ERmet ZD ® www.erni.com Catalog E 074505 04/07 Edition 7 www.erni.com Catalog E 074505 04/07 Edition 7 ERmet ZD High Speed Differential Hard Metric Connector System Table of Contents ERmet ZD High Speed Differential Hard Metric Connector System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Electrical and Mechanical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Right Angle Female Connectors 4 Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Right Angle Female Connectors 4 Pair Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Right Angle Female Connectors 3 Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Right Angle Female Connectors 3 Pair Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Right Angle Female Connectors 2 Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Right Angle Female Connectors 2 Pair Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Vertical Male Connectors 4 Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Vertical Male Connectors 4 Pair Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Vertical Male 4 Pair Cable Headers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Vertical Male 4 Pair Cable Headers Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Vertical Male Connectors 3 Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Vertical Male Connectors 3 Pair Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Vertical Male Connectors 2 Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Vertical Male Connectors 2 Pair Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Right Angle Male Connectors 4 Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Right Angle Male Connectors 4 Pair Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Right Angle Male Connectors 3 Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Right Angle Male Connectors 3 Pair Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Right Angle Male Connectors 2 Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Right Angle Male Connectors 2 Pair Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Vertical Female Connectors 4 Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Vertical Female Connectors 4 Pair Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Cable System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 ERmet ZD Cable 5 Wafer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 ERmet ZD Cable 10 Wafer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Application Tooling, Equipment and Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Mating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Recommended PCB Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Antipad Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Additional Mechanical Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Catalog E 074505 04/07 Edition 7 www.erni.com 1 ERmet ZD High Speed Differential Hard Metric Connector System ERmet ZD Male and Female Module with Pressfit Termination Description Technical Features The ERmet ZD is specifically designed for high speed differential signaling in telecom applications at data rates of up to 5 Gbits/second. This robust, high performance, modular connector system is also designed to be used in conjunction with the 2 mm Hard Metric (IEC 61076-4-101) family of connectors. It shares the chassis and board design features along with common layout references. The connector meets the electrical performance requirements of high speed, low voltage differential signaling. The ERmet ZD connector family is available in pressfit versions. The backplane module is a male pin header that has three mating levels. The ground shield and signal pins mate sequentially at 1.5 mm intervals. The robust mechanical design and excellent signal integrity are a result of the internal differential shielding scheme and the “L” shaped male shield blades. The inherently rigid male shields stand higher than the signal pins and surround each pair. An improved guidance feature completes the rugged mechanical design. Optimized grid design to improve the RF characteristics. Easy and economical trace routing achieved by in line-design of signal and ground pins. Simulation models available upon request. • Design: Wafers with individually shielded pairs of contacts. • Contacts: Low noise, dual beam, leaf contacts with one ground blade for every pair of signals. • Wafer pitch: 2.5 mm from wafer to wafer. • Pitch between signal pins: 1.5 mm between pairs (within wafer). • Pitch between pairs: 4.5 mm (within wafer). • Ground arrangement: In line with signals at termination and surrounding shield. • Multiline Crosstalk < 3% at 100 ps • Differential Impedance: 100 Ω ±10% • Power Modules: Closed entry, vertical female backplane modules with stamped blades. • Alignment Features: Improved pre-alignment guide and polarizing features, 4 rigid blades for all modules. • Modularity: Modules are available in two widths and a variety of lengths to integrate within typical Eurocard designs utilizing 5 and 8 row, 2 mm HM connectors to IEC 61076-4-101. 2 Catalog E 074505 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Electrical and Mechanical Characteristics Standard Pressfit Male- and Female Number of pins 2-, 3- and 4-pair Technical data Climate category DIN EN 60068-1 test b Temperature range -55/125/56 -55/125 °C Current rating IEC60512 test 5b Clearance and creepage distance By ambient temperature: 20 °C 0.9 A 70 °C 0.7 A 100 °C 0.4 A 0.5 mm Voltage rating IEC 60664 Has to be determined according to client-specific using case (degree of environmental pollution) according to IEC 60664 Dielectric strength IEC 60512 test 4a contact pair - contact pair 500 Vrms contact pair - shield 500 Vrms Contact resistance IEC 60512 test 2a < 50 mΩ (Signal) < 15 mΩ (Shield) Insulation resistance IEC 60512 test 3a > 104 MΩ Vibration, sine IEC 60512 test 6d 10 – 2000 Hz 20 g Contact interruption (while vibration test) IEC 60512 test 2e < 1 µs Shock, halfsine IEC 60512 test 6c 50 g 11 ms Contact interruption (while shock test) IEC 60512 test 2e < 1 µs Mechanical operation (mating cycles) IEC 60512 test 9a > 250 mating cycles Insertion and withdrawal force IEC 60512 test 13b Insertion force: Gauge retention force IEC 60512 test 16e > 0.2 N Catalog E 074505 04/07 max. 0.7 N/pin (Signal) max. 0.9 N/pin (Shield) Withdrawal force: min. 0.15 N/pin Edition 7 www.erni.com 3 ERmet ZD High Speed Differential Hard Metric Connector System Electrical and Mechanical Characteristics Standard Number of pins Pressfit Male- and Female 2-, 3- and 4-pair Signal transmission data Multiline Crosstalk < 3% at 100 ps Insertion Loss < 1 dB up to 3 GHz Differential impedance 100 Ω ±10% Propagation delay A pin B pin C pin D pin E pin F pin G pin H pin 197 ±10 ps 107 ±10 ps 125 ±10 ps 134 ±10 ps 157 ±10 ps 166 ±10 ps 187 ±10 ps 199 ±10 ps Process-conditions Press-in force 36 N/pin Warning Soldering of pressfit connectors not recommended. Materials Housing: Plastic material (symbol) CTI value LCP IEC 112 CTI 175 UL flame rating UL 94 V-0 UL file E83005 Contact and mating area Base material Cu alloy Plating min. 0.65 µm PdNi + 0.1 µm Au over 2 - 3 µm Ni 0.76 µm Au over 1.27 µm Ni (Right Angle Male RoHS 5/6) Termination area Base material Cu alloy Plating 0.5 - 2 µm Sn matt over 2 - 3 µm Ni 0.5 µm SnPb over 1.27 µm Ni (Right Angle Male RoHS 5/6) Environment compatibility Recycling no flame-retardent additives, no toxic additives, allow easy recycling Product-approval UL 4 E84703 Catalog E 074505 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Right Angle Female Connectors 4 Pair The ERmet ZD 4 pair female connector provides in the 10 wafer version 40 contact pairs (80 signal contacts and 40 ground contacts). The female pair 4 is available with pressfit termination. Additionally, the ERmet ZD 4 pair female connector has four pre-alignment pegs which provide easier alignment, improved rigidity and reliable polarisation. The layout grid facilitates integration with conventional 2 mm HM (IEC 061076-4-101) connectors. Dimensional Drawing 9x2.5= 22,5 0,75 2,5 1,5 f e 19,4 h g 4,5 d c b a 10 1 EE-Zone für durchkontaktierte Löcher ø 0.6 ±0.05 compliant zone for through hole ø 0.6 1,8 15,7 Lochbild für Leiterplatte (Bestückungsseite) Board hole pattern (Component mounting side) 0,1 alle Löcher 9 x 2.5 = ( 22,5 ) 1,5 0,1 27,9 XXXXXXX ERNI 973032 Id.-Nr. Position 1) Date Code ø0.6±0.05 Durchmesser des metallisierten Loches ø0.6 ±0.05 Diameter of finished plated-through hole ø0.7 ±0.02 Bohrungsdurchmesser des Loches ø0.7 ±0.02 Diameter of drilled hole All dimensions in mm Catalog E 074505 1 1 21,4 -0,1 1) gh h g ef f e cd d c ab b a 10,8 -0,2 1,5 1 1,5 2,5 10 Firmensignet - all holes 0.05 gh h g ef f e cd d c ab b a 1,5 2,4 -0,1 ±0.05 11x 1.5 = ( 16,5 ) 24,95 0,1 04/07 Edition 7 www.erni.com 5 ERmet ZD High Speed Differential Hard Metric Connector System Right Angle Female Connectors 4 Pair Ordering Information Configuration Length Pin Configuration Termination Termination Tail Length Used For No. of Pins Part Number h g f e d c b a 10 1 4 Pair / 10 wafers 25 mm 40 pairs 80 signals / 40 grounds Pressfit 1.8 mm Zone 2 120 973032 4 Pair / 12 wafers 30 mm 48 pairs 96 signals / 48 grounds Pressfit 1.8 mm – 144 973099 * 4 Pair / 15 wafers 37.5 mm 60 pairs 120 signals / 60 grounds Pressfit 1.8 mm 180 973024 * * Parts available as kit. 6 Catalog E 074505 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Right Angle Female Connectors 3 Pair The ERmet ZD 3 pair female connector provides in the 10 wafer version 30 contact pairs (60 signal contacts and 30 ground contacts). The female 3 pair is available with pressfit termination. Additionally, the ERmet ZD 3 pair female connector has four pre-alignment pegs which provide easier alignment, improved rigidity and reliable polarisation. The layout grid facilitates integration with conventional 2 mm HM (IEC 061076-4-101) connectors. Dimensional Drawing 9x2.5= 22,5 0,75 2,5 4,5 d c 14,9 1,5 f e b a 10 1 EE-Zone für durchkontaktierte Löcher ø 0.6 ±0.05 compliant zone for through hole 2,4 -0,1 ±0.05 11,2 0,1 Lochbild für Leiterplatte Board hole pattern (Bestückungsseite) (Component mounting side) alle Löcher ef f e cd d c ab b a 8x 1.5 = (12) 23,3 1 XXXXXXX ERNI 973028 Position Date Code All dimensions in mm Catalog E 074505 1 1 16,9 -0,1 Ident-Nr. 1) 0,1 2,5 10 Firmensignet - all holes 0.05 10,8 -0,2 1,5 1,5 9 x 2.5 = (22,5 ) ef f e cd d c ab b a 1,5 24,95 0,1 1,5 ø 0.6 1,8 04/07 Edition 7 www.erni.com 1) ø0.6 ø0.6 ±0.05 ø0.7 ø0.7 ±0.02 ±0.05 ±0.02 Durchmesser des metallisierten Loches Diameter of finished plated-through hole Bohrungsdurchmesser des Loches Diameter of drilled hole 7 ERmet ZD High Speed Differential Hard Metric Connector System Right Angle Female Connectors 3 Pair Ordering Information Configuration Length Pin Configuration Termination Termination Tail Length Used For No. of Pins Part Number f e d c b a 10 3 Pair / 10 wafers 25 mm 30 pairs 60 signals / 30 grounds Pressfit 1.8 mm 1 ADF 90 973028 f e d c b a 1 15 3 Pair / 15 wafers 8 37.5 mm 45 pairs 90 signals / 45 grounds Pressfit Catalog E 074505 1.8 mm 04/07 – 135 Edition 7 973020 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Right Angle Female Connectors 2 Pair The ERmet ZD 2 pair female connector provides in the 10 wafer version 20 contact pairs (40 signal contacts and 20 ground contacts). The female 2 pair is available with pressfit termination. Additionally, the ERmet ZD 2 pair female connector has four pre-alignment pegs which provide easier alignment, improved rigidity and reliable polarisation. The layout grid facilitates integration with conventional 2 mm HM (IEC 061076-4-101) connectors. Dimensional Drawing 9x2,5= 22,5 0,75 4,5 d c b a 10 11,35 1,5 2,5 1 8,56 1,8 24,95 Lochbild für Leiterplatte (Bestückungsseite) Board hole pattern (Component mounting side) 0,1 -0,1 2,4 0,1 0,1 1 Date Code ERNI 973046 EE-Zone für durchkontaktierte Löcher ø0.6 ±0.05 compliant zone for through hole ø0.6 ±0.05 1) ø0.6 ø0.6 ±0.05 ø0.7 ø0.7 ±0.02 ±0.05 ±0.02 5 x 1,5 = (7,5 ) 1,5 XXXXXXX Firmensignet 1,5 18,9 13,35 -0,1 10 Id.-Nr. 1) cd d c ab b a 1 1 Position all holes 0.05 2,5 10,8 -0,2 1,5 1,5 alle Löcher 9 x 2,5 = (22,5 ) cd d c ab b a Durchmesser des metallisierten Loches Diameter of finished plated-through hole Bohrungsdurchmesser des Loches Diameter of drilled hole All dimensions in mm Catalog E 074505 04/07 Edition 7 www.erni.com 9 ERmet ZD High Speed Differential Hard Metric Connector System Right Angle Female Connectors 2 Pair Ordering Information Configuration Length Pin Configuration Termination Termination Tail Length Used For No. of Pins Part Number d c b a 10 2 pair / 10 wafers 10 25 mm 20 pairs 40 signals / 20 grounds Pressfit Catalog E 074505 1.8 mm 04/07 – 1 60 Edition 7 973046 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Vertical Male Connectors 4 Pair The ERmet ZD 4 pair male connector provides in the 10 wafer version 40 contact pairs (80 signal contacts and 40 ground contacts). This series supports three levels of sequential mating. The male 4 pair is available with pressfit termination. The "L" shaped shields are robust mechanical structures that provide an ideal differential environment as well as protecting the signal pins and resisting deflection that could cause stubbing. Various module length are offered in four pair wide configuration. The layout grid facilitates integration with conventional 2 mm HM (IEC 061076-4-101) connectors. Dimensional Drawing -0,1 0,1 23,4 Date Code 0,05 6,35 Id.-Nr. 0,2 ) 3 -0,1 13,4 XXXXXXX ERNI 973031 ( 1,7 EE-Zone für durchkontaktierte ±0.05 Löcher ø 0.6 compliant zone for through hole ±0.05 5,7 ø 0.6 10 9 8 7 6 5 4 3 2 Lochbild für Leiterplatte (Bestückungsseite) 1 a b ab c d cd e f ef g h gh Board hole pattern (Component mounting side) 9 x 2.5 = alle Löcher ( 22,5 ) - all holes 0.05 2,5 2,5 9x2.5= 22,5 24,95 0,75 -0,1 10 9 1) 8 7 6 5 4 3 2 1 ±0.05 Durchmesser ø0.6 des metallisierten Loches ø0.6 ±0.05 Diameter of finished plated-through hole ø0.7 ±0.02 Bohrungsdurchmesser des Loches ø0.7 ±0.02 Diameter of drilled hole All dimensions in mm Catalog E 074505 1,5 a b ab c d cd e f ef g h gh 11x 1.5 = ( 16,5 ) 4,5 1,5 1) 04/07 Edition 7 www.erni.com 11 ERmet ZD High Speed Differential Hard Metric Connector System Vertical Male Connectors 4 Pair Ordering Information Configuration Length Pin Configuration Termination Termination Tail Length Used For a b ab c d cd e f ef g h gh 25 mm 4 Pair / 10 wafers Pressfit 40 pairs 80 signals / 40 grounds 1.7 mm 25 mm Pressfit 40 pairs 80 signals / 40 grounds 3.7 mm 30 mm Pressfit 48 pairs 96 signals / 48 grounds Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y B B B B B B B B B B B B B B B B B B B B Y Y Y Y Y Y Y Y Y Y B B B B B B B B B B B B B B B B B B B B Y Y Y Y Y Y Y Y Y 10 9 Y 8 7 6 5 4 3 2 1 973061 D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y 10 9 8 7 6 5 4 3 2 1 120 973031 D D D D D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y Y Y D D D D D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y Y Y D D D D D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y Y Y D D D D D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y Y Y 12 11 10 9 8 7 6 5 4 3 2 – 1 144 973096 Catalog E 074505 04/07 Edition 7 Datum plane depth Bezugsebene Tiefe 2,5 0,2 Z ( 3 -0,1 ) ( 6,35 0,2 0,1 ) Y 1,7 0,2 3,7 F 0,2 E 2,5 D Datum plane depth 5,3 C ( 3 -0,1 ) B Bezugsebene Tiefe 0,1 Shielding Pins 0,1 3,8 0,2 1,7 12 A Y Zone 2 3.7 mm Signal Pins Y B B B B B B B B B B B B B B B B B B B B 120 a b ab c d cd e f ef g h gh 4 Pair / 12 wafers Part Number B B B B B B B B B B B B B B B B B B B B – a b ab c d cd e f ef g h gh 4 Pair / 10 wafers No. of Pins ERmet www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Vertical Male Connectors 4 Pair Ordering Information Configuration Length Pin Configuration Termination Termination Tail Length Used For a b ab c d cd e f ef g h gh 37.5 mm 4 Pair / 15 wafers Pressfit 60 pairs 120 signals / 60 grounds 3.7 mm 04/07 Edition 7 D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 15 14 13 12 11 10 9 8 7 6 5 4 3 2 – 1 180 973023 www.erni.com Datum plane depth Bezugsebene Tiefe 0,2 ( 6,35 Z 2,5 1,7 0,2 0,1 ) Y ( 3 -0,1 ) Datum plane depth 0,2 3,7 1,7 Catalog E 074505 F 0,2 E 2,5 D ( 3 -0,1 ) C Bezugsebene Tiefe 5,3 0,1 3,8 B 0,2 A Part Number Shielding Pins 0,1 Signal Pins No. of Pins 13 ERmet ZD High Speed Differential Hard Metric Connector System Vertical Male 4 Pair Cable Headers The ERmet ZD cable assembly combines high data rate digital cabling technology with the ERmet ZD high-speed connector to offer an interconnect that delivers high signal fidelity and reliability at backdrill of 5 Gbit/s or higher. The vertical male 4 pair cable header is available with latch for the 5 wafer cable system. Dimensional Drawing XXXXXXX ERNI 174234 2,5 EE-Zone für durchkontaktierte ±0.05 Löcher ø 0.6 3 -0,1 Date Code 0,2 Ident-Nr. 13,4 0,05 6,35 0,1 25,2 compliant zone for through hole ±0.05 4,2 ø 0.6 9 8 7 6 5 4 3 2 Lochbild für Leiterplatte (Bestückungsseite) 1 Board hole pattern (Component mounting side) alle Löcher 9 x 2.5 = 2,5 4,5 1) 9 x 2.5 = 24,95 22,5 0,75 -0,1 1,5 1,5 a b ab c d cd e f ef g h gh 2,5 10 9 1) 8 7 6 5 4 3 2 1 ø0.6 ±0.05 Durchmesser des metallisierten Loches ø0.6 ±0.05 Diameter of finished plated-through hole ø0.7 ±0.02 Bohrungsdurchmesser des Loches ø0.7 ±0.02 Diameter of drilled hole All dimensions in mm 14 - all holes 22,5 0.05 b ab c d cd e f ef g h gh 11x 1.5 = 16,5 10 Catalog E 074505 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Vertical Male 4 Pair Cable Headers Ordering Information Configuration Length Pin Configuration Termination Termination Tail Length No. of Pins 4 Pair / 10 wafers 25 mm 40 pairs 80 signals / 40 grounds Pressfit 1.7 mm 120 a b ab c d cd e f ef g h gh 25 mm 4 Pair / 10 wafers Pressfit 40 pairs 80 signals / 40 grounds 2.5 mm 04/07 Edition 7 F F F F F F F F F F F F F F F F F F F F Z Z Z Z Z Z Z Z Z Z F F F F F F F F F F F F F F F F F F F F Z Z Z Z Z Z Z Z Z Z F F F F F F F F F F F F F F F F F F F F Z Z Z Z Z Z Z Z Z Z F F F F F F F F F F F F F F F F F F F F Z Z Z Z Z Z Z Z Z 10 9 Z 8 7 6 5 4 3 2 1 120 174234 www.erni.com Datum plane depth Bezugsebene Tiefe 0,2 ( 6,35 Z 2,5 1,7 0,2 0,1 ) Y ( 3 -0,1 ) Datum plane depth 0,2 3,7 1,7 Catalog E 074505 F 0,2 E 2,5 D ( 3 -0,1 ) C Bezugsebene Tiefe 5,3 0,1 3,8 B 0,2 A 244766 Shielding Pins 0,1 Signal Pins Part Number 15 ERmet ZD High Speed Differential Hard Metric Connector System Vertical Male Connectors 3 Pair The ERmet ZD 3 pair male connector provides in the 10 wafer version 30 contact pairs (60 signal contacts and 30 ground contacts). This series supports three levels of sequential mating. The male 3 pair is available with pressfit termination. The "L" shaped shields are robust mechanical structures that provide an ideal differential environment as well as protecting the signal pins and resisting deflection that could cause stubbing. Various module length are offered in three pair wide configuration. The three pair wide version is ideal for Eurocard backplane designs with 2 mm card spacing. Dimensional Drawing Ident-Nr. 18,9 -0,1 Date/Code 13,4 0,05 XXXXXXX ERNI 973027 ±0.05 5,7 8 7 6 5 4 3 2 Lochbild für Leiterplatte (Bestückungsseite) 1 Board hole pattern (Component mounting side) alle Löcher 9 x 2.5 = ( 22,5 ) a b ab c d cd e f ef - all holes 0.05 2,5 1,5 4,5 1) 2,5 9x2.5= 22,5 24,95 0,75 -0,1 10 9 1) 8 7 6 5 4 3 2 1 8 x 1,5 = ( 12 ) a b ab c d cd e f ef 1,5 10 9 6,35 1,7 compliant zone for through hole ø 0.6 3 -0,1 ±0.05 0,2 Löcher ø 0.6 0,1 EE-Zone für durchkontaktierte ø0.6 ±0.05 Durchmesser des metallisierten Loches ø0.6 ±0.05 Diameter of finished plated-through hole ø0.7 ±0.02 Bohrungsdurchmesser des Loches ø0.7 ±0.02 Diameter of drilled hole All dimensions in mm 16 Catalog E 074505 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Vertical Male Connectors 3 Pair Ordering Information Configuration Length Pin Configuration Termination Termination Tail Length Used For a b ab c d cd e f ef 25 mm 3 Pair / 10 wafers Pressfit 30 pairs 60 signals / 30 grounds 1.7 mm 25 mm Pressfit 30 pairs 60 signals / 30 grounds 2.5 mm 25 mm Pressfit 30 pairs 60 signals / 30 grounds 04/07 Edition 7 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y B B B B B B B B B B B B B B B B B B B B Y Y Y Y Y Y Y Y Y Y 10 9 8 7 6 5 4 3 2 1 973062 F F F F F F F F F F F F F F F F F F F F Z Z Z Z Z Z Z Z Z Z F F F F F F F F F F F F F F F F F F F F Z Z Z Z Z Z Z Z Z Z F F F F F F F F F F F F F F F F F F F F Z Z Z Z 10 9 8 7 Z Z Z Z Z Z 6 5 4 3 2 1 90 223396 D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y D D D D D D D D D D D D D D D D D D D D Y Y Y Y 10 9 8 7 – Y Y Y Y Y Y 6 5 4 3 2 1 90 973027 www.erni.com Datum plane depth Bezugsebene Tiefe 0,2 ( 6,35 Z 2,5 1,7 0,2 0,1 ) Y ( 3 -0,1 ) Datum plane depth 0,2 1,7 Catalog E 074505 F 3,7 E 0,2 D 2,5 C ( 3 -0,1 ) B Bezugsebene Tiefe 0,1 5,3 0,1 3,8 Y Shielding Pins 0,2 A Y – 3.7 mm Signal Pins Y B B B B B B B B B B B B B B B B B B B B 90 a b ab c d cd e f ef 3 Pair / 10 wafers Part Number B B B B B B B B B B B B B B B B B B B B – a b ab c d cd e f ef 3 Pair / 10 wafers No. of Pins 17 ERmet ZD High Speed Differential Hard Metric Connector System Vertical Male Connectors 3 Pair Ordering Information Configuration Length Pin Configuration Termination Termination Tail Length Used For a b ab c d cd e f ef 37.5 mm 3 Pair / 15 wafers Pressfit 45 pairs 90 signals / 45 grounds 3.7 mm D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 15 14 13 12 11 10 9 8 7 6 5 4 3 2 – 1 135 973019 Catalog E 074505 04/07 Datum plane depth 2,5 Edition 7 Bezugsebene Tiefe Z ( 3 -0,1 ) ( 6,35 1,7 0,2 0,1 ) Y 0,2 Datum plane depth 0,2 F 3,7 E 0,2 D 2,5 C ( 3 -0,1 ) B Bezugsebene Tiefe 5,3 0,1 3,8 0,2 1,7 18 A Part Number Shielding Pins 0,1 Signal Pins No. of Pins www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Vertical Male Connectors 2 Pair The ERmet ZD 2 pair male connector provides in the 10 wafer version 20 contact pairs (40 signal contacts and 20 ground contacts). This series supports three levels of sequential mating. The male 2 pair is available with pressfit termination. The "L" shaped shields are robust mechanical structures that provide an ideal differential environment as well as protecting the signal pins and resisting deflection that could cause stubbing. Various module length are offered in two pair wide configuration. The two pair wide version is ideal for applications in combination with ERmet 5+2 connectors because of the same width of 15.4 mm. Dimensional Drawing Date/Code 15,4 -0,1 0,6 13,4 0,05 XXXXXXX ERNI 973056 ±0.05 5,7 ø 0.6 8 7 6 5 4 3 2 Lochbild für Leiterplatte (Bestückungsseite) 1 2,5 0,75 -0,1 1,5 24,95 1) a b ab c d cd 2,5 9x2.5= 22,5 - all holes 9 x 2.5 = ( 22,5 ) 4,5 a b ab c d cd Board hole pattern (Component mounting side) alle Löcher 1,5 10 9 6,35 1,7 compliant zone for through hole 3 -0,1 ±0.05 0,2 Löcher ø 0.6 0,1 EE-Zone für durchkontaktierte 10 9 1) 8 7 6 5 4 3 2 1 5x 1,5 = ( 7,5 ) Ident-Nr. ø0.6 ±0.05 Durchmesser des metallisierten Loches ø0.6 ±0.05 Diameter of finished plated-through hole ø0.7 ±0.02 Bohrungsdurchmesser des Loches ø0.7 ±0.02 Diameter of drilled hole All dimensions in mm Catalog E 074505 04/07 Edition 7 www.erni.com 19 ERmet ZD High Speed Differential Hard Metric Connector System Vertical Male Connectors 2 Pair Ordering Information Configuration Length Pin Configuration Termination Termination Tail Length Used For a b ab c d cd 25 mm 2 pair / 10 wafers Pressfit 20 pairs 40 signals / 20 grounds 1.7 mm 25 mm Pressfit 20 pairs 40 signals / 20 grounds 1.7 mm 25 mm Pressfit 20 pairs 40 signals / 20 grounds Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 10 9 8 7 6 5 4 3 2 1 973080 B B B B B B B B B B B B B B B B B B B B Y Y Y Y Y Y Y Y Y Y B B B B B B B B B B B B B B B B B B B B Y Y Y Y Y Y Y Y Y Y 10 9 8 7 6 5 4 3 2 1 60 973063 D D D D D D D D D D D D D D D D D D D D Y Y Y Y Y Y Y Y Y Y D D D D D D D D D D D D D D D D D D D D Y Y Y Y 10 9 8 7 – Y Y Y Y Y Y 6 5 4 3 2 1 60 973056 Catalog E 074505 04/07 Edition 7 Datum plane depth Bezugsebene Tiefe 2,5 0,2 Z ( 3 -0,1 ) ( 6,35 0,2 0,1 ) Y 1,7 0,2 3,7 F 0,2 E 2,5 D Datum plane depth 5,3 C ( 3 -0,1 ) B Bezugsebene Tiefe 0,1 Shielding Pins 0,1 3,8 0,2 1,7 20 A Y – 3.7 mm Signal Pins Y A A A A A A A A A A A A A A A A A A A A 60 a b ab c d cd 2 pair / 10 wafers Part Number A A A A A A A A A A A A A A A A A A A A – a b ab c d cd 2 pair / 10 wafers No. of Pins www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Right Angle Male Connectors 4 Pair The ERmet ZD 4 pair right angle male connector provides in the 10 wafer version 40 contact pairs and is available with pressfit termination. The connector is designed for high speed differential applications and is an extension of the ERmet 2 mm HM product line. The 4 pair right angle male connector can be used as an AdvancedTCA® Zone 3 connector in conjunction with the Zone 2 right angle female connector. Dimensional Drawing Ident-Nr. Date/Code 23,35 EE-Zone für durchkontaktierte ±0.05 6,35 ±0.05 6,9 2 ø 0.6 17,2 1,5 34,55 XXXXXXX ERNI 973101 Löcher ø 0.6 compliant zone for through hole 17,68 6 5 4 3 2 1 4,5 a b ab c d cd e f ef g h gh Lochbild für Leiterplatte (Bestückungsseite) Board hole pattern (Component mounting side) alle Löcher 2,5 0,75 24,95 1,5 22,5 10 9 1) ø0.6 ø0.6 ø0.7 ø0.7 All dimensions in mm Catalog E 074505 04/07 1) a b ab c d cd e f ef g h gh 2,5 9 x 2,5 = - all holes 9 x 2,5 = ( 22,5 ) Edition 7 www.erni.com 8 7 6 5 4 3 2 11 x 1,5 = 16,5 7 5,7 8 1,5 10 9 1 ±0.05 Durchmesser ±0.05 Diameter des metallisierten Loches of finished plated-through hole ±0.02 Bohrungsdurchmesser ±0.02 Diameter des Loches of drilled hole 21 ERmet ZD High Speed Differential Hard Metric Connector System Right Angle Male Connectors 4 Pair Ordering Information Configuration Length Pin Configuration Termination Termination Tail Length Used For a b ab c d cd e f ef g h gh 25 mm 4 Pair / 10 wafers 40 pairs 80 signals / 40 grounds Pressfit Signal Pins – No. of Pins Part Number F F F F F F F F F F F F F F F F F F F F Y Y Y Y Y Y Y Y Y Y F F F F F F F F F F F F F F F F F F F F Y Y Y Y Y Y Y Y Y Y F F F F F F F F F F F F F F F F F F F F Y Y Y Y Y Y Y Y Y Y F F F F F F F F F F F F F F F F F F F F Y Y Y Y 10 9 8 7 – Y Y Y Y Y Y 6 5 4 3 2 120 1 973101 Shielding Pins 0,1 F ( 6,35 0,1 ) 5,3 Y 2,2 22 Catalog E 074505 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Right Angle Male Connectors 3 Pair The ERmet ZD 3 pair right angle male connector provides in the 10 wafer version 30 contact pairs and is available with pressfit termination. The connector is designed for high speed differential applications and is an extension of the ERmet 2 mm HM product line. Dimensional drawings and board hole pattern Ident-Nr. Date/Code 18,985 EE-Zone für durchkontaktierte ±0.05 6,35 ±0.05 6,9 1,5 12,7 2 ø 0.6 30,05 XXXXXXX ERNI 204781 Löcher ø 0.6 compliant zone for through hole 13,335 7 6 5 4 3 2 1 4,5 a b ab c d cd e f ef Lochbild für Leiterplatte (Bestückungsseite) 5,7 8 1,5 10 9 Board hole pattern (Component mounting side) alle Löcher - all holes 9 x 2,5 = ( 22,5 ) 2,5 2,5 22,5 a b ab c d cd e f ef 0,75 24,95 1,5 9 x 2,5 = 10 9 1) 8 7 6 5 4 3 2 5x 1,5 = ( 3 ) 1,5 1) 1 ø0.6 ±0.05 Durchmesser des metallisierten Loches ø0.6 ±0.05 Diameter of finished plated-through hole ø0.7 ±0.02 Bohrungsdurchmesser des Loches ø0.7 ±0.02 Diameter of drilled hole All dimensions in mm Catalog E 074505 04/07 Edition 7 www.erni.com 23 ERmet ZD High Speed Differential Hard Metric Connector System Right Angle Male Connectors 3 Pair Ordering Information Configuration Length Pin Configuration Termination Termination Tail Length Used For a b ab c d cd e f ef 25 mm 3 Pair / 10 wafers 30 pairs 60 signals / 30 grounds Pressfit Signal Pins – No. of Pins Part Number F F F F F F F F F F F F F F F F F F F F Y Y Y Y Y Y Y Y Y Y F F F F F F F F F F F F F F F F F F F F Y Y Y Y Y Y Y Y Y Y F F F F F F F F F F F F F F F F F F F F Y Y Y Y Y Y Y Y Y Y 10 9 8 7 6 5 4 3 2 – 90 1 204781 Shielding Pins 0,1 F ( 6,35 0,1 ) 5,3 Y 2,2 24 Catalog E 074505 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Right Angle Male Connectors 2 Pair The ERmet ZD 2 pair right angle male connector provides in the 10 wafer version 20 contact pairs and is available with pressfit termination. The connector is designed for high speed differential applications and is an extension of the ERmet 2 mm HM product line. Dimensional Drawing Ident-Nr. Date/Code 15,485 EE-Zone für durchkontaktierte ±0.05 6,35 ±0.05 1,5 8,2 2 6,9 ø 0.6 25,55 XXXXXXX ERNI 204780 Löcher ø 0.6 compliant zone for through hole 9,81 7 6 5 4 3 2 1 Board hole pattern (Component mounting side) - all holes alle Löcher 9 x 2.5 = ( 22,5 ) 4,5 a b ab c d cd Lochbild für Leiterplatte (Bestückungsseite) 5,7 8 1,5 10 9 2,5 1) 9 x 2.5 = 22,5 5x 1,5 = ( 7,5 ) 2,5 0,75 1,5 24,9 1,5 a b ab c d cd 10 9 1) 8 7 6 5 4 3 2 1 ø0.6 ±0.05 Durchmesser des metallisierten Loches ø0.6 ±0.05 Diameter of finished plated-through hole ø0.7 ±0.02 Bohrungsdurchmesser des Loches ø0.7 ±0.02 Diameter of drilled hole All dimensions in mm Catalog E 074505 04/07 Edition 7 www.erni.com 25 ERmet ZD High Speed Differential Hard Metric Connector System Right Angle Male Connectors 2 Pair Ordering Information Configuration Length Pin Configuration Termination Termination Tail Length Used For a b ab c d cd 25 mm 2 pair / 10 wafers 20 pairs 40 signals / 20 grounds Pressfit Signal Pins – No. of Pins Part Number F F F F F F F F F F F F F F F F F F F F Y Y Y Y Y Y Y Y Y Y F F F F F F F F F F F F F F F F F F F F Y Y Y Y 10 9 8 7 – Y Y Y Y Y Y 6 5 4 3 2 60 1 204780 Shielding Pins 5,3 0,1 F ( 6,35 0,1 ) Y 2,2 26 Catalog E 074505 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Vertical Female Connectors 4 Pair In addition to the four-pair connector modules specified for use in AdvancedTCA® Zone 2, the product line includes two-pair and three-pair signal modules and coplanar connectors. A mezzanine style connector is also available in a four-pair version (vertical female pressfit). Dimensional Drawing EE-Zone für durchkontaktierte Löcher ø0,6±0,05 9x2.5= 22,5 compliant zone for through hole ø0,6±0,05 21,4 22,6 1,5 4,5 0,75 2,5 Lochbild für Leiterplatte (Bestückungsseite) Board hole pattern (component mounting side) 1,8 15 1 alle Löcher - all holes 9x 2.5 = ( 22,5 ) 2,5 10 24,95 1 1,5 11x 1.5 = ( 16,5 ) gh h g ef f e cd d c ab b a 1) 1) ø0,6±0,05 Durchmesser des metallisierten Loches ø0,6±0,05 diameter of finished plated-through hole ø0,7±0,02 Bohrungsdurchmesser des Loches ø0,7±0,02 diameter of drilled hole All dimensions in mm Catalog E 074505 04/07 Edition 7 www.erni.com 27 ERmet ZD High Speed Differential Hard Metric Connector System Vertical Female Connectors 4 Pair Ordering Information Configuration Length Pin Configuration Termination Termination Tail Length Connector Height * No. of Pins Part Number 4 Pair / 10 wafers 25 mm 40 pairs 80 signals / 40 grounds Pressfit 1.8 mm 12 mm 120 134883 4 Pair / 10 wafers 25 mm 40 pairs 80 signals / 40 grounds Pressfit 1.8 mm 15 mm 120 134974 * Board-toBoard Distance: Female Connector Height + Male Connector Height = Board-to-Board Distance 12 mm + 3 mm = 15 mm 15 mm + 3 mm = 18 mm 28 Catalog E 074505 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Cable System Conncector Specifications • • • • Mating pin length: 3.8 - 5.3 mm Operating temperature: -55 °C - +105 °C Connector body: Glass filled LCP, UL 94 V-O Contacts and Shield: Phosphor Bronze Mechanical Data • Mating force: • Withdrawal force: Signal 0.7 N/pin (max.) Shield 0.9 N/pin (max.) Signal 0.2 N/pin (max.) Shield 0.2 N/pin (max.) General Information Electrical Data ERmet ZD Cable Assemblies allow high speed digital signals to be transmitted further and with superior signal fidelity. This connector system has been optimized to transmit high speed differential signals between 2.5 to 10 Gbit/s. ERmet ZD Cable Assemblies come in a variety of different cable sizes, custom pin-out configurations, and are available in either cable or backplane header compatible versions. EMI backshells can also be incorporated to provide a complete interconnect solution for external cabling requirements. This modular interconnect product family has been designated a common platform for interoperability testing by the 10 Gigabit Ethernet Alliance XAUI Interoperability Group and 10 Gigabit Ethernet Consortium. The connector has also been selected as the backplane interconnect for the PICMG 3.X (ATCA) industry standard. • Current rating: 1.0 A @ 70 °C • Insulation resistance: Contact pair/Contact pair: 3000 MΩ (min.) Contact pair/Shield: 4000 MΩ (min.) • Withstanding voltage: 500 V • Connector impedance: 100 Ω ±5 Ω @ 100 ps rise time Performance level • Multiline crosstalk: < 5% @ 100 ps rise time, 250 mV swing Features • Low loss, low crosstalk, low skew • Controlled impedance through connector • Optimized grid design for enhanced electrical performance and trace routing • Integrated polarization, guidance and mechanical latching • Available versions: 4 pair cable header with latch for 5 wafer cable system 4 pair cable header without latch for 10 wafer cable system Catalog E 074505 04/07 Edition 7 www.erni.com 29 ERmet ZD High Speed Differential Hard Metric Connector System Cable Assemblies ERmet ZD Cable 5 Wafer This ERmet ZD cable is used for the 5 wafer cable system. The cables are available with or without latch. For use with Connector 244766 or 174234. Partnumber Cable System with Latch: 1000 330 204685 25 50 TAPE APPROX EVERY 325MM PUSH TO RELEASE HANDLE TAPE TAPE LABEL H A A H 50 TOP VIEW CABLE TYPE: DXSN2285 H 26 AWG. TWIN-AX 20X X1 X2 A H 1 1 5 5 A FRONT VIEW X1 H G F E D X2 C B A S4 S4 S3 S3 S2 S2 S1 S1 1 H G F E D C B A NOTES: S4 S4 S3 S3 S2 S2 S1 S1 1 1. ALL GROUND WIRES TO BE ATTACHED TO SHIELDS S8 S8 S7 S7 S6 S6 S5 S5 2 S8 S8 S7 S7 S6 S6 S5 S5 2 S12 S12 S11 S11 S10 S10 S9 S9 3 S12 S12 S11 S11 S10 S10 S9 S9 3 S16 S16 S15 S15 S14 S14 S13 S13 4 S16 S16 S15 S15 S14 S14 S13 S13 4 S20 S20 S19 S19 S18 S18 S17 S17 5 S20 S20 S19 S19 S18 S18 S17 S17 5 PINOUT LEFT SIDE VIEW PINOUT RIGHT SIDE VIEW 30 Catalog E 074505 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Cable Assemblies ERmet ZD Cable 10 Wafer This ERmet ZD cable is used for the 10 wafer cable system. For use with Connector 973031 or 973061. Partnumber Cable System: 500 300 223325 25 50 TAPE APPROX. EVERY 300MM AS NEEDED 50 TAPE TAPE LABEL H A A H TOP VIEW CABLE TYPE: DXSN2285 26 AWG. TWIN-AX 40X X1 H X2 H A 1 1 10 10 A FRONT VIEW X2 X1 1 H G F E D C B A S1 S1 S2 S2 S3 S3 S4 S4 S6 S6 S7 S7 S8 S8 NOTES: 1 1. ALL GROUND WIRES TO BE ATTACHED TO SHIELDS 2 S5 S5 3 S9 S9 S10 S10 S11 S11 S12 S12 H G F E D C B A S1 S1 S2 S2 S3 S3 S4 S4 S6 S6 S7 S7 S8 S8 2 S5 S5 3 S9 S9 S10 S10 S11 S11 S12 S12 4 S13 S13 S14 S14 S15 S15 S16 S16 4 S13 S13 S14 S14 S15 S15 S16 S16 5 S17 S17 S18 S18 S19 S19 S20 S20 5 S17 S17 S18 S18 S19 S19 S20 S20 6 S21 S21 S22 S22 S23 S23 S24 S24 6 S21 S21 S22 S22 S23 S23 S24 S24 7 S25 S25 S26 S26 S27 S27 S28 S28 7 S25 S25 S26 S26 S27 S27 S28 S28 8 S29 S29 S30 S30 S31 S31 S32 S32 8 S29 S29 S30 S30 S31 S31 S32 S32 9 S33 S33 S34 S34 S35 S35 S36 S36 9 S33 S33 S34 S34 S35 S35 S36 S36 10 S37 S37 S38 S38 S39 S39 S40 S40 10 S37 S37 S38 S38 S39 S39 S40 S40 PINOUT LEFT SIDE VIEW Catalog E 074505 PINOUT LEFT SIDE VIEW 04/07 Edition 7 www.erni.com 31 ERmet ZD High Speed Differential Hard Metric Connector System Application Tooling, Equipment and Testing Evaluation Kits The two evaluation kits, singleline version and multiline version, are developed to measure the signal integrity behavior of the advanced differential pair connector system ERmet ZD. Each evaluation kit contains the test boards and a CD Rom with the description of the measurement set up and relevant technical information. The boards are designed in a manner that allows full de-embedding of the parasitic influence of the transmission lines and the SMA connectors on the board. This ensures properly measured values of the connector system itself without any negative influence of the test fixture. Measurements can be performed with a Time Domain Reflectometer in the Time domain or a Vector Network Analyzer in the frequency domain. Configuration Part Number The multiline version is specially designed to determine the multiline crosstalk between up to 10 signal pairs and to measure a connector directly at its pins. 163211 The singleline version can be used to determine differential impedance of single signal pairs, crosstalk between two signal pairs, transmission and reflection behavior of single pairs and propagation delay of single pairs. 163210 Simulation Models The ERNI ERmet ZD simulation models are provided in two different formats: 1. Spice compatible models based on L, R, C and K elements in accordance to UC Berkeley Spice3f5 standard. 2. S-parameter data in Touchstone file format For each format, two different types of simulation models are given: 1. A set of very compact models, which represents only one signal pair (e.g. a-b) of the connector. These models should be used, if only the reflection behavior and the impedance matching of the connector should be analyzed. They do not slow down a simulator significantly. This modell is available on the ERNI web page. 2. A set of models which represent 3 wafers of the connector with each wafer containing 2, 3 or 4 signal pairs. This model family fully represents the connector behavior including: • impedance matching • crosstalk behavior • ground bounce This model is only available when the customer has signed an NDA. The usage of each model is explained in the header part of the appropriate library file. Configuration Part Number CD with Simulation Models for the ERmet ZD Connector System 32 Catalog E 074505 144470 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Application Tooling, Equipment and Testing Modular Pressfit Tools ERmet ZD connectors can be end to end mounted in modular layout. To be able to pressfit the selected connector layout for your application in a rationalized way, we have designed the necessary pressfit tools to be modular too. This is true of the tools both for male connectors and for female connectors. The tool bases, also termed anvils, are fixed in a tool holder. Each connector module requires an appropriately sized tool module. Ordering Information Connector Type Wafer Part Number Upper Tool Part Number Lower Tool Right Angle Female Connectors 4 Pair 10 220629 220630 Right Angle Female Connectors 3 Pair 10 220634 220635 Right Angle Female Connectors 2 Pair 10 220637 220638 Verticale Male Connectors 4 Pair 10 220627 220628 Verticale Male Connectors 3 Pair 10 220633 220640 Verticale Male Connectors 2 Pair 10 220636 220639 Right Angle Male Connectors 4 Pair 10 220880 220630 Right Angle Male Connectors 3 Pair 10 220879 220635 Right Angle Male Connectors 2 Pair 10 220895 220638 Verticale Female Connectors 4 Pair 10 220806 220628 Verticale Male 4 Pair Cable Header 10 220758 220628 Repair Instructions Repair Instructions for male and female connectors available for download under www.erni.com/ERmetZD. Catalog E 074505 04/07 Edition 7 www.erni.com 33 ERmet ZD High Speed Differential Hard Metric Connector System Mating Conditions Misalignment Parameters Transverse axis Longitudinal axis Inclination Parameters Transverse axis 34 Longitudinal axis Catalog E 074505 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Recommended PCB Layout ERmet ZD Daughtercard and 2 mm HM Connectors 4 Pair 3 Pair 2 Pair Catalog E 074505 04/07 Edition 7 www.erni.com 35 ERmet ZD High Speed Differential Hard Metric Connector System Recommended PCB Layout ERmet ZD Backplane and 2 mm HM Connectors 4 Pair 3 Pair 2 Pair 36 Catalog E 074505 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Recommended PCB Layout Midplane Layout Catalog E 074505 04/07 Edition 7 www.erni.com 37 ERmet ZD High Speed Differential Hard Metric Connector System Recommended PCB Layout ERmet ZD Connector Coplanar 38 Catalog E 074505 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Stubbing Effect Traces near the connector layer result in via stubs which cause undesirable reflections. Top of pcb (connecor side) Traces near the bottom layer improve the reflection behaviour. Top of pcb (connector side) Catalog E 074505 04/07 Edition 7 www.erni.com 39 ERmet ZD High Speed Differential Hard Metric Connector System Antipad Size Y F E X D , R0 2 B 2,5 A C 1,5 Drawing shows one differential track pair A = trackwidth E = drill hole B = space between tracks F = pad diameter C = space X x Y = antipad size D = plated hole The table below shows two examples for the antipad size No. of Track-Pairs 2 1 Pad-Diameter 1.0mm 1.0mm Antipad Size X x Y 1.3 x 2.8mm 1.3 x 2.9mm Space C 0.075mm* 0.1mm* Trackwidth A. 0.15mm 0.25mm Space between Tracks B 0.15mm 0.4mm (*) overlapping is necessary because of impedance control Note: To improve the high speed characteristics, remove all pads on unconnected layers! Smaller padsizes also improves the electrical characteristics! Antipad size as large as possible also improves the electrical characteristics! 40 Catalog E 074505 04/07 Edition 7 www.erni.com ERmet ZD High Speed Differential Hard Metric Connector System Additional Mechanical Features Termination Details Front Cover Wafer Assembly Rear Organizer ERmetZD backplane and daughter card modules are available in pressfit versions. The parts are fully intermateable and differ physically only in their printed circuit board layout requirements. The pressfit versions utilize the same eye of the needle compliant pin design for both the signal and ground terminals. The finished plated through-hole requirements are 0.55mm to 0.65mm which is the same hole specified by IEC 61076-4-101 for all 2mm HM connectors. All ERmetZD modules are designed with an air gap between the connector and the board to facilitate convection reflow soldering methods. Additionally, the housing materials are comprised of a thermally stable polymer made to withstand higher temperatures. Alignment Modules The solid alignment modules secure correct mating of large size daughter cards. To prevent damage to a system resulting from incorrect insertion of cards with different logic, coding keys can be snapped into the optional alignment modules. These are the same color coded keys defined within the IEC 61076-4-101 standard. The IEC standard defines a unique configuration and color for more than 70 different coding keys. Optional Allignment Module Catalog E 074505 04/07 Edition 7 www.erni.com 41 ERmet ZD High Speed Differential Hard Metric Connector System Additional Mechanical Features Basic Grid Design 2 1 4 3 n h 1.5 mm g f e 4.5 mm Wafer Orientation d The design of today´s high speed differential connectors is limited orimarily by the electrical characteristics of the termination via geometry. The ERmetZD utilizes an optimum grid design which significantly reduces noise within the pattern and allows generous clearance for easier routing. c b a 2.5 mm Trace Density Edge coupled The grid pattern allows wide traces for long runs without ever having to separate two differential pairs to negotiate via holes, as shown in the proposed layouts. D D AL NAL UN NAL NAL UN O G O G G GR SI SI GR SI GN SI depends on pad size 0.25 mm 0.40 mm 0.15 mm 0.15 mm depends on pad size depends on pcb size and manufacturer Ø0.60 mm 0.05 Plated Ø0.70 mm 0.02 Drilled Plated Through-Holes for Pressfit Terminals Plated through-hole for pressfit contacts Ø0.7 ±0.02 Diameter of drilled hole Ø0.6 ±0.05 Diameter of finished plated through-hole min. 0.1 Pad width max. 15 μm Sn / SnPb min. 25 μm Cu All ERmetZD, ERmet 5+2, ERmet 8+2 and ERmet Power Module pressfit terminals share plated through-hole requirements. These pressfit terminals have been used successfully with reflowed tin-lead, plated tin-lead, immersion tin, organic coatings over bare copper and immersion gold hole plating regimes. The hole recommendations and press in force information shown in this catalog are for reflowed tin-lead and plated tin-lead. Additional test data for other hole plating regimes are available through customer service. Short Termination Pins of the Shield at the Male Pressfit Connectors. Note that the pressfit shield terminals are shorter than the pressfit terminals of the signal pins. This allows the standard shields to be used with signal terminals that are either 3.7mm or 1.8mm long. 5.3 6.35 L 3.0 1.8 0.1 3.8 23.4 19.6 1.5 42 Catalog E 074505 04/07 Edition 7 www.erni.com ERmetZD High Speed Differential Hard Metric Connector System Daughter Card Layout The ERmetZD connectors are available in module lengths suitable for use in the J3/P3, J5/P5 positions on 6U-160mm daughter cards designed in accordance with VITA 30.1 for CompactPCI® and other Eurocard applications. The use of ERmetZD high speed differential connectors may also prove to be popular for new high speed, differential I/O requirements. The drawin below is a preliminary recommendation from ERNI and has not yet been considered by any standards group. +0 160.0 -0.3 2.5 3.57 0.1 1.5 5.0 J5 2.5 3.0 2.0 +0.05 -0.00 15 J4 8 11 2 OPTIONAL J3 ERmet ZD Part # 973 020 J2 Part # 064 785 1 15 TOP VIEW 3.175 USABLE COMPONENT SPACE 233.35 +0 -0.3 CL Part # 064 176 1 25 88.9 +0.1 -0.1 2.5 1 22 0.6 ± 0.05 THRU PLATED (Rows A to F) 2.5 1.5 88.9 +0.1 -0.1 EF 1 25 DRILLED TO 0.7 ± 0.02 2.0 +0.05 -0.00 15 J1 8 11 2 F E DC AB 3.175 2 CD OPTIONAL Part # 064 176 44.45 ERmet ZD Part # 973 012 17 BA 1 22 2 3.175 F E D C B A 1.5 ±0.1 2.0 4.0 FEDCBA 5.55 DRILLED TO 2.7 ± 0.01 2.0 2.5 1 1.5 ± 0.1 The 6U-160mm layout shown above is a suggested layout showing how ERmetZD modules in J3 and J5 are to be positioned adjacent to standard 2mm Hm modules in positions J1, J2 and J4. Note that the daughtercard is numbered in accordance with the CompactPCI® specification. The numbering on the connectors themselves is different and in accordance with the IEC 61076-4-101 standard. Catalog E 074505 04/07 Edition 7 www.erni.com 43 ERmet ZD High Speed Differential Hard Metric Connector System Part Number Index Part Number Page 134883 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 134974 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 144470 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 163210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 163211 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 174234 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 204685 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 204780 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 204781 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 220627 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220628 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220629 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220630 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220633 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220634 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220635 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220635 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220636 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220637 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220638 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220639 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220758 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220806 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220879 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 220895 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 223325 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 223396 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 244766 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 973019 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 973020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 973023 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 973024 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 973027 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 973028 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 973031 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 973032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 973046 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 973056 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 973061 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 973062 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 973063 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 973080 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 973096 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 973099 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 973101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 44 Catalog E 074505 04/07 Edition 7 www.erni.com Member www.erni.com Catalog E 074505 074441 11/03 04/07 Edition 7 4 www.erni.com 45 ERNI Electronics GmbH & Co. KG Seestrasse 9, Postfach 73099 Adelberg/Germany Tel +49 7166 50-0 Fax +49 7166 50-282 [email protected] Europe South America Africa Japan ERNI Electronics, Inc. 2201 Westwood Ave Richmond, VA 23230/USA Tel +1 804 228-4100 Fax +1 804 228-4099 [email protected] North America ERNI Asia Holding Pte Ltd. Blk 4008 Ang Mo Kio Avenue 10 #04-01/02 Techplace I Singapore 569625 Tel +65 6 555 5885 Fax +65 6 555 5995 [email protected] Asia Australia Canada Mexico New Zealand www.erni.com ERNI Electronics GmbH & Co. KG 2007 • Printed in Germany. A policy of continuous improvement is followed and the right to alter any published data without notice is reserved. Catalog E 074505 04/07 Edition 7