Integrated Current-mode Buck-Boost DC/DC Controller Automotive White LED Driver IC BD8112EFV-M ●Description BD8112EFV-M is a white LED driver with the capability of withstanding high input voltage (36V MAX). This driver has 2ch constant-current drivers integrated in 1-chip, which each channel can draw up to 150mA max, so that high brightness LED driving can be realized. Furthermore, a current-mode buck-boost DC/DC controller is also integrated to achieve stable operation against voltage input and also to remove the constraint of the number of LEDs in series connection. The brightness can be controlled by either PWM or VDAC techniques. ●Features 1) Input voltage range 5.0 – 30 V 2) Integrated buck-boost current-mode DC/DC controller 3) Two integrated LED current driver channels (150 mA max. each channel) 4) PWM Light Modulation(Minimum Pulse Width 25μs) 5) Oscillation frequency accuracy ±5% 6) Built-in protection functions (UVLO, OVP, TSD, OCP, SCP) 7) LED abnormal status detection function (OPEN/ SHORT) 8) HTSSOP-B24 package ●Applications Backlight for display audio, small type panels, etc. ●Absolute maximum ratings (Ta=25℃) Parameter Power supply voltage BOOT Voltage SW,CS,OUTH Voltage BOOT-SW Voltage LED output voltage VREG, OVP, OUTL, FAIL1, FAIL2, LEDEN, ISET, VDAC, PWM, SS, COMP, RT, SYNC, EN voltage Power Consumption Operating temperature range Storage temperature range LED maximum output current Junction temperature Symbol VCC VBOOT VSW, VCS, VOUTH VBOOT-SW VLED1,2 VVREG, VOVP, VOUTL, VFAIL1, VFAIL2, VLEDEN, VISET, VVDAC, VPWM, VSS, VCOMP, VRT, VSYNC, VEN Pd Topr Tstg ILED Tjmax Rating 36 41 36 7 36 Unit V V V V V -0.3~7 < VCC V 1.10 ※1 -40~+105 -55~+150 150 ※2 ※3 150 W ℃ ℃ mA ℃ IC mounted on glass epoxy board measuring 70mm×70mm×1.6mm, power dissipated at a rate of 8.8mw/℃ at temperatures above 25℃. *2 Dispersion figures for LED maximum output current and VF are correlated. Please refer to data on separate sheet. *3 Amount of current per channel. *1 ●Operating conditions (Ta=25℃) Parameter Power supply voltage Oscillating frequency range External synchronization frequency range External synchronization pulse duty range ※4 ※5 Symbol VCC FOSC FSYNC FSDUTY Target value 5.0~30 250~600 fosc~600 40~60 Unit V kHz kHz % *4 Connect SYNC to GND or OPEN when not using external frequency synchronization. *5 Do not switch between internal and external synchronization when an external synchronization signal is input to the device. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 1/19 2009.09 - Rev.B BD8112EFV-M Technical Note ●Electrical characteristics (unless otherwise specified, VCC=12V Ta=25℃) Target value Parameter Symbol Min Typ Max. Unit Conditions EN=Hi, SYNC=Hi, RT=OPEN PWM=Low, ISET=OPEN, CIN=10μF EN=Low Circuit current ICC - 7 14 mA Standby current [VREG Block (VREG)] Reference voltage [OUTH Block] OUTH high-side ON resistance OUTH low-side ON resistance IST - 4 8 μA VREG 4.5 5 5.5 V IREG=-5mA, CREG=2.2μF RONHH RONHL 7.0 5.0 VCC -0.54 ION=-10mA ION=10mA VOLIMIT 3.5 2.5 VCC -0.6 Ω Ω Over-current protection operating voltage 1.5 1.0 VCC -0.66 RONLH RONLL 2.0 1.0 4.0 2.5 8.0 5.0 Ω Ω ION=-10mA ION=10mA RON_SW 2.0 4.5 9.0 Ω ION_SW=10mA VLED ICOMPSINK ICOMPSOURCE 0.9 15 -35 1.0 25 -25 1.1 35 -15 V μA μA VLED=2V, Vcomp=1V VLED=0V, Vcomp=1V FOSC 285 300 315 KHz RT=100kΩ VOVP VOHYS TSCP 1.9 0.45 70 2.0 0.55 100 2.1 0.65 130 V V ms VOVP=Sweep up VOVP=Sweep down RT=100kΩ VUVLO VUHYS 4.0 50 4.3 150 4.6 250 V mV VCC : Sweep down VCC : Sweep up LED current relative dispersion width △ILED1 -3 - +3 % LED current absolute dispersion width △ILED2 -5 - +5 % ISET voltage PWM minimum pulse width PWM maximum duty PWM frequency VISET Tmin Dmax FPWM 1.96 25 - 2.0 - 2.04 100 20 V μs % KHz VDAC gain GVDAC - 25 - mA/V Open detection voltage LED Short detection Voltage LED Short Latch OFF Delay Time PWM Latch OFF Delay Time [Logic Inputs (EN, SYNC, PWM, LEDEN)] Input HIGH voltage Input LOW voltage VOPEN VSHORT TSHORT TPWM 0.2 4.2 70 70 0.3 4.5 100 100 0.4 4.8 130 130 V V ms ms VINH VINL 2.1 GND - 5.5 0.8 V V IIN 20 35 50 μA Input current 2 IEN 15 25 [FAIL Output (open drain) ] FAIL LOW voltage VOL 0.1 ◎ This product is not designed for use in radioactive environments. 35 μA 0.2 V [OUTL Block] OUTL high-side ON resistance OUTL low –side ON resistance [SW Block] SW low -side ON resistance [Error Amplifie Block] LED voltage COMP sink current COMP source current [Oscillator Block] Oscillating frequency [OVP Block] Over-voltage detection reference voltage OVP hysteresis width SCP Latch OFF Delay Time [UVLO Block ] UVLO voltage UVLO hysteresis width [LED Output Block] Input current 1 www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 2/19 V ILED=50mA, ΔILED1=(ILED/ILED_AVG-1)×100 ILED=50mA, ΔILED2=(ILED/50mA-1)×100 RISET=120kΩ FPWM=150Hz, ILED=50mA FPWM=150Hz, ILED=50mA Duty=50%, ILED=50mA VDAC=0~2V, RISET=120kΩ ILED=VDAC÷RISET×Gain VLED= Sweep down VOVP= Sweep up RT=100kΩ RT=100kΩ VIN=5V (SYNC, PWM, LEDEN) VEN=5V (EN) IOL=0.1mA 2009.09 - Rev.B BD8112EFV-M Technical Note ●Electrical characteristic curves (Reference data) (unless otherwise specified, Ta=25℃) 5.3 5.1 4.9 4.7 4.5 -40 VCC=12V OUTPUTCURRENT :ILED [mA] SWI TCHI NG FREQUENCY:FOSC [k Hz] 360 320 280 240 200 49 47 -15 10 35 60 85 TEMPERAT URE: Ta [℃ ] Fig.1 VREG temperature Fig.2 OSC temperature characteristic characteristic 55 Vcc= 12V 51 45 -40 -15 10 35 60 85 T EMPERATUR E: Ta [℃ ] 53 0.5 50 53 OUTPUTCURRENT :ILED [mA] Vcc= 12V 51 49 47 -40 -15 10 35 60 TEMPERAT URE:Ta [℃ ] 40 30 20 10 4 3 2 1 0 0 85 4.5 5 0 45 1.5 2.5 3.5 LED VOLTAGE:VLED[V] Fig.3 ILED depend on VLED OUTPUTCURRENT :ILED [mA] OU TPUT VOLTAGE:VREG [V] VCC=12V OUTPUTCUR RENT :ILED [mA] 55 400 5.5 0.5 1 1.5 2 0 VDAC VOLTAGE:VDAC[V] Fig.4 ILED temperature 0.02 0.04 0.06 0.08 0.1 VDAC VOLTAGE:VDAC[V] Fig.5 VDAC Gain① Fig.3 VDAC Gain② characteristic 100 85 85 OUTPUT CARRENT:Icc [mA] 6.0 VCC=12V 70 VCC=30V 55 40 EFFICIENCY [%] EFFICIENCY [%] 100 70 55 40 25 2.0 Vcc=12V 0.0 50 100 150 200 Total_Io [mA] 250 25 0 50 100 150 200 OUT PUT CURRENT [mA] Fig.7 Efficiency (LED2 Parallel 5 step) 0.60 0.58 VCC=12V 0.56 0.54 -15 10 35 60 85 T EMPERAT URE:T a [℃] Fig.10 Overcurrent detecting voltage temperature characteristic www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 36 Fig.9 Circuit Current (Switching OFF) 10 10 8 8 OUTPUTCURRENT :ILED [mA] 0.62 OUTPUT VOLTAGE:VREG [V] 0.64 -40 6 12 18 24 30 SUPPLY VOLTAGE:Vcc [V] 250 Fig.8 Efficiency (LED2 Parallel 7 step) 0.66 OUTPUT VOLTAGE:Vcc-Vcs [V] 4.0 6 4 2 6 4 2 0 0 0 1 2 3 4 EN VOLTAGE:VEN [V] Fig.11 EN threshold voltage 3/19 5 0 1 2 3 4 PWM VOLTAGE:VEN [V] 5 Fig.12 PWM threshold voltage 2009.09 - Rev.B BD8112EFV-M Technical Note ●Block diagram and pin configuration COUT VREG Vin CIN UVLO VCC OVP TSD OVP VREG EN OCP + - Timer Latch PWM CS FAIL1 BOOT Control Logic OUTH DRV SYNC SLOPE SW CTL - PW M + DGND OSC RT VREG CRT RT OUTL ERR AMP GND - COMP Ccomp RPC - + OCP OVP LED1 CPC SS LED2 SS CSS Current driver PWM VDAC ISET ISET PGND Open Short Detect Open Det RISET Timer Latch Short Det FAIL2 LEDEN ● Pin layout BD8112EFV-M(HTSSOP-B24) ● Pin function table COMP 1 24 VREG SS 2 23 BOOT VCC 3 22 CS EN 4 21 OUTH RT 5 20 SW SYNC 6 19 DGND GND 7 18 OUTL PWM 8 17 PGND FAIL1 FAIL2 9 16 ISET FAIL2 10 15 VDAC LEDEN 11 14 OVP LED1 12 13 LED2 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Symbol PGND Function Error amplifier output Soft start time-setting capacitance input Input power supply Enable input Oscillation frequency-setting resistance input External synchronization signal input Small-signal GND PWM light modulation input Failure signal output LED open/short detection signal output LED output enable pin LED output 1 LED output 2 Over-voltage detection input DC variable light modulation input LED output current-setting resistance input LED output GND OUTL Low-side external MOSFET Gate Drive out put COMP SS VCC EN RT SYNC GND PWM FAIL1 FAIL2 LEDEN LED1 LED2 OVP VDAC ISET DGND SW OUTH CS Low-side internal MOSFET Source out put High-side external MOSFET Source pin High-side external MOSFET Gate Drive out pin DC/DC Current Sense Pin BOOT High-side MOSFET Power Supply pin VREG Internal reference voltage output Fig.14 www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 4/19 2009.09 - Rev.B BD8112EFV-M Technical Note ● 5V voltage reference (VREG) 5V (Typ.) is generated from the VCC input voltage when the enable pin is set high. This voltage is used to power internal circuitry, as well as the voltage source for device pins that need to be fixed to a logical HIGH. UVLO protection is integrated into the VREG pin. The voltage regulation circuitry operates uninterrupted for output voltages higher than 4.45 V (Typ.), but if output voltage drops to 4.3 V (Typ.) or lower, UVLO engages and turns the IC off. Connect a capacitor (Creg = 2.2uF Typ.) to the VREG terminal for phase compensation. Operation may become unstable if Creg is not connected. ● Constant-current LED drivers If less than four constant-current drivers are used, unused channels should be switched off via the LEDEN pin configuration. The truth table for these pins is shown below. If a driver output is enabled but not used (i.e. left open), the IC’s open circuit-detection circuitry will operate. Please keep the unused pins open. The LEDEN terminals are pulled down internally in the IC, so if left open, the IC will recognize them as logic LO. However, they should be connected directly to VREG or fixed to a logic HI when in use. LED LED EN 1 2 L ON ON H ON OFF ・Output current setting LED current is computed via the following equation: ILED = min[VDAC , VISET(=2.0V)] / RSET x GAIN [A] (min[VDAC , 2.0V] = the smaller value of either VDAC or VISET; GAIN = set by internal circuitry.) In applications where an external signal is used for output current control, a control voltage in the range of 0.0 to 2.0 V can be connected on the VDAC pin to control according to the above equation. If an external control signal is not used, connect the VDAC pin to VREG (do not leave the pin open as this may cause the IC to malfunction). Also, do not switch individual channels on or off via the LEDEN pin while operating in PWM mode. The following diagram illustrates the relation between ILED and GAIN. ILED vs GAIN 3150 3100 GAIN 3050 3000 2950 2900 2850 0 20 40 60 80 100 120 140 160 ILED[mA] In PWM intensity control mode, the ON/OFF state of each current driver is controlled directly by the input signal on the PWM pin; thus, the duty ratio of the input signal on the PWM pin equals the duty ratio of the LED current. When not controlling intensity via PWM, fix the PWM terminal to a high voltage (100%). Output light intensity is greatest at 100% input. PWM PWM ILED(50mA/div) PWM=150Hz Duty=0.38% www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. ILED PWM=150Hz 5/19 Duty=50% 2009.09 - Rev.B BD8112EFV-M Technical Note ● Buck-Boost DC/DC controller ・Number of LEDs in series connection Output voltage of the DCDC converter is controlled such that the forward voltage over each of the LEDs on the output is set to 1.0V (Typ.). DCDC operation is performed only when the LED output is operating. When two or more LED outputs are operating simultaneously, the LED voltage output is held at 1.0V (Typ.) per LED over the column of LEDs with the highest VF value. The voltages of other LED outputs are increased only in relation to the fluctuation of voltage over this column. Consideration should be given to the change in power dissipation due to variations in VF of the LEDs. Please determine the allowable maximum VF variance of the total LEDs in series by using the description as shown below: VF variation allowable voltage 3.7V(Typ.) = short detecting voltage 4.5V(Typ.)-LED control voltage 1.0V(Typ.) The number of LEDs that can be connected in series is limited due to the open-circuit protection circuit, which engages at 85% of the set OVP voltage. Therefore, the maximum output voltage of the under normal operation becomes 30.6 V (= 36 V x 0.85, where (30.6 V – 1.0 V) / VF > N [maximum number of LEDs in series]). ・ Over-voltage protection circuit (OVP) The output of the DCDC converter should be connected to the OVP pin via a voltage divider. In determining an appropriate trigger voltage of for OVP function, consider the total number of LEDs in series and the maximum variation in VF. Also, bear in mind that over-current protection (OCP) is triggered at 0.85 x OVP trigger voltage. If the OVP function engages, it will not release unless the DCDC voltage drops to 72.5% of the OVP trigger voltage. For example, if ROVP1 (out put voltage side), ROVP2 (GND side), and DCDC voltage VOUT are conditions for OVP, then: VOUT ≥ (ROVP1 + ROVP2) / ROVP2 x 2.0 V. OVP will engage when VOUT ≧ 32 V if ROVP1 = 330 kΩ and ROVP2 = 22 kΩ. ・ Buck-boost DC/DC converter oscillation frequency (FOSC) The regulator’s internal triangular wave oscillation frequency can be set via a resistor connected to the RT pin (pin 5). This resistor determines the charge/discharge current to the internal capacitor, thereby changing the oscillating frequency. Refer to the following theoretical formula when setting RT: 30 × 106 RT [Ω] fosc = x α [kHz] 30 x 106 (V/A/S) is a constant (±5%) determined by the internal circuitry, and α is a correction factor that varies in relation to RT: { RT: α = 50kΩ: 0.94, 60kΩ: 0.985, 70kΩ: 0.99, 80kΩ: 0.994, 90kΩ: 0.996, 100kΩ: 1.0, 150kΩ: 1.01, 200kΩ: 1.02, 300kΩ: 1.03, 400kΩ: 1.04, 500kΩ: 1.045 } A resistor in the range of 47kΩ~523kΩ is recommended. Settings that deviate from the frequency range shown below may cause switching to stop, and proper operation cannot be guaranteed. 550K Frequency 周波数 [kHz] 450K 350K 250K 150K 50K 0 100 200 300 400 RT [kΩ] 500 600 700 800 Fig.15 RT versus switching frequency ・ External DC/DC converter oscillating frequency synchronization (FSYNC) Do not switch from external to internal oscillation of the DC/DC converter if an external synchronization signal is present on the SYNC pin. When the signal on the SYNC terminal is switched from high to low, a delay of about 30 µs (typ.) occurs before the internal oscillation circuitry starts to operate (only the rising edge of the input clock signal on the SYNC terminal is recognized). Moreover, if external input frequency is less than the internal oscillation frequency, the internal oscillator will engage after the above-mentioned 30 µs (typ.) delay; thus, do not input a synchronization signal with a frequency less than the internal oscillation frequency. ・Soft Start Function The soft-start (SS) limits the current and slows the rise-time of the output voltage during the start-up, and hence leads to prevention of the overshoot of the output voltage and the inrush current. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 6/19 2009.09 - Rev.B BD8112EFV-M Technical Note ・Self-diagnostic functions The operating status of the built-in protection circuitry is propagated to FAIL1 and FAIL2 pins (open-drain outputs). FAIL1 becomes low when UVLO, TSD, OVP, or SCP protection is engaged, whereas FAIL2 becomes low when open or short LED is detected. FAIL2 FAIL1 UVLO TSD OVP OCP SCP Counter EN=Low S OPEN SHORT S MASK R Q EN=Low UVLO/TSD Q R UVLO/TSD ・Operation of the Protection Circuitry ・Under-Voltage Lock Out (UVLO) The UVLO shuts down all the circuits other than REG when VREG ≦ 4.3V (TYP). ・Thermal Shut Down (TSD) The TSD shuts down all the circuits other than REG when the Tj reaches 175℃ (TYP), and releases when the Tj becomes below 150℃ (TYP). ・Over Current Protection (OCP) The OCP detects the current through the power-FET by monitoring the voltage of the high-side resistor, and activates when the CS voltage becomes less than VCC-0.6V (TYP). When the OCP is activated, the external capacitor of the SS pin becomes discharged and the switching operation of the DCDC turns off. ・ Over Voltage Protection (OVP) The output voltage of the DCDC is detected with the OVP-pin voltage, and the protection activates when the OVP-pin voltage becomes greater than 2.0V (TYP). When the OVP is activated, the external capacitor of the SS pin becomes discharged and the switching operation of the DCDC turns off. ・Short Circuit Protection (SCP) When the LED-pin voltage becomes less than 0.3V (TYP), the internal counter starts operating and latches off the circuit approximately after 100ms (when FOSC = 300kHz). If the LED-pin voltage becomes over 0.3V before 100ms, then the counter resets. When the LED anode (i.e. DCDC output voltage) is shorted to ground, then the LED current becomes off and the LED-pin voltage becomes low. Furthermore, the LED current also becomes off when the LED cathode is shorted to ground. Hence in summary, the SCP works with both cases of the LED anode and the cathode being shorted. ・LED Open Detection When the LED-pin voltage ≤ 0.3V (TYP) as well as OVP-pin voltage ≥ 1.7V (TYP) simultaneously, the device detects as LED open and latches off that particular channel. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 7/19 2009.09 - Rev.B BD8112EFV-M Technical Note ・LED Short Detection When the LED-pin voltage ≥ 4.5V (TYP) as well as OVP-pin voltage ≤ 1.6V (TYP) simultaneously the internal counter starts operating, and approximately after 100ms (when FOSC = 300kHz) the only detected channel (as LED short) latches off. With the PWM brightness control, the detecting operation is processed only when PWM-pin = High. If the condition of the detection operation is released before 100ms (when FOSC = 300kHz), then the internal counter resets. ※ The counter frequency is the DCDC switching frequency determined by the RT. The latch proceeds at the count of 32770. Detecting Condition Protection Operation after detect [Detect] [Release] UVLO VREG<4.3V VREG>4.45V TSD Tj>175℃ Tj<150℃ OVP VOVP>2.0V VOVP<1.45V SS discharged OCP VCS≦VCC-0.6V VCS>VCC-0.6V SS discharged EN or UVLO Counter starts and then latches off all blocks (but except REG) EN or UVLO The only detected channel latches off EN or UVLO The only detected channel latches off (after the counter sets) SCP LED open LED short VLED<0.3V (100ms delay when FOSC=300kHz) VLED<0.3V & VOVP>1.7V VLED>4.5V & VOVP<1.6V (100ms delay when FOSC=300kHz) www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 8/19 All blocks (but except REG) shut down All blocks (but except REG) shut down 2009.09 - Rev.B BD8112EFV-M Technical Note ●Protection Sequence VCC EN *1 4.45V VREG UVLO VDAC *1 SYNC PWM *2 *2 ④ SS ILED1 ① ILED2 ② ILED1' ILED2' VLED1 1.0V VLED2 <0.3V VLED1' >4.7V VLED2' >4.5 100ms *3 100ms *3 0.3V 2.0V 1.7V VOVP FAIL1 ③ *4 FAIL2 *1 After VCC voltage reached to operating conditions, set VDAC voltage, and turn on the EN. Case for LED2 in open-mode When VLED2<0.3V and VOVP>1.7V simultaneously, then LED2 becomes off and FAIL2 becomes low ② Case for LED1’ in short-mode When VLED1’ > 4.5V and VOVP < 1.6V simultaneously, then LED1’ becomes off after 100ms approx ③ Case for LED2’ in short to GND ③-1 DCDC output voltage increases, and then SS dichages and FAIL1 becomes low ③-2 Detects VLED2’<0.3V and shuts down after 100ms approx After VREG≧4.6V, turn on SYNC and PWM inputs. ① www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 9/19 *2 Don’t care input sequence PWM and SYNC. *3 *4 Aprox 100ms of delay when Fosc = 300kHz When FAIL1 pull-up to outside power supply. 2009.09 - Rev.B BD8112EFV-M Technical Note ●Procedure for external components selection Follow the steps as shown below for selecting the external components 1. Work out IL_MAX from the operating conditions. 2. Select the value of RSC such that IOCP > IL_MAX 3. Select the value of L such that 0.05[V/µs] < 4. Select coil, schottky diodes, MOSFET and RCS which meet with the ratings 5. Select the output capacitor which meets with the ripple voltage requirements 6. Select the input capacitor 7. Work on with the compensation circuit 8. Work on with the Over-Voltage Protection (OVP) setting 9. Work on with the soft-start setting 10. Feedback the value of L Vout *RCS < 0.3[V/ µs] L Verify experimentally www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 10/19 2009.09 - Rev.B BD8112EFV-M 1. Technical Note Computation of the Input Peak Current and IL_MAX ① Calculation of the maximum output voltage (Vout_max) To calculate the Vout_max, it is necessary to take into account of the VF variation and the number of LED connection in series. ΔVF: VF Variation N: Number of LED connection in series Vout_max = (VF + ΔVF) × N + 1.0V ② ③ Calculation of the output current Iout Iout = ILED × 1.05 × M M:Number of LED connection in parallel Calculation of the input peak current IL_MAX IL_MAX = IL_AVG + 1/2ΔIL IL_AVG = (VIN + Vout) × Iout / (n × VIN) ΔIL= VIN × L 1 Fosc × Vout n: efficiency VIN+Vout Fosc: switching frequency ・The worst case scenario for VIN is when it is at the minimum, and thus the minimum value should be applied in the equation. ・The L value of 10µF ∼ 47µF is recommended. The current-mode type of DC/DC conversion is adopted for BD8112EFV-M, which is optimized with the use of the recommended L value in the design stage. This recommendation is based upon the efficiency as well as the stability. The L values outside this recommended range may cause irregular switching waveform and hence deteriorate stable operation. ・n (efficiency) is approximately 80% VIN IL Rcs CS M1 D2 L M2 D1 2. 3. Vout Co External Application Circuit The setting of over-current protection Choose Rcs with the use of the equation Vocp_min (=0.54V) / Rcs > IL_MAX When investigating the margin, it is worth noting that the L value may vary by approximately ±30%. The selection of the L In order to achieve stable operation of the current-mode DC/DC converter, we recommend selecting the L value in the range indicated below: 0.05 [V/µs] < The smaller 4. Vout×Rcs Vout×Rcs L L < 0.3 [V/µs] allows stability improvement but slows down the response time. Selection of coil L, diode D1 and D2, MOSFET M1 and M2, and Rcs Coil L ※ ※ Current rating Voltage rating > IL_MAX ― Heat loss Diode D1 > Iocp > VIN_MAX Diode D2 > Iocp > Vout MOSFET M1 > Iocp > VIN_MAX MOSFET M2 > Iocp > Vout Rcs ― ― > Iocp2 × Rcs Allow some margin, such as the tolerance of the external components, when selecting. In order to achieve fast switching, choose the MOSFETs with the smaller gate-capacitance. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 11/19 2009.09 - Rev.B BD8112EFV-M 5. Technical Note Selection of the output capacitor Select the output capacitor Cout based on the requirement of the ripple voltage Vpp. Vpp = Iout Cout × Vout Vout+VIN × 1 Fosc + IL_MIN × RESR Choose Cout that allows the Vpp to settle within the requirement. Allow some margin also, such as the tolerance of the external components. 6. 7. Selection of the input capacitor A capacitor at the input is also required as the peak current flows between the input and the output in DC/DC conversion. We recommend an input capacitor greater than 10µF with the ESR smaller than 100mΩ. The input capacitor outside of our recommendation may cause large ripple voltage at the input and hence lead to malfunction. Phase Compensation Guidelines In general, the negative feedback loop is stable when the following condition is met: • Overall gain of 1 (0dB) with a phase lag of less than 150º (i.e., a phase margin of 30º or more) However, as the DC/DC converter constantly samples the switching frequency, the gain-bandwidth (GBW) product of the entire series should be set to 1/10 the switching frequency of the system. Therefore, the overall stability characteristics of the application are as follows: • Overall gain of 1 (0dB) with a phase lag of less than 150º (i.e., a phase margin of 30º or more) • GBW (frequency at gain 0dB) of 1/10 the switching frequency Thus, to improve response within the GBW product limits, the switching frequency must be increased. The key for achieving stability is to place fz near to the GBW. Vout Phase-lead fz = 1 [Hz] 2πCpcRpc Phase-lag fp1 = 1 2πRLCout [Hz] LED FB A COMP Rpc Cpc Good stability would be obtained when the fz is set between 1kHz~10kHz. In buck-boost applications, Right-Hand-Plane (RHP) Zero exists. This Zero has no gain but a pole characteristic in terms of phase. As this Zero would cause instability when it is in the control loop, so it is necessary to bring this zero before the GBW. fRHP= Vout+VIN/(Vout+VIN) 2πILOADL [Hz] ILOAD: MAXIMUM LOAD CURRENT It is important to keep in mind that these are very loose guidelines, and adjustments may have to be made to ensure stability in the actual circuitry. It is also important to note that stability characteristics can change greatly depending on factors such as substrate layout and load conditions. Therefore, when designing for mass-production, stability should be thoroughly investigated and confirmed in the actual physical design. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 12/19 2009.09 - Rev.B BD8112EFV-M Technical Note Vo 8. Setting of the over-voltage protection We recommend setting the over-voltage protection Vovp 1.2V to 1.5V greater than Vout which is adjusted by the number of LEDs in series connection. Less than 1.2V may cause unexpected detection of the LED open and short during the PWM brightness control. For the Vovp greater than 1.5V, the LED short detection may become invalid. 9. - + ROVP2 2.0V/1.45V OVP ROVP1 - + 1.7V/1.6V Setting of the soft-start The soft-start allows minimization of the coil current as well as the overshoot of the output voltage at the start-up. For the capacitance we recommend in the range of 0.001 ∼ 0.1uF. For the capacitance less than 0.001uF may cause overshoot of the output voltage. For the capacitance greater than 0.1uF may cause massive reverse current through the parasitic elements of the IC and damage the whole device. In case it is necessary to use the capacitance greater than 0.1uF, ensure to have a reverse current protection diode at the Vcc or a bypass diode placed between the SS-pin and the Vcc. Soft-start time TSS TSS = CSSX0.7V / 5uA [s] 10. CSS: The capacitance at the SS-pin Verification of the operation by taking measurements The overall characteristic may change by load current, input voltage, output voltage, inductance, load capacitance, switching frequency, and the PCB layout. We strongly recommend verifying your design by taking the actual measurements. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 13/19 2009.09 - Rev.B BD8112EFV-M Technical Note ● Power Dissipation Calculation Power dissipation can be calculated as follows: Pc(N) = ICC*VCC + 2*Ciss*VREG*Fsw*Vcc+[VLED*N+△Vf*(N-1)]*ILED ICC VCC Ciss Vsw Fsw VLED N ΔVf ILED Maximum circuit current Supply power voltage External FET capacitance SW gate voltage SW frequency LED control voltage LED parallel numeral LED Vf fluctuation LED output current Sample Calculation: Pc(2) = 10mA × 30V + 500pF × 5V × 300kHz × 30V + [1.0V × 2 + △Vf × 1] × 100mA When △Vf = 3.0V, Pc (2) = 0.82W Power Dissipation Power Dissipation Pd [W] 2.0 1.5 1.1W 1.0 0.5 0 25 50 75 100 105 125 150 Ambient Temperature Ta[℃] Fig.26 Note 1: Power dissipation calculated when mounted on 70mm X 70mm X 1.6mm glass epoxy substrate (1-layer platform/copper thickness 18μm) Note 2: Power dissipation changes with the copper foil density of the board. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. This value represents only observed values, not guaranteed values. 14/19 2009.09 - Rev.B BD8112EFV-M VCC Technical Note VCC CPC2 CIN1 CIN2 CPC1 RPC1 CCS 1. COMP 24. VREG 2. SS 23. BOOT RCS1 RCS2 RCS3 VREG CSS RCS5 3. VCC EN SW1 4. EN 5. RT SYNC CRT 22. CS 21. OUTH 20. SW 6. SYNC 19. DGND 7. GND 18. OUTL CREG D CBT G VOUT M1 D1 D2 L1 S D ROVP2 G RRT CIN3 FIN. FIN FIN. FIN 8. PWM 17. PGND 9. FAIL1 16. ISET M2 COUT1 COUT2 S ROVP1 VREG CISET PWM RFL2 RFL1 FAIL1 RDAC VREG RISET 10. FAIL2 FAIL2 SW2 VREG LED1 • • • • 15. VDAC 11. LEDEN 14. OVP 12. LED1 13. LED2 VDAC LED2 The coupling capacitors CVCC and CREG should be mounted as close as possible to the IC’s pins. Large currents may pass through DGND and PGND, so each should have its own low-impedance routing to the system ground. Noise should be minimized as much as possible on pins VDAC, ISET,RT and COMP. PWM, SYNC and LED1,2 carry switching signals, so ensure during layout that surrounding traces are not affected by crosstalk. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 15/19 2009.09 - Rev.B BD8112EFV-M Technical Note ●How to select parts of application serial No. component name component value product name 1 CIN1 10μF 2 CIN2 - 3 CIN3 - 4 CPC1 0.1μF 5 CPC2 - 6 RPC1 510Ω 7 CSS 0.1μF GRM188B31H104KA92 murata 8 RRT 100kΩ MCR03 Series Rohm 9 CRT - 10 RFL1 100kΩ MCR03 Series Rohm 11 RFL2 100kΩ MCR03 Series Rohm GRM31CB31E106KA75B Manufacturer murata murata 12 CCS - 13 RCS1 620mΩ MCR100JZHFSR620 Rohm 14 RCS2 620mΩ MCR100JZHFSR620 Rohm 15 RCS3 - GRM188B31A225KE33 murata 16 RCS5 0Ω 17 CREG 2.2μF 18 CBT 0.1μF GRM188B31H104KA92 murata 19 M1 - RSS070N05 Rohm 20 M2 - RSS070N05 Rohm 21 D1 - RB050L-40 Rohm 22 D2 - 23 L1 33μH CDRH105R330 Sumida 24 COUT1 10μF GRM31CB31E106KA75B murata 25 COUT2 10μF GRM31CB31E106KA75B murata 26 ROVP1 30kΩ MCR03 Series Rohm 27 ROVP2 360kΩ MCR03 Series Rohm 28 RISET 120kΩ MCR03 Series Rohm 29 CISET - 30 RDAC 0Ω RF201L2S Rohm When performing open/short tests of the external components, the open condition of D1 or D2 may cause permanent damage to the driver and/or the external components. In order to prevent this, we recommend having parallel connections for D1 and D2. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 16/19 2009.09 - Rev.B BD8112EFV-M Technical Note ●Interfaces● Input/output Equivalent Circuits (terminal name follows pin number) 1. COMP 2. SS VREG 4. EN VREG VREG 2K Vcc Vcc 1K COMP EN SS 2K 175k 10k 135k 5. RT 6. SYNC, 8. PWM 9. FAIL1, 10. FAIL2 3.3V VREG FAIL1 10K 167 SYNC RT PWM 150K 11. LEDEN FAIL2 1K 12. LED1, 13. LED2 14. OVP 3.3V Vcc 5K LED1,2 10K 10K 10K LEDEN 150K 15. VDAC 16. ISET VREG OVP 2.5K 18. OUTL VREG Vcc 500 500 12.5 VREG VREG Vcc ISET VDAC OUTL 100K 20. SW 21. OUTH Vcc 22. CS BOOT BOOT Vcc 5K SW OUTH CS 100K SW 23. BOOT SW SW 24. VREG VREG Vcc VREG VREG BOOT 205K 100K SW ※All values typical. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 17/19 2009.09 - Rev.B BD8112EFV-M Technical Note ●Notes for use 1.Absolute maximum ratings We are careful enough for quality control about this IC. So, there is no problem under normal operation, excluding that it exceeds the absolute maximum ratings. However, this IC might be destroyed when the absolute maximum ratings, such as impressed voltages or the operating temperature range(Topr), is exceeded, and whether the destruction is short circuit mode or open circuit mode cannot be specified. Please take into consideration the physical countermeasures for safety, such as fusing, if a particular mode that exceeds the absolute maximum rating is assumed. 2.Reverse polarity connection Connecting the power line to the IC in reverse polarity (from that recommended) will damage the part. Please utilize the direction protection device as a diode in the supply line. 3.Power supply line Due to return of regenerative current by reverse electromotive force, using electrolytic and ceramic suppress filter capacitors (0.1μF) close to the IC power input terminals (Vcc and GND) are recommended. Please note the electrolytic capacitor value decreases at lower temperatures and examine to dispense physical measures for safety. And, for ICs with more than one power supply, it is possible that rush current may flow instantaneously due to the internal powering sequence and delays. Therefore, give special consideration to power coupling capacitance, width of power wiring, GND wiring, and routing of wiring. Please make the power supply lines (where large current flow) wide enough to reduce the resistance of the power supply patterns, because the resistance of power supply pattern might influence the usual operation. 4.GND line The ground line is where the lowest potential and transient voltages are connected to the IC. 5.Thermal design Do not exceed the power dissipation (Pd) of the package specification rating under actual operation, and please design enough temperature margins. 6.Short circuit mode between terminals and wrong mounting Do not mount the IC in the wrong direction and be careful about the reverse-connection of the power connector. Moreover, this IC might be destroyed when the dust short the terminals between them or power supply, GND. 7.Radiation Strong electromagnetic radiation can cause operation failures. 8.ASO(Area of Safety Operation.) Do not exceed the maximum ASO and the absolute maximum ratings of the output driver. 9.TSD(Thermal shut-down) The TSD is activated when the junction temperature (Tj) reaches 175℃(with 25℃ hysteresis), and the output terminal is switched to Hi-z. The TSD circuit aims to intercept IC from high temperature. The guarantee and protection of IC are not purpose. Therefore, please do not use this IC after TSD circuit operates, nor use it for assumption that operates the TSD circuit. 10.Inspection by the set circuit board The stress might hang to IC by connecting the capacitor to the terminal with low impedance. Then, please discharge electricity in each and all process. Moreover, in the inspection process, please turn off the power before mounting the IC, and turn on after mounting the IC. In addition, please take into consideration the countermeasures for electrostatic damage, such as giving the earth in assembly process, transportation or preservation. 11.IC terminal input + This IC is a monolithic IC, and has P isolation and P substrate for the element separation. Therefore, a parasitic PN junction is firmed in this P-layer and N-layer of each element. For instance, the resistor or the transistor is connected to the terminal as shown in the figure below. When the GND voltage potential is greater than the voltage potential at Terminals A or B, the PN junction operates as a parasitic diode. In addition, the parasitic NPN transistor is formed in said parasitic diode and the N layer of surrounding elements close to said parasitic diode. These parasitic elements are formed in the IC because of the voltage relation. The parasitic element operating causes the wrong operation and destruction. Therefore, please be careful so as not to operate the parasitic elements by impressing to input terminals lower voltage than GND(P substrate). Please do not apply the voltage to the input terminal when the power-supply voltage is not impressed. Moreover, please impress each input terminal lower than the power-supply voltage or equal to the specified range in the guaranteed voltage when the power-supply voltage is impressing. Simplified structure of IC 12.Earth wiring pattern Use separate ground lines for control signals and high current power driver outputs. Because these high current outputs that flows to the wire impedance changes the GND voltage for control signal. Therefore, each ground terminal of IC must be connected at the one point on the set circuit board. As for GND of external parts, it is similar to the above-mentioned. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 18/19 2009.09 - Rev.B BD8112EFV-M Technical Note ●HTSSOP-B24 HTSSOP-B24 <Dimension> 1 12 (3.4) 1PIN MARK +0.05 0.17 -0.03 S 0.08±0.05 0.85±0.05 1.0MAX 0.325 1.0±0.2 13 +6° 4° −4° 0.53±0.15 24 5.6±0.1 7.6±0.2 7.8±0.1 (MAX 8.15 include BURR) (5.0) 0.65 0.08 S +0.05 0.24 -0.04 0.08 M (Unit : mm) (Unit:mm) www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 19/19 2009.09 - Rev.B