® POSIROT Magnetic Angle Sensors ® POSIROT Magnetic Angle Encoders ® POSITILT Magnetic Inclination Sensors POSIROT ® / POSITILT ® Angle Sensors and Encoders Contents Contents Page Model Selection Guide for POSIROT and POSITILT ® ® 3 The Company and the Products 4 POSIROT and POSITILT – The Functional Principles 5 ® ® PRAS1 Magnetic angle sensor, external magnet, with analog output PRDS1 Magnetic angle encoder, external magnet, with incremental or SSI output 7/8 PRAS2 Magnetic angle sensor, external magnet, with analog output 10 6 PRDS2 Magnetic angle encoder, external magnet, with incremental or SSI output PRAS20 / 21 Magnetic angle sensor, external magnet, voltage output 16 PRAS3 Magnetic angle sensor, solid or hollow shaft, with analog output 18 PRDS3 Magnetic angle encoder, solid or hollow shaft, with incremental or SSI output PRAS4 Magnetic angle sensor, shaft or non-contact, with analog output 22 PTAS2 Magnetic inclination sensor with analog output 24 4 ... 20 mA (3 wire); 0.5 ... 10 V; 0.5 ... 4.5 V 26 11/12 19/20 Output specifications I1, U2, U6 Output signal for magnetic angle sensors 27 RS422 Incremental output RS422 compatible 28 SSI Synchronous serial 29 Accessories Position magnets 30 Mounting plates 31 Connector cables 32 PMIS4/PMIR4 Magnetic incremental encoder 34 PMIS4/PMIR5 Magnetic incremental encoder 40 PRODIS-ADC Digital process meter for analog sensors 42 PRODIS-INC Digital process meter for incremental sensors 44 PRODIS-SSI Digital process meter for sensors with SSI output 46 Other ASM products 50 The information presented in this catalog does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed without notice. No liability will be accepted by ASM for any consequence of its use. Publication thereof does not convey nor imply any license under patent or industrial or intellectual property rights. Applications that are described herein for any of these products are for illustrative purpose only. ASM makes no representation or warranty that such applications will be suitable for the specified use without further testing or modification. CAT-PR/PT-E-07 www.asm-sensor.com ASM Model Selection Guide for POSIROT ® and POSITILT ® Protection class Special characteristics ● Magnetic non-contact with 360 degree range SSI Incremental I1 (4...20 mA 3w) U2 (0,5...10 V) U6 (0,5...4,5 V) Outputs Model PRAS1 / PRDS1 ● ● ● ● ● IP67/ IP69K ● Non-contact with external position magnet ● Wear free ● M12 housing ● Non-contact with external position PRAS2 / PRDS2 ● ● ● ● ● IP67/ IP69K magnet ● Wear free ● 36 mm dia. housing ● Redundant channel as option ● Non-contact with external position PRAS20 / PRAS21 ● IP60 PRAS3 / PRDS3 ● ● ● ● ● IP67/ IP69K ● ● ● IP67/ IP69K PRAS4 magnet ● Wear free ● Height only 6 mm ● OEM version ● 10 mm shaft or 6 mm hollow shaft ● Housing dia. 36 mm ● Redundant channel as option ● Magnetic measurement principle PTAS2 IP67/ IP69K ● ● ● IP67 PMIS4 / PMIR5 ● ASM www.asm-sensor.com ● Inclinometer ● Magnetic measurement principle ● Wear-free ● Housing dia. 36 mm ● Redundant channel as option ● Magnetic incremental encoder ● Resolution up to 184,320 pulses PMIS4 / PMIR4 ● ● 13 mm shaft or non-contact ● Housing dia. 79 mm ● Double-bearing shaft IP67 per revolution ● Resistant against shock, vibration, humidity and many liquids ● Magnetic incremental encoder ● Resolution up to 327,680 pulses per revolution ● Resistant against shock, vibration, humidity and many liquids CAT-PR/PT-E-07 The Company and the Products ASM is a leading company in the development and production of linear and angular position sensors. ASM sensors are used in industrial and commercial applications, where angle, inclination, displacement or position measurements are used to automate, test or monitor processes. Innovative Technologies that Solve Your Measuring Requirements Our product range consists of various technologies to measure linear and rotative positions. With over 25 years of experience in the position sensor market, ASM offers innovative solutions for the most demanding applications. ASM Products Represent Quality and Reliability The quality and precision of our products ensures consistent productivity. Our continuous research and development in our laboratories as well as our DIN EN 9001:2000 certified quality management system guarantees these high standards. ASM – Global Supplier of Position Sensors ASM products are sold world-wide through sales offices, subsidiaries and a network of 50 distributors. With this global presence we ensure being close to our customers and provide quick product availability wherever ASM sensors are needed. The product range POSIROT® Magnetic Angle Sensors POSITILT® Magnetic Inclination Sensors POSICHRON® Magnetostrictive Position Sensors POSIMAG® Magnetic Scale Position Sensors WS® Cable Actuated Position Sensors PRODIS® Digital Process Displays CAT-PR/PT-E-07 www.asm-sensor.com ASM POSIROT ® / POSITILT ® Angle Sensors and Encoders The Functional Principle PRAS/PRDS Series (POSIROT®) The angle sensors of the PRAS/PRDS series are based on a contact-free and absolute measurement principle. The position sensing element is a permanent magnet. Depending on the permanent magnet type, a tolerance in the air gap and axial offset is allowable within certain limits. The detected magnetic field vectors are transformed by an internal circuit board into standard 4-20 mA, 0.5-10 V and SSI output signals. PMIS Series (POSIROT®) The incremental encoder of the PMIS series consists of an XMR sensor head and a magnet ring as a magnetic scale. The circumference of the magnet ring contains a series of evenly spaced magnetic north and south poles. The angular position is determined contact-free and wear-free by the sampling of the sinusoid magnetic field above the surface of the magnet ring by the XMR-sensor head. The air gap between the sensor head and the magnetic ring can be up to 2 mm for a ring with a 5 mm period. The sensor head generates 90° shifted sine/cosine signals, through the integrated signal interpolation circuit, these signals are combined with the reference mark signal and transformed without a time delay into a square-wave output. PTAS Series (POSITILT®) The PTAS series uses a pendulum with an internal position magnet to provide the inclination angle. The cavity surrounding the pendulum is filled with a specific fluid that can be varied depending upon the amount of motion damping is required. The established PRAS2 or PRDS2 angle sensor is fitted into the PTAS2 housing. The stainless steel housing is thoroughly sealed and is rated up to IP69K, which makes it suitable for use in extreme environments found on cranes, off-highway construction equipment, ships and off-shore applications. External magnetic fields due to power cables, magnetized materials or the earth’s magnetic field do not influence the accuracy of the inclinometer. The PTAS series is completely encapsulated in a magnetically shielded housing and is immune against magnetic fields as far as possible. ASM www.asm-sensor.com CAT-PR/PT-E-07 POSIROT ® PRAS1 Magnetic Angle Sensor with Analog Output Magnetic angle sensor 0 - 360° in M12 housing ● Protection class IP67/IP69K ● Non-contact with external position magnet ● Wear free ● All metal housing ● Outputs: Voltage 0.5 ... 4.5 V, 0.5 ... 10 V Current 4 ... 20 mA Specifications Outputs Resolution Repeatability Linearity Measurement range Signal characteristics Rated distance sensor / magnet Material Mounting Protection class Shock Vibration Voltage: 0.5 ... 4.5 V; 0.5 ... 10 V Current: 4 ... 20 mA, 3 wire 0.03 % (60 ... 360); 0.1 % (15 ... 45°) ±0.03 % (60 ... 360°); ±0.1 % (15 ... 45°) ±0.3 % f.s. (typ.); a misalignment of the position magnet has an effect on the linearity (see page 30) 0 ... 15° to 0 ... 360°, standard 360° CW, CCW Depending on the position magnet, see page 30 Stainless steel / aluminium / zinc (depends on the model) M12 x 1 IP67/IP69K (connector output with IP69K connector cable) IP67 (cable output) EN 60068-2-27:1993, 100 g/11 ms, 100 shocks EN 60068-2-6:1995, 20 g 10 Hz-2 kHz, 10 cycles Order Code PRAS1 PRAS1 Model name Measurement range 15 ... 360° in steps of 15° 15 / 30 / 45 / ... / 345 / 360 Output (see page 26) U6 = 0.5 ... 4.5 V ratiometric U2 = 0.5 ... 10 V I1 = 4 ... 20 mA, 3 wire Signal characteristics CW = Signal increasing CW CCW = Signal increasing CCW Connection KAB3M = Cable, standard length 3 m M12A5 = 5-pin socket M12 (compatible to 4-pin connector) Order code position magnet (see accessories page 30) PRMAG ... Order code connector cable (see accessories page 32) KAB-2M-M12/4F/G-LITZE Order Example: PRAS1 - 360 - I1 - CW - M12A5 CAT-PR/PT-E-07 www.asm-sensor.com ASM Y R A N LIMI POSIROT ® PRDS1 PRE Magnetic Angle Encoder with Incremental Output Magnetic angle encoder 0 - 360° in M12 housing ● Protection class IP67/IP69K ● Non-contact with external position magnet ● Wear free ● All metal housing ● Incremental encoder output Specifications Output Resolution Linearity Measurement range Max. revolutions Max. output frequency Rated distance sensor / magnet Material Mounting Protection class Shock Vibration Incremental encoder outputs A, A, B, B, Z, Z, RS422 compatible 128, 256, 512, 1024 pulses per revolution ±1°; a misalignment of the position magnet has an effect on the linearity (see page 30) 0 ... 360° 30,000 r.p.m. 500 kHz (the quadrature counter of the subsequent circuit must be able to process >500 kHz) Depending on the position magnet, see page 30 Stainless steel / aluminium / zinc (depends on the model) M12 x 1 IP67/IP69K (connector output with IP69K connector cable) IP67 (cable output) EN 60068-2-27:1993, 100 g/11 ms, 100 shocks EN 60068-2-6:1995, 20 g 10 Hz-2 kHz, 10 cycles Order Code PRDS1 PRDS1 Model name Resolution (pulses/revolution) 128 / 256 / 512 / 1024 Output (see page 28) RS422 = RS422 compatible output with excitation 5 V DC Connection KAB3M = Cable, standard length 3 m M12A8 = 8-pin socket M12 Order code position magnet (see accessories page 30) PRMAG ... Order code connector cable (see accessories page 33) KAB-2M-M12/8F/G-LITZE Order example: PRDS1 - 1024 - RS422 - M12A8 ASM www.asm-sensor.com CAT-PR/PT-E-07 RY A N I ELIM POSIROT ® PRDS1 PR Magnetic Angle Encoder with SSI Output Magnetic angle encoder 0 - 360° in M12 housing ● Protection class IP67/IP69K ● Non-contact with external position magnet ● Wear free ● All metal housing ● Synchronous serial output (SSI) Specifications Output Resolution Repeatability Linearity Measurement range Max. revolutions Code characteristics Rated distance sensor / magnet Material Mounting Protection class Shock Vibration Synchronous serial (SSI) 12 bit f.s. ±0.03 % f.s. (typ.) ±0.3 % f.s. (typ.); a misalignment of the position magnet has an effect on the linearity (see page 30) 0 ... 360° 30,000 r.p.m. CW, CCW Depending on the position magnet, see page 30 Stainless steel / aluminium / zinc (depends on the model) M12 x 1 IP67/IP69K (connector output with IP69K connector cable) IP67 (cable output) EN 60068-2-27:1993, 100 g/11 ms, 100 shocks EN 60068-2-6:1995, 20 g 10 Hz-2 kHz, 10 cycles Order Code PRDS1 PRDS1 Model name Output (see page 29) SSI = Synchronous serial Code characteristics CW = Code increasing CW CCW = Code increasing CCW Connection KAB3M = Cable, standard length 3 m M12A8 = 8 pin socket M12 Order code position magnet (see accessories page 30) PRMAG ... Order code connector cable (see accessories page 33) KAB-2M-M12/8F/G-LITZE Order example: PRDS1 - SSI - CW - M12A8 CAT-PR/PT-E-07 www.asm-sensor.com ASM POSIROT ® PRAS1/PRDS1 Dimensions Outline drawing M12 connector Marking Measuring area Position magnet Dimensions in mm [inch] Marking Marking Measuring area Position magnet Dimensions in mm [inch] Weight without cable 35 g approx. Dimensions informative only. For guaranteed dimensions please consult factory. ASM www.asm-sensor.com CAT-PR/PT-E-07 POSIROT ® PRAS2 Magnetic Angle Sensor with Analog Output Magnetic angle sensor 0 - 360 degrees in a flat housing with 36 mm dia. ● Protection class IP67/IP69K ● Non-contact with external position magnet ● Wear free ● Flat housing – 20 mm thickness ● Outputs: Voltage 0.5 ... 4.5 V, 0.5 ... 10 V Current 4 ... 20 mA ● Redundant second channel as option Specifications Outputs Resolution Repeatability Linearity Measurement range Signal characteristics Rated distance sensor / magnet Material Mounting Protection class Shock Vibration Voltage: 0.5 ... 4.5 V; 0.5 ... 10 V Current: 4 ... 20 mA, 3 wire 0.03 % (60 ... 360); 0.1 % (15 ... 45°) ±0.03 % (60 ... 360°); ±0.1 % (15 ... 45°) ±0.3 % f.s. (typ.); a misalignment of the position magnet has an effect on the linearity (see page 30) 0 ... 15° to 0 ... 360°, standard 360° CW, CCW Depending on the position magnet, see page 30 Aluminium / stainless steel / zinc (depends on the model) Clamps, mounting plate IP67/IP69K (connector output with IP69K connector cable) IP67 (cable output, option IP67/IP69K) EN 60068-2-27:1993, 100 g/11 ms, 100 shocks EN 60068-2-6:1995, 20 g 10 Hz-2 kHz, 10 cycles Order Code PRAS2 PRAS2 Model name Measurement range 15 ... 360° in steps of 15° 15 / 30 / 45 / ... / 345 / 360 Output (see page 26) U6 = 0.5 ... 4.5 V ratiometric U2 = 0.5 ... 10 V I1 = 4 ... 20 mA, 3 wire Signal characteristics CW = Signal increasing CW CCW = Signal increasing CCW Connection KAB3M = Cable, standard length 3 m, IP67 KAB3M69K = Cable, standard length 3 m, IP67/IP69K M12A5 = 5-pin socket M12 axial (compatible with 4-pin connector) M12R5 = 5-pin socket M12 radial (compatible with 4-pin connector), (in preparation) Order code mounting clamps (set of 3 pieces) PRPT-BFS1 Order code position magnet (see accessories page 30) PRMAG ... Order code connector cable (see accessories page 32) KAB-2M-M12/4F/G-LITZE Order example: PRAS2 - 360 - I1 - CW - KAB3M 10 CAT-PR/PT-E-07 www.asm-sensor.com ASM Y R A N IMI POSIROT ® PRDS2 L E R P Magnetic Angle Encoder with Incremental Output Magnetic angle encoder 0 - 360 degrees in a flat housing with 36 mm dia. ● Protection class IP67/IP69K ● Non-contact with external position magnet ● Wear free ● Flat housing – 20 mm thickness ● Incremental encoder output Specifications Output Resolution Linearity Measurement range Max. revolutions Max. output frequency Rated distance sensor / magnet Material Mounting Protection class Shock Vibration Incremental encoder outputs A, A, B, B, Z, Z, RS422 compatible 128, 256, 512, 1024 pulses per revolution ±1°; a misalignment of the position magnet has an effect on the linearity (see page 30) 0 ... 360° 30,000 per min 500 kHz (the quadrature counter of the subsequent circuit must be able to process >500 kHz) Depending on the position magnet, see page 30 Aluminium / stainless steel / zinc (depends on the model) Clamps, mounting plate IP67/IP69K (connector output with IP69K connector cable) IP67 (cable output, option IP67/IP69K) EN 60068-2-27:1993, 100 g/11 ms, 100 shocks EN 60068-2-6:1995, 20 g 10 Hz-2 kHz, 10 cycles Order Code PRDS2 PRDS2 Model name Resolution (pulses/revolution) 128 / 256 / 512 / 1024 Output (see page 28) RS422 = RS422 compatible output with excitation 5 V DC Connection KAB3M = Cable, standard length 3 m, IP67 KAB3M69K = Cable, standard length 3 m, IP67/IP69K M12A8 = 8-pin socket M12 axial M12R8 = 8-pin socket M12 radial (in preparation) Order code mounting clamps (set of 3 pieces) PRPT-BFS1 Order code position magnet (see accessories page 30) PRMAG ... Order code connector cable (see accessories page 33) KAB-2M-M12/8F/G-LITZE Order example: PRDS2 - 1024 - RS422 - KAB3M ASM www.asm-sensor.com CAT-PR/PT-E-07 11 RY A N I ELIM POSIROT ® PRDS2 PR Magnetic Angle Encoder with SSI Output Magnetic angle encoder 0 - 360 degrees in a flat housing with 36 mm dia. ● Protection class IP67/IP69K ● Non-contact with external position magnet ● Wear free ● Flat housing – 20 mm thickness ● Synchronous serial output (SSI) Specifications Output Resolution Repeatability Linearity Measurement range Max. revolutions Code characteristics Rated distance sensor / magnet Material Mounting Protection class Shock Vibration Synchronous serial (SSI) 12 bit f.s. ±0.03 % f.s. (typ.) ±0.3 % f.s. (typ.); a misalignment of the position magnet has an effect on the linearity (see page 30) 0 ... 360° 30,000 r.p.m. CW, CCW Depending on the position magnet, see page 30 Aluminium / stainless steel / zinc (depends on the model) Clamps, mounting plate IP67/IP69K (connector output with IP69K connector cable) IP67 (cable output, option IP67/IP69K) EN 60068-2-27:1993, 100 g/11 ms, 100 shocks EN 60068-2-6:1995, 20 g 10 Hz-2 kHz, 10 cycles Order Code PRDS2 PRDS2 Model name Output (see page 29) SSI = Synchronous serial Code characteristics CW = Code increasing CW CCW = Code increasing CCW Connection KAB3M = Cable, standard length 3 m, IP67 KAB3M69K = Cable, standard length 3 m, IP67/IP69K M12A8 = 8-pin socket M12 axial M12R8 = 8-pin socket M12 radial (in preparation) Order code mounting clamps (set of 3 pieces) PRPT-BFS1 Order code position magnet (see accessories page 30) PRMAG ... Order code connector cable (see accessories page 33) KAB-2M-M12/8F/G-LITZE Order example: PRDS2 - SSI - CW - KAB3M 12 CAT-PR/PT-E-07 www.asm-sensor.com ASM POSIROT ® PRAS2/PRDS2 Dimensions Outline drawing sensor with cable output Marking Position magnet Measuring area Dimensions in mm [inch] Weight without cable approx. 40 g. Dimensions informative only. For guaranteed dimensions please consult factory. ASM www.asm-sensor.com CAT-PR/PT-E-07 13 POSIROT ® PRAS2/PRDS2 Dimensions Outline drawing sensor M12 axial Marking Connector M12 Position magnet Measuring area Dimensions in mm [inch] Weight without cable approx. 50 g. Dimensions informative only. For guaranteed dimensions please consult factory. 14 CAT-PR/PT-E-07 www.asm-sensor.com ASM POSIROT ® PRAS2/PRDS2 Dimensions Outline drawing sensor M12 radial Connector M12 Marking Position magnet Measuring area Dimensions in mm [inch] Ask factory for availability Weight without cable approx. 50 g. Dimensions informative only. For guaranteed dimensions please consult factory. ASM www.asm-sensor.com CAT-PR/PT-E-07 15 POSIROT ® PRAS20 / 21 Magnetic Angle Sensor with Analog Output Magnetic angle sensor 0 - 360° ● Protection class IP60 ● Non-contact with external position magnet ● Wear free ● Compact, low profile housing ● Output: Voltage 0.5 ... 4.5 V ● Other outputs available on request Specifications Outputs Resolution Repeatability Linearity Measurement range Signal characteristics Rated distance sensor / magnet Material Mounting Connection Protection class Shock Vibration Voltage: 0.5 ... 4.5 V 0.03 % (60 ... 360); 0.1 % (15 ... 45°) ±0.03 % (60 ... 360°); ±0.1 % (15 ... 45°) ±0.5 % f.s. (typ.); a misalignment of the position magnet has an effect on the linearity (see page 30) 0 ... 15° to 0 ... 360°, standard 360° CW, CCW Depending on the position magnet, see page 30 Epoxy glass fiber, thermoplastic Screws M3 resp. M4 IP60 EN 60068-2-27:1993, 100 g/11 ms, 100 shocks EN 60068-2-6:1995, 20 g 10 Hz-2 kHz, 10 cycles Order Code PRAS20 / 21 PRASXX Model name PRAS20 PRAS21 Measurement range 15 ... 360° in steps of 15° 15 / 30 / 45 / ... / 345 / 360 Output (see page 26) U6 = 0.5 ... 4.5 V ratiometric Signal characteristics CW = Signal increasing CW CCW = Signal increasing CCW Connection A300 = Single wire ETFE 3 x 0.5 mm2, length 300 mm Order example: PRAS20 - 360 - U6 - CW - A300 16 CAT-PR/PT-E-07 www.asm-sensor.com ASM POSIROT ® PRDS20 / 21 Magnetic Angle Encoder with Incremental Output Outline drawing PRAS20 Position magnet Measuring area Marking Dimensions in mm [inch] Weight without cable approx. 8 g. Dimensions informative only. For guaranteed dimensions please consult factory. Outline drawing PRAS21 Position magnet Measuring area Marking Dimensions in mm [inch] Weight without cable approx. 5 g. Dimensions informative only. For guaranteed dimensions please consult factory. ASM www.asm-sensor.com CAT-PR/PT-E-07 17 POSIROT ® PRAS3 Magnetic Angle Sensor with Analog Output agnetic angle sensor 0 - 360 degrees in M a 36 mm dia. housing ● With 10 mm shaft or 6 mm hollow shaft ● Protection class IP67/IP69K ● Magnetic measurement principle ● Outputs: Voltage 0.5 ... 4.5 V, 0.5 ... 10 V Current 4 ... 20 mA ● Redundant second channel as option Specifications Outputs Resolution Repeatability Linearity Measurement range Signal characteristics Material Mounting Protection class Shock Vibration Life cycle of bearings Revolutions per minute Allowable shaft load Voltage: 0.5 ... 4.5 V; 0.5 ... 10 V Current: 4 ... 20 mA, 3 wire 0.03 % (60 ... 360); 0.1 % (15 ... 45°) ±0.03 % (60 ... 360°); ±0.1 % (15 ... 45°) ±0.3 % f.s. (typ.) 0 ... 15° to 0 ... 360°, standard 360° CW, CCW Stainless steel / aluminium / zinc (depends on the model) Clamps, mounting plate IP67 (IP67/IP69K option, housing) EN 60068-2-27:1993, 100 g/11 ms, 100 shocks EN 60068-2-6:1995, 20 g 10 Hz-2 kHz, 10 cycles 100 x 106 revolutions (<1500 r.p.m.) Max. 10,000 r.p.m. 100 N radial, 100 N axial Order Code PRAS3 PRAS3 Model name Shaft V = 10 mm shaft H = 6 mm hollow shaft Measurement range 15 ... 360° in steps of 15° 15 / 30 / 45 / ... / 345 / 360 Output (see page 26) U6 = 0.5 ... 4.5 V ratiometric U2 = 0.5 ... 10 V I1 = 4 ... 20 mA, 3 wire Signal characteristics CW = Signal increasing CW CCW = Signal increasing CCW Connection KAB3M = Cable, standard length 3 m, IP67 KAB3M69K = Cable, standard length 3 m, IP67/IP69K M12A5 = 5-pin socket M12 axial (compatible with 4-pin connector) M12R5 = 5-pin socket M12 radial (compatible with 4-pin connector), (in preparation) Order code mounting clamps (set of 3 pieces) Order code connector cable (see accessories page 32) PRPT-BFS1 KAB-2M-M12/4F/G-LITZE Order example: PRAS3 - V - 360 - I1 - CW - KAB3M 18 CAT-PR/PT-E-07 www.asm-sensor.com ASM Y R A N IMI POSIROT ® PRDS3 L E R P Magnetic Angle Encoder with Incremental Output agnetic angle encoder 0 - 360 degrees in M a 36 mm dia. housing ● With 10 mm shaft or 6 mm hollow shaft ● Protection class IP67/IP69K ● Magnetic measurement principle ● Incremental encoder output Specifications Output Resolution Linearity Measurement range Max. output frequency Material Mounting Protection class Shock Vibration Life cycle of bearings Revolutions per minute Allowable shaft load Incremental encoder outputs A, A, B, B, Z, Z, RS422 compatible 128, 256, 512, 1024 pulses per revolution ±1° 0 ... 360° 500 kHz (the quadrature counter of the subsequent circuit must be able to process >500 kHz) Stainless steel / aluminium / zinc (depends on the model) Clamps, mounting plate IP67 (IP67/IP69K option, housing) EN 60068-2-27:1993, 100 g/11 ms, 100 shocks EN 60068-2-6:1995, 20 g 10 Hz-2 kHz, 10 cycles 100 x 106 revolutions (<1500 r.p.m.) Max. 10,000 r.p.m. 100 N radial, 100 N axial Order Code PRDS3 PRDS3 Model name Shaft V = 10 mm shaft H = 6 mm hollow shaft Resolution (pulses/revolution) 128 / 256 / 512 / 1024 Output (see page 28) RS422 = RS422 compatible output with excitation 5 V DC Connection KAB3M = Cable, standard length 3 m, IP67 KAB3M69K = Cable, standard length 3 m, IP67/IP69K M12A8 = 8-pin socket M12 axial M12R8 = 8-pin socket M12 radial (in preparation) Order code mounting clamps (set of 3 pieces) Order code connector cable (see accessories page 33) PRPT-BFS1 KAB-2M-M12/8F/G-LITZE Order example: PRDS3 - V - 1024 - RS422 - KAB3M ASM www.asm-sensor.com CAT-PR/PT-E-07 19 RY A N I ELIM POSIROT ® PRDS3 PR Magnetic Angle Encoder with SSI Output agnetic angle encoder 0 - 360 degrees in M a 36 mm dia. housing ● With 10 mm shaft or 6 mm hollow shaft ● Protection class IP67/IP69K ● Magnetic measurement principle ● Synchronous serial output (SSI) Specifications Output Resolution Repeatability Linearity Measurement range Code characteristics Material Mounting Protection class Shock Vibration Life cycle of bearings Revolutions per minute Allowable shaft load Synchronous serial (SSI) 12 bit f.s. ±0.03 % f.s. (typ.) ±0.3 % f.s. (typ.) 0 ... 360° CW, CCW Stainless steel / aluminium / zinc (depends on the model) Clamps, mounting plate IP67 (IP67/IP69K option, housing) EN 60068-2-27:1993, 100 g/11 ms, 100 shocks EN 60068-2-6:1995, 20 g 10 Hz-2 kHz, 10 cycles 100 x 106 revolutions (<1500 r.p.m.) Max. 10,000 r.p.m. 100 N radial, 100 N axial Order Code PRDS3 PRDS3 Model name Shaft V = 10 mm shaft H = 6 mm hollow shaft Output (see page 29) SSI = Synchronous serial Code characteristics CW = Code increasing CW CCW = Code increasing CCW Connection KAB3M = Cable, standard length 3 m, IP67 KAB3M69K = Cable, standard length 3 m, IP67/IP69K M12A8 = 8-pin socket M12 axial M12R8 = 8-pin socket M12 radial (in preparation) Order code mounting clamps (set of 3 pieces) Order code connector cable (see accessories page 33) PRPT-BFS1 KAB-2M-M12/8F/G-LITZE Order example: PRDS3 - V - SSI - CW - KAB3M 20 CAT-PR/PT-E-07 www.asm-sensor.com ASM POSIROT ® PRAS3/PRDS3 Dimensions Outline drawing sensor with shaft Marking Connector M12 Connector M12 Dimensions in mm [inch] Outline drawing sensor with hollow shaft Marking Connector M12 Dimensions in mm [inch] Weight without cable 250 g approx. Dimensions informative only. For guaranteed dimensions please consult factory. ASM www.asm-sensor.com Connector M12 CAT-PR/PT-E-07 21 POSIROT ® PRAS4 Magnetic angle sensor with analog output agnetic angle sensor 0 - 360° in a flat M housing with 79 mm diameter ● With 13 mm shaft or non-contact ● Protection class IP67/IP69K ● Magnetic measurement principle ● Outputs: Voltage 0.5 ... 4.5 V; 0.5 ... 10 V Current 4 ... 20 mA ● Other outputs available on request Specifications Outputs Resolution Repeatability Linearity Measurement range Signal characteristics Material Mounting Protection class Shock Vibration Life cycle of bearings Revolutions per minute Allowable shaft load Voltage: 0.5 ... 4.5 V; 0.5 ... 10 V Current: 4 ... 20 mA, 3 wire 0.03 % (60 ... 360); 0.1 % (15 ... 45°) ±0.03 % (60 ... 360°); ±0.1 % (15 ... 45°) ±0.3 % f.s. (typ.); a misalignment of the position magnet has an effect on the linearity (see page 30) 0 ... 15° to 0 ... 360°, standard 360° CW, CCW Stainless steel / aluminium / zinc (depends on the model) Screws M6 or M5 IP67/IP69K housing (with IP69K connector cable) EN 60068-2-27:1993, 100 g/11 ms, 100 shocks EN 60068-2-6:1995, 20 g 10 Hz-2 kHz, 10 cycles 100 x 106 revolutions (<1500 r.p.m.) Max. 10,000 r.p.m. 120 N radial, 120 N axial Order Code PRAS4 PRAS4 Model name Mechanical connection V = Shaft 13 mm K = Non-contact Measurement range 15 ... 360° in steps of 15° 15 / 30 / 45 / ... / 345 / 360 Outputs (see page 26) U6 = 0.5 ... 4.5 V ratiometric U2 = 0.5 ... 10 V I1 = 4 ... 20 mA, 3 wire Signal characteristics CW = Signal increasing CW CCW = Signal increasing CCW Connection M12R5 = 5-pin socket M12 (compatible to 4-pin connector) Order code position magnet (see accessories page 30) PRMAG2 Order code connector cable (see accessories page 32) KAB-2M-M12/4F/G-LITZE Order example: PRAS4 - V - 360 - I1 - CW - M12R5 22 CAT-PR/PT-E-07 www.asm-sensor.com ASM POSIROT ® PRAS4 Dimensions Outline drawing sensor with shaft M6 countersunk and rebored for M5 through bolts Marking Connector M12 Dimensions in mm [inch] Outline drawing sensor non-contact M6 countersunk and rebored for M5 through bolts Marking Measuring area Position magnet Connector M12 Dimensions in mm [inch] Weight without cable 450 g approx. Dimensions informative only. For guaranteed dimensions please consult factory. ASM www.asm-sensor.com CAT-PR/PT-E-07 23 POSITILT ® PTAS2 Magnetic inclination sensor with analog output Magnetic inclination sensor in a 36 mm housing ● Protection class IP67/IP69K ● Magnetic measurement principle ● Outputs: Voltage 0.5 ... 4.5 V; 0.5 ... 10 V Current 4 ... 20 mA ● Redundant second channel as option ● Other outputs available on request Specifications Outputs Resolution Repeatability Linearity Measurement range Signal characteristics Material Mounting Protection class Shock Vibration Voltage: 0.5 ... 4.5 V; 0.5 ... 10 V Current: 4 ... 20 mA, 3 wire 0.03 % (±30 ... ±180); 0.1 % (±15°) ±0.03 % (±30 ... ±180°); ±0.1 % (±15) ±0.3 % f.s. (typ.) 0 ... ±15° to 0 ... ±180°, standard ±180° CW, CCW Stainless steel / aluminium / zinc (depends on the model) Clamps, mounting plate IP67 (IP67/IP69K option) EN 60068-2-27:1993, 100 g/11 ms, 100 shocks EN 60068-2-6:1995, 20 g 10 Hz-2 kHz, 10 cycles Order Code PTAS2 PTAS2 Model name Measurement range ±15 ... ±180° in steps of 15° 15 / 30 / 45 / ... / 165 / 180 Output (see page 26) U6 = 0.5 ... 4.5 V ratiometric U2 = 0.5 ... 10 V I1 = 4 ... 20 mA, 3 wire Signal characteristics CW = Signal increasing CW CCW = Signal increasing CCW Connection KAB3M = Cable, standard length 3 m, IP67 KAB3M69K = Cable, standard length 3 m, IP67/IP69K M12A5 = 5-pin socket M12 axial (compatible with 4-pin connector) M12R5 = 5-pin socket M12 radial (compatible with 4-pin connector), (in preparation) Order code mounting clamps (set of 3 pieces) Order code connector cable (see accessories page 32) PRPT-BFS1 KAB-2M-M12/4F/G-LITZE Order example: PTAS2 - 180 - I1 - CW - KAB3M 24 CAT-PR/PT-E-07 www.asm-sensor.com ASM POSITILT ® PTAS2 Dimensions Outline drawing sensor Marking Connector M12 Dimensions in mm [inch] Connector M12 Dimensions informative only. For guaranteed dimensions please consult factory. ASM www.asm-sensor.com CAT-PR/PT-E-07 25 POSIROT ® – PRAS, POSITILT ® – PTAS Outputs U2, U6 and I1 U2 Voltage Output 0.5 ... 10 V Excitation voltage Excitation current Output voltage Output current Output load Measuring rate Stability (temperature) +18 ... +27 V DC (+36 V DC as option) 40 mA max. 0.5 ... 10 V DC 2 mA max. > 5 kΩ 1 kHz standard ±50 x 10-6 / °C f.s. (typ.) for 90°...360° ±100 x 10-6 / °C f.s. (typ.) for <90° -40 ... +85 °C (+105 °C as option, for sensors w/o shaft only) Reverse polarity, short circuit According to EN 61326:2004 Operating temperature Protection EMC U6 = U6/5 / U6/8,25 Voltage Output 10 ... 90 % ratiometric Excitation voltage Excitation current Output voltage Output current Output load Measuring rate Stability (temperature) +5V DC ±10 % / +8.25 V DC ±10 % 40 mA max. 10 ... 90 % of the excitation voltage 2 mA max. > 1 kΩ 1 kHz standard ±50 x 10-6 / °C f.s. (typ.) for 90°...360° ±100 x 10-6 / °C f.s. (typ.) for <90° -40 ... +85 °C (+105 °C as option, for sensors w/o shaft only) Reverse polarity, short circuit According to EN 61326:2004 Operating temperature Protection EMC I1 Current Output 4 ... 20 mA Excitation voltage Excitation current Load resistor Output current Measuring rate Stability (temperature) +18 ... +27 V DC (+36 V DC as option) 60 mA max. 500 Ω max. 4 ... 20 mA 1 kHz standard ±50 x 10-6 / °C f.s. (typ.) for 90°...360° ±100 x 10-6 / °C f.s. (typ.) for <90° -40 ... +85 °C Reverse polarity, short circuit According to EN 61326:2004 Operating temperature Protection EMC Other outputs available on request. Output signals Excitation + U2 U6 I1 Signal + GND Signal Wiring Output signals Connector pin Cable color Excitation + Signal GND Do not connect! Do not connect! 1 2 3 4 5 brown white blue black – Connection View to sensor connector 26 M12A5 / M12R5 CAT-PR/PT-E-08 www.asm-sensor.com ASM POSIROT ® Characteristics for magnetic angle sensors Output signal (CW increasing) Marking Range [°] Output signal (CCW increasing) Marking Range [°] Example angular range 90° Marking Example angular range 360° Marking ASM www.asm-sensor.com CAT-PR/PT-E-07 27 POSIROT ® – PRDS Output RS422 RS422 Incremental Y R A IN M I L E PR Interface Excitation voltage Excitation current Pulse frequency Output signals Output current Stability (temperature) Operating temperature Protection EMC EIA RS-422 5 V DC ±10 % 100 mA max., depending on the load <500 kHz A, A, B, B, Z, Z Push-Pull 10 mA max. ±50 x 10-6 / °C f.s. (typ.) -40 ... +85 °C Short circuit According to EN 61326:2004 Output signals Excitation + Excitation GND Signal A Signal A RS422 Signal B Signal B Signal Z (ref. pulse) Signal Z Signal wiring Output signals Connector pin Cable color 1 2 4 6 3 5 7 8 white brown green yellow grey pink blue red Excitation + GND A A B B Z Z Connection View to sensor connector M12A8 / M12R8 28 CAT-PR/PT-E-07 www.asm-sensor.com ASM POSIROT ® – PRDS Output SSI SSI Synchronous serial Y R A IN M I L E PR Interface Excitation voltage Excitation current Clock frequency Code Resolution Delay between pulse trains Stability (temperature) Operating temperature Protection EMC EIA RS-422 5 V DC ±10 % 100 mA max. without load 100 kHz ... 1 MHz Single step Gray code 12 Bit 12 Bit 20 µs min. ±50 x 10-6 / °C f.s. (typ.) -40 ... +85 °C Short circuit According to EN 50082-2, EN50081-1 Data format (Train of 13 pulses) Recommended processing input circuit Cable length Baud rate 50 m 100-1000 kHz 100 m 100-300 kHz Signal wiring Signal name Note: Extension of the cable length will reduce the maximum transmission rate. The signals CLOCK /CLOCK and DATA/DATA must be connected in a twisted pair cable, shielded per pair and common. Connector pin no. Cable color 1 2 3 4 5 6 white brown green yellow grey pink Excitation + Excitation GND CLOCK CLOCK DATA DATA Connection View to sensor connector M12A8 / M12R8 ASM www.asm-sensor.com CAT-PR/PT-E-07 29 POSIROT ® Accessories Position magnets PRMAG1 Marking Sensor Dimensions in mm [inch] Weight 10 g approx., moment of inertia 0.1 kgmm2 PRMAG2 Marking Sensor Dimensions in mm [inch] Weight 30 g approx., moment of inertia 4.5 kgmm2 Dimensions informative only For guaranteed dimensions please consult factory Note: Sensor and position magnet must be mounted aligned! Measuring error by misalignment 30 Position magnet Air gap [mm] Parallelism [degree] Error by axial misalignment [% f.s.] 0.2 mm 0.5 mm 1 mm 2 mm PRMAG1 0 ... 1.5 <1 0.1 % 0.3 % 1.1 % – PRMAG2 0 ... 4 <1 0.1 % 0.1 % 0.3 % 0.5 % CAT-PR/PT-E-07 www.asm-sensor.com ASM POSIROT ® Accessories Mounting plates PRPT-BPL1 40 [1.575] Ø33 [1.299] (screw mounting) For PRAS2, PRDS2, PRAS3, PRDS3, PTAS2 40 [1.575] 90 ] 17 [.2 ,5 In combination with the mounting clamps PRPT-BFS1. 5 [.197] 5 ° 11 0° 4 8 [1 4 2[ ] 4] 3x M2,5 4 [.157] 55 [2.165] 4 [.157] .890 1.6 5 In combination with the mounting brackets PRPT-BFS2. 3x M4 Ø33 [1.299] PRPT-BPL2 (welding assembly) For PRAS2, PRDS2, PRAS3, PRDS3, PTAS2 90 In combination with the mounting clamps PRPT-BFS1. ° 11 0° 4 4 8 [1 2[ 4 [.157] 4 [.157] .89 1.6 5 0] 4] 3x M2,5 55 [2.165] 3x M4 In combination with the mounting brackets PRPT-BFS2. PRPT-BPL3 For PRAS3, PRDS3 Dimensions in mm [inch] Weight 30 g approx. Dimensions informative only. For guaranteed dimensions please consult factory. ASM www.asm-sensor.com CAT-PR/PT-E-08 31 POSIROT ® Accessories Connector Cables Connector cable for POSIROT® angle sensors 4 pins M12 Suitable for 5-pin sensor connectors M12A5 and M12R5 The 4-core screened cable is supplied with a mating 4-pin 90° M12 connector at one end and 4 wires at the other end. Available lengths are 2, 5 and 10 m. Order code: KAB - XM - M12/4F/W - LITZE IP69K: KAB - XM - M12/4F/W/69K - LITZE Length in m Connector cable for POSIROT® angle sensors 4 pins M12 Suitable for 5-pin sensor connectors M12A5 and M12R5 The 4-core screened cable is supplied with a mating 4-pin M12 connector at one end and 4 wires at the other end. Available lengths are 2, 5 and 10 m. Order code: KAB - XM - M12/4F/G - LITZE IP69K: KAB - XM - M12/4F/G/69K - LITZE Length in m Signal wiring M12, 4 pin 32 Connector pin / cable color 1 Brown 2 White CAT-PR/PT-E-07 www.asm-sensor.com 3 Blue 4 Black ASM POSIROT ® Accessories Connector Cables Connector cable for POSIROT® angle sensors 8 pins M12 The 8-core screened cable is supplied with a mating 8-pin 90° M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Order code: KAB - XM - M12/8F/W - LITZE IP69K: KAB - XM - M12/8F/W/69K - LITZE Length in m Connector cable for POSIROT® angle sensors 8 pins M12 The 8-core screened cable is supplied with a mating 8-pin M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Order code: KAB - XM - M12/8F/G - LITZE IP69K: KAB - XM - M12/8F/G/69K - LITZE Length in m Signal wiring M12, 8 pin Connector pin / cable color 1 White 2 Brown 3 Green 4 Yellow ASM www.asm-sensor.com 5 Grey 6 Pink 7 Blue 8 Red CAT-PR/PT-E-07 33 POSIROT ® PMIS4, PMIR4 Magnetic incremental encoder Magnetic wheels for rotative applications with POSIROT® position sensor PMIS4 • All metal housing • Protection class IP67 • Highest EMC protection • Large guiding distance of ±1 mm • Suitable for harsh environments • Up to 184,320 pulses/360° Order Code PMIR4 (magnetic wheel) PMIR4 Model name Magnetic period 20 = 2 mm Number of Poles 50 / 64 / 90 (other pole numbers on request) Z signal mark O = without / M = with Inner diameter 20 = 20H7 (other diameters on request) Order Code PMIS4 (sensor head) PMIS4 KHZ M Model name Magnetic period 20 = 2 mm Scaling factor See table page 37 Maximum pulse frequency (in kHz, standard 50 kHz) 50 / 20 / 10 (other frequencies on request, max. 480 kHz) Output HTL = HTL output with excitation 24 V DC, output 24 V TTL = TTL output with excitation 5 V DC, output TTL/RS-422 TTL24V = TTL output with excitation 24 V DC, output TTL/10 mA Signal Z / status signal Z0 = A/B w/o signal Z Z1 = A/B with signal Z Z3 = A/B with signal Z and status signal, only for non-differential (single-ended) outputs Cable length (in m, standard 2 m) Connection S = Open cable end P15 = SUB-D connector at the cable end, 15 poles Order example magnetic wheel: PMIR4 - 20 - 50 - O - 20 Order example sensor: PMIS4 - 20 - 100 - 50KHZ - HTL - Z0 - 2M - S 34 CAT-PR/PT-E-07 www.asm-sensor.com ASM POSIROT ® PMIS4 Magnetic incremental encoder Specifications Output Excitation voltage Excitation current Magnetic period of the sensor Guided spacing between sensor and wheel xZ Side tracking tolerance of the sensor Linearity (sensor with magnetic wheel PMIR4) Repeatability Maximum pulse frequency fP Output signals Material of housing Connection Weight (w/o cable and connector) Protection class (EN 60529) Environmental EMC Temperature Incremental encoder output A/B with differential push-pull output, TTL/24 V-, TTL/RS-422or HTL-compatible 10 ... 30 V DC or 5 V DC ±5 % 50 mA to 300 mA, depending on pulse frequency, cable length and load 2 mm 5 mm 0,1 ... 0,8 mm 0,1 ... 2 mm ±1 mm ±1 mm ±0.1° ±0.1° ±1 digit ±1 digit 50, 20, 10 kHz (standard 50 kHz, max. 480 kHz) A, A, B, B, signal Z, Z, status signal ERR Zinc die casting Cable 8 wire, dia. 5 mm, open cable end. 15 pin SUB-D conn. at the cable end as option. Max. length of the integrated sensor cable: output TTL: 3 m; HTL/TTL24V: 20 m 30 ±5 g IP67 DIN EN 61326 -40 ... +85 °C (-40 ... +185 °F) The subsequent counting device must be able to process the specified maximum pulse frequency of the sensor. Output signals Pulse frequency in dependence on the cable length Saturation voltage UH, UL = 0.2 V UH, UL = 0.4 V Clast < 10 nF Iout = ±10 mA Iout = ±30 mA (UH = UB - Uout) Short circuit current ISL, ISH < 800 mA ISL, ISH < 90 mA (UH, UL = 0 V) (UH, UL = 1.5 V) Rise time tr, tf < 200 ns with cable length 1 m, 10 % … 90 % Load/cable length Load/pulse frequency fp HTL single ended UB = 24 V TTL/RS422 differential UB = 5 V * TTL/24 V UB = 24 V Max. output current 50 mA 50 mA 10 mA Rlast min. 500 Ω 100 Ω 500 Ω Clast max. 10 nF 10 nF 1 nF 200 m 15 kHz — — 100 m 25 kHz 100 kHz — 50 m 50 kHz 200 kHz 50 kHz 10 m 100 kHz 300 kHz 100 kHz * = consider the voltage loss of the cable; the excitation voltage 5 V ± 5% of the sensor must be guaranteed. Note: For longer distances (see specification above) you must use min. 0.5 mm2 wire for „Excitation+“ and „Excitation GND“ (see signal wiring next page), all signal wires must be min. 0.14 mm2! ASM www.asm-sensor.com CAT-PR/PT-E-07 35 POSIROT ® PMIS4, PMIR4 Magnetic incremental encoder Outline drawing Active measurement area Status signal (LED) Dimensions informative only. For guaranteed dimensions please consult factory. Dimensions in mm [inch] Index mark * = position tolerance of the active measurement area: dx = ±1 mm ** = less masking tape Output signals Option Z1 (signal Z) Signal wiring Signal name Option Z0 Z1 Z3 * Excitation + Excitation GND (0 V) B A B A – – B A B A Z Z B A ERR – Z – Cable with open end, cable color Connector SUB-D, pin no. 15 poles white brown green yellow grey pink blue red black 1 2 6 4 7 5 8 9 12 Shield Z = reference pulse ERR = status signal, periodical approx. 16 Hz, for side tracking and velocity errors * = status signal ERR available only with HTL (single ended) output Connection Cable output dimensions 36 CAT-PR/PT-E-07 www.asm-sensor.com Connector SUB-D (Pin) View to connector pins ASM POSIROT ® PMIR4 Incremental magnetic wheels Specification Material Plastic bonded magnetic material or magnetic scale Base material Aluminium Signal periods per revolution From 50 poles/revolution Magnetic period 2 mm Temperature range -40 ...+85°C (-40 ... +185 °F) Linearity with sensor PMIS4 Approx. ± 0.1° Data valid in connection with the sensor PMIS4. Standard magnetic wheels Type Poles ∅ Height Signal periods/rotation Inside diameter PMIR4-20-50 50 31.8 18 decade division (refer to the table below) 20H7 PMIR4-20-64 64 40.7 18 binary division (refer to the table below) 20H7 PMIR4-20-90 90 57.3 18 vernier (refer to the table below) 20H7 Further pole numbers, diameters and magnetic periods on request. Scaling factor Sensor PMIS4-20- ... PMIR4-20-50 PMIR4-20-64 Signal periods R.p.m. )* (at 480 kHz) 1 50 2 100 4 8 10 PMIR4-20-90 Signal periods R.p.m. )* (at 480 kHz) Signal periods R.p.m. )* (at 480 kHz) 6000 64 6000 128 6000 90 6000 6000 180 6000 200 6000 256 400 6000 512 6000 360 6000 6000 720 500 5760 6000 640 4500 900 3200 16 800 20 1000 6000 1024 6000 1440 6000 5760 1280 4500 1800 3200 25 32 1250 6000 1600 6000 2250 5120 1600 6000 2048 6000 2880 6000 40 2000 5760 2560 4500 3600 3200 50 2500 6000 3200 6000 4500 5120 64 3200 6000 4096 5625 5760 4000 80 4000 5760 5120 4500 7200 3200 100 5000 4608 6400 3600 9000 2560 125 6250 3686 8000 2880 11 250 2048 128 6400 3600 8192 2813 11 520 2000 200 10 000 2304 12 800 1800 18 000 1280 250 12 500 1843 16 000 1440 22 500 1024 256 12 800 1800 16 384 1406 23 040 1000 400 20 000 1152 25 600 900 36 000 640 500 25 000 922 32 000 720 45 000 512 512 25 600 900 32 768 703 46 080 500 1024 51 200 450 65 536 352 92 160 250 2048 102 400 225 131 072 176 184 320 125 )* Maximum revolution per minute mechanically 6.000 R.p.m. ASM www.asm-sensor.com CAT-PR/PT-E-07 37 POSIROT ® PMIR4 Incremental magnetic wheels Outline drawings PMIR4-20-50 Dimensions in mm [inch] PMIR4-20-64 Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions please consult factory. 38 CAT-PR/PT-E-07 www.asm-sensor.com ASM POSIROT ® PMIR4 / PMIR5 Incremental magnetic wheels Outline drawings PMIR4-20-90 Dimensions in mm [inch] PMIR5-50-64 Dimensions informative only. For guaranteed dimensions please consult factory. ASM www.asm-sensor.com CAT-PR/PT-E-07 39 POSIROT ® PMIS4, PMIR5 Magnetic incremental encoder Magnetic wheels for rotative applications with POSIROT® position sensor PMIS4 • All metal housing • Protection class IP67 • Highest EMC protection • Large guiding distance of ±1 mm • Suitable for harsh environments • Up to 327,680 pulses/360° Order Code PMIR5 (magnetic wheel) PMIR5 Model name Magnetic period 50 = 5 mm Number of poles 64 / 96 / 160 (other pole numbers on request) Z signal mark O = without / M = with Inner diameter Depending on the number of poles (on request) Option AB = Masking tape Oder Code PMIS4 (sensor head) Specifications see page 35 PMIS4 KHZ M Model name Magnetic period 50 = 5 mm Scaling factor See table page 41 Maximum pulse frequency (in kHz, standard 50 kHz) 50 / 20 / 10 (other frequencies on request, max. 480 kHz) Output HTL = HTL output with excitation 24 V DC, output 24 V TTL = TTL output with excitation 5 V DC, output TTL/RS422 TTL24V = TTL output with excitation 24 V DC, output TTL/10 mA Signal Z / status signal Z0 = A/B w/o signal Z Z1 = A/B with signal Z Z3 = A/B with signal Z and status signal, only for non-differential (single-ended) outputs Cable length (in m, standard 2 m) Connection S = Open cable end P15 = SUB-D connector at the cable end,15 poles Order example position magnet ring: PMIR5 - 50 - 64 - M - 83 - AB Order example sensor: PMIS4 - 50 - 100 - 50KHZ - HTL - Z0 - 2M - S 40 CAT-PR/PT-E-07 www.asm-sensor.com ASM POSIROT ® PMIR5 Incremental magnetic wheels Specifications Material Plastic bonded magnetic scale Base material Aluminium Signal periods per revolution 64 / 96 / 160 poles per revolution Magnetic period 5 mm Temperature range -40 ...+120°C (-40 ... -248 °F) Linearity with sensor PMIS4 Approx. ± 0.1° Data valid in connection with the sensor PMIS4. Standard magnet rings Type Poles ∅ Height Signal periods/revolution PMIR5-50-64 64 102.3 14 Divisions see table below Ø83 H7 PMIR5-50-96 96 153.2 14 Divisions see table below On request PMIR5-50-160 160 255.1 14 Divisions see table below On request Inner diameter ∅ Positionsmagnet rings with other number of poles, diameters or magnetic periods on request. PMIR5-50-64 PMIR5-50-96 PMIR5-50-160 Scaling factor sensor PMIS4-50- ... Signal periods R.p.m. )* (at 480 kHz) Signal periods R.p.m. )* (at 480 kHz) Signal periods R.p.m. )* (at 480 kHz) 1 64 3000 96 3000 160 3000 2 128 3000 192 3000 320 3000 4 256 3000 384 3000 640 3000 8 512 3000 768 3000 1280 3000 10 640 3000 960 3000 1600 1800 16 1024 3000 1536 3000 2560 3000 20 1280 3000 1920 3000 3200 1800 25 1600 3000 2400 3000 4000 2880 32 2048 3000 3072 3000 5120 3000 40 2560 3000 3840 3000 6400 1800 50 3200 3000 4800 3000 8000 2880 64 4096 3000 6144 3000 10 240 2250 80 5120 3000 7680 3000 12 800 1800 100 6400 3000 9600 2400 16 000 1440 125 8000 2880 12 000 1920 20 000 1152 128 8192 2813 12 288 1875 20 480 1125 200 12 800 1800 19 200 1200 32 000 720 250 16 000 1440 24 000 960 40 000 576 256 16 384 1406 24 576 938 40 960 563 400 25 600 900 38 400 600 64 000 360 500 32 000 720 48 000 480 80 000 288 512 32 768 703 49 152 469 81 920 281 1024 65 536 352 98 304 234 163 840 141 2048 131 072 176 196 608 117 327 680 70 )* Maximum r.p.m. mechanically 3.000 U/min ASM www.asm-sensor.com CAT-PR/PT-E-07 41 PRODIS ® PD-ADC Digital process meter for analog sensors •For POSIROT® and POSITILT® position sensors with analog outputs: Voltage 0 ... 10 V; 0.5 ... 10V; 0.5 ... 4.5 V Current 4 ... 20 mA Voltage divider • Integrated sensor supply (24 V DC) • 6-digit LED display • RS-232 interface • Optional 4 comparator outputs • Easy programming Description Specification PRODIS-ADC is designed for use with analog position sensors to display angles and displacements. A high resolution A/D converter processes signals from sensors with voltage output 0 ... 10 V, current output 0/4 ... 20 mA or voltage divider (potentiometer). The meter is programmable to display values within preset start/end range or values in units as inches, mm or degrees. A tare function or programming lock can be activated with two control terminals. Sensor excitation is supplied by the meter. With four membrane keys all parameters can be programmed for the special applications. Optional comparator functions with 4 NPN opencollector outputs are available, additional 2 of them have relay output. Display Counting rate Measurement accuracy Excitation voltage/current Sensor excitation Input Control input Comparator outputs (option) Relay NPN Connection Temperature coefficient Operating temperature / storage temperature 6-digit, 7-segment LED, height 14 mm, decimal point programmable 1 ... 25/s programmable ±0.05 % f.s. 24 V DC ±10%/150 mA, residual ripple 1%ss; 85-250 V AC, 50-60 Hz/180 mA max. 24 V DC/300 mA Two channels, each for: Voltage 0...10V; 0.5 ... 10V; 0.5 ... 4.5 V; max. 24V Current 0/4...20 mA, load 100 Ω, Imax<30 mA Voltage divider Rmin=500 Ω, 0 ... 5 V One input or the difference between both inputs can be chosen by programming 2 control inputs 24 V, active low 250 V AC/5 A, 30 V DC/5 A 24 V max./50 mA to GND Terminal strip 12 pole, excitation 3 pole ±20 x 10-6 / °C [±36 x 10-6 / °F] -10...+40 °C [14...+104 °F] / -20...+85 °C [-4...+185 °F] Order Code PRODIS-ADC PD-ADC Model name Excitation Voltage 24VDC = 24 V DC 230VAC= 85...250 V AC Options REL2 = Comparator DT = Desktop version Order example: PD - ADC - 24VDC - REL2 42 CAT-PR/PT-E-07 www.asm-sensor.com ASM PRODIS ® PD-ADC Digital process meter for analog sensors Specifications (Cont´d) Programmable parameters / value range Wiring basic unit Weight Protection class Humidity Safety of equipment Electromagnetic compatibility, EMC 24 V DC: approx. 250 g; 230 V AC: approx.. 400 g Front IP60, rear IP40 Max. 80 % R. H., non condensing Directive 73/23/EWG: DIN EN61010:2002-03 Directive 89/336/EWG Value range offset, limit values Divisor, multiplier Other programmable parameters Control input terminals -999999 to +999999 0 to 999999 Decimal point position, display brightness Key lock, display value hold, tare function Signals Connector X1 pin no. Sensor excitation +UB 24 V Sensor excitation 0 V (GND) Control input terminal 1 Control input terminal 2 Voltage input terminal 0 ... 10 V, channel 1 Voltage input terminal 0 ... 10 V, channel 2 Current input terminal 0/4 ... 20 mA, channel 1 Current input terminal 0/4 ... 20 mA, channel 2 Voltage divider input terminal R1K, channel 1 Voltage divider input terminal R1K, channel 2 Reference voltage output terminal 5 V for R1K GND PD-ADC-24VDC Excitation +24 V Excitation 0 V (GND) PD-ADC-230VAC Excitation Protective ground Connector X2 pin no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 13, 15 14 5 ........ 1 RS-232 1.....................................12 13 14 15 PD-ADC-24VDC X1 X2 13 14 15 PD-ADC-230VAC X1 RS-232 interface Level Data format Transmission rate Signals X2 RS-232: ±8 V, galvanically isolated 1 start bit, 8 data bits, 1 stop bit, no parity 9600 Baud Connector X3 Pin No. SUB-D Pin No. TxD RxD GND 17 16 18 2 3 5 Rear view with comparator outputs and outline drawings see pages 48 and 49. ASM www.asm-sensor.com CAT-PR/PT-E-07 43 PRODIS ® PD-INC Digital process meter for incremental sensors •For POSIROT® position sensors with incremental outputs • Integrated sensor supply • Counting rate up to 250 kHz (<1 MHz edge frequency) • 6-digit LED display • RS-232 interface • Optional 4 comparator outputs • Easy programming Description Specifications PRODIS-INC is designed for use with incremental position sensors to display angles. The fast counter processes 90° phase shifted A,B signals (quadrature signals) for direction and counting information. Sensor excitation is supplied from the meter. With four membrane keys all parameters can be programmed for the special application. An zero signal and a reference signal can be used for calibration of the measurement system. Optional comparator functions with 4 NPN open-collector outputs are available, additional 2 of them have relay output. Display Excitation voltage/current Counting frequency Sensor excitation Inputs Connection Operating temperature Storage temperature Weight Protection class Humidity Comparator outputs (option) Safety of equipment EMC Relay NPN 6-digit, 7-segment LED, height 14 mm, decimal point programmable 24 V DC ±10%/150 mA, residual ripple 1%ss; 85-250 V AC, 50-60 Hz/180 mA max. 250 kHz max., 1 MHz edge frequency 24 V DC/300 mA or 5V DC/500 mA A, B, Z, T (reference signal) Terminal strip 12-pole, excitation 3-pole -10 ... +40 °C [14 ... +104 °F] -20 ... +85 °C [-4 ... +185 °F] 24 V DC: approx. 250 g; 230 V AC: approx. 400 g Front IP60, rear IP40 Max. 80 % R.H., non condensing 250 V AC/5 A, 30 V DC/5 A 24 V max./50 mA to GND Directive 73/23/EWG: DIN EN61010:2002-03 Directive 89/336/EWG Order Code PRODIS-INC PD-INC Model name Excitation voltage 24VDC = 24 V DC 230VAC= 85...250 V AC Sensor excitation voltage G24V = 24 V DC G5V = 5 V DC Sensor signal HTL = HTL level with excitation voltage G24V TTL = TTL level with excitation voltage G5V or G24V Options REL2 = Comparator DT = Desktop version Order example: PD - INC - 24VDC - G24V - HTL - REL2 44 CAT-PR/PT-E-07 www.asm-sensor.com ASM PRODIS ® PD-INC Digital process meter for incremental sensors Programmable parameters / value range Wiring basic unit Value range display, offset, limit values Divisor, Multiplier Other programmable parameters Signal T -999999 to +999999 0 to 999999 Counting direction, decimal point position, last-value memory, Z signal evaluation, display brightness Manual zero, key lock, display value hold, Z release, relative measurement activation Signals Connector X1 pin no. Sensor +UB Sensor 0 V (GND) Signal A Signal A Signal B Signal B Signal Z (zero signal) Signal Z (zero signal) Signal T (reference signal) Signal T (reference signal) GND PD-INC-24VDC Excitation +24 V Excitation 0 V (GND) PD-INC-230VAC Excitation Protective ground Connector X2 pin no. 1 2 4 5 6 7 8 9 10 11 12 13 14 13, 15 14 5 ........ 1 RS-232 1.....................................12 13 14 15 PD-INC-24VDC Rear view without comparator outputs X1 X2 13 14 15 PD-INC-230VAC X1 RS-232 interface Level Data format Transmission rate Signals X2 RS-232: ±8 V, galvanically isolated 1 start bit, 8 data bits, 1 stop bit, no parity 4800 / 9600 / ... / 115200 Baud Connector X3 Pin No. SUB-D Pin No. TxD RxD GND 17 16 18 2 3 5 Rear view with comparator outputs and outline drawings see pages 48 and 49. ASM www.asm-sensor.com CAT-PR/PT-E-07 45 PRODIS ® PD-SSI Digital process meter for sensors with SSI output • • • • • • For POSIROT® position sensors with SSI output Integrated sensor supply 6-digit LED display RS-232 interface Optional 4 comparator outputs Easy programming PRODIS-SSI is designed for use with SSI position sensors to display angle and displacement. Via the CLOCK lines, a sequence of pulses will be transmitted, the input DATA lines will read the sensor´s serial bit sequence. The meter is programmable to display values within preset start/end range or values in units as inches, mm or degrees. A tare function or programming lock can be activated with two control terminals. Sensor excitation is supplied by the meter. With four membrane keys, all parameters can be programmed for the special applications. Optional comparator functions with 4 NPN opencollector outputs are available, additional 2 of them have relay output. Specifications Display Sampling rate Excitation voltage/current Sensor excitation Inputs Outputs Control inputs Comparator outputs (option) Connection Operating temperature Storage temperature Weight Relay NPN 6-digit, 7-segment LED, 14 mm high, decimal point programmable 100/s 24 V DC ±10%/150 mA, residual ripple 1%PP; 85-250 V AC, 50-60 Hz/180 mA max. 24 V DC/200 mA or 5 V DC/200 mA DATA, DATA (RS-422) CLOCK, CLOCK (RS-422) 2 control inputs 24 V, active low 250 V AC/5 A, 30 V DC/5 A 24 V max./50 mA to GND Terminal strip 12-pole, excitation 3-pole -10 ... +40 °C [14 ... +104 °F] -20 ... +85 °C [-4 ... +185 °F] 24 V DC: approx. 250 g; 230 V AC: approx. 400 g Order Code PRODIS-SSI PD-SSI Model name Excitation Voltage 24VDC = 24 V DC 230VAC= 85...250 V AC Sensor Excitation G24V = 24 V DC G5V = 5 V DC Options REL2 = Comparator DT = Desktop version Order example: PD - SSI - 230VAC - G5V 46 CAT-PR/PT-E-07 www.asm-sensor.com ASM PRODIS ® PD-SSI Digital process meter for sensors with SSI output Specifications (continuation) Protection class Humidity Safety of equipment Electromagnetic compatibility, EMC Front IP60, back IP40 Max. 80 % r.h., non condensing Directive 73/23/EWG: DIN EN61010:2002-03 Directive 89/336/EWG Programmable Parameters / Value range Value range offset, limit values Divisor, multiplier Other programmable parameters Programmable SSI parameters Control inputs -999999 to +999999 0 to 999999 Decimal point position, display brightness Gray/dual code, sign, sampling rate, data format Key lock, display value hold, tare function Wiring basic unit Signals Connector X1 pin no. Sensor excitation +UB (24 V or 5 V) Sensor excitation 0 V (GND) Control input 1: tare function Control input 2: programming lock Not used Output CLOCK Output CLOCK Input DATA Input DATA Do not connect! GND PD-SSI-24VDC Excitation +24 V Excitation 0 V (GND) PD-SSI-230VAC Excitation Protective ground Connector X2 pin no. 1 2 3 4 5/6 7 8 9 10 11 12 13 14 13, 15 14 5 ........ 1 RS-232 1.....................................12 13 14 15 PD-SSI-24VDC Rear view without comparator outputs X1 X2 13 14 15 PD-SSI-230VAC X1 RS-232 interface Level Data format Transmission rate Signals TxD RxD GND X2 RS-232: ±8 V, galvanically isolated 1 start bit, 8 data bits, 1 stop bit, no parity 9600 Baud Connector X3 pin no. SUB-D pin no. 17 2 16 3 18 5 Rear view with comparator outputs and outline drawings see the following pages. ASM www.asm-sensor.com CAT-PR/PT-E-07 47 PRODIS® Digital process meter 30 29 28 Rear view with comparator outputs Comparator function (option) Desktop version (option) 27 26 25 24 .................................18..17..16 X3 X4 Comparator Comparator output NPN Connector X3 Collector pin no. Comparator 1 NPN1 20 Comparator 2 NPN2 21 Comparator 3 Comparator 4 NPN3 NPN4 NPN GND NPN UB (+24V) 22 23 24 19 RS-232 RS-232 Relay Connector X4 pin no. LED Relay 1 NO NC Common Relay 2 NO NC Common LED1 25 27 26 28 30 29 LED2 Mains switch 8 ............................. 1 15 ....................... 9 X1 85 ... 250 V AC Wiring of connector X1 see table at page 43 (PD-ADC), page 45 (PD-INC) resp. page 47 (PD-SSI). 48 CAT-PR/PT-E-07 www.asm-sensor.com ASM PRODIS® Digital process meter Outline drawing LED1 LED2 Cutout according to DIN 43700 Dimensions in mm [inch] PD-XXX-24VDC Dimensions in mm [inch] PD-XXX-230VAC Dimensions informative only. For guaranteed dimensions please consult factory. ASM www.asm-sensor.com CAT-PR/PT-E-07 49 Other ASM Products Available Position Sensor Catalogs WS Series POSICHRON® Cable Actuated Position Sensors Magnetostrictive Position Sensors POSIMAG® Magnetic Scale Position Sensors Information request Fax +49-(0)8123-986-500 Company: ________________________________________________________ Mr./Mrs.: ___________________________________________________________ Department: ________________________________________________________ Street: __________________________________________________ Town: ____________________________________________________________ Tel. / Fax: ________________________________________________________ e-mail: ________________________________________________________ Website: ________________________________________________________ • Please send me detailed information/catalog on the following products: WS® POSICHRON® POSIMAG® Cable actuated Position Sensors Magnetostrictive Position Sensors Magnetic Scale Position Sensors 50 CAT-PR/PT-E-07 www.asm-sensor.com ASM Protection classes according to EN 60529 * Depth and duration of immersion must be specified! IP69K - Water at high pressure / steam jet cleaning ASM www.asm-sensor.com CAT-PR/PT-E-07 51 ASM GmbH ASM Sales Office UK ASM Agence France ASM Sensors, Inc. Am Bleichbach 18 - 22 85452 Moosinning Germany Tel. +49-(0)8123-986-0 Fax +49-(0)8123-986-500 [email protected] www.asm-sensor.de Tanyard House, High Street Measham, Derbs DE12 7HR United Kingdom Tel. +44-(0)845-1222-123 Fax +44-(0)845-1222-124 [email protected] www.asm-sensor.com 1, rue du Neuland 67560 Rosheim France Tel. +33-(0)3-88 49 25 35 Fax +33-(0)3-88 48 06 23 [email protected] www.asm-sensor.com 650 W. Grand Ave., Unit 205 Elmhurst, IL 60126 USA Tel. +1-(630)-832 3202 Fax +1-(630)-832 3204 [email protected] www.asmsensors.com © by ASM GmbH Moosinning. All rights reserved. Subject to change without notice 11.2007