Sealed Snap Action Switch D2JW Immersion-Proof Subminiature Snap Action Switch • Ultra-small and highly sealed • Water-tight housing conforming to IEC IP67 • Wide range of operating temperature from -40° to 85°C • Gold crossbar contact and coil spring offer long life expectancy and high reliability • RoHS Compliant Ordering Information Actuator Model Solder terminal Molded lead wires Pin plunger D2JW-011 D2JW-011-MD Short hinge lever D2JW-01K1A1 D2JW-01K1A1-MD Hinge lever D2JW-01K11 D2JW-01K11-MD Simulated roller lever D2JW-01K31 D2JW-01K31-MD Hinge roller lever D2JW-01K21 D2JW-01K21-MD Note: The length of the standard molded lead wire (AVS0.3f, equivalent to AWG18) is 30 cm (12 in). Model Number Legend D2JW-01 1 2 1. - 3 4 Ratings 01: 0.1 A at 30 VDC 2. Actuator None: Pin plunger K1A: Short hinge lever K1: Hinge lever K3: Simulated roller lever K2: Hinge roller lever 3. Contact Form 1: SPDT 2: SPST-NC* 3: SPST-NO* 4. Terminals None: Solder terminals MD: Molded lead wires *Lead wire versions only Note:Consult Omron regarding SPST-NO and SPST-NC models. Sealed Snap Action Switch D2JW 189 Specifications ■ Characteristics Operating speed (see note 2) Operating frequency Contact resistance Insulation resistance Dielectric strength (See note 3) Vibration resistance (See note 4) Shock resistance (See note 4) Ambient operating temperature Ambient operating humidity Degree of protection Degree of protection against electric shock Proof tracking index (PRTI) Service life Weight Note: 1. 2. 3. 4. 1 mm to 250 mm/second Mechanical: 240 operations per minute max. Electrical: 30 operations per minute max. 100 mΩ max. (Molded lead type: 140 mΩ min.) 100 MΩ min. (at 500 VDC) 600 VAC, 50/60 Hz for 1 minute between terminals of same polarity 1,000 VAC, 50/60 Hz for 1 minute between current-carrying metal part and ground, and between each terminal and noncurrent-carrying metal part Malfunction: 10 to 55 Hz, 1.5 mm double amplitude Destruction: 1,000 m/s2 (approx. 100G) max. Malfunction: 200 m/s2 (approx. 20G) max. -40° to 85°C (at 60% RH) with no icing or condensation 35% to 98% (for 5°C to 35°C) IEC IP67 (excluding the terminals on terminal models) Class I 175 Mechanical: 1,000,000 operations min. at 60 operations per minute Electrical: 100,000 operations min. at 30 operations per minute Approx. 7 g (pin plunger with molded lead wire models) Data shown are of initial value. The values are for pin plunger type. The dielectric strength values shown apply when using a separator (terminal type) The values shown apply for malfunctions of 1 ms max. ■ Ratings Electrical rating ■ Contact Specifications 0.1 A, 30 VDC (resistive load) Note: The ratings apply under the following test conditions: Ambient Temperature = 20±2°C, Ambient Humidity = 65±5%, Operating frequency = 30 operations/min. Item Specification Material Gap (standard value) Inrush current Minimum applicable load (see note) Specification Crossbar Gold alloy 0.5 mm 0.1 A max. 1 mA at 5 VDC Note: Minimum applicable loads are indicated by N standard reference values. This value represents the failure rate at a 60% (λ60) reliability level (JIS C5003). The equation λ60=0.5 x 10-6 / operations indicates that a failure rate of 1/2,000,000 operations can be expected at a reliability level of 60% Engineering Data ■ Construction ■ Contact Form SPDT Rubber seal (silicone rubber) SPST-NO SPST-NC Cover (polycarbonate resin) COM NO NC (Black*) (Blue*) (Red*) Soldered Epoxy resin 190 Sealed Snap Action Switch D2JW COM (Black) *Indicates the color of the lead wire. NC (Red) COM (Black) NO (Blue) Dimensions ■ Terminals Note: Unless otherwise specified, all units are in millimeters and a tolerance of ±0.4 mm applies to all dimensions Solder Terminals Molded Lead Wires 15.3 8.7 1.3 1 2 0.4 300 ± 10 3.95 3.95 3.95 3.95 NC (red) NO (blue) COM (black) 5±2 5.3 ± 0.1 ■ Mounting All switches may be panel mounted using M2.3 mounting screws with plane washers or spring washers to securely mount the switch. Tighten the screws to a torque of 0.20 to 0.29 N·m. M2.3 mounting holes 4.8 ± 0.1 ■ Dimensions and Operating Characteristics Note: 1. Unless otherwise specified, all units are in millimeters and a tolerance of ±0.4 mm applies to all dimensions 2. The following illustrations and dimensions are for models with PCB terminals. Refer to “Terminals” for models with molded lead wires. 3. The operating characteristics are for operation in the A direction( ) Pin Plunger Models 1.6 dia. A PT D2JW-011 OF max. OP 9.4 12.3 2.8 +0.05 2.35 –0.025 1.3 1 2 +0.05 2.5 –0.025 dia. +0.05 2.35 –0.025 dia. 100 gf PT max. 0.6 mm OT min. 0.3 mm MD max. 0.4 5.3±0.1 OP 4.8±0.05 3.95 3.95 3.95 250 gf RF min. 0.1 mm 8.1 ± 0.3 mm 12.7 Short Hinge Lever Models D2JW-01K1A1 1.8 7.95 PT 11.5R A 0.3 t stainless-steel spring lever 3 OP 6.15 9.4 1 2.35 +0.05 –0.025 dia. 2 +0.05 2.5 –0.025 dia. 23 gf PT max. 5.4 mm OT min. 0.7 mm OP 1.3 117 gf RF min. MD max. 12.3 2.8 +0.05 2.35 –0.025 OF max. 0.5 mm 8.4 ± 0.8 mm 0.4 5.3 ±0.1 4.8 ±0.05 3.95 3.95 3.95 12.7 Sealed Snap Action Switch D2JW 191 Note: 1. Unless otherwise specified, all units are in millimeters and a tolerance of ±0.4 mm applies to all dimensions 2. The following illustrations and dimensions are for models with PCB terminals. Refer to “Terminals” for models with molded lead wires. 3. The operating characteristics are for operation in the A direction( ) Hinge Lever Models D2JW-01K11 1.8 PT 7.95 A 0.3 t stainless-steel spring lever 16.5R 3 OF max. OP 6.15 9.4 12.3 2.8 +0.05 2.35 –0.025 6.4 mm OT min. 1.4 mm OP 1 +0.05 2.5 –0.025 dia. 16 gf PT max. MD max. 1.3 82 gf RF min. 0.7 mm 8.4 ± 0.8 mm +0.05 2.35 –0.025 dia. 0.4 2 5.3 ±0.1 4.8 ±0.05 3.95 3.95 3.95 12.7 Simulated Roller Lever Models D2JW-01K31 1.8 PT 7.95 5.35 A 1.3R 3 1.3 1.9 0.3 t stainless-steel spring lever OP 6.15 12.3 20 gf PT max. 5.5 mm OT min. 1.1 mm OP 2.8 +0.05 97 gf RF min. MD max. 9.4 2.35 –0.025 OF max. 0.6 mm 10.3 ± 0.8 mm 1.3 1 +0.05 +0.05 2.35 –0.025 dia. 2 2.5 –0.025 dia. 0.4 5.3 ±0.1 4.8 ±0.05 3.95 3.95 3.95 12.7 Hinge Roller Lever Models D2JW-01K21 1.8 PT 7.95 OF max. A 4.8 dia. × 2.2 resin roller 13.5R OP 9.4 5.2 mm OT min. 1.1 mm OP 12.3 2.8 +0.05 2.35 –0.025 1.3 1 2 +0.05 2.5 –0.025 dia. 4.8±0.05 3.95 3.95 3.95 12.7 192 20 gf PT max. MD max. 6.15 Sealed Snap Action Switch D2JW 2.35 +0.05 –0.025 dia. 0.4 5.3±0.1 100 gf RF min. 0.5 mm 14.6 ± 0.8 mm Precautions Be sure to read the precautions and information common to all Snap Action and Detection Switches, contained in the Technical User’s Guide, “Snap Action Switches, Technical Information” for correct use. ■ Protection against chemicals ■ Degree of Protection Prevent the switch from coming into contact with oil and chemicals. Otherwise, damage to or deterioration of switch materials may result. The D2JW satisfies the following test condition specified by the IEC Publication 529 (Degree of Protection by Enclosure): Because the switch uses polycarbonate resin as material for its component parts, contact OMRON if the switch material is likely to deteriorate due to adherence of oil or chemicals to the switch housing. Degree of protection: IP67 Test method: See the figure below. ■ Soldering To solder the lead to the terminal, apply a soldering iron rated at 30 W max. (temperature of soldering iron: 250°C max.) for no more than 3 seconds. Note that if soldering is not carried out under the proper conditions, there is a danger of over-heating and subsequent heat damage. Applying a soldering iron for more than three seconds or using one that is rated at more than 30 W may degrade the switch characteristics. Leave the test piece in water for 30 minutes with the top of the test piece submerged 15 cm or more below the water level and the bottom of the test piece submerged 1 m or more below the water level. ■ Operation This test is to check the ingress of water into the switch enclosure after submerging the switch in water for a given time. Note that even if this test condition is met, the switch cannot be used in water. Make sure that the operating body pushes the switch actuator with an adequate force when the switch is to be operated, and that it does not touch the actuator when the switch is released. ■ Separator Install the pin plunger switch so that the operating force is applied in alignment with the stroke of the actuator. When mounting the switch on a metallic surface, be sure to provide a separator between the switch and the mounting plates. Do not apply excessive force to the actuator; otherwise, the switch may be damaged. Reference the following dimensions when designing the separator; Two, 2.4±0.1 dia. 10.4 5.2 4.8 ±0.05 12 Sealed Snap Action Switch t=0.18 D2JW 193 MEMO 194 Sealed Snap Action Switch D2JW Omron Electronic Components, LLC Terms and Conditions of Sales I. GENERAL 1. Definitions: The words used herein are defined as follows. (a) Terms: These terms and conditions (b) Seller: Omron Electronic Components LLC and its subsidiaries (c) Buyer: The buyer of Products, including any end user in section III through VI (d) Products: Products and/or services of Seller (e) Including: Including without limitation 2. Offer; Acceptance: These Terms are deemed part of all quotations, acknowledgments, invoices, purchase orders and other documents, whether electronic or in writing, relating to the sale of Products by Seller. Seller hereby objects to any Terms proposed in Buyer's purchase order or other documents which are inconsistent with, or in addition to, these Terms. 3. Distributor: Any distributor shall inform its customer of the contents after and including section III of these Terms. II. SALES 1. Prices; Payment: All prices stated are current, subject to change without notice by Seller. Buyer agrees to pay the price in effect at the time the purchase order is accepted by Seller. Payments for Products received are due net 30 days unless otherwise stated in the invoice. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. 2. Discounts: Cash discounts, if any, will apply only on the net amount of invoices sent to Buyer after deducting transportation charges, taxes and duties, and will be allowed only if (a) the invoice is paid according to Seller's payment terms and (b) Buyer has no past due amounts owing to Seller. 3. Interest: Seller, at its option, may charge Buyer 1.5% interest per month or the maximum legal rate, whichever is less, on any balance not paid within the stated terms. 4. Orders: Seller will accept no order less than 200 U.S. dollars net billing. 5. Currencies: If the prices quoted herein are in a currency other than U.S. dollars, Buyer shall make remittance to Seller at the then current exchange rate most favorable to Seller; provided that if remittance is not made when due, Buyer will convert the amount to U.S. dollars at the then current exchange rate most favorable to Seller available during the period between the due date and the date remittance is actually made. 6. Governmental Approvals: Buyer shall be responsible for all costs involved in obtaining any government approvals regarding the importation or sale of the Products. 7. Taxes: All taxes, duties and other governmental charges (other than general real property and income taxes), including any interest or penalties thereon, imposed directly or indirectly on Seller or required to be collected directly or indirectly by Seller for the manufacture, production, sale, delivery, importation, consumption or use of the Products sold hereunder (including customs duties and sales, excise, use, turnover and license taxes) shall be charged to and remitted by Buyer to Seller. 8. Financial: If the financial position of Buyer at any time becomes unsatisfactory to Seller, Seller reserves the right to stop shipments or require satisfactory security or payment in advance. If Buyer fails to make payment or otherwise comply with these Terms or any related agreement, Seller may (without liability and in addition to other remedies) cancel any unshipped portion of Products sold hereunder and stop any Products in transit until Buyer pays all amounts, including amounts payable hereunder, whether or not then due, which are owing to it by Buyer. Buyer shall in any event remain liable for all unpaid accounts. 9. Cancellation; Etc: Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Seller fully against all costs or expenses arising in connection therewith. 10. Force Majeure: Seller shall not be liable for any delay or failure in delivery resulting from causes beyond its control, including earthquakes, fires, floods, strikes or other labor disputes, shortage of labor or materials, accidents to machinery, acts of sabotage, riots, delay in or lack of transportation or the requirements of any government authority. 11. Shipping; Delivery: Unless otherwise expressly agreed in writing by Seller: (a) All sales and shipments of Products shall be FOB shipping point (unless otherwise stated in writing by Seller), at which point title to and all risk of loss of the Products shall pass from Seller to Buyer, provided that Seller shall retain a security interest in the Products until the full purchase price is paid by Buyer; (b) Delivery and shipping dates are estimates only; and (c) Seller will package Products as it deems proper for protection against normal handling and extra charges apply to special conditions. 12. Claims: Any claim by Buyer against Seller for shortage or damage to the Products occurring before delivery to the carrier or any claim related to pricing or other charges must be presented in detail in writing to Seller within 30 days of receipt of shipment. III. PRECAUTIONS 1. Suitability: IT IS THE BUYER’S SOLE RESPOINSIBILITY TO ENSURE THAT ANY OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE APPLICATION. BUYER SHALL BE SOLELY RESPONSIBLE FOR DETERMINING APPROPRIATENESS OF THE PARTICULAR PRODUCT WITH RESPECT TO THE BUYER’S APPLICATION INCLUDING (A) ELECTRICAL OR ELECTRONIC COMPONENTS, (B) CIRCUITS, (C) SYSTEM ASSEMBLIES, (D) END PRODUCT, (E) SYSTEM, (F) MATERIALS OR SUBSTANCES OR (G) OPERATING ENVIRONMENT. Buyer acknowledges that it alone has determined that the Products will meet their requirements of the intended use in all cases. Buyer must know and observe all prohibitions of use applicable to the Product/s. 2. Use with Attention: The followings are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible use of any Product, nor to imply that any use listed may be suitable for any Product: (a) Outdoor use, use involving potential chemical contamination or electrical interference. (b) Use in consumer Products or any use in significant quantities. (c) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (d) Systems, machines, and equipment that could present a risk to life or property. 3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 4. Motorized Vehicle Application: USE OF ANY PRODUCT/S FOR A MOTORIZED VEHICLE APPLICATION MUST BE EXPRESSLY STATED IN THE SPECIFICATION BY SELLER. 5. Programmable Products: Seller shall not be responsible for the Buyer's programming of a programmable Product. IV. WARRANTY AND LIMITATION 1. Warranty: Seller's exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Seller (or such other period expressed in writing by Seller). SELLER MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT ALL OTHER WARRANTIES, NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. 2. Buyer Remedy: Seller's sole obligation hereunder shall be to replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product or, at Seller's election, to repay or credit Buyer an amount equal to the purchase price of the Product; provided that there shall be no liability for Seller or its affiliates unless Seller's analysis confirms that the Products were correctly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Seller before shipment. 3. Limitation on Liability: SELLER AND ITS AFFILIATES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. FURTHER, IN NO EVENT SHALL LIABILITY OF SELLER OR ITS AFFILITATES EXCEED THE INDIVIDUAL PRICE OF THE PRODUCT ON WHICH LIABILITY IS ASSERTED. 4. Indemnities: Buyer shall indemnify and hold harmless Seller, its affiliates and its employees from and against all liabilities, losses, claims, costs and expenses (including attorney's fees and expenses) related to any claim, investigation, litigation or proceeding (whether or not Seller is a party) which arises or is alleged to arise from Buyer's acts or omissions under these Terms or in any way with respect to the Products. V. INFORMATION; ETC. 1. Intellectual Property: The intellectual property embodied in the Products is the exclusive property of Seller and its affiliates and Buyer shall not attempt to duplicate it in any way without the written permission of Seller. Buyer (at its own expense) shall indemnify and hold harmless Seller and defend or settle any action brought against Seller to the extent that it is based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party. 2. Property; Confidentiality: Notwithstanding any charges to Buyer for engineering or tooling, all engineering and tooling shall remain the exclusive property of Seller. All information and materials supplied by Seller to Buyer relating to the Products are confidential and proprietary, and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party. 3. Performance Data: Performance data is provided as a guide in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. 4. Change In Specifications: Product specifications and descriptions may be changed at any time based on improvements or other reasons. It is Seller’s practice to change part numbers when published ratings or features are changed, or when significant engineering changes are made. However, some specifications of the Product may be changed without any notice. 5. Errors And Omissions: The information on Seller’s website or in other documentation has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 6. Export Controls: Buyer shall comply with all applicable laws, regulations and licenses regarding (a) export of the Products or information provided by Seller; (b) sale of Products to forbidden or other proscribed persons or organizations; (c) disclosure to noncitizens of regulated technology or information. VI. MISCELLANEOUS 1. Waiver: No failure or delay by Seller in exercising any right and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller. 2. Assignment: Buyer may not assign its rights hereunder without Seller's written consent. 3. Law: These Terms are governed by Illinois law (without regard to conflict of laws). Federal and state courts in Cook County, Illinois have exclusive jurisdiction for any dispute hereunder. 4. Amendment: These Terms constitute the entire agreement between Buyer and Seller relating to the Products, and no provision may be changed or waived unless in writing signed by the parties. 5. Severability: If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. Sealed Snap Action Switch D2JW Certain Precautions on Specifications and Use 1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information. Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website at http://www.components.omron.com – under the “About Us” tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. X303-E-1 11/09 Sealed Snap Action Switch Specifications subject to change without notice D2JW Printed in USA