WIRE BUNDLE 2 OVERALL BRAID FROM BACKSHELL 2.00 MIN FIGURE 1A BRAID TRANSITION ANGLE 687-207 SPLIT SHIELD SUPPORT RING OPTIONAL TAPE WRAP 5 ASSEMBLE SWING ARM CLAMP TO DESIRED CONFIGURATION TIGHTENING SCREWS TO LOCK ARMS IN PLACE (STRAIGHT, 45°, OR 90° CONFIGURATION) LEAVING SADDLE CLAMP HARDWARE LOOSE. INSERT WIRE BUNDLE INTO BACKSHELL TO DETERMINE IF BRAID TRANSITION ANGLE FROM BACKSHELL TO WIRE BUNDLE IS LESS THAN 45°. IF THE TRANSITION IS LESS THAT 45° BUILD UP WIRE BUNDLE WITH TAPE AND RE-INSERT WIRE BUNDLE INTO BACKSHELL AS SHOWN (FIGURE 1A) TO SUPPORT THE TRANSITION OF OVERALL BRAID FROM BACKSHELL TO THE WIRE BUNDLE TEMPORARILY ASSEMBLE ADAPTER TO CONNECTOR (NOT SHOWN) AND PUSH BACK BACKSHELL BRAID. INSERT WIRE BUNDLE INTO ADAPTER AND BOTTOM AGAINST THE CONNECTOR. HOLD CABLE AND MARK OR TAG LOCATION WHERE SHIELD SUPPORT RING, GLENAIR P/N 687-207, WILL BE LOCATED. THIS DISTANCE MAY VARY UPON ACCEPTED TECHNIQUE OF USER AND FLEXIBILITY OF BUNDLE IMMEDIATELY REAR OF SADDLES. (FIGURE 1) AT THE MARKED LOCATION, WHERE THE SHIELD SUPPORT RING IS LOCATED, WRAP TAPE AROUND WIRE BUNDLE FOR SNUG FIT OF SHIELD SUPPORT RING.(FIGURE 1) (OPTIONAL TAPE WRAP) SLIDE OVERALL BRAID FROM WIRE BUNDLE SIDE OVER SHIELD SUPPORT RING. TRIM BRAID ENDS AND TUCK EXTRA LENGTH BRAID UNDERNEATH ITSELF, CREATING A CLEAN APPEARANCE. (SKIP STEP IF WIRE BUNDLE DOES NOT HAVE A OVERALL BRAID) PIN CONNECTOR, SLIDE BACKSHELL FORWARD, AND HAND TIGHTEN BACKSHELL TO CONNECTOR. 1. 2. 3. 4. 5. 6. 7. + - 1/16 +.03 .XX .XXX + -.015 + 2 - B/F 05-5368 P/C GAP DO NOT SCALE THIS DRAWING ANGLES DECIMALS FRACTIONS TOLERANCES: DIMENSIONS ARE IN INCHES .38 2 APPROVED NON REPAIRABLE COMMERCIAL ITEM RELEASE DATE ORIGINAL RELEASE DATE APPROVED DETAIL-A PIGTAIL DATE APPROVED 04/18/06 TMH GAP-027 CAD 1991 C SCALE N/A 06324 WEIGHT D CODE IDENT. NO. SIZE N/A SHEET GAP-027 2 1 of 1 1 OF 3 REV. 319 SERIES SWING ARM CLAMP SHIELD SOCK TERMINATION PROCEDURE 1211 AIR WAY - GLENDALE - CALIFORNIA 91201 LOOSEN SADDLE CLAMPS TO ALLOW FREE CABLE MOVEMENT BEFORE ADJUSTING CLAMP TO ANGULAR POSITIONS. FORM THE CABLE INTO THE DESIRED CONFIGURATION, THEN TIGHTEN ARMS AND SECURE THE SADDLE CLAMPS. CAUTION: TSP JACKET TYING CORD SOLDER SLEEVE EXPOSED BRAID SHRINK SLEEVE DRAWN K. BAILEY 03/16/05 CHECK J. PLESSAS 03/16/05 ENGR J. PLESSAS 03/16/05 14 DESCRIPTION REVISIONS WINDOW STRIP 1.5/3.0 (OPTIONAL) PRELIMINARY WIRE CONTACT 90° CONFIGURATION UNLESS OTHERWISE SPECIFIED SYM. 2 1.7/3.7 45° CONFIGURATION JACKET (IF APPLICABLE) OVERALL BRAID FROM WIRE BUNDLE (IF APPLICABLE) TAP WRAP UNDER RING TO ENSURE SNUG FIT THE FOLLOWING SUGGESTED PROCEDURE IS A GUIDE FOR PROPER ASSEMBLY AND INSTALLATION OF GLENAIR'S 319 SERIES SWING ARM BRAID SOCK ADAPTERS. IT IS RECOMMENDED THAT TRIAL SAMPLES OF APPROPRIATE SHIELD WIRE BUNDLES BE USED TO DETERMINE PROPER TRIM DIMENSIONS OF THE CABLE JACKET (IF APPLICABLE), INDIVIDUAL SHIELDS AND CONDUCTORS. STEPS: FIGURE 1 CONDUCTOR OPTIONAL TAPE WRAP STRAIGHT CONFIGURATION DETAIL-A 6.0/10.0 From the desk of James Plessas INSTALL BAND, 600-052, PER GLENAIR'S BAND-IT TERMINATION PROCESS BETWEEN THE LACE TIES ONTO THE CENTER OF THE SUPPORT RING, AS SHOWN (FIGURE 4). HAND BANDING TOOL, 600-058, OR PNEUMATIC BANDING TOOL, 600-067, REQUIRED FOR BANDING PROCESS. WRAP SHIELD SUPPORT RING ASSEMBLY WITH HIGH TEMPERATURE TAPE, USING 50% OVERLAP (NOT SHOWN). 10. 11. BRING SHIELD SOCK FROM BACKSHELL AND COMPLETELY COVER PIGTAILS AND SUPPORT RING. TRIM AND FOLD BRAID AS SHOWN IN FIGURE 4. LACE TIE SHIELD ADJACENT TO SUPPORT RING ENDS. 9. FIGURE 3 EVENLY SPACE SHIELD PIGTAILS (FIGURE 2) OR SOLDER SLEEVE PIGTAILS (FIGURE 3) AROUND SHIELD SUPPORT RING. CUT PIGTAILS SO THAT END OF PIGTAILS ARE APPROXIMATELY .50 BEYOND END OF SHIELD SUPPORT RING. CONT'D EQUALLY SPACE PIGTAILS AROUND RING FIGURE 2 STAGGER SOLDER SLEEVES LACING STRING OR HIGH TEMPERATURE TY-STRAP .50 APPROX. CONDUCTORS SUPPORT RING B/F 05-5368 P/C GAP DO NOT SCALE THIS DRAWING ANGLES DECIMALS + - 1/16 +.03 .XX .XXX + -.015 + 2 - TOLERANCES: DIMENSIONS ARE IN INCHES SEE SHEET 1 DESCRIPTION REVISIONS 2 APPROVED NON REPAIRABLE COMMERCIAL ITEM RELEASE DATE ORIGINAL RELEASE DATE APPROVED DRAWN K. BAILEY 03/16/05 CHECK J. PLESSAS 03/16/05 ENGR J. PLESSAS 03/16/05 DATE CAD 1991 SCALE N/A 06324 WEIGHT D CODE IDENT. NO. SIZE N/A SHEET GAP-027 2 1 of 1 2 OF 3 REV. 319 SERIES SWING ARM CLAMP SHIELD SOCK TERMINATION PROCEDURE C APPROVED GAP-027 1211 AIR WAY - GLENDALE - CALIFORNIA 91201 LACING STRING OR HIGH TEMPERATURE TY-STRAP FIGURE 4 UNLESS OTHERWISE SPECIFIED FRACTIONS SYM. 600-052 1.00 APPROX. LACING STRING OR HIGH TEMPERATURE TY-STRAP 8. STEPS: SHIELD PIGTAIL 1.00 MAX TUCK BRAID AS SHOWN From the desk of James Plessas + - 1/16 +.03 .XX .XXX + -.015 + 2 - B/F 05-5368 P/C GAP DO NOT SCALE THIS DRAWING ANGLES DECIMALS FRACTIONS TOLERANCES: DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED FIGURE 5 SUGGEST USING TEFLON TAPE WRAP OR M85049/127 BUSHING STRIP, AS NEEDED, TO CUSION BRAID SOCK UNDER THE SADDLE CLAMPS. SEE GLENAIR DRAWING 687-654, 687-655 & 687-656 FOR SADDLE BAR REPLACEMENT PARTS. 1.00 APPROX. 102-080 EXPANDO SLEEVE BRAID SOCK SECURE THE STRAIN RELIEF SADDLE ONTO THE WIRE BUNDLE USING TG69 SOFT JAW PLIERS TO FIRMLY HOLD SADDLES DOWN EVENLY ONTO WIRE BUNDLE. TORQUE SCREWS TO VALUES SHOWN IN TABLE I. 15. SYM. 2 APPROVED NON REPAIRABLE COMMERCIAL ITEM RELEASE DATE ORIGINAL RELEASE DATE APPROVED DESCRIPTION REVISIONS CAD 1991 SCALE N/A 06324 WEIGHT D CODE IDENT. NO. SIZE N/A SHEET GAP-027 2 1 of 1 3 OF 3 REV. 319 SERIES SWING ARM CLAMP SHIELD SOCK TERMINATION PROCEDURE C APPROVED 1211 AIR WAY - GLENDALE - CALIFORNIA 91201 DATE GAP-027 LACE TIE, TAPE, OR SHRINK SLEEVE MAY BE USED TO DRESS ENDS SEE SHEET 1 DRAWN K. BAILEY 03/16/05 CHECK J. PLESSAS 03/16/05 ENGR J. PLESSAS 03/16/05 LACING STRING OR HIGH TEMPERATURE TY-STRAPS APPLIED IN 1.00 INCH INCREMENTS OPTIONAL (LACING MUST BE PLACED OVER WINDOW STRIP AREA) 14. SADDLE SCREW 4 4 6 6 6 6 6 6 6 - ARM SCREW INSTALLATION TORQUE (IN LB) 14 SECURELY TIGHTEN ADAPTER TO CONNECTOR USING GLENAIR 600-091 COMPOSITE HEX COUPLING TORQUE WRENCH AND OTHER TOOLING ACCESSORIES TO ESTABLISHED TORQUE VALUES. (SEE TABLE I) ARM SCREW 4 4 6 6 6 6 6 6 6 - SIZE ARM SCREW 13. 4 4 6 6 6 6 6 6 6 6 10 10 SADDLE SCREW INSTALLATION TORQUE (IN LB) 14 PLACE LACING CORD, HIGH TEMPERATURE TAPE, OR HIGH TEMPERATURE PLASTIC TY-STRAPS IN 1.00 INCREMENTS STARTING AT THE BRAID TRANSITION REAR OF THE BACKSHELL TO SECURE OVER BRAID ON WIRE BUNDLE. COVER OVER BRAID WITH 102-080 BRAID SOCK EXTENDING APPROXIMATELY 1.00 INCHES PAST SHIELD SUPPORT RING. (FIGURE 5) OPTIONAL 4 4 6 6 6 6 6 6 6 6 10 10 SIZE SADDLE SCREW 12. CONT'D 600-091-08 600-091-10 600-091-12 600-091-14 600-091-16 600-091-18 600-091-20 600-091-22 600-091-24 600-091-28 600-091-32 600-091-36 35 40 40 40 40 40 80 80 80 120 120 120 08,09,A 10,11,B 12,13,C 14,15,D 16,17,E 18,19,F 20,21,G 22,23,H 24,25,J 28 32 36 STEPS: HEX COUPLING TORQUE WRENCH 13 COUPLING RING INSTALLATION TORQUE (IN LB) 13 CONNECTOR SHELL SIZE REF TABLE I From the desk of James Plessas