plants, service technicians need to be able to perform their maintenance and control tasks on the gondola and nave as comfortably as possible. This means that 230 V outlets have to be available at various places in such a way that neither the top box nor the pitch box needs to be opened. It is a strict requirement to install fault current circuit breakers (RCD or GFCI) for personal safety which cannot influence the surrounding systems when triggered. Sockets and their respective protective circuits must be clearly labelled and visible so that the status can be checked and the system switched back on quickly and without confusion. Because of their height, wind power plants can be assembled only in individual parts. Therefore, the towers are brought to the erection site in segments and the mechanical and electrical connections are carried out there. This FieldPower® Control module meets all of these requirements. It is also very compact, so it can be installed onto a mounting plate without a lower shell and – suiting the strict mechanical requirements – it is very robust. Finished toolbox 8000012708 The wiring concept for the tower interior lighting and the service sockets follows this segmented assembly. Initially, only the lower shells are installed in the tower segments. The cable segments are pre-assembled at the factory for a custom fit. These are rolled out at the construction site and then fastened to the lower shells in the tower segments. The segments are connected using plug-in connectors. The advantages of this system are that it offers greater theft protection and that installation can be done regardless of the temperature. Customer solution modules 5 FieldPower® The connection principle 1 2 0.6 Nm 3 130 4 5 mm 6 90° Click Click 7 8 2,0 Nm ? An installation video can be seen at: www.weidmueller.com/de/ FieldPower_Video 6 Practical tip: if the cable is too short, FieldPower® is the solution The cable needs only to be stripped, not cut. No confusion, no incorrect connections. The ideal solution for later installation, as well. Help with project planning FieldPower® Control CAD models can be found at http://catalog.weidmueller.com BG GHDE HO PT6 BG GHDE 10P HO PT6 PTS 4... PT6... GH PT6 GH 10P PT6 BG GHDE HO PT6 BG GHDE 10P HO PT6 PTS 4... PT6... GH PT6 GH 10P PT6 23 75 72.2 78.5 GHDE 10P HO ON/OFF PTS4 BG GHDE HO SA UL PT6 PT6... GH PT6 GH 10P PT6 34.7 44.5 34.7 56.5 66 64 BG GHDE HO PT6 BG GHDE 10P HO PT6 TS 35 PT6 GH PT6 GH 10P PT6 38.4 20 4.35 7.6 42 56.5 34.7 115.4 Ø 3.4 Ø 7.8 129 87 84 66 54 65 6 65.5 7 BG GHDE 10P HO PT6 84 87 160,5 56 46 1.5 ± 0.3 Nm 135 10 46 56 Ø8 Ø 3.4 6 5.7 ± 0.1 2 Ejot Delta PT WN5412 H 40x... 159 Maximum screw-in depth TS 35 PT6 GH 10P PT6 BG GHDE 10P REG 33.5 54.5 1 0 45 55 6.8 ≤ 44 1,5 Nm Pos. 3 58 8.5 46.5 68 68 58 3 68 58 68 8.5 8 40 mm Pos. 2 1x 40 50 >2 click ≤ 82 0 ≤ 67 0 45 6.9 55 43 45 0 0 45 ±0.5 1 1 1 0 54.5 43 55 43 54.5 1 1 8.5 ≤ 55 46.5 35 ≤ 55 152 BG GHDE HO PT6 1,5 ± 0,3 Nm 134 Ø 3,4 6 87 Ø8 84 5,7 ± 0,1 Ejot Delta PT WN5412 H 40x... 4,15 Einschraubtiefe 176 3 55 61,5 B 103 30 69 31 31,3 Ø 16,3 26 Ø 27,4 31 Ø 32 Ø 20,3 32 11 B 2 133 TS 35 PT6 GH PT6 TS 35 PT6 54.5 43 45 55 40 kg 68 68 58 40 68 0.4 ✓ ✗ 6.8 55 45 M≤ CLICK 8.5 46.5 1070140000 9 BG GHDE 10P HO KK138 130 89 129 110 BG GHDE LED M4 PT6 1 Nm (4 x M4) 195 179 159 50 22 Material 1.4301/2B 64 90 107 118 ≥3 32 M4 (4x) Ø16.1 +0.3 0 Ø8.5 (2x) in this area 0.5 DIN EN ISO 1101 M 16 EN 50262 10 ≤5 Help with project planning FieldPower® Control Built-in power loss Permitted built-in power loss in relation to the external ambient temperature and the maximum ambient temperature for the components built in to the FieldPower® Box GHDE 10P REG Pvzul = Permitted built-in power loss 40.0 35.0 Pvzul [W] 30.0 for Tu outside 25 °C 25.5 W 25.0 20.0 20.1 W 15.0 14.8 W for Tu outside 35 °C 20.1 W for Tu outside 45 °C 14.8 W 14.8 W 10.0 9.7 W 9.7 W 9.7 W 4.7 W 4.7 W 5.0 0.0 0 10 20 Tu max inside 50 °C 0.0 W 30 40 50 Outside temperature [°C] Tu max inside 60 °C Tu max inside 70 °C 60 70 80 Tu max inside 80 °C Tu max = maximum allowable device temperature Permitted built-in power loss in relation to the external ambient temperature and the maximum ambient temperature for the components built in to the FieldPower® Box 10P HO without hinged lid Pvzul = Permitted built-in power loss 40.0 35.0 30.0 Pvzul [W] 25.0 for Tu outside 25 °C 21.7 W 20.0 15.0 10.0 16.5 W for Tu outside 35 °C 16.5 W 11.8 W 11.8 W for Tu outside 45 °C 11.8 W 7.7 W 7.7 W 7.7 W 4.1 W 4.1 W 5.0 0.0 1.0 W 0 10 20 30 40 50 60 70 80 Outside temperature [°C] Tu max inside 50 °C Tu max inside 60 °C Tu max inside 70 °C Tu max inside 80 °C Tu max = maximum allowable device temperature 11 Weidmüller – Partner in Industrial Connectivity. As experienced experts we support our customers and partners around the world with products, solutions and services in the industrial environment of power, signal and data. We are at home in their industries and markets and know the technological challenges of tomorrow. We are therefore continuously developing innovative, sustainable and useful solutions for their individual needs. Together we set standards in Industrial Connectivity. Weidmüller Interface GmbH & Co. KG Klingenbergstraße 16 32758 Detmold, Germany Phone +49 5231 14-0 Fax +49 5231 14-292083 [email protected] www.weidmueller.com 1421950000/11/2012/SMMD