EPCOS B66457P

Ferrites and accessories
EELP 32, EILP 32
Core set (with and without clamp recess)
Series/Type:
B66287G, B66287P, B66457G, B66457P, B65808, B66288
Date:
September 2006, January 2008
%BUB4IFFU
© EPCOS AG 2006, 2008. Reproduction, publication and dissemination of this publication and the
information contained therein without EPCOS’ prior express consent is prohibited.
ELP 32/6/20
Core and accessories (with clamp recess)
B66287, B65808
Core set EELP 32
Combination: ELP 32/6/20 with ELP 32/6/20
Σl/A
le
Ae
Amin
Ve
= 0.32 mm–1
= 41.4 mm
= 130 mm2
= 128 mm2
= 5390 mm3
Approx. weight 28 g/set
6.35±0.15
Magnetic characteristics (per set)
20.35±0.4
25.4±0.5
6.35±0.15
3.2±0.15
■ To IEC 62317-9
■ Delivery mode: single units
6
ELP 32/6/20
31.75±0.65
FEK0341-3
Ungapped
Material
AL value
nH
N49
3900 ±25%
N92
μe
PV
W/set
Ordering code
(per piece)
990
< 1.40 ( 50 mT, 500 kHz, 100 °C)
B66287G0000X149
4300 ±25%
1090
< 3.70 (200 mT, 100 kHz, 100 °C)
B66287G0000X192
N87
5700 ±25%
1450
< 3.40 (200 mT, 100 kHz, 100 °C)
B66287G0000X187
N97
5700 ±25%
1440
< 2.60 (200 mT, 100 kHz, 100 °C)
B66287G0000X197
Calculation factors (for formulas, see “E cores: general information”, page 372)
EELP 32:
K1 (25 °C)
K2 (25 °C)
K3 (25 °C)
K4 (25 °C)
K3 (100 °C) K4 (100 °C)
208
–0.819
367
–0.796
322
–0.873
K1, K2: 0.10 mm < s < 1.50 mm
K3, K4: 150 nH < AL < 1000 nH
Clamp
_ 0.1
10.9 +0.2
Ordering code per piece, 2 pieces required
Ordering code: B65808J2204X000
Please read Cautions and warnings and
Important notes at the end of this document.
2
09/06
0.85 _ 0.25
Validity range:
Calculation of saturation current
2.3±0.1
9.5+0.2
N87
Relationship between
air gap – AL value
0.85 _ 0.25
Material
FRM0064-2
ELP 32/6/20 with I 32/3/20
Core and accessories (with clamp recess)
3.15±0.15
20.35±0.4
6.35±0.15
20.35±0.4
0.3 max.
3.2±0.15
25.4±0.5
6.35±0.15
■ To IEC 62317-9
■ Delivery mode: single units
I 32/3/20
6
ELP 32/6/20
6
Core set EILP 32
Combination:
ELP 32/6/20 with I 32/3/20
B66287, B66288
Magnetic characteristics (per set)
Σl/A
le
Ae
Amin
Ve
= 0.27 mm–1
= 35.1 mm
= 130 mm2
= 128 mm2
= 4560 mm3
31.75±0.65
Approx. weight 24 g/set
31.75±0.65
FEK0341-3
FEK0342-B
Ungapped
μe
Material AL value
nH
PV
W/set
Ordering code
(per piece)
N49
4400 ±25%
N92
4800 ±25% 1031 < 3.20 (200 mT, 100 kHz, 100 °C) B66287G0000X192 (ELP core)
B66287P0000X192 (I core)
N87
6300 ±25% 1350 < 2.90 (200 mT, 100 kHz, 100 °C) B66287G0000X187 (ELP core)
B66287P0000X187 (I core)
N97
6300 ±25% 1350 < 2.20 (200 mT, 100 kHz, 100 °C) B66287G0000X197 (ELP core)
B66287P0000X197 (I core)
950 < 1.20 ( 50 mT, 500 kHz, 100 °C) B66287G0000X149 (ELP core)
B66287P0000X149 (I core)
Calculation factors (for formulas, see “E cores: general information”, page 372)
EILP 32:
Validity range:
Calculation of saturation current
K1 (25 °C)
K2 (25 °C)
K3 (25 °C)
K4 (25 °C)
K3 (100 °C) K4 (100 °C)
234
–0.777
379
–0.796
329
–0.873
K1, K2: 0.10 mm < s < 1.50 mm
K3, K4: 150 nH < AL < 1000 nH
0.9 _ 0.3
N87
Relationship between
air gap – AL value
7.9+0.4
Clamp
Please read Cautions and warnings and
Important notes at the end of this document.
0.9 _ 0.3
Ordering code per piece, 2 pieces required.
Ordering code: B66288F2204X000
3
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4.5±0.1
6+0.2
Material
FEK0308-W
ELP 32/6/20
Core and accessories (without clamp recess)
B66457
Core set EELP 32
Combination: ELP 32/6/20 with ELP 32/6/20
Magnetic characteristics (per set)
= 0.32 mm–1
= 41.4 mm
= 130 mm2
= 128 mm2
= 5390 mm3
20.35±0.4
Σl/A
le
Ae
Amin
Ve
6.35±0.15
25.4±0.5
6.35±0.15
■ To IEC 62317-9
■ Delivery mode: single units
3.2±0.15
ELP 32/6/20
Approx. weight 28 g/set
31.75±0.65
FEK0403-W
Ungapped
Material
AL value
nH
N49
3900 ±25%
N92
μe
PV
W/set
Ordering code
(per piece)
990
< 1.40 ( 50 mT, 500 kHz, 100 °C)
B66457G0000X149
4300 ±25%
1030
< 3.70 (200 mT, 100 kHz, 100 °C)
B66457G0000X192
N87
5700 ±25%
1450
< 3.40 (200 mT, 100 kHz, 100 °C)
B66457G0000X187
N97
5700 ±25%
1440
< 2.60 (200 mT, 100 kHz, 100 °C)
B66457G0000X197
Calculation factors (for formulas, see “E cores: general information”, page 372)
EELP 32:
Material
N87
Validity range:
Relationship between
air gap – AL value
Calculation of saturation current
K1 (25 °C)
K2 (25 °C)
K3 (25 °C)
K4 (25 °C)
K3 (100 °C) K4 (100 °C)
208
–0.819
367
–0.796
322
K1, K2: 0.10 mm < s < 1.50 mm
K3, K4: 150 nH < AL < 1000 nH
Please read Cautions and warnings and
Important notes at the end of this document.
4
09/06
–0.873
ELP 32/6/20 with I 32/3/20
Core and accessories (without clamp recess)
0.3 max.
3.2±0.15
25.4±0.5
6.35±0.15
■ To IEC 62317-9
■ Delivery mode: single units
I 32/3/20
6.35±0.15
ELP 32/6/20
3.15±0.15
Core set EILP 32
Combination:
ELP 32/6/20 with I 32/3/20
B66457
= 0.27 mm–1
= 35.1 mm
= 130 mm2
= 128 mm2
= 4560 mm3
20.35±0.4
Σl/A
le
Ae
Amin
Ve
20.35±0.4
Magnetic characteristics (per set)
31.75±0.65
Approx. weight 24 g/set
31.75±0.65
FEK0403-W
FEK0405-D
Ungapped
μe
Material AL value
nH
PV
W/set
Ordering code
(per piece)
N49
4400 ±25%
N92
4800 ±25% 1031 < 3.20 (200 mT, 100 kHz, 100 °C) B66457G0000X192 (ELP core)
B66457P0000X192 (I core)
N87
6300 ±25% 1350 < 2.90 (200 mT, 100 kHz, 100 °C) B66457G0000X187 (ELP core)
B66457P0000X187 (I core)
N97
6300 ±25% 1350 < 2.20 (200 mT, 100 kHz, 100 °C) B66457G0000X197 (ELP core)
B66457P0000X197 (I core)
950 < 1.20 ( 50 mT, 500 kHz, 100 °C) B66457G0000X149 (ELP core)
B66457P0000X149 (I core)
Calculation factors (for formulas, see “E cores: general information”, page 372)
EILP 32:
Material
N87
Validity range:
Relationship between
air gap – AL value
Calculation of saturation current
K1 (25 °C)
K2 (25 °C)
K3 (25 °C)
K4 (25 °C)
K3 (100 °C) K4 (100 °C)
234
–0.777
379
–0.796
329
K1, K2: 0.10 mm < s < 1.50 mm
K3, K4: 150 nH < AL < 1000 nH
Please read Cautions and warnings and
Important notes at the end of this document.
5
09/06
–0.873
Cautions and warnings
Mechanical stress and mounting
Ferrite cores have to meet mechanical requirements during assembling and for a growing number
of applications. Since ferrites are ceramic materials one has to be aware of the special behavior
under mechanical load.
As valid for any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing
or tensile load. Especially high cooling rates under ultrasonic cleaning and high static or cyclic loads
can cause cracks or failure of the ferrite cores.
For detailed information see Data Book 2007, chapter “Definitions”, section 8.1.
Effects of core combination on AL value
Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent
that the initial permeability is dependent on the stress state of the core. The higher the stresses are
in the core, the lower is the value for the initial permeability. Thus the embedding medium should
have the greatest possible elasticity.
For detailed information see Data Book 2007, chapter “Definitions”, section 8.2.
Heating up
Ferrites can run hot during operation at higher flux densities and higher frequencies
NiZn-materials
The magnetic properties of NiZn-materials can change irreversible in high magnetic fields
Processing notes
■ The start of the winding process should be soft. Else the flanges may be destroid.
■ To strong winding forces may blast the flanges or squeeze the tube that the cores can no more
be mount.
■ To long soldering time at high temperature (>300 °C) may effect coplanarity or pin arrangement.
■ Not following the processing notes for soldering of the J-leg terminals may cause solderability
problems at the transformer because of pollution with Sn oxyd of the tin bath or burned insulation
of the wire. For detailed information see Data Book 2007, chapter “Processing notes”, section
2.2.
■ The dimensions of the hole arrangement have fixed values and should be understood as a recommendation for drilling the printed circuit board. For dimensioning the pins, the group of holes
can only be seen under certain conditions, as they fit into the given hole arrangement. To avoid
problems when mounting the transformer, the manufacturing tolerances for positioning the customers' drilling process must be considered by increasing the hole diameter.
Please read Cautions and warnings and
Important notes at the end of this document.
6
09/06
Important notes
The following applies to all products named in this publication:
1. Some parts of this publication contain statements about the suitability of our products for
certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements
about the suitability of our products for a particular customer application.
As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with
them than the customers themselves. For these reasons, it is always ultimately incumbent on the
customer to check and decide whether an EPCOS product with the properties described in the
product specification is suitable for use in a particular customer application.
2. We also point out that in individual cases, a malfunction of passive electronic components
or failure before the end of their usual service life cannot be completely ruled out in the
current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the
malfunction or failure of a passive electronic component could endanger human life or health
(e.g. in accident prevention or life-saving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of
protective circuitry or redundancy) that no injury or damage is sustained by third parties in the
event of malfunction or failure of a passive electronic component.
3. The warnings, cautions and product-specific notes must be observed.
4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material
Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed
questions, please contact our sales offices.
5. We constantly strive to improve our products. Consequently, the products described in this
publication may change from time to time. The same is true of the corresponding product
specifications. Please check therefore to what extent product descriptions and specifications
contained in this publication are still applicable before or when you place an order.
We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available.
The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products.
6. Unless otherwise agreed in individual contracts, all orders are subject to the current version
of the “General Terms of Delivery for Products and Services in the Electrical Industry”
published by the German Electrical and Electronics Industry Association (ZVEI).
7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSSP, MiniBlue, MKK, MLSC, MotorCap,
PCC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SIMID,
SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks.
7
01/08