IRF ERJ-3EKF4992V

IRDC3899-P1V2
SupIRBuck
TM
USER GUIDE FOR IR3899 EVALUATION BOARD
1.2Vout
DESCRIPTION
The IR3899 is a synchronous buck
converter, providing a compact, high
performance and flexible solution in a small
4mm X 5 mm Power QFN package.
Key features offered by the IR3899 include
internal Digital Soft Start/Soft Stop, precision
0.5Vreference voltage, Power Good,
thermal protection, programmable switching
frequency, Enable input, input under-voltage
lockout for proper start-up, enhanced line/
load regulation with feed forward, external
frequency synchronization with smooth
clocking, internal LDO and pre-bias startup.
Output over-current protection function is
implemented by sensing the voltage developed
across the on-resistance of the synchronous
Mosfet for optimum cost and performance and
the current limit is thermally compensated.
This user guide contains the schematic and bill
of materials for the IR3899 evaluation board.
The guide describes operation and use of the
evaluation board itself. Detailed application
information for IR3899 is available in the
IR3899 data sheet.
BOARD FEATURES
• Vin = +12V (+ 13.2V Max)
•Vout = +1.2V @ 0- 9A
• Fs=600kHz
• L= 0.51uH
• Cin= 4x10uF (ceramic 1206) + 1X330uF (electrolytic)
• Cout=6x22uF (ceramic 0805)
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IRDC3899-P1V2
CONNECTIONS and OPERATING INSTRUCTIONS
A well regulated +12V input supply should be connected to VIN+ and VIN-. A maximum of 9A load should be
connected to VOUT+ and VOUT-. The inputs and output connections of the board are listed in Table I.
IR3899 has only one input supply and internal LDO generates Vcc from Vin. If operation with external Vcc
is required, then R15 can be removed and external Vcc can be applied between Vcc+ and Vcc- pins. Vin pin
and Vcc/LDO_Out pins should be shorted together for external Vcc operation.
The output can track voltage at the Vp pin. For this purpose, Vref pin is to be connected to ground (use zero
ohm resistor for R21). The value of R14 and R28 can be selected to provide the desired tracking ratio
between output voltage and the tracking input.
Table I. Connections
Connection
Signal Name
VIN+
Vin (+12V)
VIN-
Ground of Vin
Vout+
Vout(+1.2V)
Vout-
Ground for Vout
Vcc+
Vcc/ LDO_Out Pin
Vcc-
Ground for Vcc input
Enable
Enable
PGood
Power Good Signal
AGnd
Analog ground
LAYOUT
The PCB is a 4-layer board (2.23”x2”) using FR4 material. All layers use 2 Oz. copper. The PCB
thickness is 0.062”. The IR3899 and other major power components are mounted on the top side of the
board.
Power supply decoupling capacitors, the bootstrap capacitor and feedback components are located
close to IR3899. The feedback resistors are connected to the output at the point of regulation and are
located close to the SupIRBuck IC. To improve efficiency, the circuit board is designed to minimize the
length of the on-board power ground current path.
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IRDC3899-P1V2
Connection Diagram
Vin
Gnd
Gnd
Vout
Enable
VDDQ
Top View
Vref
Sync
S-Ctrl
AGnd
PGood Vsns Vcc+ Vcc-
Bottom View
Fig. 1: Connection Diagram of IR3899/98/97 Evaluation Boards
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IRDC3899-P1V2
Fig. 2: Board Layout-Top Layer
Single point connection
between AGnd and PGnd
Fig. 3: Board Layout-Bottom Layer
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IRDC3899-P1V2
Fig. 4: Board Layout-Mid Layer 1
Fig. 5: Board Layout-Mid Layer 2
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Fig. 6: Schematic of the IR3899 evaluation board
IRDC3899-P1V2
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IRDC3899-P1V2
Bill of Materials
Item
Qty
Part Reference
Value
Description
Manufacturer
Part Number
1
1
C1
330uF
SMD Electrolytic F size 25V 20%
Panasonic
EEV-FK1E331P
2
4
C2 C3 C4 C5
10uF
1206, 25V, X5R, 20%
TDK
C3216X5R1E106M
3
4
C7 C12 C14 C24
0.1uF
0603, 25V, X7R, 10%
Murata
GRM188R71E104KA01B
4
1
C8
2200pF
0603,50V,X7R
Murata
GRM188R71H222KA01B
5
1
C11
270pF
0603, 50V, NP0, 5%
Murata
GRM1885C1H271JA01D
6
6
C15 C16 C17 C18
C19 C20
22uF
TDK
C2012X5R0J226M
7
1
C23
2.2uF
0603, 16V, X5R, 20%
TDK
C1608X5R1C225M
8
1
C26
10nF
0603, 25V, X7R, 10%
Murata
GRM188R71E103KA01J
9
1
C32
1.0uF
0603, 25V, X5R, 10%
Murata
GRM188R61E105KA12D
10
1
L1
0.51uH
SMD 11.0x7.2x7.5mm,0.29mΩ
Vitec
59PR9876N
11
1
R1
1.43K
Thick Film, 0603,1/10W,1%
Panasonic
ERJ-3EKF1431V
12
2
R2 R11
3.32K
Thick Film, 0603,1/10W,1%
Panasonic
ERJ-3EKF3321V
13
2
R3 R12
2.37K
Thick Film, 0603,1/10W,1%
Panasonic
ERJ-3EKF2371V
14
1
R4
100
Thick Film, 0603,1/10W,1%
Panasonic
ERJ-3EKF1000V
15
1
R6
20
Thick Film, 0603,1/10W,1%
Panasonic
ERJ-3EKF20R0V
16
1
R9
39.2K
Thick Film, 0603,1/10W,1%
Panasonic
ERJ-3EKF3922V
17
5
R10 R13 R14 R15
R50
0
Panasonic
ERJ-3GEY0R00V
18
2
R17 R18
49.9K
Thick Film, 0603,1/10W,1%
Panasonic
ERJ-3EKF4992V
19
1
R19
7.5K
Thick Film, 0603,1/10W,1%
Panasonic
ERJ-3EKF7501V
20
1
U1
IR3899
PQFN 4x5mm
IR
IR3899MPBF
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0805, 6.3V, X5R, 20%
Thick Film, 0603,1/10W
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IRDC3899-P1V2
TYPICAL OPERATING WAVEFORMS
Vin=12.0V, Vo=1.2V, Io=0-9A, Room Temperature, no airflow
Fig. 7: Start up at 9A Load
Ch1:Vin, Ch2:Vo, Ch3:PGood Ch4:Enable
Fig. 9: Start up with 1V Pre Bias , 0A Load,
Ch2:Vo
Fig. 11: Inductor node at 9A load
Ch3:LX
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Fig. 8: Start up at 9A Load,
Ch1:Vin, Ch2:Vo, Ch3:Vcc, Ch4:PGood
Fig. 10: Output Voltage Ripple, 9A load
Ch2: Vout ,
Fig. 12: Short circuit (Hiccup) Recovery
Ch2:Vout , Ch4:Iout
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IRDC3899-P1V2
TYPICAL OPERATING WAVEFORMS
Vin=12.0V, Vo=1.2V, Io=0-9A, Room Temperature, no air flow
Fig. 13: Transient Response, 4.5A to 9A step
Ch4-Iout
Ch2:Vout
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IRDC3899-P1V2
TYPICAL OPERATING WAVEFORMS
Vin=12.0V, Vo=1.2V, Io=0-9A, Room Temperature, no air flow
Fig. 14: Bode Plot at 9A load shows a bandwidth of 115.6KHz and phase margin of 50.3 degrees
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IRDC3899-P1V2
TYPICAL OPERATING WAVEFORMS
Vin=12.0V, Vo=1.2V, Io=0-9A, Room Temperature, no air flow
Fig (15) Soft start and soft stop using S_Ctrl pin
Fig (16) Feed Forward for Vin change from 7 to 16V and back to 7V
Ch2-Vout Ch3-Vin
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IRDC3899-P1V2
TYPICAL OPERATING WAVEFORMS
Vin=12.0V, Vo=1.2V, Io=0-9A, Room Temperature, no air flow
90
88
Efficiency(%)
86
84
82
80
78
76
0.9
1.8
2.7
3.6
4.5
5.4
6.3
7.2
8.1
9
8.1
9
Iout(A)
Fig.17: Efficiency versus load current
1.8
1.6
PDissipation (W)
1.4
1.2
1
0.8
0.6
0.4
0.2
0
0.9
1.8
2.7
3.6
4.5
5.4
6.3
7.2
Iout(A)
Fig.18: Power loss versus load current
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IRDC3899-P1V2
THERMAL IMAGES
Vin=12.0V, Vo=1.2V, Io=0-9A, Room Temperature, No Air flow
Fig. 19: Thermal Image of the board at 9A load
Test point 1 is IR3899
Test point 2 is inductor
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IRDC3899-P1V2
PCB METAL AND COMPONENT PLACEMENT
Evaluations have shown that the best overall performance is achieved using the substrate/PCB layout
as shown in following figures. PQFN devices should be placed to an accuracy of 0.050mm on both X
and Y axes. Self-centering behavior is highly dependent on solders and processes, and experiments
should be run to confirm the limits of self-centering on specific processes. For further information, please
refer to “SupIRBuck™ Multi-Chip Module (MCM) Power Quad Flat No-Lead (PQFN) Board Mounting
Application Note.” (AN1132)
Figure 20: PCB Metal Pad Spacing (all dimensions in mm)
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IRDC3899-P1V2
SOLDER RESIST
IR recommends that the larger Power or Land Area pads are Solder Mask Defined (SMD.)
This allows the underlying Copper traces to be as large as possible, which helps in terms of current
carrying capability and device cooling capability. When using SMD pads, the underlying copper
traces should be at least 0.05mm larger (on each edge) than the Solder Mask window,
in order to accommodate any layer to layer misalignment. (i.e. 0.1mm in X & Y.)
However, for the smaller Signal type leads around the edge of the device, IR recommends that
these are Non Solder Mask Defined or Copper Defined. When using NSMD pads,
the Solder Resist Window should be larger than the Copper Pad by at least 0.025mm on
each edge, (i.e. 0.05mm in X&Y,) in order to accommodate any layer to
layer misalignment. Ensure that the solder resist in-between the smaller signal lead areas are at
least 0.15mm wide, due to the high x/y aspect ratio of the solder mask strip.
Figure 21: Solder resist
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IRDC3899-P1V2
STENCIL DESIGN
Stencils for PQFN can be used with thicknesses of 0.100-0.250mm (0.004-0.010"). Stencils thinner than
0.100mm are unsuitable because they deposit insufficient solder paste to make good solder joints with the
ground pad; high reductions sometimes create similar problems. Stencils in the range of 0.125mm-0.200mm
(0.005-0.008"), with suitable reductions, give the best results. Evaluations have shown that the best overall
performance is achieved using the stencil design shown in following figure. This design is for
a stencil thickness of 0.127mm (0.005").The reduction should be adjusted for stencils of other thicknesses.
Figure 22: Stencil Pad Spacing (all dimensions in mm)
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IRDC3899-P1V2
PACKAGE INFORMATION
Figure 23: Package Dimensions
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7903
This product has been designed and qualified for the Industrial market
Visit us at www.irf.com for sales contact information
Data and specifications subject to change without notice. 12/11
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