162/163 PLL-PW Vishay BCcomponents Aluminum Capacitors Power Long Life Printed Wiring FEATURES • Polarized aluminum electrolytic capacitors, non-solid electrolyte • Large types, minimized dimensions, cylindrical aluminum case, insulated with a blue sleeve • Provided with keyed polarity • Very long useful life: 5000 hours at 105 °C • Low ESR, high ripple current capability • Temperature range up to 105 °C • High resistance to shock and vibration Fig.1 Component outlines RoHS COMPLIANT APPLICATIONS • • • • ° ° QUICK REFERENCE DATA Computer, telecommunication and industrial systems Smoothing and filtering Standard and switched mode power supplies Energy storage in pulse systems VALUE DESCRIPTION 162 Nominal case size (Ø D x L in mm) Rated capacitance range (E6 series), CR Tolerance on CR Rated voltage range, UR Category temperature range Endurance test at 105 °C Useful life at 105 °C Useful life at 40 °C, 1.9 x IR applied Shelf life at 0 V, 105 °C Based on sectional specification Climatic category IEC 60068 MARKING 163 The capacitors are marked (where possible) with the following information: • Rated capacitance (in µF) • Tolerance on rated capacitance, code letter in accordance with IEC 60062 (M for ± 20 %) • Rated voltage (in V) • Date code (YYMM) • Name of manufacturer • Code for factory of origin • Polarity of the terminals and ‘−’ sign to indicate the negative terminal, visible from the top and/or side of the capacitor • Code number • Climatic category in accordance with IEC 60068 25 x 30 to 40 x 100 470 to 150 000 µF 68 to 3300 µF ± 20 % 10 to 100 V 200 to 400 V - 40 to + 105 °C 2000 hours 5000 hours 150 000 hours 500 hours IEC 60384-4/EN130300 40/105/56 . SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES FOR 162 SERIES (Ø D x L in mm) CR (µF) 470 680 1000 1500 2200 3300 4700 6800 10 000 15 000 22 000 33 000 47 000 68 000 100 000 150 000 UR (V) 10 16 25 40 63 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 - 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 − 40 x 100 - 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 - 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 - Document Number: 28347 Revision: 07-Aug-08 For technical questions, contact: [email protected] 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 www.vishay.com 1 162/163 PLL-PW Aluminum Capacitors Power Long Life Printed Wiring Vishay BCcomponents SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES FOR 163 SERIES (Ø D x L in mm) UR (V) CR (µF) 68 100 150 220 330 470 680 1000 1500 2200 200 250 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 50 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 - 385 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 - 400 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 - DIMENSIONS in millimeters AND AVAILABLE FORMS 2.5 Ø D + 1 max. 10 ± 0.1 L L + 5 max. 1.3 (3 x) 4.9 ± 0.2 12.5 ± 0.1 Case Ø D = 25 mm Case Ø D = 25 mm Fig.2 Printed wiring pin version Fig.3 Mounting hole diagram viewed from component side 2.5 3 - - Ø D + 1 max. 15 ± 0.1 L L + 5 max. 1.3 (4 x) 7.5 ± 0.1 4.9 ± 0.2 Case Ø D = 30 mm Case Ø D = 30 mm Fig.4 Printed wiring pin version www.vishay.com 2 17.5 ± 0.1 Fig.5 Mounting hole diagram viewed from component side For technical questions, contact: [email protected] Document Number: 28347 Revision: 07-Aug-08 162/163 PLL-PW Aluminum Capacitors Power Long Life Printed Wiring Vishay BCcomponents 2.5 1 3 2 - Ø D + 1 max. 15 ± 0.1 L L + 5 max. 1.3 (4 x) 4.9 ± 0.2 7.5 ± 0.1 17.5 ± 0.1 Case Ø D = 35 mm Fig.6 Printed wiring pin version Case Ø D = 35 mm Fig.7 Mounting hole diagram viewed from component side - 2.5 3 - Ø D + 1 max. 2 4 20 ± 0.1 1 L L + 5 max. 1.3 (5 x) 10 ± 0.1 17.5 ± 0.1 5.1 ± 0.1 20 ± 0.1 Case Ø D = 40 mm Fig.8 Printed wiring pin version Case Ø D = 40 mm Fig.9 Mounting hole diagram viewed from component side Table 1 DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES PW versions NOMINAL CASE SIZE ØDxL Ø Dmax. Lmax. MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS LxWxH 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 26 26 31 36 36 41 41 41 41 35 45 45 45 55 45 55 75 105 ≈ 24 ≈ 28 ≈ 38 ≈ 51 ≈ 66 ≈ 78 ≈ 82 ≈ 110 ≈ 176 100 100 100 50 50 50 50 25 25 290 x 280 x 50 290 x 280 x 60 340 x 330 x 60 390 x 198 x 60 390 x 198 x 70 440 x 223 x 60 440 x 223 x 70 230 x 230 x 90 230 x 230 x 120 MOUNTING When a number of capacitors are connected in a bank, they must not be closer together than 15 mm, when no derating of ripple current and/or temperature is applied. Pin numbers 2, 3 and 4 (if present) must be free from the electrical circuit. Document Number: 28347 Revision: 07-Aug-08 For technical questions, contact: [email protected] www.vishay.com 3 162/163 PLL-PW Vishay BCcomponents Aluminum Capacitors Power Long Life Printed Wiring ORDERING EXAMPLE ELECTRICAL DATA SYMBOL CR IR IL1 IL5 ESR Z Electrolytic capacitor 162 series DESCRIPTION rated capacitance at 100 Hz rated RMS ripple current at 100 Hz and 105 °C max. leakage current after 1 minute at UR max. leakage current after 5 minutes at UR max. equivalent series resistance at 100 Hz max. impedance at 10 kHz 10 000 µF/25 V; ± 20 % Nominal case size: Ø 30 x 40 mm Ordering code: MAL2 162 56103 E3 Former 12NC: 2222 162 56103 Note 1. Unless otherwise specified, all electrical values in Tables 2 and 3 apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %. Table 2 ELECTRICAL DATA AND ORDERING INFORMATION FOR 162 SERIES UR (V) 10 16 25 40 63 100 CR 100 Hz (µF) NOMINAL CASE SIZE Ø D x L (mm) 10 000 15 000 22 000 33 000 47 000 47 000 68 000 100 000 150 000 6800 10 000 15 000 22 000 33 000 33 000 47 000 68 000 100 000 4700 6800 10 000 15 000 22 000 22 000 33 000 47 000 68 000 2200 3300 4700 6800 10 000 10 000 15 000 22 000 33 000 1000 1500 2200 3300 4700 4700 6800 10 000 15 000 470 680 1000 1500 2200 2200 3300 4700 6800 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 40 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 www.vishay.com 4 IR 100 Hz 105 °C (A) 3.17 4.21 5.05 5.63 6.19 6.19 7.64 10.0 12.9 3.11 4.09 4.97 5.53 6.08 6.08 7.46 9.70 12.90 2.94 3.93 4.81 5.43 5.98 5.98 5.98 9.43 12.44 2.36 3.17 3.93 4.59 5.03 5.03 6.09 8.34 10.97 1.55 2.10 2.72 3.44 4.09 4.09 5.10 6.86 9.31 1.42 1.90 2.48 3.17 3.79 3.79 4.81 6.49 8.80 IL1 1 min (mA) IL5 5 min (mA) ESR 100 Hz (mΩ) Z 10 kHz (mΩ) ORDERING CODE MAL2162....... 0.60 0.90 1.32 1.98 2.82 2.82 4.08 6.00 9.00 0.65 0.96 1.44 2.12 3.17 3.17 4.52 6.53 9.60 0.71 1.02 1.50 2.25 3.30 3.30 3.30 7.05 10.20 0.53 0.79 1.13 1.63 2.40 2.40 3.60 5.28 7.92 0.38 0.57 0.83 1.25 1.78 1.78 2.57 3.78 5.67 0.28 0.41 0.60 0.90 1.32 1.32 1.98 2.82 4.08 0.20 0.30 0.44 0.66 0.94 0.94 1.36 2.00 3.00 0.22 0.32 0.48 0.71 1.06 1.06 1.51 2.18 3.20 0.24 0.34 0.50 0.75 1.10 1.10 1.10 2.35 3.40 0.18 0.27 0.38 0.55 0.80 0.80 1.20 1.76 2.64 0.13 0.19 0.28 0.42 0.60 0.60 0.86 1.26 1.89 0.10 0.14 0.20 0.30 0.44 0.44 0.66 0.94 1.36 48 34 29 27 26 26 21 16 13 50 36 30 29 28 28 22 17 13 56 39 32 30 29 29 29 18 14 87 60 48 42 41 41 33 23 18 202 137 100 75 62 62 47 34 25 240 167 120 88 72 72 53 38 28 37 27 23 22 21 21 18 15 12 37 27 23 22 21 21 18 15 12 37 27 23 22 21 21 21 15 12 54 38 33 31 29 29 24 18 15 155 109 79 61 53 53 40 29 21 155 109 79 61 53 53 40 29 21 54103E3 54153E3 54223E3 54333E3 54473E3 44473E3 54683E3 54104E3 54154E3 55682E3 55103E3 55153E3 55223E3 55333E3 45333E3 55473E3 55683E3 55104E3 56472E3 56682E3 56103E3 56153E3 56223E3 46223E3 56533E3 56473E3 56683E3 57222E3 57332E3 57472E3 57682E3 57103E3 47103E3 57153E3 57223E3 57333E3 58102E3 58152E3 58222E3 58332E3 58472E3 48472E3 58682E3 58103E3 58153E3 59471E3 59681E3 59102E3 59152E3 59222E3 49222E3 59332E3 59472E3 59682E3 For technical questions, contact: [email protected] Document Number: 28347 Revision: 07-Aug-08 162/163 PLL-PW Aluminum Capacitors Power Long Life Printed Wiring Vishay BCcomponents Table 3 ELECTRICAL DATA AND ORDERING INFORMATION FOR 163 SERIES UR (V) CR 100 Hz (µF) NOMINAL CASE SIZE Ø D x L (mm) 150 220 330 470 680 680 1000 1500 2200 100 150 220 330 470 470 680 1000 1500 68 100 150 220 330 330 470 680 1000 68 100 150 220 330 330 470 680 1000 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 200 250 385 400 IR 100 Hz 105 °C (A) 0.72 0.96 1.29 1.66 2.09 2.09 2.71 3.75 5.24 0.67 0.92 1.28 1.65 2.01 2.01 2.59 3.58 5.05 0.61 0.82 1.10 1.44 1.84 1.84 2.37 3.24 4.54 0.39 0.53 0.72 0.94 1.24 1.24 1.59 2.18 3.07 IL1 1 min (mA) IL5 5 min (mA) ESR 100 Hz (mΩ) Z 10 kHz (mΩ) ORDERING CODE MAL2163....... 0.18 0.26 0.40 0.57 0.82 0.82 1.20 1.80 2.64 0.15 0.22 0.33 0.49 0.70 0.70 1.02 1.50 2.25 0.16 0.23 0.35 0.51 0.77 0.77 1.09 1.58 2.31 0.16 0.24 0.36 0.52 0.79 0.79 1.12 1.63 2.40 0.06 0.09 0.14 0.19 0.28 0.28 0.40 0.60 0.88 0.05 0.08 0.11 0.17 0.24 0.24 0.34 0.50 0.75 0.06 0.08 0.12 0.17 0.26 0.26 0.36 0.53 0.78 0.06 0.08 0.12 0.17 0.26 0.26 0.37 0.54 0.80 950 650 442 321 237 237 167 114 79 1060 710 492 325 256 256 182 125 85 1650 1120 755 525 360 360 260 180 125 3200 2180 1460 1010 680 680 485 336 230 710 485 330 240 185 185 133 90 62 710 485 330 240 185 185 133 90 62 1260 855 580 405 280 280 205 140 100 2660 1810 1210 830 570 570 407 282 193 52151E3 52221E3 52331E3 52471E3 52681E3 42681E3 52102E3 52152E3 52222E3 53101E3 53151E3 53221E3 53331E3 53471E3 43471E3 53681E3 53102E3 53152E3 58689E3 58101E3 58151E3 58221E3 58331E3 48331E3 58471E3 58681E3 58102E3 56689E3 56101E3 56151E3 56221E3 56331E3 46331E3 56471E3 56681E3 56102E3 ADDITIONAL ELECTRICAL DATA PARAMETER CONDITIONS VALUE Voltage Surge voltage ≤ 200 V versions Us = 1.15 x UR ≥ 385 V versions Us = 1.1 x UR Urev ≤ 1 V Reverse voltage Current Leakage current After 1 minute at UR IL1 ≤ 0.006 CR x UR + 4 µA After 5 minutes at UR IL5 ≤ 0.002 CR x UR + 4 µA Case Ø D = 25 mm max. 25 nH Inductance Equivalent series inductance (ESL) Document Number: 28347 Revision: 07-Aug-08 Case Ø D = 30 and 35 mm max. 30 nH Case Ø D = 40 mm max. 35 nH For technical questions, contact: [email protected] www.vishay.com 5 162/163 PLL-PW Aluminum Capacitors Power Long Life Printed Wiring Vishay BCcomponents RIPPLE CURRENT AND USEFUL LIFE IA IR 2.7 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9 2 1 2 1. 5 1. 1.8 life multiplier 5 2. 3 1.7 4 5 1.6 7 IA = actual ripple current at 100 Hz IR = rated ripple current at 100 Hz and 105 °C (1) Useful life at 105 °C and I applied: 5000 hours R 20 30 40 60 0 10 0 15 0 20 0 30 0 40 0 60 1.4 1.3 10 15 1.5 1.2 1.1 1.0 0.8 0.5 0.0 40 50 60 (1) 70 80 100 110 Tamb (°C) 90 Fig.10 Multiplier of useful life as a function of ambient temperature and ripple current load Table 4 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY FREQUENCY (Hz) IR MULTIPLIER UR = 10 to 25 V UR = 40 to 100 V UR = 200 to 400 V 50 0.93 0.91 0.86 100 1.00 1.00 1.00 200 1.04 1.05 1.13 400 1.07 1.09 1.21 1000 1.11 1.13 1.29 2000 1.13 1.15 1.32 4000 1.15 1.18 1.35 ≥ 10 000 1.18 1.22 1.40 www.vishay.com 6 For technical questions, contact: [email protected] Document Number: 28347 Revision: 07-Aug-08 162/163 PLL-PW Aluminum Capacitors Power Long Life Printed Wiring Vishay BCcomponents Table 5 TEST PROCEDURES AND REQUIREMENT TEST NAME OF TEST Endurance REFERENCE IEC 60384-4/ EN130300 subclause 4.13 PROCEDURE (quick reference) Tamb = 105 °C; UR applied; 2000 hours REQUIREMENTS UR ≤ 100 V; ΔC/C: ± 15 % UR > 100 V; ΔC/C: ± 10 % ESR ≤ 1.3 x spec. limit Z ≤ 2 x spec. limit IL5 ≤ spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 105 °C; UR and IR applied; 5000 hours UR ≤ 100 V; ΔC/C: ± 45 % UR > 100 V; ΔC/C: ± 30 % ESR ≤ 3 x spec. limit Z ≤ 3 x spec. limit IL5 ≤ spec. limit no short or open circuit, no visible damage total failure percentage: UR ≤ 100 V: ≤ 1 %; UR > 100 V: ≤ 3 % Shelf life (storage at high temperature) IEC 60384-4/ EN130300 subclause 4.17 Document Number: 28347 Revision: 07-Aug-08 Tamb = 105 °C; no voltage applied; 500 hours ΔC/C: ± 10 % After test: UR to be applied for 30 minutes, 24 to 48 hours before measurement IL5 ≤ 2 x spec. limit ESR ≤ 1.2 x spec. limit For technical questions, contact: [email protected] www.vishay.com 7 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1