CMC Hybrid Connectors Standard and Power Versions FEATURES AND SPECIFICATIONS CMC Connectors – sealed, high-density, modular and cost-effective connection system for heavy-duty applications The CMC connector family from Molex is a sealed, high-density connection system developed for the transportation industry. It is a cost-effective, modular, hybrid system that fits with various headers. Standard version CMC hybrid connectors hold two different terminal sizes, 0.635mm (.025”) and 1.50mm (.059”). The 1.50mm (.059”) terminals are rated up to 24.0A for operating temperatures between -40 and +100°C. Power version CMC hybrid connectors hold three different terminal sizes, 0.635mm (.025”), 1.50mm (.059”) and 2.80mm (.110”), with the largest rated up to 40.0A at operating temperatures between -40 and +125°C. The CMC modular system offers various color codings associated with mechanical keying for easy mating with the header. With an audible click, the integrated locking lever locks the connector to the header. A wire cap guides the wires away from the connector either to the right or to the left. Robust CP terminals are specially designed to perform in high-conductivity applications and in harsh environments. The CMC connection system can be used for various transportation vehicles, such as cars, trucks, busses, agricultural equipment, motorcycles and marine equipment. CMC is used in various power-train applications such as engine-control units, compartment applications, gear boxes, electronic-park breaks and suspension controllers. For more inforamtion on CMC products, visit:www.molex.com/product/cmc.html. Standard Receptacles 64319 32-Circuit Receptacle and Wire Cap 64320 48-Circuit Receptacle and Wire Cap 64325 Plug Power Receptacles 64318 28-Circuit Receptacle 64320 28-Circuit Wire Cap 64321 53-Circuit Receptacle and Wire Cap 64325 Plug Features and Benefits Standard and Power Connector Features and Benefits ■ Color coding provides easy visual installation ■ Mechanical polarization avoid mis-mating ■ Audible click during locking secures locking with the header ■ Tie wrap as additional fixing feature provides added security of the wire output ■ Multiple terminal sizes available support low, medium and high-current data requirements ■ Various backplate configurations and plug seals offer flexibility and high reliability when cavities are not used Molex High Performing Sealing Function Features and Benefits Wire Side ■ Matte seal technology used for CP 0.635mm (.025”) and 1.50mm (.059”) terminals provide high-performing sealing due to seal cavity design ■ Single wire-seal technology used for CP 2.80mm (.110”) terminals provide secure and reliable sealing for 2.80mm (.110”) CP terminals ■ Multiple choices of backplate configurations allow customer to reduce the number of circuits used with a closed-cavity backplate configuration ■ Blind plugs for unused circuits secure sealing system when flexibility is required for unused cavities with a standard backplate Molex High Performing Sealing Function Features and Benefits Mating Side ■ Perimeter seal secures seal between the connector and mating header 32- and 48-Circuit CMC Connector Harness CMC Hybrid Connectors Standard and Power Versions SPECIFICATIONS Reference Information Packaging: Box with Carton Interleaf Mates with: 32-Way: No mating header available yet at Molex, in development soon 48-Way: Series 36638 and Series 500762 Use with: Terminals: Series 64322 CP 0.635mm (.025”) pitch Series 64323 CP 1.50mm (.059”) pitch Plugs: 64325-1010 CP 0.635mm (.025”) pitch terminals 64325-1023 CP 1.50mm (.059”) pitch terminals Wire Caps: 32-Way: 64319-1201 48-Way: 64320-1301 Designed in: Millimeters Mechanical Contact Insertion Force: 0.635mm (.025”) pitch terminal: 10.00N (2.25 lb) 1.50mm (.059”) pitch terminal: 15.00N (3.37 lb) Contact Retention to Housing: 0.635mm (.025”) pitch terminal: 60.00N (13.49 lb) 1.50mm (.059”) pitch terminal: 100.00N (22.48 lb) Wire Pull-Out Force: 100.00N (22.48 lb) Mating Force: 80.00N (17.98 lb) max. Unmating Force : 80.00N (17.98 lb) max. Durability: 10 mating cycles Standard Receptacles 64319 32-Circuit Receptacle and Wire Cap 64320 48-Circuit Receptacle and Wire Cap 64325 Plug Physical Housing: PBT Polyester, Glass-filled Lead-Free: Yes Operating Temperature: -40 to +100°C Electrical Voltage: 14V Current: max. 10.0A - 0.635mm (.025”) pitch terminals max. 24.0A - 1.50mm (.059”) pitch terminals Contact Resistance: 0.635mm (.250”) pitch terminal: 8 milliohms max. 1.50mm (.059”) pitch terminal: 4 milliohms max. Dielectric Withstanding Voltage: 1000V AC min. Insulation Resistance: 100 Megohms min. 32-Circuit CMC Receptacle 48-Circuit CMC Receptacle ORDERING INFORMATION Receptacles Order No. Circuits Coding Key Color 64319-3211 Wire Output Black 64319-3216 Blue 64319-3218 Grey 64319-3219 32 64319-1211 Brown Black 64319-1216 Blue 64319-1218 Grey 64319-1219 Brown 64320-3311 Black 64320-3315 Green 64320-3318 Grey 64320-3319 48 64320-1311 Left Right Brown Black 64320-1315 Green 64320-1318 Grey 64320-1319 Brown Wire Caps Right Left 32- and 48-Circuit Plugs Order No. Circuits 64319-1201 32 64320-1301 48 Housing Color Black Order No. Terminal Path Housing Color 64325-1010 0.635mm (.025”) White 64325-1023 1.50mm (.059”) Orange CMC Hybrid Connectors Standard and Power Versions SPECIFICATIONS Reference Information Packaging: Box with Carton Interleaf Mates with: 28-Way: Generic headers available soon 53-Way: 64321-2211 CMC Header Use with: Terminals: Series 64322 CP 0.635mm (.025”) pitch Series 64323 CP 1.50mm (.059”) pitch Series 64324 CP 2.80mm (.110”) pitch Plugs: 64325-1010 CP 0.635mm (.025”) pitch terminals 64325-1023 CP 1.50mm (.059”) pitch terminals 64325-1091 Seal Plug CP 2.80mm (.110”) pitch terminals Wire Caps: 28-Way: 64320-1301 53-Way: 64321-1101 Designed in: Millimeters Mechanical Contact Insertion Force: 0.635mm (.025”) pitch terminal: 10.00N (2.25 lb) 1.50mm (.059”) pitch terminal: 15.00N (3.37 lb) 2.80mm (.110”) pitch terminal: 15.00N (3.37 lb) Contact Retention to Housing: 0.635mm (.025”) pitch terminal: 60.00N (13.49 lb) 1.50mm (.059”) pitch terminal: 100.00N (22.48 lb) 2.80mm (.110”) pitch terminal: 100.00N (22.48 lb) Wire Pull-Out Force: 100.00N (22.48 lb) Mating Force: 60.00N (13.49 lb) max. Unmating Force: 60.00N (13.49 lb) max. Durability: 10 mating cycles Power Receptacles 64318 28-Circuit Receptacle 64320 28-Circuit Wire Cap 64321 53-Circuit Receptacle and Wire Cap 64325 Plug Physical Housing: PBT Polyester, Glass-filled Lead-Free: Yes Operating Temperature: -40 to +125°C Electrical Voltage: 14V Current: max. 10.0A - 0.635mm (.025”) pitch terminals max. 24.0A - 1.50mm (.059”) pitch terminals max. 40.0A - 2.80mm (.110”) pitch terminals Contact Resistance: 0.635mm (.250”) pitch terminal: 8 milliohms max. 1.50mm (.059”) pitch terminal: 4 milliohms max. 2.80mm (.110”) pitch terminal: 4 milliohms max. Dielectric Withstanding Voltage: 1000V AC min. Insulation Resistance: 100 Megohms min. 28-Circuit CMC Receptacle 53-Circuit CMC Receptacle ORDERING INFORMATION Receptacles Order No. Circuits Coding Key Color 64318-3011 Black 64318-3018 Grey 64318-3019 28 64318-1011 Black Grey 64318-1019 Brown 64321-2011 Black 64321-2018 Grey 53 64321-1011 Left Right Brown Black 64321-1018 Grey 64321-1019 Brown Wire Caps Right Brown 64318-1018 64321-2019 Wire Output Left 28- and 53-Circuit Plugs Order No. Circuits 64320-1301 28 64321-1101 53 Housing Color Black Order No. Terminal Path Housing Color 64325-1010 0.635mm (.025”) White 64325-1023 1.50mm (.059”) Orange 64325-1091 2.80mm (.110”) Black CMC Hybrid Connectors Standard and Power Versions APPLICATIONS Standard Receptacles 64319 32-Circuit Receptacle and Wire Cap 64320 48-Circuit Receptacle and Wire Cap 64325 Plug Power Receptacles 64318 28-Circuit Receptacle 64320 28-Circuit Wire Cap 64321 53-Circuit Receptacle and Wire Cap 64325 Plug Engine Control Box ■ Markets - Cars - Trucks - Busses - Agricultural equipment - Motorcycle - Marine Electronic Body Application ■ Applications: Wire-to-Board Power Train - Engine control unit - Gear box - Suspension controller Body Electronics - Junction box - Lightning control system - Electrical doors Powertrain Application www.molex.com/product/cmc.html Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX [email protected] Order No. 987650-2003 Asia Pacific North Headquarters Yamato, Kanagawa, Japan 81-46-265-2325 [email protected] Asia Pacific South Headquarters Jurong, Singapore 65-6268-6868 [email protected] USA/KP/2008.05 European Headquarters Munich, Germany 49-89-413092-0 [email protected] Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. P: 630-969-4550 F: 630-969-1352 © 2008, Molex