BOURNS 6639

PL
IA
NT
Features
S
CO
M
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*R
oH
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Essentially infinite resolution
Excellent rotational life
High quality, rugged construction
General purpose applications
Non-standard features available
Cost and space saving
6539/6639 - Precision Potentiometer
Electrical Characteristics1
6539 Servo Mount
6639 Bushing Mount
Standard Resistance Range ..............1 K to 100 K ohms ..................1 K to 100 K ohms
Total Resistance Tolerance ................±15 % ......................................±15 %
Independent Linearity ........................±2.0 % ......................................±2.0 %
Effective Electrical Angle ....................340 ° +3 °..................................340 ° +3 °
End Voltage ........................................0.5 % maximum ......................0.5 % maximum
Output Smoothness............................0.1 % ........................................0.1 %
Dielectric Withstanding Voltage (MIL-STD-202, Method 301)
Sea Level........................................750 VAC minimum ....................750 VAC minimum
Power Rating (Voltage Limited By Power Dissipation or 300 VAC, Whichever is Less)
+70 °C ............................................1.0 watt ....................................1.0 watt
+125 °C ..........................................0 watt........................................0 watt
Insulation Resistance (500 VDC) ........500 megohms minimum ..........500 megohms minimum
Resolution ..........................................Essentially infinite ....................Essentially infinite
Environmental Characteristics1
Operating Temperature Range ..........+1 °C to +125 °C ......................-40 °C to +125 °C
Storage Temperature Range ..............-65 °C to +125 °C ....................-65 °C to +125 °C
Temperature Coefficient
Over Storage Temperature Range ......±500 ppm/°C maximum ..........±500 ppm/°C maximum
Vibration..............................................15 G ..........................................15 G
Wiper Bounce ................................0.1 millisecond maximum ........0.1 millisecond maximum
Total Resistance Shift ....................±10 % ......................................±10 %
Voltage Ratio Shift..........................±0.5 % ......................................±0.5 %
Shock..................................................50 G ..........................................50 G
Wiper Bounce ................................0.1 millisecond maximum ........0.1 millisecond maximum
Total Resistance Shift ....................±5 % ........................................±5 %
Voltage Ratio Shift..........................±0.5 % ......................................±0.5 %
Load Life ............................................1,000 hours, 1 watt ..................1,000 hours, 1 watt
Total Resistance Shift ....................±10 % ......................................±10 %
Rotational Life (No Load)....................10,000,000 shaft revolutions ....10,000,000 shaft revolutions
Total Resistance Shift ....................±10 % maximum ......................±10 % maximum
Moisture Resistance (MIL-STD-202, Method 106)
Total Resistance Shift ....................±15 % ......................................±15 %
IP Rating ............................................IP 40 ........................................IP 40
Product Dimensions
6539
12.70 ± .38
(.500 ± .015)
1.57
(.062)
1.57
(.062)
1.57
(.062)
3.170 +.000/-.008
(.1248+.0000/-.0003)
DIA. SHAFT
.25
45 ° ± 5 ° x (.010)
CHAMFER
19.050+ 000/-.012
(.750+.0000/-.0005)
22.23
(.875)
DIA.
19.81
(.780)
DIA.
.51
(.020)
REF
12.70 ± .79
(.500 ± .031)
3.18
(.125)
6639
10.317+.000/-.051
DIA.
(.4062+.000/-.002)
11.25 ± .38
(.443±.015)
6.342+.000/-.008
(.2497+.0000/-.0003)
DIA. SHAFT
.25
45 ° ± 5° ± (.010) CHAMFER
1.19
1.60
SLOT (.047) X (.063)
1.57
(.062)
22.23
(.875)
DIA.
Mechanical Characteristics1
Mechanical Angle ..........................................................Continuous, Stops (340 ° +8 °, -0 °) available
Torque (Starting & Running)2 .....................................................................0.40 N-cm (0.5 oz.-in.) max.
Mounting.............................................................................170-200 N-cm (15-18 lb.-in.) maximum
Shaft Runout..................................................................................................0.13 mm (0.005 in.) T.I.R.
Lateral Runout ...............................................................................................0.08 mm (0.003 in.) T.I.R.
Shaft End Play ...............................................................................................0.13 mm (0.005 in.) T.I.R.
Shaft Radial Play ...........................................................................................0.13 mm (0.005 in.) T.I.R.
Pilot Diameter Runout .................................................................................0.06 mm (0.0025 in.) T.I.R.
Backlash ........................................................................................................................0.1 º maximum
Weight ........................................................18 gm (6539 Servo Mount), 24 gm (6639 Bushing Mount)
Terminals......................................................................................................................Rear Turret Type
Soldering Condition....................Recommended hand soldering using Sn95/Ag5 no clean solder,
0.025 ” wire diameter. Maximum temperature 399°C (750 °F) for 3 seconds.
No wash process to be used with no clean flux.
Marking .................................................Manufacturer’s name and part number, resistance value and
tolerance, linearity tolerance, wiring diagram, and date code.
Ganging (Multiple Section Pots) ..................................................................................1 cup maximum
Hardware (6639 only)..................................One lockwasher (H-37-2) and one mounting nut (H-38-2)
is shipped with potentiometer.
1
2
3.18
(.125)
65/6639
UR
BO NS
2
3
6539S-1-102
6539S-1-502
6539S-1-103
1,000
5,000
10,000
BOLDFACE LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
Part Numbers
Continuous Turn
1
30 °± 3 °
TYP.
TOLERANCES: EXCEPT WHERE NOTED
.51
.13
DECIMALS: .XX ±
.XXX ±
(.020)
(.005)
FRACTIONS: ±1/64
MM
DIMENSIONS:
(IN.)
Recommended Part Numbers
Resistance
(Ω)
4.83
R
(.19)
CW
At room ambient: +25 °C nominal and 50 % relative humidity, except as noted.
2.82 N-cm (4.0 oz.-in.) max. at -40 °C.
Part Number
.25
(.010)
REF
9.53 ± .79
(.375 ± .031)
22.23 ± .76
(.875 ± .03)
3/8 " - 32 UNEF
Mechanical Stops
6639S-1-102 6639S-301-102
6639S-1-202
6639S-1-502 6639S-301-502
6639S-1-103 6639S-301-103
6639S-1-203
Resistance
(Ω)
1,000
2,000
5,000
10,000
20,000
2
CCW
WIPER
3
1
CW
CLOCKWISE
FOR OTHER OPTIONS CONSULT FACTORY.
*RoHS Directive 2002/95/EC Jan 27 2003 including Annex
Specifications are subject to change without notice.
Customers should verify actual device performance in their specific applications.
REV. 06/06