High-temperature Basic Switch TZ Stable Operation at an Ambient Temperature of 400°C • Incorporates a ceramic insulator, cobalt-alloy spring, and special-alloy contact, thus ensuring high contact reliability at high ambient temperature. • Smoothly operates at an ambient temperature of 400°C. Ordering Information Actuator Model Pin plunger TZ-1G Hinge lever TZ-1GV Short hinge roller lever TZ-1GV22 Hinge roller lever TZ-1GV2 Note: The levers and rollers are made of stainless steel. Model Number Legend TZ - 1 G 1 2 3 1. Ratings 1: 1 A, 250 VAC 2. Contact Gap G: 0.5 mm 3. Actuator None: Pin plunger V: Hinge lever V2: Hinge roller lever V22: Short hinge roller lever High-temperature Basic Switch TZ 117 Specifications ■ Characteristics Operating speed 0.05 mm to 1 m/s (See note 1) Operating frequency Mechanical 60 operations/min Electrical 20 operations/min Contact resistance 100 mΩ max. (initial value) Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between terminals of same polarity 1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground and between each terminal and non-current-carrying metal parts Vibration resistance Shock resistance Malfunction 10 to 55 Hz, 1.5-mm double amplitude (See note 2) Destruction 500 m/s2 max. Malfunction 300 m/s2 max. (See notes 1 and 2) Degree of protection IP00 Degree of protection against electric shock Class I Ambient operating temperature −65°C to 400°C (with no icing) Ambient operating humidity 35% to 85%RH Service life Mechanical 100,000 operations min. Electrical 50,000 operations min. Weight Approx. 45 to 54 g Note: 1. The values are for pin plunger models 2. Malfunction: 1 ms max. ■ Ratings Non-inductive load (A) Rated voltage (V) Resistive load NC Inductive load (A) Lamp load NO Inductive load NC NO NC NO Motor load NC NO 125 VAC 250 VAC 1 1 0.9 0.45 0.45 0.3 1 1 1.5 0.45 0.75 0.3 8 VDC 14 VDC 30 VDC 125 VDC 1 1 1 0.4 0.9 0.9 0.9 0.05 0.45 0.45 0.45 0.05 1 1 1 0.4 1.5 1.5 1.5 0.05 1.5 1.5 1.5 0.05 Note: 1. The above values are for steady-state current. 2. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. Lamp load has an inrush current of 10 times the steady-state current. ■ Contact Specifications Shape Contact Material Gap (standard value) Inrush current 4. Motor load has an inrush current of 6 times the steady-state current. 5. The ratings values apply under the following test conditions: (1) Ambient temperature: 20±2°C (2) Ambient humidity: 65±5%RH (3) Operating frequency: 20 operations/min ■ Structure/Contact Form Rivet Ceramic pushbutton Fixed contact b Movable spring Bracket Platinum alloy 0.5 mm NC 9 A max. NO 4.5 A max. COM Ceramic terminal block Movable contact Fixed contact a 118 High-temperature Basic Switch TZ NC NO Dimensions Note: Unless otherwise specified, all units are in millimeters and a tolerance of ± 0.4 mm applies to all dimensions. Pin Plunger 23.3±0.25 TZ-1G 8.2 dia. * 3 dia. PT Two, 3.56-dia. holes Operating force Release force Pretravel 8.6 Over travel Movement Differential OP 15.2 13.2 6.1 16.8 14.1 Operating Position 18.4 18.4 25.4±0.1 49.2 6.2 OF max. RF min. PT max. OT min. MD max. OP 500 gf 114 gf 0.4 mm 0.13 mm 0.15 mm 15.9±0.6 mm 17.4 Three, M3.5 11.4 * Ceramic pushbutton Hinge Lever * TZ-1GV 7.5 23.3±0.25 R PT 63.5 OP 13.2 8.6 16.8 14.1 18.4 18.4 25.4±0.1 49.2 Short Hinge Roller Lever 7.5 OP 17.4 18±1.2 mm Three, M3.5 11.4 * Stainless-steel lever 23.3±0.25 9.5 dia. 4 *1 PT 26 .2 R TZ-1GV22 Two, 3.56-dia. holes 6.2 100 gf 14 gf 3.5 mm 4.6 mm 1.3 mm OF max. RF min. PT max. OT min. MD max. *2 OP 13.2 8.6 16.8 14.1 Two, 3.56-dia. holes 18.4 18.4 25.4±0.1 49.2 6.2 OP 17.4 240 gf 35 gf 1.5 mm 1.9 mm 0.6 mm OF max. RF min. PT max. OT min. MD max. 28.6±1.2 mm Three, M3.5 11.4 *1. Stainless-steel roller *2. Stainless-steel lever Hinge Roller Lever 7.5 TZ-1GV2 *2 23.3±0.25 9.5 dia. 4 *1 PT .4R 48 OP 13.2 8.6 16.8 14.1 Two, 3.56-dia. holes 18.4 18.4 25.4±0.1 49.2 6.2 OP 17.4 130 gf 20 gf 2.6 mm 3.5 mm 1 mm OF max. RF min. PT max. OT min. MD max. 28.6±1.2 mm Three, M3.5 11.4 *1. Stainless-steel roller *2. Stainless-steel lever ■ Mounting • Be sure to turn OFF the power supply to the Switch before mounting, dismounting, wiring, or working on the Switch for maintenance. • Use M3.5 stainless-steel mounting screws with plane washers or spring washers to securely mount the Switch. Tighten the screws to a torque of 0.69 to 0.98 N·m. ■ Mounting Holes Two, 3.56-dia. mounting holes or M3.5 screw holes 25.4±0.1 High-temperature Basic Switch TZ 119 Safety Precautions Be sure to read the precautions and information common to all Snap Action and Detection Switches, contained in the Technical User’s Guide, “Snap Action Switches, Technical Information” for correct use. Precautions for Safe Use Handling The Switch has a ceramic casing. Do not drop the Switch from a height of 30 cm or more. Doing so will break the casing. • Connect nickel-plated solderless terminals to the TZ. Each terminal must be secured on the TZ with M3.5 nut. • Make sure that the ceramic case is free of metal powder or other impurities. • Do not use the switch in locations subject to hot water (greater than 60°C) or in water vapor. • Do not use the switch outside the specified temperature and atmospheric conditions. The permissible ambient temperature depends on the model. (Refer to the specifications in this catalog.) Sudden thermal changes may cause thermal shock to distort the switch and result in faults. Incorrect Correct Operation • Do not modify the Actuator and change the operating position. • Make sure that the switching speed is not extremely slow or do not use the Switch so that the pushbutton will be set to a position between the FP and OP. • Make sure that the pin plunger and the switching stroke are on the same vertical line. • Make sure that the switching frequency or speed is within the specified range. 1. If the switching speed is extremely slow, the contact may not be switched smoothly, which may result in a contact failure or contact welding. 2. If the switching speed is extremely fast, switching shock may damage the Switch soon. If the switching frequency is too high, the contact may not catch up with the speed. The rated permissible switching speed and frequency indicate the switching reliability of the Switch. The life of a Switch is determined at the specified switching speed. The life varies with the switching speed and frequency even when they are within the permissible ranges. In order to determine the life of a Switch model to be applied to a particular use, it is best to conduct an appropriate durability test on some samples of the model under actual conditions. • Make sure that the actuator travel does not exceed the permissible OT position. The operating stroke must be set to 70% to 100% of the rated OT. Precautions for Correct Use Mounting Location • Do not use the switch alone in atmospheres such as flammable or explosive gases. Arcing and heat generation associated with switching may cause fires or explosions. • Switches are generally not constructed with resistance against water. Use a protective cover to prevent direct spraying if the switch is used in locations subject to splashing or spurting oil or water, dust adhering. Incorrect Terminal box Correct Terminal box • Install the switch in a location that is not directly subject to debris and dust from cutting. The actuator and the switch body must be protected from accumulated cutting debris and dirt. Incorrect 120 Correct High-temperature Basic Switch TZ Separate the installation location from heat sources. • Mount a cover if the switch is to be installed in a location where worker inattention could result in incorrect operation or accidents. Incorrect Correct (preventing malfunctions) • Subjecting the switch to continuous vibration or shock may result in contact failure or faulty operation due to abrasion powder and in reduced durability. Excessive vibration or shock will cause the contacts to operate malfunction or become damaged. Mount the switch in a location that is not subject to vibration or shock and in a direction that does not subject the switch to resonance. • If silver contacts are used with relatively low frequency for a long time or are used with microloads, the sulfide coating produced on the contact surface will not be broken down and contact faults will result. Use a microload switch that uses gold contacts. • Do not use the switch in atmospheres with high humidity or heat or in harmful gases, such as sulfide gas (H2S, SO2), ammonia gas (NH3), nitric acid gas (HNO3), or chlorine gas (Cl2). Doing so may impair functionality, such as with damage due to contacting faults or corrosion. • The switch includes contacts. If the switch is used in an atmosphere with silicon gas, arc energy may cause silicon oxide (SiO2) to accumulate on the contacts and result in contact failure. If there is silicon oil, silicon filling, silicon wiring, or other silicon products in the vicinity of the switch, use a contact protection circuit to limit arcing and remove the source of the silicon gas. Omron Electronic Components, LLC Terms and Conditions of Sales I. GENERAL 1. Definitions: The words used herein are defined as follows. (a) Terms: These terms and conditions (b) Seller: Omron Electronic Components LLC and its subsidiaries (c) Buyer: The buyer of Products, including any end user in section III through VI (d) Products: Products and/or services of Seller (e) Including: Including without limitation 2. Offer; Acceptance: These Terms are deemed part of all quotations, acknowledgments, invoices, purchase orders and other documents, whether electronic or in writing, relating to the sale of Products by Seller. Seller hereby objects to any Terms proposed in Buyer's purchase order or other documents which are inconsistent with, or in addition to, these Terms. 3. Distributor: Any distributor shall inform its customer of the contents after and including section III of these Terms. II. SALES 1. Prices; Payment: All prices stated are current, subject to change without notice by Seller. Buyer agrees to pay the price in effect at the time the purchase order is accepted by Seller. Payments for Products received are due net 30 days unless otherwise stated in the invoice. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. 2. 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Suitability: IT IS THE BUYER’S SOLE RESPOINSIBILITY TO ENSURE THAT ANY OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE APPLICATION. BUYER SHALL BE SOLELY RESPONSIBLE FOR DETERMINING APPROPRIATENESS OF THE PARTICULAR PRODUCT WITH RESPECT TO THE BUYER’S APPLICATION INCLUDING (A) ELECTRICAL OR ELECTRONIC COMPONENTS, (B) CIRCUITS, (C) SYSTEM ASSEMBLIES, (D) END PRODUCT, (E) SYSTEM, (F) MATERIALS OR SUBSTANCES OR (G) OPERATING ENVIRONMENT. Buyer acknowledges that it alone has determined that the Products will meet their requirements of the intended use in all cases. Buyer must know and observe all prohibitions of use applicable to the Product/s. 2. Use with Attention: The followings are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible use of any Product, nor to imply that any use listed may be suitable for any Product: (a) Outdoor use, use involving potential chemical contamination or electrical interference. (b) Use in consumer Products or any use in significant quantities. (c) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (d) Systems, machines, and equipment that could present a risk to life or property. 3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 4. 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FURTHER, IN NO EVENT SHALL LIABILITY OF SELLER OR ITS AFFILITATES EXCEED THE INDIVIDUAL PRICE OF THE PRODUCT ON WHICH LIABILITY IS ASSERTED. 4. Indemnities: Buyer shall indemnify and hold harmless Seller, its affiliates and its employees from and against all liabilities, losses, claims, costs and expenses (including attorney's fees and expenses) related to any claim, investigation, litigation or proceeding (whether or not Seller is a party) which arises or is alleged to arise from Buyer's acts or omissions under these Terms or in any way with respect to the Products. V. INFORMATION; ETC. 1. Intellectual Property: The intellectual property embodied in the Products is the exclusive property of Seller and its affiliates and Buyer shall not attempt to duplicate it in any way without the written permission of Seller. Buyer (at its own expense) shall indemnify and hold harmless Seller and defend or settle any action brought against Seller to the extent that it is based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party. 2. Property; Confidentiality: Notwithstanding any charges to Buyer for engineering or tooling, all engineering and tooling shall remain the exclusive property of Seller. All information and materials supplied by Seller to Buyer relating to the Products are confidential and proprietary, and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party. 3. Performance Data: Performance data is provided as a guide in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. 4. Change In Specifications: Product specifications and descriptions may be changed at any time based on improvements or other reasons. It is Seller’s practice to change part numbers when published ratings or features are changed, or when significant engineering changes are made. However, some specifications of the Product may be changed without any notice. 5. Errors And Omissions: The information on Seller’s website or in other documentation has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 6. Export Controls: Buyer shall comply with all applicable laws, regulations and licenses regarding (a) export of the Products or information provided by Seller; (b) sale of Products to forbidden or other proscribed persons or organizations; (c) disclosure to noncitizens of regulated technology or information. VI. MISCELLANEOUS 1. Waiver: No failure or delay by Seller in exercising any right and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller. 2. Assignment: Buyer may not assign its rights hereunder without Seller's written consent. 3. Law: These Terms are governed by Illinois law (without regard to conflict of laws). Federal and state courts in Cook County, Illinois have exclusive jurisdiction for any dispute hereunder. 4. Amendment: These Terms constitute the entire agreement between Buyer and Seller relating to the Products, and no provision may be changed or waived unless in writing signed by the parties. 5. Severability: If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. High-temperature Basic Switch TZ Certain Precautions on Specifications and Use 1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information. Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website at http://www.components.omron.com – under the “About Us” tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. X303-E-1 11/09 High-temperature Basic Switch Specifications subject to change without notice TZ Printed in USA