G7S Plug-In Safety Relay Safety Relay for Machine Control Conforms to EN Standard H Suitable for safety circuits in press machinery, machine tools, and other production machinery Do Not Remove H CE mark (conforms to prEN50205) H Positive, force-guided contacts H A minimum of 0.5 mm between contacts even when one contact is welded (prEN50205 Class A) H DIN rail-mounting and panel-mounting sockets are available Note: Be sure to refer to the Precautions section. Ordering Information J SAFETY RELAYS Number of contacts 6p poles NO contacts NC contacts Contact form Rated voltage (V) Part number 24 VDC G7S-4A2B DC24 4 2 4PST-NO + DPST-NC 3 3 3PST-NO + 3PST-NC G7S-3A3B DC24 J ACCESSORIES Description Mounting g sockets Part number DIN-rail mounting and screw mounting P7S-14F Solder terminals P7S-14A PCB terminals P7S-14P Socket mounting plate For solder terminal sockets, holds 10 sockets P7S-A10 Relay removal tool Removes relay from sockets P7S-B DIN rail mounting g track 50 cm (1.64 ft) length PFP-50N 1 m (3.28 ft) length PFP-100N Spacer PFP-S End plate PFP-M 2 G7S Specifications J RATINGS Operation Coil Rated voltage Rated current Coil resistance Minimum operate voltage Release voltage Max. voltage Power consumption 24 VDC 30 mA 800 Ω 80% max. (V) 10% (V) 110% (V) Approx. 0.8 W Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with tolerances of ±15%. 2. Performance characteristics are based on a coil temperature of 23°C 3. The maximum voltage is based on an ambient operating temperature of 23°C maximum. Switching Section (Contact Ratings) Load type Resistive load (cos φ =1) Inductive load (cos φ = 0.4, L/R = 7 ms) Rated load 240 VAC: 3 A, 24 VDC: 3 A 240 VAC: 3 A, 24 VDC: 1 A Maximum switching voltage 250 VAC, 24 VDC Maximum switching current 6A Maximum switching capacity (reference value) 1,440 VA, 144 W Min. permissible load (See note.) 5 VDC, 10 mA Contact material Ag + Au Note: The above values are based on an operating frequency of 60 operations/min. J CHARACTERISTICS Contact resistance (See Note 2.) 100 mΩ max. Operate time (See Note 3.) 50 ms max. Release time (See Note 3.) Maximum operating p g frequency q y 50 ms max. Mechanical 18,000 operations/hr Rated load 1,800 operations/hr Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength Vibration Shock Life expectancy p y Ambient temperature p 2,500 VAC, 50/60 Hz for 1 min (1,500 VAC between contacts of same polarity) Mechanical 10 to 55 Hz, 1.5-mm double amplitude Electrical 10 to 55 Hz, 0.75-mm double amplitude Mechanical 1,000 m/s2 (approx. 100G) Electrical 100 m/s2 (approx. 10G) Mechanical 10,000,000 operations min. (at approx. 18,000 operations/hr) Electrical 100,000 operations min. (at the rated load and approx. 1,800 operations/hr) Operating --10°C to 70°C (14°F to 158°F) no icing Storage --25°C to 70°C (-13°F to 158°F) no icing Relative humidity 35% to 85% RH Ambient storage humidity 35% to 85% RH Weight Approx. 65 g Note: 1. The values given above are initial values. 2. Measurement conditions: 5 VDC, 10 mA, voltage drops. 3. Measurement conditions: Rated voltage operation Ambient operating temperature: 23°C (73.4°F) Does not include bounce time. 3 G7S J CHARACTERISTICS OF SAFETY RELAY SOCKET Model Continuous current Dielectric strength Insulation resistance P7S-14j 6A 2000 VAC for 1 min. between terminals 1000 MΩ min. (See note.) Note: Measurement conditions: Measurement of the same points as for the dielectric strength at 500 VDC. J APPROVED STANDARDS VDE0435 (Electrical Relays); Approved by VDE IEC255 (Electrical Relays); Approved by VDE prEN50205 (Electrical Relays); Approved by VDE UL508 (Industrial Control Device) CSA22.2 No.14 (Industrial Control Device) Engineering Data J ELECTRICAL LIFE EXPECTANCY (240 VAC; cosφ=0.4, cosφ=1) Life expectancy (x104operations) 100 10 G7S G9S 1 0 1 2 3 4 5 Switching current (A) 6 I (Current) Dimensions Unit: mm (inch) J SAFETY RELAYS G7S-4A2B G7S-3A3B 62 max. (2.44) Terminal Installation/Internal Connection Diagram (Bottom View) G7S-4A2B 22.5 max. (0.89) Cross-section of Mounting Holes 24 VDC 37 max. (1.46) 5 min. 24 VDC 4 G7S-3A3B Fourteen, 1.8 dia. G7S J SAFETY RELAY SOCKETS P7S-14F DIN Rail-mounting Socket or Screw Mounting 7.5 4 Terminal Installation/Internal Connection Diagram (Top View) 7 x 4 = 28 40 max. 31.3 47 max. (1.85) Cross-section of Mounting Holes 90.5 max. (3.56) 40 max. (1.57) With Safety Relay Mounted 69 max. (2.72) 47 max. P7S-14A Panel-mounting Socket (Solder Terminals) 61.5 max. (2.42) Terminal Installation/Internal Connection Diagram (Bottom View) G7S-4A2B 23 max. (0.91) Cross-section of Mounting Holes 33 max. (1.30) G7S-3A3B With Safety Relay Mounted (0.83) (2.24) 39 max. (1.54) 5 G7S P7S-14P PCB-mounting Socket (PCB Terminals) 61.5 max. (2.42) Terminal Installation/Internal Connection Diagram (Bottom View) G7S-4A2B 23 max. (0.91) Two, 6.5 dia x 7.9 deep Cross-section of Mounting Holes 29 max. (1.14) With Safety Relay Mounted G7S-3A3B 23 max. Two, 3.6 dia. Fourteen, 1.8 dia. 28 max. (1.10) 15.4 (0.61) J SOCKET MOUNTING PLATE P7S-A10 (Special Mounting Plate for P7S-14A) 261 max. (10.28) Four, C0.5 81 max. (3.19) 1.6 (0.06) J RELAY REMOVAL TOOL P7S-B 59.2 (2.33) 19.3 35 (1.38) 7 15 (0.59) 6 G7S Precautions J FORCIBLY GUIDED CONTACTS J SAFETY RELAYS When NO contacts are welded, the coil will be non-energized so all NC contacts will maintain a distance between the contacts of 0.5 mm minimum. Likewise if NC contacts are welded, the coil will be energized so all contacts will maintain a distance between each other of 0.5 mm minimum. A Safety Relay is a relay with which a safety circuit can be configured. For common precautions when using and handling relays, consult Omron. J CONTACTS ! Caution The coil terminals have polarity (positive and negative).Operation is not possible if these are connected in reverse. Do not touch the terminal area of the Relays or the socket terminal area (charged area) while power is ON. Electric shock will result. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, divide by 25.4 OMRON ELECTRONICS LLC OMRON CANADA, INC. OMRON ON-LINE One Commerce Drive Schaumburg, IL 60173 885 Milner Avenue Toronto, Ontario M1B 5V8 847-843-7900 416-286-6465 Global - http://www.omron.com USA - http://www.omron.com/oei Canada - http://www.omron.ca For US technical support or other inquiries: 800-556-6766 Cat. No. GC SAFETY-2A 2/03-11/06 Specifications subject to change without notice 7 Printed in USA