ROHM BD8112EFV-M

Integrated Current-mode Buck-Boost DC/DC Controller
Automotive White LED Driver IC
BD8112EFV-M
●Description
BD8112EFV-M is a white LED driver with the capability of withstanding high input voltage (36V MAX).
This driver has 2ch constant-current drivers integrated in 1-chip, which each channel can draw up to 150mA max, so
that high brightness LED driving can be realized.
Furthermore, a current-mode buck-boost DC/DC controller is also integrated to achieve stable operation against
voltage input and also to remove the constraint of the number of LEDs in series connection.
The brightness can be controlled by either PWM or VDAC techniques.
●Features
1) Input voltage range 5.0 – 30 V
2) Integrated buck-boost current-mode DC/DC controller
3) Two integrated LED current driver channels (150 mA max. each channel)
4) PWM Light Modulation(Minimum Pulse Width 25μs)
5) Oscillation frequency accuracy ±5%
6) Built-in protection functions (UVLO, OVP, TSD, OCP, SCP)
7) LED abnormal status detection function (OPEN/ SHORT)
8) HTSSOP-B24 package
●Applications
Backlight for display audio, small type panels, etc.
●Absolute maximum ratings (Ta=25℃)
Parameter
Power supply voltage
BOOT Voltage
SW,CS,OUTH Voltage
BOOT-SW Voltage
LED output voltage
VREG, OVP, OUTL, FAIL1, FAIL2, LEDEN,
ISET, VDAC, PWM, SS, COMP, RT,
SYNC, EN voltage
Power Consumption
Operating temperature range
Storage temperature range
LED maximum output current
Junction temperature
Symbol
VCC
VBOOT
VSW, VCS, VOUTH
VBOOT-SW
VLED1,2
VVREG, VOVP, VOUTL, VFAIL1, VFAIL2,
VLEDEN, VISET, VVDAC, VPWM, VSS,
VCOMP, VRT, VSYNC, VEN
Pd
Topr
Tstg
ILED
Tjmax
Rating
36
41
36
7
36
Unit
V
V
V
V
V
-0.3~7 < VCC
V
1.10 ※1
-40~+105
-55~+150
150 ※2 ※3
150
W
℃
℃
mA
℃
IC mounted on glass epoxy board measuring 70mm×70mm×1.6mm, power dissipated at a rate of 8.8mw/℃ at temperatures above
25℃.
*2 Dispersion figures for LED maximum output current and VF are correlated. Please refer to data on separate sheet.
*3 Amount of current per channel.
*1
●Operating conditions (Ta=25℃)
Parameter
Power supply voltage
Oscillating frequency range
External synchronization frequency range
External synchronization pulse duty range
※4 ※5
Symbol
VCC
FOSC
FSYNC
FSDUTY
Target value
5.0~30
250~600
fosc~600
40~60
Unit
V
kHz
kHz
%
*4 Connect SYNC to GND or OPEN when not using external frequency synchronization.
*5 Do not switch between internal and external synchronization when an external synchronization signal is input to the device.
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1/19
2009.09 - Rev.B
BD8112EFV-M
Technical Note
●Electrical characteristics (unless otherwise specified, VCC=12V Ta=25℃)
Target value
Parameter
Symbol
Min
Typ
Max.
Unit
Conditions
EN=Hi, SYNC=Hi, RT=OPEN
PWM=Low, ISET=OPEN, CIN=10μF
EN=Low
Circuit current
ICC
-
7
14
mA
Standby current
[VREG Block (VREG)]
Reference voltage
[OUTH Block]
OUTH high-side ON resistance
OUTH low-side ON resistance
IST
-
4
8
μA
VREG
4.5
5
5.5
V
IREG=-5mA, CREG=2.2μF
RONHH
RONHL
7.0
5.0
VCC
-0.54
ION=-10mA
ION=10mA
VOLIMIT
3.5
2.5
VCC
-0.6
Ω
Ω
Over-current protection operating voltage
1.5
1.0
VCC
-0.66
RONLH
RONLL
2.0
1.0
4.0
2.5
8.0
5.0
Ω
Ω
ION=-10mA
ION=10mA
RON_SW
2.0
4.5
9.0
Ω
ION_SW=10mA
VLED
ICOMPSINK
ICOMPSOURCE
0.9
15
-35
1.0
25
-25
1.1
35
-15
V
μA
μA
VLED=2V, Vcomp=1V
VLED=0V, Vcomp=1V
FOSC
285
300
315
KHz
RT=100kΩ
VOVP
VOHYS
TSCP
1.9
0.45
70
2.0
0.55
100
2.1
0.65
130
V
V
ms
VOVP=Sweep up
VOVP=Sweep down
RT=100kΩ
VUVLO
VUHYS
4.0
50
4.3
150
4.6
250
V
mV
VCC : Sweep down
VCC : Sweep up
LED current relative dispersion width
△ILED1
-3
-
+3
%
LED current absolute dispersion width
△ILED2
-5
-
+5
%
ISET voltage
PWM minimum pulse width
PWM maximum duty
PWM frequency
VISET
Tmin
Dmax
FPWM
1.96
25
-
2.0
-
2.04
100
20
V
μs
%
KHz
VDAC gain
GVDAC
-
25
-
mA/V
Open detection voltage
LED Short detection Voltage
LED Short Latch OFF Delay Time
PWM Latch OFF Delay Time
[Logic Inputs (EN, SYNC, PWM, LEDEN)]
Input HIGH voltage
Input LOW voltage
VOPEN
VSHORT
TSHORT
TPWM
0.2
4.2
70
70
0.3
4.5
100
100
0.4
4.8
130
130
V
V
ms
ms
VINH
VINL
2.1
GND
-
5.5
0.8
V
V
IIN
20
35
50
μA
Input current 2
IEN
15
25
[FAIL Output (open drain) ]
FAIL LOW voltage
VOL
0.1
◎ This product is not designed for use in radioactive environments.
35
μA
0.2
V
[OUTL Block]
OUTL high-side ON resistance
OUTL low –side ON resistance
[SW Block]
SW low -side ON resistance
[Error Amplifie Block]
LED voltage
COMP sink current
COMP source current
[Oscillator Block]
Oscillating frequency
[OVP Block]
Over-voltage detection reference voltage
OVP hysteresis width
SCP Latch OFF Delay Time
[UVLO Block ]
UVLO voltage
UVLO hysteresis width
[LED Output Block]
Input current 1
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2/19
V
ILED=50mA,
ΔILED1=(ILED/ILED_AVG-1)×100
ILED=50mA,
ΔILED2=(ILED/50mA-1)×100
RISET=120kΩ
FPWM=150Hz, ILED=50mA
FPWM=150Hz, ILED=50mA
Duty=50%, ILED=50mA
VDAC=0~2V, RISET=120kΩ
ILED=VDAC÷RISET×Gain
VLED= Sweep down
VOVP= Sweep up
RT=100kΩ
RT=100kΩ
VIN=5V
(SYNC, PWM, LEDEN)
VEN=5V (EN)
IOL=0.1mA
2009.09 - Rev.B
BD8112EFV-M
Technical Note
●Electrical characteristic curves (Reference data)
(unless otherwise specified, Ta=25℃)
5.3
5.1
4.9
4.7
4.5
-40
VCC=12V
OUTPUTCURRENT :ILED [mA]
SWI TCHI NG FREQUENCY:FOSC [k Hz]
360
320
280
240
200
49
47
-15
10
35
60
85
TEMPERAT URE: Ta [℃ ]
Fig.1 VREG temperature
Fig.2 OSC temperature
characteristic
characteristic
55
Vcc= 12V
51
45
-40
-15
10
35
60
85
T EMPERATUR E: Ta [℃ ]
53
0.5
50
53
OUTPUTCURRENT :ILED [mA]
Vcc= 12V
51
49
47
-40
-15
10
35
60
TEMPERAT URE:Ta [℃ ]
40
30
20
10
4
3
2
1
0
0
85
4.5
5
0
45
1.5
2.5
3.5
LED VOLTAGE:VLED[V]
Fig.3 ILED depend on VLED
OUTPUTCURRENT :ILED [mA]
OU TPUT VOLTAGE:VREG [V]
VCC=12V
OUTPUTCUR RENT :ILED [mA]
55
400
5.5
0.5
1
1.5
2
0
VDAC VOLTAGE:VDAC[V]
Fig.4 ILED temperature
0.02
0.04
0.06
0.08
0.1
VDAC VOLTAGE:VDAC[V]
Fig.5 VDAC Gain①
Fig.3 VDAC Gain②
characteristic
100
85
85
OUTPUT CARRENT:Icc [mA]
6.0
VCC=12V
70
VCC=30V
55
40
EFFICIENCY [%]
EFFICIENCY [%]
100
70
55
40
25
2.0
Vcc=12V
0.0
50
100
150
200
Total_Io [mA]
250
25
0
50
100
150
200
OUT PUT CURRENT [mA]
Fig.7 Efficiency
(LED2 Parallel 5 step)
0.60
0.58
VCC=12V
0.56
0.54
-15
10
35
60
85
T EMPERAT URE:T a [℃]
Fig.10 Overcurrent detecting
voltage temperature characteristic
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36
Fig.9 Circuit Current
(Switching OFF)
10
10
8
8
OUTPUTCURRENT :ILED [mA]
0.62
OUTPUT VOLTAGE:VREG [V]
0.64
-40
6
12
18
24
30
SUPPLY VOLTAGE:Vcc [V]
250
Fig.8 Efficiency
(LED2 Parallel 7 step)
0.66
OUTPUT VOLTAGE:Vcc-Vcs [V]
4.0
6
4
2
6
4
2
0
0
0
1
2
3
4
EN VOLTAGE:VEN [V]
Fig.11 EN threshold voltage
3/19
5
0
1
2
3
4
PWM VOLTAGE:VEN [V]
5
Fig.12 PWM threshold voltage
2009.09 - Rev.B
BD8112EFV-M
Technical Note
●Block diagram and pin configuration
COUT
VREG
Vin
CIN
UVLO
VCC
OVP
TSD
OVP
VREG
EN
OCP
+
-
Timer
Latch
PWM
CS
FAIL1
BOOT
Control Logic
OUTH
DRV
SYNC
SLOPE
SW
CTL
-
PW M
+
DGND
OSC
RT
VREG
CRT
RT
OUTL
ERR AMP
GND
-
COMP
Ccomp
RPC
-
+
OCP OVP
LED1
CPC
SS
LED2
SS
CSS
Current driver
PWM
VDAC
ISET
ISET
PGND
Open Short Detect
Open Det
RISET
Timer
Latch
Short Det
FAIL2
LEDEN
● Pin layout
BD8112EFV-M(HTSSOP-B24)
● Pin function table
COMP
1
24
VREG
SS
2
23
BOOT
VCC
3
22
CS
EN
4
21
OUTH
RT
5
20
SW
SYNC
6
19
DGND
GND
7
18
OUTL
PWM
8
17
PGND
FAIL1
FAIL2
9
16
ISET
FAIL2
10
15
VDAC
LEDEN
11
14
OVP
LED1
12
13
LED2
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Symbol
PGND
Function
Error amplifier output
Soft start time-setting capacitance input
Input power supply
Enable input
Oscillation frequency-setting resistance input
External synchronization signal input
Small-signal GND
PWM light modulation input
Failure signal output
LED open/short detection signal output
LED output enable pin
LED output 1
LED output 2
Over-voltage detection input
DC variable light modulation input
LED output current-setting resistance input
LED output GND
OUTL
Low-side external MOSFET Gate Drive out put
COMP
SS
VCC
EN
RT
SYNC
GND
PWM
FAIL1
FAIL2
LEDEN
LED1
LED2
OVP
VDAC
ISET
DGND
SW
OUTH
CS
Low-side internal MOSFET Source out put
High-side external MOSFET Source pin
High-side external MOSFET Gate Drive out pin
DC/DC Current Sense Pin
BOOT
High-side MOSFET Power Supply pin
VREG
Internal reference voltage output
Fig.14
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4/19
2009.09 - Rev.B
BD8112EFV-M
Technical Note
● 5V voltage reference (VREG)
5V (Typ.) is generated from the VCC input voltage when the enable pin is set high. This voltage is used to power internal
circuitry, as well as the voltage source for device pins that need to be fixed to a logical HIGH.
UVLO protection is integrated into the VREG pin. The voltage regulation circuitry operates uninterrupted for output voltages
higher than 4.45 V (Typ.), but if output voltage drops to 4.3 V (Typ.) or lower, UVLO engages and turns the IC off.
Connect a capacitor (Creg = 2.2uF Typ.) to the VREG terminal for phase compensation. Operation may become unstable if
Creg is not connected.
● Constant-current LED drivers
If less than four constant-current drivers are used, unused channels should be switched off via the LEDEN pin configuration.
The truth table for these pins is shown below. If a driver output is enabled but not used (i.e. left open), the IC’s open
circuit-detection circuitry will operate. Please keep the unused pins open. The LEDEN terminals are pulled down internally
in the IC, so if left open, the IC will recognize them as logic LO. However, they should be connected directly to VREG or
fixed to a logic HI when in use.
LED
LED EN
1
2
L
ON
ON
H
ON
OFF
・Output current setting
LED current is computed via the following equation:
ILED = min[VDAC , VISET(=2.0V)] / RSET x GAIN [A]
(min[VDAC , 2.0V] = the smaller value of either VDAC or VISET; GAIN = set by internal circuitry.)
In applications where an external signal is used for output current control, a control voltage in the range of 0.0 to 2.0 V can be
connected on the VDAC pin to control according to the above equation. If an external control signal is not used, connect the
VDAC pin to VREG (do not leave the pin open as this may cause the IC to malfunction). Also, do not switch individual
channels on or off via the LEDEN pin while operating in PWM mode.
The following diagram illustrates the relation between ILED and GAIN.
ILED vs GAIN
3150
3100
GAIN
3050
3000
2950
2900
2850
0
20
40
60
80
100
120
140
160
ILED[mA]
In PWM intensity control mode, the ON/OFF state of each current driver is controlled directly by the input signal on the PWM
pin; thus, the duty ratio of the input signal on the PWM pin equals the duty ratio of the LED current. When not controlling
intensity via PWM, fix the PWM terminal to a high voltage (100%). Output light intensity is greatest at 100% input.
PWM
PWM
ILED(50mA/div)
PWM=150Hz
Duty=0.38%
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ILED
PWM=150Hz
5/19
Duty=50%
2009.09 - Rev.B
BD8112EFV-M
Technical Note
● Buck-Boost DC/DC controller
・Number of LEDs in series connection
Output voltage of the DCDC converter is controlled such that the forward voltage over each of the LEDs on the output is set to
1.0V (Typ.). DCDC operation is performed only when the LED output is operating. When two or more LED outputs are
operating simultaneously, the LED voltage output is held at 1.0V (Typ.) per LED over the column of LEDs with the highest VF
value. The voltages of other LED outputs are increased only in relation to the fluctuation of voltage over this column.
Consideration should be given to the change in power dissipation due to variations in VF of the LEDs. Please determine the
allowable maximum VF variance of the total LEDs in series by using the description as shown below:
VF variation allowable voltage 3.7V(Typ.)
= short detecting voltage 4.5V(Typ.)-LED control voltage 1.0V(Typ.)
The number of LEDs that can be connected in series is limited due to the open-circuit protection circuit, which engages at
85% of the set OVP voltage. Therefore, the maximum output voltage of the under normal operation becomes 30.6 V (= 36 V
x 0.85, where (30.6 V – 1.0 V) / VF > N [maximum number of LEDs in series]).
・ Over-voltage protection circuit (OVP)
The output of the DCDC converter should be connected to the OVP pin via a voltage divider. In determining an appropriate
trigger voltage of for OVP function, consider the total number of LEDs in series and the maximum variation in VF. Also, bear
in mind that over-current protection (OCP) is triggered at 0.85 x OVP trigger voltage. If the OVP function engages, it will not
release unless the DCDC voltage drops to 72.5% of the OVP trigger voltage. For example, if ROVP1 (out put voltage side),
ROVP2 (GND side), and DCDC voltage VOUT are conditions for OVP, then: VOUT ≥ (ROVP1 + ROVP2) / ROVP2 x 2.0 V.
OVP will engage when VOUT ≧ 32 V if ROVP1 = 330 kΩ and ROVP2 = 22 kΩ.
・ Buck-boost DC/DC converter oscillation frequency (FOSC)
The regulator’s internal triangular wave oscillation frequency can be set via a resistor connected to the RT pin (pin 5). This resistor
determines the charge/discharge current to the internal capacitor, thereby changing the oscillating frequency. Refer to the following
theoretical formula when setting RT:
30 × 106
RT [Ω]
fosc =
x α [kHz]
30 x 106 (V/A/S) is a constant (±5%) determined by the internal circuitry, and α is a correction factor that varies in relation to RT:
{ RT: α = 50kΩ: 0.94, 60kΩ: 0.985, 70kΩ: 0.99, 80kΩ: 0.994, 90kΩ: 0.996, 100kΩ: 1.0, 150kΩ: 1.01, 200kΩ: 1.02, 300kΩ: 1.03, 400kΩ: 1.04, 500kΩ: 1.045 }
A resistor in the range of 47kΩ~523kΩ is recommended. Settings that deviate from the frequency range shown below may cause
switching to stop, and proper operation cannot be guaranteed.
550K
Frequency
周波数 [kHz]
450K
350K
250K
150K
50K
0
100
200
300
400
RT [kΩ]
500
600
700
800
Fig.15 RT versus switching frequency
・ External DC/DC converter oscillating frequency synchronization (FSYNC)
Do not switch from external to internal oscillation of the DC/DC converter if an external synchronization signal is present on
the SYNC pin. When the signal on the SYNC terminal is switched from high to low, a delay of about 30 µs (typ.) occurs
before the internal oscillation circuitry starts to operate (only the rising edge of the input clock signal on the SYNC terminal is
recognized). Moreover, if external input frequency is less than the internal oscillation frequency, the internal oscillator will
engage after the above-mentioned 30 µs (typ.) delay; thus, do not input a synchronization signal with a frequency less than
the internal oscillation frequency.
・Soft Start Function
The soft-start (SS) limits the current and slows the rise-time of the output voltage during the start-up, and hence leads to
prevention of the overshoot of the output voltage and the inrush current.
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6/19
2009.09 - Rev.B
BD8112EFV-M
Technical Note
・Self-diagnostic functions
The operating status of the built-in protection circuitry is propagated to FAIL1 and FAIL2 pins (open-drain outputs). FAIL1
becomes low when UVLO, TSD, OVP, or SCP protection is engaged, whereas FAIL2 becomes low when open or short LED
is detected.
FAIL2
FAIL1
UVLO
TSD
OVP
OCP
SCP
Counter
EN=Low
S
OPEN
SHORT
S
MASK
R
Q
EN=Low
UVLO/TSD
Q
R
UVLO/TSD
・Operation of the Protection Circuitry
・Under-Voltage Lock Out (UVLO)
The UVLO shuts down all the circuits other than REG when VREG ≦ 4.3V (TYP).
・Thermal Shut Down (TSD)
The TSD shuts down all the circuits other than REG when the Tj reaches 175℃ (TYP), and releases when the Tj
becomes below 150℃ (TYP).
・Over Current Protection (OCP)
The OCP detects the current through the power-FET by monitoring the voltage of the high-side resistor, and activates
when the CS voltage becomes less than VCC-0.6V (TYP).
When the OCP is activated, the external capacitor of the SS pin becomes discharged and the switching operation of the
DCDC turns off.
・ Over Voltage Protection (OVP)
The output voltage of the DCDC is detected with the OVP-pin voltage, and the protection activates when the OVP-pin
voltage becomes greater than 2.0V (TYP).
When the OVP is activated, the external capacitor of the SS pin becomes discharged and the switching operation of the
DCDC turns off.
・Short Circuit Protection (SCP)
When the LED-pin voltage becomes less than 0.3V (TYP), the internal counter starts operating and latches off the circuit
approximately after 100ms (when FOSC = 300kHz). If the LED-pin voltage becomes over 0.3V before 100ms, then the
counter resets.
When the LED anode (i.e. DCDC output voltage) is shorted to ground, then the LED current becomes off and the LED-pin
voltage becomes low. Furthermore, the LED current also becomes off when the LED cathode is shorted to ground. Hence in
summary, the SCP works with both cases of the LED anode and the cathode being shorted.
・LED Open Detection
When the LED-pin voltage ≤ 0.3V (TYP) as well as OVP-pin voltage ≥ 1.7V (TYP) simultaneously, the device detects as LED
open and latches off that particular channel.
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7/19
2009.09 - Rev.B
BD8112EFV-M
Technical Note
・LED Short Detection
When the LED-pin voltage ≥ 4.5V (TYP) as well as OVP-pin voltage ≤ 1.6V (TYP) simultaneously the internal counter starts
operating, and approximately after 100ms (when FOSC = 300kHz) the only detected channel (as LED short) latches off. With
the PWM brightness control, the detecting operation is processed only when PWM-pin = High. If the condition of the
detection operation is released before 100ms (when FOSC = 300kHz), then the internal counter resets.
※ The counter frequency is the DCDC switching frequency determined by the RT. The latch proceeds at the count of 32770.
Detecting Condition
Protection
Operation after detect
[Detect]
[Release]
UVLO
VREG<4.3V
VREG>4.45V
TSD
Tj>175℃
Tj<150℃
OVP
VOVP>2.0V
VOVP<1.45V
SS discharged
OCP
VCS≦VCC-0.6V
VCS>VCC-0.6V
SS discharged
EN or UVLO
Counter starts and then latches
off all blocks (but except REG)
EN or UVLO
The only detected channel latches
off
EN or UVLO
The only detected channel latches
off (after the counter sets)
SCP
LED open
LED short
VLED<0.3V
(100ms delay when
FOSC=300kHz)
VLED<0.3V
& VOVP>1.7V
VLED>4.5V
& VOVP<1.6V
(100ms delay when
FOSC=300kHz)
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8/19
All blocks (but except REG)
shut down
All blocks (but except REG)
shut down
2009.09 - Rev.B
BD8112EFV-M
Technical Note
●Protection Sequence
VCC
EN
*1
4.45V
VREG
UVLO
VDAC
*1
SYNC
PWM
*2
*2
④
SS
ILED1
①
ILED2
②
ILED1'
ILED2'
VLED1
1.0V
VLED2
<0.3V
VLED1'
>4.7V
VLED2'
>4.5
100ms *3
100ms *3
0.3V
2.0V
1.7V
VOVP
FAIL1
③
*4
FAIL2
*1
After VCC voltage reached to operating conditions,
set VDAC voltage, and turn on the EN.
Case for LED2 in open-mode
When VLED2<0.3V and VOVP>1.7V simultaneously, then LED2
becomes off and FAIL2 becomes low
② Case for LED1’ in short-mode
When VLED1’ > 4.5V and VOVP < 1.6V simultaneously, then
LED1’ becomes off after 100ms approx
③ Case for LED2’ in short to GND
③-1 DCDC output voltage increases, and then SS dichages and
FAIL1 becomes low
③-2 Detects VLED2’<0.3V and shuts down after 100ms approx
After VREG≧4.6V, turn on SYNC and PWM inputs.
①
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9/19
*2
Don’t care input sequence PWM and SYNC.
*3
*4
Aprox 100ms of delay when Fosc = 300kHz
When FAIL1 pull-up to outside power supply.
2009.09 - Rev.B
BD8112EFV-M
Technical Note
●Procedure for external components selection
Follow the steps as shown below for selecting the external components
1.
Work out IL_MAX from the operating conditions.
2.
Select the value of RSC such that IOCP > IL_MAX
3.
Select the value of L such that 0.05[V/µs] <
4.
Select coil, schottky diodes, MOSFET and RCS which meet with the ratings
5.
Select the output capacitor which meets with the ripple voltage requirements
6.
Select the input capacitor
7.
Work on with the compensation circuit
8.
Work on with the Over-Voltage Protection (OVP) setting
9.
Work on with the soft-start setting
10.
Feedback the value of L
Vout
*RCS < 0.3[V/ µs]
L
Verify experimentally
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10/19
2009.09 - Rev.B
BD8112EFV-M
1.
Technical Note
Computation of the Input Peak Current and IL_MAX
① Calculation of the maximum output voltage (Vout_max)
To calculate the Vout_max, it is necessary to take into account of the VF variation and the number of LED connection in
series.
ΔVF: VF Variation N: Number of LED connection in series
Vout_max = (VF + ΔVF) × N + 1.0V
②
③
Calculation of the output current Iout
Iout = ILED × 1.05 × M
M:Number of LED connection in parallel
Calculation of the input peak current IL_MAX
IL_MAX = IL_AVG + 1/2ΔIL
IL_AVG = (VIN + Vout) × Iout / (n × VIN)
ΔIL=
VIN
×
L
1
Fosc
×
Vout
n: efficiency
VIN+Vout
Fosc: switching frequency
・The worst case scenario for VIN is when it is at the minimum, and thus the minimum value should be applied in the
equation.
・The L value of 10µF ∼ 47µF is recommended. The current-mode type of DC/DC conversion is adopted for BD8112EFV-M,
which is optimized with the use of the recommended L value in the design stage. This recommendation is based upon the
efficiency as well as the stability. The L values outside this recommended range may cause irregular switching waveform
and hence deteriorate stable operation.
・n (efficiency) is approximately 80%
VIN
IL
Rcs
CS
M1
D2
L
M2
D1
2.
3.
Vout
Co
External Application Circuit
The setting of over-current protection
Choose Rcs with the use of the equation Vocp_min (=0.54V) / Rcs > IL_MAX
When investigating the margin, it is worth noting that the L value may vary by approximately ±30%.
The selection of the L
In order to achieve stable operation of the current-mode DC/DC converter, we recommend selecting the L value in the
range indicated below:
0.05 [V/µs] <
The smaller
4.
Vout×Rcs
Vout×Rcs
L
L
< 0.3 [V/µs]
allows stability improvement but slows down the response time.
Selection of coil L, diode D1 and D2, MOSFET M1 and M2, and Rcs
Coil L
※
※
Current rating
Voltage rating
> IL_MAX
―
Heat loss
Diode D1
> Iocp
> VIN_MAX
Diode D2
> Iocp
> Vout
MOSFET M1
> Iocp
> VIN_MAX
MOSFET M2
> Iocp
> Vout
Rcs
―
―
> Iocp2 × Rcs
Allow some margin, such as the tolerance of the external components, when selecting.
In order to achieve fast switching, choose the MOSFETs with the smaller gate-capacitance.
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11/19
2009.09 - Rev.B
BD8112EFV-M
5.
Technical Note
Selection of the output capacitor
Select the output capacitor Cout based on the requirement of the ripple voltage Vpp.
Vpp =
Iout
Cout
×
Vout
Vout+VIN
×
1
Fosc
+ IL_MIN × RESR
Choose Cout that allows the Vpp to settle within the requirement. Allow some margin also, such as the tolerance of the
external components.
6.
7.
Selection of the input capacitor
A capacitor at the input is also required as the peak current flows between the input and the output in DC/DC conversion.
We recommend an input capacitor greater than 10µF with the ESR smaller than 100mΩ. The input capacitor outside of our
recommendation may cause large ripple voltage at the input and hence lead to malfunction.
Phase Compensation Guidelines
In general, the negative feedback loop is stable when the following condition is met:
• Overall gain of 1 (0dB) with a phase lag of less than 150º (i.e., a phase margin of 30º or more)
However, as the DC/DC converter constantly samples the switching frequency, the gain-bandwidth (GBW) product of the entire series
should be set to 1/10 the switching frequency of the system. Therefore, the overall stability characteristics of the application are as follows:
• Overall gain of 1 (0dB) with a phase lag of less than 150º (i.e., a phase margin of 30º or more)
• GBW (frequency at gain 0dB) of 1/10 the switching frequency
Thus, to improve response within the GBW product limits, the switching frequency must be increased.
The key for achieving stability is to place fz near to the GBW.
Vout
Phase-lead fz =
1
[Hz]
2πCpcRpc
Phase-lag fp1 =
1
2πRLCout
[Hz]
LED
FB
A
COMP
Rpc
Cpc
Good stability would be obtained when the fz is set between 1kHz~10kHz.
In buck-boost applications, Right-Hand-Plane (RHP) Zero exists. This Zero has no gain but a pole characteristic in terms of
phase. As this Zero would cause instability when it is in the control loop, so it is necessary to bring this zero before the
GBW.
fRHP=
Vout+VIN/(Vout+VIN)
2πILOADL
[Hz]
ILOAD: MAXIMUM LOAD CURRENT
It is important to keep in mind that these are very loose guidelines, and adjustments may have to be made to ensure
stability in the actual circuitry. It is also important to note that stability characteristics can change greatly depending on
factors such as substrate layout and load conditions. Therefore, when designing for mass-production, stability should be
thoroughly investigated and confirmed in the actual physical design.
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© 2009 ROHM Co., Ltd. All rights reserved.
12/19
2009.09 - Rev.B
BD8112EFV-M
Technical Note
Vo
8.
Setting of the over-voltage protection
We recommend setting the over-voltage protection Vovp
1.2V to 1.5V greater than Vout which is adjusted by the
number of LEDs in series connection. Less than 1.2V may
cause unexpected detection of the LED open and short during
the PWM brightness control. For the Vovp greater than 1.5V,
the LED short detection may become invalid.
9.
-
+
ROVP2
2.0V/1.45V
OVP
ROVP1
-
+
1.7V/1.6V
Setting of the soft-start
The soft-start allows minimization of the coil current as well as the overshoot of the output voltage at the start-up.
For the capacitance we recommend in the range of 0.001 ∼ 0.1uF. For the capacitance less than 0.001uF may cause
overshoot of the output voltage. For the capacitance greater than 0.1uF may cause massive reverse current through the
parasitic elements of the IC and damage the whole device. In case it is necessary to use the capacitance greater than 0.1uF,
ensure to have a reverse current protection diode at the Vcc or a bypass diode placed between the SS-pin and the Vcc.
Soft-start time TSS
TSS = CSSX0.7V / 5uA [s]
10.
CSS: The capacitance at the SS-pin
Verification of the operation by taking measurements
The overall characteristic may change by load current, input voltage, output voltage, inductance, load capacitance,
switching frequency, and the PCB layout. We strongly recommend verifying your design by taking the actual
measurements.
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13/19
2009.09 - Rev.B
BD8112EFV-M
Technical Note
● Power Dissipation Calculation
Power dissipation can be calculated as follows:
Pc(N) = ICC*VCC + 2*Ciss*VREG*Fsw*Vcc+[VLED*N+△Vf*(N-1)]*ILED
ICC
VCC
Ciss
Vsw
Fsw
VLED
N
ΔVf
ILED
Maximum circuit current
Supply power voltage
External FET capacitance
SW gate voltage
SW frequency
LED control voltage
LED parallel numeral
LED Vf fluctuation
LED output current
Sample Calculation:
Pc(2) = 10mA × 30V + 500pF × 5V × 300kHz × 30V + [1.0V × 2 + △Vf × 1] × 100mA
When △Vf = 3.0V, Pc (2) = 0.82W
Power Dissipation
Power Dissipation Pd [W]
2.0
1.5
1.1W
1.0
0.5
0
25
50
75
100 105
125
150
Ambient Temperature Ta[℃]
Fig.26
Note 1: Power dissipation calculated when mounted on 70mm X 70mm X 1.6mm glass epoxy substrate (1-layer platform/copper thickness 18μm)
Note 2: Power dissipation changes with the copper foil density of the board.
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© 2009 ROHM Co., Ltd. All rights reserved.
This value represents only observed values, not guaranteed values.
14/19
2009.09 - Rev.B
BD8112EFV-M
VCC
Technical Note
VCC
CPC2
CIN1
CIN2
CPC1
RPC1
CCS
1. COMP
24. VREG
2. SS
23. BOOT
RCS1 RCS2 RCS3
VREG
CSS
RCS5
3. VCC
EN
SW1
4. EN
5. RT
SYNC
CRT
22. CS
21. OUTH
20. SW
6. SYNC
19. DGND
7. GND
18. OUTL
CREG
D
CBT
G
VOUT
M1
D1
D2
L1
S
D
ROVP2
G
RRT
CIN3
FIN. FIN
FIN. FIN
8. PWM
17. PGND
9. FAIL1
16. ISET
M2
COUT1 COUT2
S
ROVP1
VREG
CISET
PWM
RFL2 RFL1
FAIL1
RDAC
VREG
RISET
10. FAIL2
FAIL2
SW2
VREG
LED1
•
•
•
•
15. VDAC
11. LEDEN
14. OVP
12. LED1
13. LED2
VDAC
LED2
The coupling capacitors CVCC and CREG should be mounted as close
as possible to the IC’s pins.
Large currents may pass through DGND and PGND, so each should
have its own low-impedance routing to the system ground.
Noise should be minimized as much as possible on pins VDAC, ISET,RT
and COMP.
PWM, SYNC and LED1,2 carry switching signals, so ensure during
layout that surrounding traces are not affected by crosstalk.
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15/19
2009.09 - Rev.B
BD8112EFV-M
Technical Note
●How to select parts of application
serial No.
component name
component value
product name
1
CIN1
10μF
2
CIN2
-
3
CIN3
-
4
CPC1
0.1μF
5
CPC2
-
6
RPC1
510Ω
7
CSS
0.1μF
GRM188B31H104KA92
murata
8
RRT
100kΩ
MCR03 Series
Rohm
9
CRT
-
10
RFL1
100kΩ
MCR03 Series
Rohm
11
RFL2
100kΩ
MCR03 Series
Rohm
GRM31CB31E106KA75B
Manufacturer
murata
murata
12
CCS
-
13
RCS1
620mΩ
MCR100JZHFSR620
Rohm
14
RCS2
620mΩ
MCR100JZHFSR620
Rohm
15
RCS3
-
GRM188B31A225KE33
murata
16
RCS5
0Ω
17
CREG
2.2μF
18
CBT
0.1μF
GRM188B31H104KA92
murata
19
M1
-
RSS070N05
Rohm
20
M2
-
RSS070N05
Rohm
21
D1
-
RB050L-40
Rohm
22
D2
-
23
L1
33μH
CDRH105R330
Sumida
24
COUT1
10μF
GRM31CB31E106KA75B
murata
25
COUT2
10μF
GRM31CB31E106KA75B
murata
26
ROVP1
30kΩ
MCR03 Series
Rohm
27
ROVP2
360kΩ
MCR03 Series
Rohm
28
RISET
120kΩ
MCR03 Series
Rohm
29
CISET
-
30
RDAC
0Ω
RF201L2S
Rohm
When performing open/short tests of the external components, the open condition of D1 or D2 may cause permanent
damage to the driver and/or the external components. In order to prevent this, we recommend having parallel connections
for D1 and D2.
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© 2009 ROHM Co., Ltd. All rights reserved.
16/19
2009.09 - Rev.B
BD8112EFV-M
Technical Note
●Interfaces● Input/output Equivalent Circuits (terminal name follows pin number)
1. COMP
2. SS
VREG
4. EN
VREG
VREG
2K
Vcc
Vcc
1K
COMP
EN
SS
2K
175k
10k
135k
5. RT
6. SYNC, 8. PWM
9. FAIL1, 10. FAIL2
3.3V
VREG
FAIL1
10K
167
SYNC
RT
PWM
150K
11. LEDEN
FAIL2
1K
12. LED1, 13. LED2
14. OVP
3.3V
Vcc
5K
LED1,2
10K
10K
10K
LEDEN
150K
15. VDAC
16. ISET
VREG
OVP
2.5K
18. OUTL
VREG
Vcc
500
500
12.5
VREG
VREG
Vcc
ISET
VDAC
OUTL
100K
20. SW
21. OUTH
Vcc
22. CS
BOOT
BOOT
Vcc
5K
SW
OUTH
CS
100K
SW
23. BOOT
SW
SW
24. VREG
VREG
Vcc
VREG
VREG
BOOT
205K
100K
SW
※All values typical.
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17/19
2009.09 - Rev.B
BD8112EFV-M
Technical Note
●Notes for use
1.Absolute maximum ratings
We are careful enough for quality control about this IC. So, there is no problem under normal operation, excluding that it exceeds the
absolute maximum ratings. However, this IC might be destroyed when the absolute maximum ratings, such as impressed voltages or the
operating temperature range(Topr), is exceeded, and whether the destruction is short circuit mode or open circuit mode cannot be specified.
Please take into consideration the physical countermeasures for safety, such as fusing, if a particular mode that exceeds the absolute
maximum rating is assumed.
2.Reverse polarity connection
Connecting the power line to the IC in reverse polarity (from that recommended) will damage the part. Please utilize the direction protection
device as a diode in the supply line.
3.Power supply line
Due to return of regenerative current by reverse electromotive force, using electrolytic and ceramic suppress filter capacitors (0.1μF) close
to the IC power input terminals (Vcc and GND) are recommended. Please note the electrolytic capacitor value decreases at lower
temperatures and examine to dispense physical measures for safety.
And, for ICs with more than one power supply, it is possible that rush current may flow instantaneously due to the internal powering
sequence and delays. Therefore, give special consideration to power coupling capacitance, width of power wiring, GND wiring, and routing
of wiring. Please make the power supply lines (where large current flow) wide enough to reduce the resistance of the power supply patterns,
because the resistance of power supply pattern might influence the usual operation.
4.GND line
The ground line is where the lowest potential and transient voltages are connected to the IC.
5.Thermal design
Do not exceed the power dissipation (Pd) of the package specification rating under actual operation, and please design enough
temperature margins.
6.Short circuit mode between terminals and wrong mounting
Do not mount the IC in the wrong direction and be careful about the reverse-connection of the power connector. Moreover, this IC might be
destroyed when the dust short the terminals between them or power supply, GND.
7.Radiation
Strong electromagnetic radiation can cause operation failures.
8.ASO(Area of Safety Operation.)
Do not exceed the maximum ASO and the absolute maximum ratings of the output driver.
9.TSD(Thermal shut-down)
The TSD is activated when the junction temperature (Tj) reaches 175℃(with 25℃ hysteresis), and the output terminal is switched to Hi-z.
The TSD circuit aims to intercept IC from high temperature. The guarantee and protection of IC are not purpose. Therefore, please do not
use this IC after TSD circuit operates, nor use it for assumption that operates the TSD circuit.
10.Inspection by the set circuit board
The stress might hang to IC by connecting the capacitor to the terminal with low impedance. Then, please discharge electricity in each and
all process. Moreover, in the inspection process, please turn off the power before mounting the IC, and turn on after mounting the IC. In
addition, please take into consideration the countermeasures for electrostatic damage, such as giving the earth in assembly process,
transportation or preservation.
11.IC terminal input
+
This IC is a monolithic IC, and has P isolation and P substrate for the element separation. Therefore, a parasitic PN junction is firmed in
this P-layer and N-layer of each element. For instance, the resistor or the transistor is connected to the terminal as shown in the figure
below. When the GND voltage potential is greater than the voltage potential at Terminals A or B, the PN junction operates as a parasitic
diode. In addition, the parasitic NPN transistor is formed in said parasitic diode and the N layer of surrounding elements close to said
parasitic diode. These parasitic elements are formed in the IC because of the voltage relation. The parasitic element operating causes the
wrong operation and destruction. Therefore, please be careful so as not to operate the parasitic elements by impressing to input terminals
lower voltage than GND(P substrate). Please do not apply the voltage to the input terminal when the power-supply voltage is not impressed.
Moreover, please impress each input terminal lower than the power-supply voltage or equal to the specified range in the guaranteed
voltage when the power-supply voltage is impressing.
Simplified structure of IC
12.Earth wiring pattern
Use separate ground lines for control signals and high current power driver outputs. Because these high current outputs that flows to the
wire impedance changes the GND voltage for control signal. Therefore, each ground terminal of IC must be connected at the one point on
the set circuit board. As for GND of external parts, it is similar to the above-mentioned.
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18/19
2009.09 - Rev.B
BD8112EFV-M
Technical Note
●HTSSOP-B24
HTSSOP-B24
<Dimension>
1
12
(3.4)
1PIN MARK
+0.05
0.17 -0.03
S
0.08±0.05
0.85±0.05
1.0MAX
0.325
1.0±0.2
13
+6°
4° −4°
0.53±0.15
24
5.6±0.1
7.6±0.2
7.8±0.1
(MAX 8.15 include BURR)
(5.0)
0.65
0.08 S
+0.05
0.24 -0.04
0.08
M
(Unit : mm)
(Unit:mm)
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19/19
2009.09 - Rev.B