78SR 2 Amp Series 2 Amp, 3.3V & 5V Output, High Efficiency, Synchronous Switching Regulators FEATURES N Up to 95% efficiency– no costly heat sinks or fans required N 3.3V/2A & 5V/2A models; pin compatible with 1.5A 78xx regulators N Wide 8– 32Vdc input voltage range N Two package options: 3-pin vertical mount SIP Low profile, horizontal mount SIP N No external Input/Output filter capacitors required N –40 to +70°C full load operation at 24Vin with no derating N Excellent load (±0.25%) and line (±0.35%) regulation Datel’s 78SR-3.3/2 (3.3V, 2 Amp output) and 78SR-5/2 (5V, 2 Amp output) step-down, switching regulators are ultra high-efficiency, modern replacements for LM78xx series 1.5Amp linear regulators. They are pin- and size-compatible, drop-in replacements for TO-220 style, 3-pin SIP or modular packages which require heat sinks. And, to ensure the lowest installed cost, no messy thermal grease, no mounting hardware and no external components are required for full operation. A 200KHz switching frequency, combined with a synchronous rectifier buck regulator topology, provides for efficiencies exceeding 95%. 78SR switchers can easily drive 2A loads from 12V or 24Vsupplies—at ambient temperatures up to +70°C—without heat sinks, fans, or thermal derating. A thermally efficient 3-pin vertical mount SIP occupies less than 0.09in.2 (58mm2) of pc-board real estate, while a horizontal mount option has an installed height of less than 0.290in. (7.4mm). 78SR Series 2A switching regulators are lower cost, improved-efficiency upgrades for many 78HT2, 78SR1, 78ST1, and PT5100 series switchers. Their higher efficiency ensures significantly lower heat generation and provides increased run time in battery-powered applications, making these regulators ideal for today’s low power “green” applications. N Low-cost upgrade for 78HT2, 78SR1, 78ST1, and PT5100 switchers TECHNICAL NOTES N Open frame design minimizes self-heating & pc-board footprint N Includes output short-circuit protection and thermal shutdown N Low noise output for powering sensitive instrumentation Ordering Information Part No. Output Voltage Output Current Input Voltage 78SR-3.3/2-C 78SR-5/2-C 78SRH-3.3/2-C 78SRH-5/2-C 3.3Vdc 5.0Vdc 3.3Vdc 5.0Vdc 2.0A 2.0A 2.0A 2.0A 8.0-32Vdc 8.0-32Vdc 8.0-32Vdc 8.0-32Vdc 1. Input/Output (I/O) Filtering: As shown in the accompanying noise and ripple graphs, 78SR Series regulators exhibit excellent low noise performance with no additional I/O filter components. However, if additional noise reduction is required, be sure to use low ESR capacitors that are rated for continuous operation (with an additional 20% safety margin) at the highest input voltage and ambient temperatures. Adding external output capacitors will improve the unit’s load-transient response. Applications in which 78SR regulators are located more than 24 inches (61cm) from the input power supply should include an external 47uF/50V (or greater) aluminum electrolytic capacitor, connected as close as possible to the regulator’s +Vin and GND terminals (pins 1 and 2). An external input capacitor is particularly important if the input voltage is applied to the regulator via a mechanical switch or relay. Contact bounce at turn-on can produce large inductive current spikes, and these current spikes can generate potentially damaging voltage transients at the regulator’s input terminals. 2. Input Fusing: 78SR switching regulators are not internally fused. If fusing their input and/or output terminals is required, use the data shown in the Efficiency Curves as a guide to select an appropriate slow-blow fuse. For full details go to www.murata-ps.com/rohs www.murata-ps.com Technical enquiries email: [email protected], tel: +1 508 339 3000 MPM_78SR-2A_B01 Page 1 of 5 78SR 2 Amp Series 2 Amp, 3.3V & 5V Output, High Efficiency, Synchronous Switching Regulators Performance/Functional Specifications TECHNICAL NOTES (continued) Typical at TA = +25°C & VIN = 12V, unless otherwise noted Input/Output Models 78SR-3.3/2 Output Voltage 3.3Vdc 5.0Vdc Rated Output Current 2.0A 2.0A Output Voltage Accuracy ±2% ±2% Input Voltage Range ~ 8.0-32Vdc 8.0-32Vdc Line Regulation (100% load) ±0.35% ±0.35% Load Regulation (0-100% load) ±0.2% ±0.2% Quiescent Current (mAdc) 17 typ., 30 max Input Current vs. Input Voltage Efficiency 78SR-5/2 20 typ., 35max See Efficiency Curves See Efficiency Curves Transient Response See Performance Curves Input & Output Noise See Performance Curves Output Short Circuit Protection ~ Continuous Input/Output Isolation None Overvoltage Protection None Undervoltage Protection None Environmental Models 78SR-3.3/2 78SR-5/2 Operating Temperature –40 to +70°C Storage Temperature –40 to +85°C Cooling l Humidity (Non-condensing) 3. Input-Output Isolation: 78SR regulators’ internal input and output circuits share a common connection (GND, pin 2), there is no electrical isolation between their INPUT (pin 1) and OUTPUT (pin 3) terminals. 4. Overvoltage Protection: 78SR switching regulators do not provide input or output overvoltage protection. In the extremely rare situation where a catastrophic failure occurs, the output voltage may rise to excessively high levels. If the load circuit must be protected against all possible overvoltage situations, voltage-limiting circuitry must be provided externally. 5. Soldering & Handling Precautions: All units are designed to be hand soldered to pc-boards, using lead-free no-clean solders (+260°C, 5 seconds max.). See the Mechanical Specifications section for pin 1 orientation and recommended pc-board hole dimensions. 78SR series regulators have limited built-in ESD protection; therefore they should always be treated as ESD susceptible devices. 6. Horizontal-Pin Models (78SRH): 78SRH switching regulators are pincompatible replacements for TO-220 style LM78xx linear regulators which are installed with their metal tabs or heat sinks laying flat on the surface of the pc-board. In replacement applications, 78SRH units must be soldered to the pc-board such that the insulating body of diode D1 lies flat and in contact with the pc-board’s surface. Free Air Convection 0 to 85% Physical Mechanical Package Pins Weight Pin Soldering See Mechanical Specifications Open-frame SIP 0.025” (0.64mm) square, tin-plated bronze 0.15 ounces (4.2g) +260°C for 5 seconds Absolute Maximum Ratings Input Voltage: Operating Temperature Output Current +36Vdc +85°C 3.0 Amps ~ 78SR Series regulators can withstand a continuous short-circuit across their output terminals. However, extended short-circuit operation will decrease the unit’s long-term reliability. These are stress ratings only; Exposure of devices to any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied. lSee derating chart for more information. www.murata-ps.com Technical enquiries email: [email protected], tel: +1 508 339 3000 MPM_78SR-2A_B01 Page 2 of 5 78SR 2 Amp Series 2 Amp, 3.3V & 5V Output, High Efficiency, Synchronous Switching Regulators Typical Performance Curves TA = +25°C, VIN as indicated Noise and Ripple - 10% and 100% Load, 20 MHz Bandwidth 78SR-3.3/2 78SR-5/2 Vin = 12V, ILOAD = 0.2A Vin = 12V, ILOAD = 0.2A 78SR-3.3/2 78SR-5/2 Vin = 12V, ILOAD = 2.0A 78SR-3.3/2 78SR-5/2 Vin = 12V, ILOAD = 2.0A Vin = 24V, ILOAD = 2.0A Vin = 24V, ILOAD = 2.0A Transient Response - 90% Load Step 78SR-3.3/2 10% to 100% Load Step 78SR-3.3/2 10% to 100% Load Step Vin = 12V 78SR-5/2 10% to 100% Load Step 78SR-3.3/2 Vin = 24V 78SR-5/2 10% to 100% Load Step Vin = 12V Vin = 24V www.murata-ps.com 100% to 10% Load Step Vin = 12V 78SR-5/2 100% to 10% Load Step Vin = 12V Technical enquiries email: [email protected], tel: +1 508 339 3000 MPM_78SR-2A_B01 Page 3 of 5 78SR 2 Amp Series 2 Amp, 3.3V & 5V Output, High Efficiency, Synchronous Switching Regulators 78SR-3.3/2-C Input Current 78SR-5/2-C Input Current 1.0 1.0 2.0A LOAD 0.8 INPUT CURRENT (AMPS) INPUT CURRENT (AMPS) 2.0A LOAD 0.6 1.0A LOAD 0.4 0.5A LOAD 0.2 0.8 0.6 1.0A LOAD 0.4 0.5A LOAD 0.2 0.0 0.0 0 5 10 15 20 25 30 0 35 5 10 78SR-3.3/2-C Efficiency 95% 90% 90% EFFICIENCY (%) 95% EFFICIENCY (%) 100% 85% Vin = 8V 75% Vin = 12V Vin = 15V 70% 0.25 0.50 0.75 1.00 1.25 35 85% Vin = 8V 80% Vin = 12V 75% Vin = 15V 70% Vin = 28V 60% Vin = 32V Vin = 32V 55% 30 65% Vin = 28V 60% 25 Vin = 24V Vin = 24V 65% 20 78SR-5/2-C Efficiency 100% 80% 15 INPUT VOLTAGE INPUT VOLTAGE 1.50 1.75 2.00 LOAD CURRENT (AMPS) 55% 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 LOAD CURRENT (AMPS) Thermal Derating Curve OUTPUT CURRENT (AMPS) 2.00 60ºC 65ºC 1.75 70ºC 1.50 1.25 8 12 15 24 28 INPUT VOLTAGE 32 36 www.murata-ps.com Technical enquiries email: [email protected], tel: +1 508 339 3000 MPM_78SR-2A_B01 Page 4 of 5 78SR 2 Amp Series 2 Amp, 3.3V & 5V Output, High Efficiency, Synchronous Switching Regulators MECHANICAL DIMENSIONS: Inches (mm) TOLERANCES: 2 PL DEC ±0.02 (±0.51) 3 PL DEC ±0.010 (±0.254) Standard Package 0.16 (4.1) 0.80 (20.3) D1 L1 L1 Pins: 0.025 (0.64) sq. 0.100 (2.54) centers 0.85 (21.6) PC-Board Hole: 0.037 - 0.043 (0.94 - 1.09) Dia. $!4%,32# 1 0.095 (2.4) 2 3 0.15 (3.8) Min. OUTPUT (+VOUT) GND INPUT (+VIN) 0.23 (5.7) Horizontal Package (H Pin Option) 0.07 (1.8) L1 L1 L1 1 2 3 0.30 (7.6) min. 0.280 (7.1) D1 OUTPUT (+VOUT) GND INPUT (+VIN) USA: Pins: 0.025 (0.64) sq. 0.100 (2.54) centers PC-Board Hole: 0.037 - 0.043 (0.94 - 1.09) Dia. Mansfield (MA), Tel: (508) 339-3000, email: [email protected] Canada: Toronto, Tel: (866) 740-1232, email: [email protected] Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 UK: Milton Keynes, Tel: +44 (0)1908 615232, email: [email protected] France: Montigny Le Bretonneux, Tel: +33 (0)1 34 60 01 01, email: [email protected] Germany: München, Tel: +49 (0)89-544334-0, email: [email protected] www.murata-ps.com email: [email protected] ISO 9001 REGISTERED Japan: Tokyo, Tel: 3-3779-1031, email: [email protected] Osaka, Tel: 6-6354-2025, email: [email protected] Website: www.murata-ps.jp China: Shanghai, Tel: +86 215 027 3678, email: [email protected] Guangzhou, Tel: +86 208 221 8066, email: [email protected] 07/03/08 Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. © 2008 Murata Power Solutions, Inc. www.murata-ps.com Technical enquiries email: [email protected], tel: +1 508 339 3000 MPM_78SR-2A_B01 Page 5 of 5