CA AUTOMOTIVE POWER RELAYS — SMALL SIZE, LIGHT WEIGHT RoHS compliant CA RELAYS FEATURES TYPICAL APPLICATIONS • Small size and light weight For space saving, the outside dimensions of the main body are reduced to be 21.5 mm (length) × 14.4 mm (width) × 37 mm (height) (.846 × .567 × 1.457 inch) and the weight is also reduced to be approx. 19 g .67 oz (direct coupling 1 Form A, 1 Form B type) • Low operating power (1.4W) type is available (1 Form A, 1 Form B) • Since the terminal arrangement complies with JIS D5011 B4-M1, commercial connectors are available for these types of relays. • Superior inrush characteristics Despite its small size, 120A (max. 0.1 s) capacity has been achieved by using contacts that are good at withstanding inrush currents and because of an ingenious contacting mechanism. (1 Form A and 1 Form B) • Motorcycles and automobiles Motorcycle cell motors, car air conditioners, halogen lamps, etc. • Agricultural equipment • Battery equipped devices such as conveyance vehicles ORDERING INFORMATION CA Contact arrangement 1a: 1 Form A 1b: 1 Form B 1: 1 Form C Protective construction Nil: Sealed type F: Dust cover type Nominal operating power Nil: Standard type (1.8 W) S: Low operating power type (1.4 W) (1 Form A, 1 Form B) Protective element Nil: None (Standard type) R: With resistor inside Coil voltage (DC) 12 V, 24 V (1 Form C only) Mounting method A: Rubber bracket A type (1 Form A, 1 Form B) N: Screw mounting type C: Direct coupling type Classification by type Nil: 1 Form C 5: 1 Form A or 1 Form B ASCTB219E 201203-T1 Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ CA TYPES Contact arrangement Coil voltage 1 Form A 12 V DC 1 Form B 12 V DC Mounting type Rubber bracket A Screw-mounting Direct coupling Rubber bracket A Screw-mounting Direct coupling Screw-mounting Direct coupling Screw-mounting Direct coupling 12 V DC 1 Form C 24 V DC Standard type Sealed type Dust cover type Part No. Part No. CA1a-12V-A-5 CA1aF-12V-A-5 CA1a-12V-N-5 CA1aF-12V-N-5 CA1a-12V-C-5 CA1aF-12V-C-5 CA1b-12V-A-5 CA1bF-12V-A-5 CA1b-12V-N-5 CA1bF-12V-N-5 CA1b-12V-C-5 CA1bF-12V-C-5 CA1-12V-N – CA1-12V-C – CA1-24V-N – CA1-24V-C – Low operating power type Sealed type Dust cover type Part No. Part No. CA1aS-12V-A-5 CA1aFS-12V-A-5 CA1aS-12V-N-5 CA1aFS-12V-N-5 CA1aS-12V-C-5 CA1aFS-12V-C-5 CA1bS-12V-A-5 CA1bFS-12V-A-5 CA1bS-12V-N-5 CA1bFS-12V-N-5 CA1bS-12V-C-5 CA1bFS-12V-C-5 – – – – – – – – Standard packing: Carton: 20 pcs. Case: 200 pcs. Note: Please use “CA∗∗R-∗-∗-∗ or CA∗∗SR-∗-∗-∗” built-in resistor type. (Asterisks “ ∗ ” should be filled in from ORDERING INFORMATION.) RATING 1. Coil data Standard type 1 Form A and 1 Form B Low operating power type 1 Form A and 1 Form B 1 Form C Nominal coil voltage Pick-up voltage (at 20°C 68°F) Drop-out voltage (at 20°C 68°F) Nominal operating current [±10%] (at 20°C 68°F) Coil resistance [±10%] (at 20°C 68°F) Nominal operating power Usable voltage range 12 V DC Max. 8 V DC 0.6 to 6 V DC 150 mA 80Ω 1.8 W 10 to 16V DC 12 V DC Max. 8 V DC 0.6 to 6 V DC 120 mA 100Ω 1.4 W 10 to 16V DC 12 V DC 24 V DC Max. 8 V DC Max. 16 V DC Min. 0.6 V DC Min. 1.2 V DC 150 mA 75 mA 80Ω 320Ω 1.8 W 1.8 W 10 to 15V DC 20 to 30V DC Note: Other pick-up voltage types are also available. Please contact us for details. 2. Specifications 1) 12 V DC type Characteristics Item Arrangement Contact resistance (Initial) Contact Contact voltage drop Contact material Nominal switching capacity (resistive load) Rating Electrical characteristics Max. carrying current (at coil applied voltage 14 V DC, 80°C 176°F) Nominal operating power Min. switching capacity (resistive load)*1 Insulation resistance (Initial) Between open contacts Breakdown voltage (Initial) Between contacts and coil Operate time (at 20°C 68°F) Release time (at 20°C 68°F) Shock resistance Functional Vibration resistance Expected life Conditions Functional Destructive Mechanical characteristics Destructive Electrical (at nominal switching capacity) Mechanical Conditions for operation, transport and storage*2 Max. operating speed Water-proof standard Specifications 1 Form B type 1 Form C type 1 Form B 1 Form C Typ 3mΩ (By voltage drop 6V DC 1A) Max. 0.3 V [(after electrical life test, by Max. 0.3 V Max. 0.4 V voltage drop 12 V DC 20 A (1.4 W type), (after electrical life test, by (after electrical life test, by 12 V DC 30 A (1.8 W type)] voltage drop 12 V DC 20 A) voltage drop 12 V DC 20 A) Ag alloy (Cadmium free) 20 A 12V DC (1.4 W type) 20 A 12 V DC 30 A 12V DC (1.8 W type) 20 A continuous (1.4 W type) 20 A continuous 20 A continuous 30 A for 1 min. (1.8 W type) 1.4 W/1.8 W 1.8 W 1 A 12V DC Min. 10 MΩ (at 500V DC) Min. 10 MΩ (at 500V DC) 500 Vrms for 1 min. (Detection current: 10mA) 500 Vrms for 1 min. (Detection current: 10mA) Max. 10ms (at nominal voltage) (excluding contact bounce time) (Initial) Max. 10ms (at nominal voltage) (excluding contact bounce time) (Initial) Min. 200 m/s2 {20G} Min. 100 m/s2 {10G} (Half-wave pulse of sine wave: 11ms; (Half-wave pulse of sine wave: 11ms; detection time: 10µs) detection time: 10µs) Min. 1,000 m/s2 {100G} (Half-wave pulse of sine wave: 6ms) Rubber bracket A type: 50 Hz to 500 Hz, Min. 100 m/s2 {10G} Screw-mounting and direct coupling type: 33 Hz, Min. 44.1 m/s2 {4.5G} (Detection time: 10µs) Rubber bracket A type: 50 Hz to 500 Hz, Min. 100 m/s2 {10G} Screw-mounting and direct coupling type: 33 Hz, Min. 44.1 m/s2 {4.5G}, Time of vibration for each direction; X, Y direction: 2 hours, Z direction: 4 hours Min. 105 (operating frequency: 2s ON, 2s OFF) (1.4 W and 1.8 W type at 20 A) Min. 105 (operating frequency: 2s ON, 2s OFF) Min. 2 × 104 (operating frequency: 3s ON, 15s OFF) (1.8 W type at 30 A) Min. 106 (at 120 cpm) Min. 5 × 105 (at 120 cpm) Ambient temperature: –30°C to +80°C –22°F to +176°F, Humidity: 5% R.H. to 85% R.H. (Not freezing and condensing at low temperature) 15 cpm (1.4 W type: at nominal load, 15 cpm (at nominal switching capacity) 1.8 W type: at 20 A) 1 Form A type 1 Form A Water-proof standard Sealed type: JIS D 0203 S2, Dust cover type: JIS D 0203 R2 Rubber bracket A type: 23 g .81 oz, Screw-mounting and direct coupling type: 19 g .67 oz Mass 31 g 1.09 oz Notes: *1. This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. *2. The upper operation ambient temperature limit is the maximum temperature that can satisfy the coil temperature rise value. Please refer to “Usage ambient condition” in CAUTIONS FOR USE OF AUTOMOTIVE RELAYS. Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ ASCTB219E 201203-T1 CA 2) 24 V DC type Characteristics Specifications 1 Form C type Item Arrangement Contact resistance (Initial) Contact voltage drop Contact material Nominal switching capacity (resistive load) (operating frequency: 2s ON, 2s OFF) Max. carrying current Nominal operating power Min. switching capacity (resistive load)*1 Contact Rating Electrical characteristics Mechanical characteristics 1 Form C Typ 3mΩ (By voltage drop 6V DC 1A) Max. 0.4 V (after electrical life test, by voltage drop 24 V DC 10 A) Ag alloy (Cadmium free) 10 A 24V DC 10 A continuous (at coil applied voltage 28 V DC, 80°C 176°F) 1.8 W 1 A 24V DC Insulation resistance (Initial) Min. 10 MΩ (at 500V DC) Between open contacts Between contacts and coil Operate time (at nominal voltage) (at 20°C 68°F) Release time (at nominal voltage) (at 20°C 68°F) Functional Shock resistance Destructive Functional Vibration resistance Destructive Max. operating speed 500 Vrms for 1 min. (Detection current: 10mA) 500 Vrms for 1 min. (Detection current: 10mA) Max. 10ms (excluding contact bounce time) (Initial) Max. 10ms (excluding contact bounce time) (Initial) Min. 100 m/s2 {10G} (Half-wave pulse of sine wave: 11ms; detection time: 10µs) Min. 1,000 m/s2 {100G} (Half-wave pulse of sine wave: 6ms) 33 Hz, Min. 44.1 m/s2 {4.5G} (Detection time: 10µs) 33 Hz, Min. 44.1 m/s2 {4.5G}, Time of vibration for each direction; X, Y direction: 2 hours, Z direction: 4 hours Min. 105 (operating frequency: 2s ON, 2s OFF) Min. 5 × 105 (at 120 cpm) Ambient temperature: –30°C to +80°C –22°F to +176°F, Humidity: 5% R.H. to 85% R.H. (Not freezing and condensing at low temperature) 15 cpm (nominal switching capacity) Water-proof standard JIS D 0203 S2 Breakdown voltage (Initial) Electrical (at nominal switching capacity) Mechanical Expected life Conditions for operation, transport and storage*2 Conditions Water-proof standard Mass 31 g 1.09 oz Notes: *1. This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. *2. The upper operation ambient temperature limit is the maximum temperature that can satisfy the coil temperature rise value. Please refer to “Usage ambient condition” in CAUTIONS FOR USE OF AUTOMOTIVE RELAYS. Electrical life Motor load (operating frequency ON: 2 s, OFF: 2 s) Min. 105, 20 A 12 V DC Min. 105, 20 A 12 V DC Min. 105, 10 A 24 V DC Nominal coil voltage 1 Form A and 1 Form B type 12 V DC 12 V DC 24 V DC 1 Form C type Halogen lamp load (operating frequency ON: 1 s, OFF: 14 s) Min. 105, 20 A 12 V DC Min. 105, 20 A 12 V DC Min. 105, 6 A 24 V DC REFERENCE DATA 1. Coil temperature rise Samples: CA1aS-12V-N-5, 5pcs. Measured portion: Inside the coil Contact carrying current: 20A Ambient temperature: Room temperature, 85°C 185°F 2. Max. switching capability (Resistive load, initial) 120 100 85°C 185°F 80 60 40 40 Coil applied voltage, VDC Room temperature Switching voltage, VDC Temperature rise, °C (N.O. side Room temperature) 60 140 3. Ambient temperature and operating voltage range 50 40 30 20 35 30 25 Operation range 20 15 10 20 10 0 0 12 14 16 Coil applied voltage, V ASCTB219E 201203-T1 Panasonic Corporation 5 0 10 20 30 40 Switching current, A 50 Automation Controls Business Unit 0 −40 −30 −20 0 Pick-up voltage (Cold start) 20 40 60 8085 100 120 Ambient temperature, °C industrial.panasonic.com/ac/e/ CA 4. Ambient temperature characteristics (Cold start) 5. Distribution of pick-up and drop-out voltage 6. Operate and release time characteristics Quantity: 50pcs. Sample: CA1a-12V-N-5, 10pcs. Samples: CA1bS-12V-N-5 60 50 Pick-up voltage 8 7 Drop-out voltage 6 5 4 Operate and release time, ms 9 25 Pick-up voltage Drop-out voltage 10 Quantity, n Pick-up and drop-out voltage, V 11 40 30 20 3 2 20 15 10 Operate time 5 10 Release time 1 0 −30 0 80 20 Ambient temperature, °C 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 0 6 8 10 12 14 Max. X Min. Max. X Min. 16 Coil applied voltage, %V Voltage, V 7-(1). Electrical life test (Motor load) Sample: CA1a-12V-C, 3pcs. Load: Inrush current: 63A, steady current: 23A Blower fan motor actual load (motor free) Operating frequency: ON 2s, OFF 2s Ambient temperature: Room temperature Load current waveform Change of pick-up and drop-out voltage Change of contact resistance Load: Inrush current: 63A, steady current: 23A, 10A 500ms 10 9 8 7 Pick-up voltage 6 Max. X Min. 5 4 Drop-out voltage 3 Max. X Min. 2 Contact resistance, mΩ Pick-up and drop-out voltage, V 10 8 6 Max. 4 X Min. 2 1 0 0 10 0 20 No. of operations, × 10 0 10 20 No. of operations, × 104 4 7-(2). Electrical life test (Lamp load) Sample: CA1a-12V-C, 3pcs. Load: 60Wx4, Inrush current: 110A, steady current: 20A Halogen lamp actual load Operating frequency: ON 1s, OFF 14s Ambient temperature: Room temperature Load current waveform Change of pick-up and drop-out voltage Change of contact resistance Load: Inrush current: 110A, steady current: 20A, 20A 10 10 9 9 8 7 6 Pick-up voltage 5 Max. X Min. 4 3 Drop-out voltage 2 Max. X Min. 0 10 20 No. of operations, × 104 Panasonic Corporation 8 7 6 5 4 3 Max. X Min. 2 1 1 0 Contact resistance, mΩ Pick-up and drop-out voltage, V 200ms Automation Controls Business Unit 0 0 10 20 No. of operations, × 104 industrial.panasonic.com/ac/e/ ASCTB219E 201203-T1 CA DIMENSIONS (mm inch) The CAD data of the products with a 1. 1 Form A/1 Form B Rubber bracket A type CAD Data mark can be downloaded from: http://industrial.panasonic.com/ac/e/ External dimensions CAD Data 21.5 .846 14.4 .567 Schematic (Bottom View) 2.5 10 .098 .394 1 Form A 1 Form B 15 .591 37 1.457 Note: Including resistor type also available. 17.4 .685 19.5 .768 9 .354 Including resistor (1 Form A) 5.5 .217 15.4 .606 12.4 .488 1.5 .059 2 .079 17 .669 21.5 .846 2. 1 Form A/1 Form B Screw-mounting type CAD Data 0.8 .031 2.4 .094 6 .236 Dimension: Max. 1mm .039 inch: 1 to 3mm .039 to .118 inch: Min. 3mm .118 inch: External dimensions 6.5 +0.3 –0 dia. hole .256 +.012 dia. –0 R10 14.4 .567 14 .551 General tolerance ±0.1 ±.004 ±0.2 ±.008 ±0.3 ±.012 Schematic (Bottom View) 1 Form A 3 .118 2 .079 1 Form B 17.5 .689 7 .276 Note: Including resistor type also available. 37 1.457 21.5 .846 19.5 .768 9 .354 5.5 .217 15.4 .606 12.4 .488 6 .236 ASCTB219E 201203-T1 Including resistor (1 Form A) 17.4 .685 0.8 .031 2.4 .094 Panasonic Corporation Dimension: Max. 1mm .039 inch: 1 to 3mm .039 to .118 inch: Min. 3mm .118 inch: Automation Controls Business Unit General tolerance ±0.1 ±.004 ±0.2 ±.008 ±0.3 ±.012 industrial.panasonic.com/ac/e/ CA 3. 1 Form A/1 Form B Direct coupling type External dimensions CAD Data 21.5 .846 Schematic (Bottom View) 14.4 .567 1 Form A 1 Form B 37 1.457 Note: Including resistor type also available. 17.4 .685 19.5 .768 9 .354 5.5 .217 Including resistor (1 Form A) 15.4 .606 12.4 .488 0.8 .031 2.4 .094 6 .236 4. 1 Form C Screw-mounting type CAD Data Dimension: Max. 1mm .039 inch: 1 to 3mm .039 to .118 inch: Min. 3mm .118 inch: External dimensions 6.6 dia. hole .260 dia. R10 14 .551 4 .157 Schematic (Bottom View) 2 .079 Note: Including resistor type also available. 59 28 2.323 1.102 40 1.575 28.4 1.118 23.4 .921 0.8 .031 6 .236 5. 1 Form C Direct coupling type 1 Form C 20 .787 12 .472 31.2 1.228 General tolerance ±0.1 ±.004 ±0.2 ±.008 ±0.3 ±.012 Including resistor 19.4 .764 5.5 .217 11.4 12.2 .449 .480 2.4 .094 Dimension: Max. 1mm .039 inch: 1 to 3mm .039 to .118 inch: Min. 3mm .118 inch: 9 9 .354 .354 External dimensions General tolerance ±0.1 ±.004 ±0.2 ±.008 ±0.3 ±.012 Schematic (Bottom View) CAD Data 1 Form C 28 1.102 40 1.575 Note: Including resistor type also available. 31.2 1.228 28.4 1.118 23.4 .921 0.8 .031 6 .236 19.4 .764 5.5 .217 Including resistor 11.4 12.2 .449 .480 2.4 .094 9 9 .354 .354 Dimension: Max. 1mm .039 inch: 1 to 3mm .039 to .118 inch: Min. 3mm .118 inch: General tolerance ±0.1 ±.004 ±0.2 ±.008 ±0.3 ±.012 For Cautions for Use, see Relay Technical Information. Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ ASCTB219E 201203-T1