M-FIAM3 45 Military COTS 270Vin Filter Input Attenuator Module Features • • • • • • • • EMI filtering-MIL-STD-461E Transient protection-MIL-STD-704E/F Environments-MIL-STD-810, MIL-STD-202 Environmental stress screening Low profile mounting options Output current up to 3 Amps Mini sized package Inrush current limiting Shown actual size: 2.28 x 2.2 x 0.5 in 57,9 x 55,9 x 12,7 mm Product Highlights The M-FIAM3 is a DC front-end module that provides EMI filtering and transient protection. The M-FIAM3 enables designers using Vicor 2nd Generation 300V DC-DC converters to meet conducted emission/ conducted susceptibility per MIL-STD-461E; and input transients per MIL-STD-704E/F. The M-FIAM3 accepts an input voltage of 180-375Vdc and delivers output current up to 3 Amps. M-FIAM3 is housed in an industry standard "half brick" module measuring 2.28" x 2.2" x 0.5" and depending upon model selected, may be mounted on-board or in-board for height critical applications. Absolute Maximum Rating Parameter +In to –In +In to –In Mounting torque Pin Soldering temperature Pin Soldering temperature Operating temperature H–Grade Storage temperature H–Grade Operating temperature M–Grade Storage temperature M–Grade Rating Unit 375 Vdc 400 Vdc 5 (0.57) in-lbs 500 (260) °F (°C) 750 (390) °F (°C) -40 to +100 °C -55 to +125 °C -55 to +100 °C -65 to +125 °C Notes Continuous 100ms 6 each, #4-40 or M3 <5 sec; wave solder <7 sec; hand solder Baseplate Baseplate Specifications (typical at TBP = 25ºC, nominal line, 75% load, unless otherwise specified) Parameter Input voltage Output current Inrush limiting Transient immunity EMI:MIL-STD-461E Conducted emissions: Conducted susceptibility: Dielectric withstand Compatible Products • 2nd Generation 300V Input DC-DC converters Part Number Format M-FIAM3 M 2 1 Product Product Grade(°C) H = –40 to +100 M = –55 to +100 Pin Style 1 = Short 2 = Long *S=Short ModuMate *N=Long ModuMate Baseplate 1 = Slotted 2 = Threaded 3 = Thru-hole Efficiency Internal voltage drop ON/OFF control Enable (ON) Disable (OFF) External capacitance Min 180Vdc Typ 270Vdc Max Remarks 375Vdc Continuous 3A 0.018A/µF Exceeds limits of MIL-STD-704E/F CE101, CE102 CS101, CS114, CS115, CS116 1,500Vrms 2,121Vdc 96% 98% 3.0Vdc 5.0Vdc 0.0Vdc 3.5Vdc 1.0Vdc 5.0Vdc 10µF Weight Warranty 22µF 3.3 (94) 2 Input/Output to base Input/Output to base @ 3A, 100°C baseplate Referenced to –Vout. 100kΩ internal pull-up resistor See illustration C1 on page 3. 400V Ounces (grams) Years *Compatible with SurfMate and InMate socketing systems. MTBF per MIL-HDBK-217F (M-FIAM3M21) Thermal Resistance Parameter Typ Baseplate to sink; flat, greased surface 0.16°C/Watt Baseplate to sink; thermal pad (P/N 20264) 0.1°C/Watt Baseplate to ambient 7.9°C/Watt Baseplate to sink; 1000 LFM 2.2°C/Watt Temp. 25°C 50°C 65°C Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Environment Ground benign:G.B. Naval sheltered:N.S. Airborne inhabited cargo:A.I.C. MTBF 4,031 725 568 MFIAM3 Set your site on VICOR at www.vicorpower.com Unit 1,000 Hrs 1,000 Hrs 1,000 Hrs Rev. 1.8 Page 1 of 4 Environmental Qualification Environmental Stress Screening Altitude MIL-STD-810C, Method 500.2, Procedure I & II, 40,000 ft. and 70,000 ft. Operational. Operating Temp. Storage Temp. Temp. Cycling:* Explosive Atmosphere MIL-STD-810F, Method 511.4, Procedure I, Operational. Vibration MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor with overall level of 5.6 grams for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17 with overall level of 7.7 grams for 1 hour per axis. Shock MIL-STD-810-F, Method 516.5, Procedure I, Functional Shock,40 G's. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5 ft. MIL-STD-202F, Method 213B, 60 G's, 9ms half sine. MIL-STD-202F, Method 213B, 75 G's, 11ms Saw Tooth Shock. H Grade -40°C to +100°C -55°C to +125°C 12 cycles -65°C to +100°C M Grade -55°C to +100°C -65°C to +125°C 12 cycles -65°C to +100°C Yes Yes 12 hours, 28 cycles 24 hours, 56 cycles -40°C and +100°C -55°C and +100°C Yes Yes vicorpower.com Yes Yes vicorpower.com Ambient Test @ 25°C Power Cycling Burn-In: Functional and Parametric ATE Tests: Hi-Pot Test Visual Inspection: Test Data *Temperature cycled with power off, 17°C per minute rate of change. Conducted Noise Acceleration MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 G's, 6 directions. Humidity MIL-STD-810F, Method 507.4, Procedure I, Cycle I, 240 hrs, 95% RH. Solder Test MIL-STD-202F, Method 208, 8 hour aging. Figure 1– M-FIAM3 and Model V300A48M500AL DC-DC converter operating at 180Vdc, 130W. Inrush Limiting Transient Immunity Output Input Figure 2 – Transient Immunity: M-FIAM3 output response to an input transient. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Figure 3– Inrush Limiting: Inrush current with 22µF external capacitance. MFIAM3 Set your site on VICOR at www.vicorpower.com Rev. 1.8 Page 2 of 4 Transient and Surge Protection Note: The M-FIAM3 is shown in the on state. To disable, open the connection between ON/OFF and –Out. –IN – – MOV P/N 03040 M-FIAM3 +IN –OUT –IN ON OFF EMI GND PR C1 NC NC NC PC + + +IN Capacitance (C1) 10µF(min),22µF(max) Recommended Fuse: 3A Max., F03A Type –S 2nd Generation 300Vdc Input DC-DC Converters SC +S +OUT Mechanical Diagram Module Pins No. Function Label 1 +In + 2 No Connection NC 0.50 ±0.02 12,7 ±0,5 3 Ground EMI/GND 4 – In – 5 – Out – 6 ON/OFF ON/OFF 7 No Connection NC 8 No Connection NC 9 +Out + 2.20 55,9 1.74 44,2 0.23 (REF) 5,8 0.01 style 2 & 3 baseplates only (4X)*** 0.300 ±0.015 7,62 ±0,38 1 2 3 0.10 2,5 0.10 X 45˚ 2,5 CHAMFER 4 (ALL MARKINGS THIS SURFACE) 0.300 ±0.015 7,62 ±0,38 2.000 50,80 0.49 12,4 0.12* 0.20** 3,1 5,1 0.35 (2X) 8,8 1.900 48,26 ALUMINUM BASEPLATE 2.28 1.30 57,9 33,0 0.65 16,5 FULL R (6X) 0.130 3,30 9 8 7 6 0.150 DIA,(2X) 3,81 0.080 DIA,(7X) 2,03 0.400 10,16 0.43 10,9 0.700 17,78 1.000 25,40 1.400 35,56 Slotted (Style 1) or (6X) 5 0.06 R (3X) 1,5 0.54 (9X) 13,7 Short Pin 0.62 (9X) 15,7 Long Pin 2.20 55,9 (REF.) Use a 4-40 Screw (6X) Torque to: 5 in-lbs .57 N-m Threaded (Style 2) 4-40 UNC-2B (6X) or Thru Hole (Style 3) * Style 1 baseplate only ** Style 2 & 3 baseplates *** Reserved for Vicor accessories Not for mounting #30 Drill Thru (6X) (0.1285) PCB Mounting Specifications PCB THICKNESS R 0.062 ±0.010 1,57 ±0,25 PLATED THRU HOLE DIA 1.790 45,47 0.06 (4X) 1,5 ONBOARD SOLDER MOUNT SHORT PIN STYLE LONG PIN STYLE (7X) 0.094 ±0.003 2,39 ±0,08 0.094 ±0.003 2,39 ±0,08 (2X) 0.164 ±0.003 4,16 ±0,08 0.164 ±0.003 4,16 ±0,08 ies ALL MARKINGS THIS SURFACE 0.158 4,01 1 2 3 ALUMINUM BASEPLATE 4 PINS STYLES SOLDER:TIN/LEAD HOT SOLDER DIPPED MODUMATE: GOLD PLATED COPPER 1.584* 40,23 1.900* 48.26 48,26 9 8 7 6 5 0.400* 10,16 0.43 10,9 0.700* 17,78 0.195 4,95 INBOARD SOLDER MOUNT 1.000* 25,40 1.400* 35,56 0.53 13,5 * DENOTES ±0.003 TOL = ±0,08 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MFIAM3 Set your site on VICOR at www.vicorpower.com Rev. 1.8 Page 3 of 4 Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available upon request. Specifications are subject to change without notice. Component Solutions for Your Power System Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 978-470-2900 Fax: 978-475-6715 Email Vicor Express: [email protected] Technical Support: [email protected] Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 FARM, Filter/Autoranging Rectifier Module Set your site on VICOR at www.vicorpower.com Rev. 1.8 06/05