IDC Sockets for Discrete Wires
XG5
Trouble-free discrete-wire termination with IDC
Sockets that mate with XG4 and XG8 Plugs.
• Two-row, IDC construction and insulation barrel offers high
reliability and large-current (3 A) discrete wiring capability.
• Adaptable to a variety of covers for space-saving and
discrete wire termination.
• By using the simple, unique top lock-lever system, these
Connectors can be locked to either the XG8W Unshrouded
Plugs (with right-angle terminals) or XG4C Box-type Plugs.
• Conforms to UL standards (file no. E 103202) and CSA
standards (file no. LR 62678).
■ Construction
Solderless Contact
Cover (Semi-cover or Hood
Cover) Semi-cover shown here.
Socket (with polarizing guide)
Wire can be connected without
stripping cable insulation.
Lance
Insulation barrel
IDC contacts
Two-slot connection
Polarizing guide
■ Current and Temperature Characteristics
Rated current
3A
Rated voltage
300 VAC
Contact resistance
20 mΩ max. (at 20 mV,
100 mA max.)
Insulation
resistance
1,000 MΩ min.
(at 500 VDC)
Dielectric strength
650 VAC for 1 min (leakage
current: 1 mA max.)
UL1061 AWG24 (XG5M-2032-N)
UL1007 AWG26 (XG5M-2035-N)
20 wires
20
wires
Temp. rise limit
10 wires
10 wires
2
wires
Rise in temperature (°C)
Use the temperature data shown below as a reference for selecting current values and wires.
Rise in temperature (°C)
■ Ratings and
Characteristics
Flow rate = (no. of contacts used) × 100%
(total no. of contacts)
UL1061 AWG24
UL1007 AWG26
Temp. rise limit
2 wires
Connector insertion 1.96 N max. per contact
Contact removal
0.29 N min. (with test
gauge, 0.64 x 0.64 mm)
Insertion durability
(See note.)
50 times
Ambient
temperature
Operating: −55 to 85°C
(with no icing)
Current flow (A)
Current flow (A)
Note: For standard 0.15-mm gold plating.
IDC Sockets for Discrete Wires
XG5
63
■ Materials and Finish
■ Applicable Wires and Contact Sizes
Housing
Size #1
AWG24 (For UL-1061)
Size #2
AWG28 or AWG26 (For
UL-1007)
Contacts
Mating end
Terminals
Cover
Cable tie
Fiber-glass reinforced PBT resin
(UL94V-0)/black
Phosphor-bronze/nickel base,
0.15-μm gold plating (See note.)
Phosphor-bronze/nickel base,
2.0-μm solder plating
Fiber-glass reinforced polyamide
resin (UL94V-0)/black
Polyamide resin (UL94V-0)/natural
Insulation outside diameter:
1.1 to 1.3 mm}
Core structure: 7 strands or
more
Note: The contact numbers are marked on the contact insulation barrels.
Note: For non-standard plating, contact your OMRON representative.
Assembled Configuration
■ Insulation Displacement (IDC) versus Crimp Termination
IDC termination provides the following advantages over crimp style termination, when using discrete wires;
• XG5 terminals are installed in the socket housing at the factory,
simplifying the Bill of Material and parts control.
• Optional replacement IDC terminals facilitates re-configuration of wiring.
• Overall cost is lower, because less manhours are required. Wire
stripping is eliminated and inspection is easier.
• IDC termination provides consistent quality, improving yield.
Assembly
Socket
Wire
Connections
Cover
Assembled unit
Semi-cover
Discrete wires
Double rows
with polarity
guide
(lockable)
Double-row
Assembled
Hood Cover
IDC Tool
Vertical
Double rows
with polarity
guide
(lockable)
Horizontal
Double rows
with polarity
guide
(lockable)
Simple IDC Tool
(See the “XG@ - Assembly Tooling and Accessories”
datasheet for details.)
Applicable Mating Plugs
XG4A
PCB Plugs with Long Locks
XG4E
IDC Flat Cable Plugs
64
XG4A
PCB Plugs w/o Lock Lever
(See Note 3)
XG4C
PCB Box-type Plugs
IDC Sockets for Discrete Wires
XG5
XG4A
PCB Double-row Plugs
XG8W/XG8B
Double-row Unshrouded Plugs
Note: 1. See XG4 and XG8 datasheets
for plug dimensions.
2. When using the XG4A or XG4C,
the number of XG4A or XG4C's
polarity slots must be the same
as the number of XG5M-N polarity guides.
3. Mount external Lock Levers after
soldering.
Double-row Sockets
■ XG5M-N
Dimensions
Dimensions
Models with no polarizing guide
XG5M-1031-N (size #1)
XG5M-1034-N (size #2)
No. of
Dimensions (mm)
contacts
A
B
Size no.
Models with polarizing guide
XG5M-@@32-N (size #1)
XG5M-@@33-N (size #1)
XG5M-@@35-N (size #2)
XG5M-@@36-N (size #2)
Polarizing guide
10
17.3
10.16
14
22.3
15.24
16
24.9
17.78
20
30.0
22.86
26
37.6
30.48
30
42.7
35.56
34
47.7
40.64
40
55.4
48.26
50
68.1
60.96
60
80.8
73.66
64
85.8
78.74
Ordering Information
Appearance
No. of contacts
10
No. of
polarizing guide
Size #1
Size #2
0
XG5M-1031-N
XG5M-1034-N
1
XG5M-1032-N
XG5M-1035-N
14
1
XG5M-1432-N
XG5M-1435-N
16
1
XG5M-1632-N
XG5M-1635-N
20
1
XG5M-2032-N
XG5M-2035-N
26
1
XG5M-2632-N
XG5M-2635-N
30
1
XG5M-3032-N
XG5M-3035-N
34
1
XG5M-3432-N
XG5M-3435-N
40
1
XG5M-4032-N
XG5M-4035-N
50
1
XG5M-5032-N
XG5M-5035-N
2
XG5M-5033-N
XG5M-5036-N
1
XG5M-6032-N
XG5M-6035-N
2
XG5M-6033-N
XG5M-6036-N
1
XG5M-6432-N
XG5M-6435-N
2
XG5M-6433-N
XG5M-6436-N
60
64
Note: 1.
2.
3.
4.
5.
The 10-contact XG5M-1031-N and XG5M-1034-N have no polarizing guides.
The distance between slots is 22.86 mm for the two guides on 50, 60, and 64-contact Connectors.
See the XG4 and XG8 datasheets for Mating Plug information.
Applicable discrete wire is AWG24 (UL1061) for size #1.
Applicable discrete wire is AWG28 to AWG26 (UL-1007) for size #2.
IDC Sockets for Discrete Wires
XG5
65
Semi-covers
■ XG5S
Semi-covers are used to cover the IDC termination area and insulation barrels, after wiring is completed. If the entire socket needs to covered, use
XG5S Hood Covers.
Dimensions
Dimensions
XG5S-@@01
No. of Dimensions (mm)
contacts
A
5
17.3
7
22.3
8
24.9
10
30.0
13
37.6
15
42.7
17
47.7
20
55.4
25
68.1
30
80.8
32
85.8
Ordering Information
No. of
contacts
Model
Applicable Connector
5
XG5S-0501
XG5M103@-N
7
XG5S-0701
XG5M-143@-N
8
XG5S-0801
XG5M-163@-N
10
XG5S-1001
XG5M-203@-N
13
XG5S-1301
XG5M-263@-N
15
XG5S-1501
XG5M-303@-N
17
XG5S-1701
XG5M-343@-N
20
XG5S-2001
XG5M-403@-N
25
XG5S-2501
XG5M-503@-N
30
XG5S-3001
XG5M-603@-N
32
XG5S-3201
XG5M-643@-N
Note: One Semi-cover is used per termination row. Each XG5M Connector requires two semi-covers. Semi-covers are not packaged in pairs.
Assembled Dimensions (Socket with Semi-cover)
Dimensions
No. of Dimensions (mm)
contacts
A
B
66
10
17.3
32.0
14
22.3
37.1
16
24.9
39.6
20
30.0
44.7
26
37.6
52.3
30
42.7
57.4
34
47.7
62.5
40
55.4
70.1
50
68.1
82.8
60
80.8
95.5
64
85.8
100.6
IDC Sockets for Discrete Wires
XG5
Original Plug +
Semi-cover +
Lock Lever
MIL Plug + Semi-cover
Hood Covers
■ XG5S
Dimensions
Vertical
XG5S-@@12
(Left and right halves)
Dimensions
No. of
contacts
Dimensions (mm)
A
B
20
30.0
23.8
8.8
C
26
37.6
31.4
11.4
30
42.7
36.5
15.1
Horizontal
XG5S-@@22
(Left and right halves)
Dimensions
No. of
contacts
Dimensions (mm)
A
B
C
D
34
47.7
38.7
32.0
14.6
40
55.4
40.7
34.0
16.6
50
68.1
44.1
39.4
20.0
60
80.8
47.4
42.8
23.4
Ordering Information
Appearance
Vertical
Horizontal
No. of contacts
(double rows)
Model (See note.)
Model (See note.)
20
XG5S-2012
—
26
XG5S-2612
—
30
XG5S-3012
—
34
—
XG5S-3422
40
—
XG5S-4022
50
—
XG5S-5022
60
—
XG5S-6022
Note: Hood Covers are packaged / shipped with left and right halves. Includes cable tie.
IDC Sockets for Discrete Wires
XG5
67
Assembled Dimensions (Socket and Hood Cover)
Vertical Hood Cover
Assembled Unit
Plug + Vertical Hood Cover
Dimensions
No. of Dimensions (mm)
contacts
A
B
20
30.0
44.7
26
37.6
52.3
30
42.7
57.4
Horizontal Hood Cover
Assembled Unit
Plug + Horizontal Hood Cover
Dimensions
No. of
contacts
Applicable Plugs
• XG4A, XG4C, XG4E and XG8 are recommended.
• XG4C and XG8 Plugs do not have locks. To prevent accidental
removal, use a Lock Lever (XG4Z-0002, XG5Z-0002). (Lock Levers
cannot be used with XG8W Straight Terminal Connectors.)
• When mounting the XG8 Original Plug (with right-angle terminals)
to a circuit board, be sure that the cover is positioned off the board
as shown below.
Original Plug
Cover
Board
XG5
7 mm max. Edge
68
IDC Sockets for Discrete Wires
XG5
Dimensions (mm)
A
B
C
D
E
F
34
47.7
39.0
45.7
62.5
46.4
53.1
40
55.4
41.0
47.7
70.1
48.4
55.1
50
68.1
46.4
51.1
82.8
53.8
58.5
60
80.8
49.8
54.4
95.5
57.2
61.8
XG5 Accessories
■ Top Lock Levers
XG5Z-0002 - “Lock Lever”
XG4Z-0002 - “Lock Lever II”
Use to lock unshrouded right-angle Plugs (XG8B and XG8W) to
XG5 or XG4 mating sockets.
Use to lock XG4C Box-type Plugs.
Material: Polyamide resin
(UL94V-2)/natural
Material: Polyamide resin
(UL94V-2)/natural
Mounting the Lock Lever
Model
For Sockets with polarity guides, mount the
Lock Lever to the tab to lock the Socket to the
Unshrouded Plug as shown in the diagram on
the right.
XG5Z-0002
XG4Z-0002
■ Spare Contacts
XG5W-0031-N (Size #1)
XG5W-0034-N (Size #2)
Model
Size no.
XG5W-0031-N
XG5W-0034-N
Note: 1. These Contacts can be used as replacements if a wrong connection
is made.
2. The applicable wire for size No. 1 is
AWG24 (UL-1061). The applicable
wire for size No. 2 is AWG26 to
AWG28 (UL-1007).
Contact Removal Tool
Replacing Contacts
XY2E-0001
Use only this tool to remove incorrect IDC contacts.
Contact
Removal Tool
1. Remove the cover.
2. Insert the tool into the housing lance holes and push the lance
into the housing.
3. Pull out the contact while holding the lance down.
4. Insert a new contact.
Used to remove from the housing, contacts which need to be
replaced or reconfigured.
XY2E-0001
Lance hole
Housing
■ XG5 IDC Assembly Tools
See the “XG@ - Assembly Tooling and Accessories” datasheet for details regarding manual and automated IDC Termination tools (part numbers
XY2B-7006 and XY2B-2104-N)
IDC Sockets for Discrete Wires
XG5
69
Precautions
■ Correct Use
IDC Connectors
Mounting the Hood Cover
• For best results, use only the XG5 IDC Tool. (See the “XG@ Assembly Tooling and Accessories” datasheet.)
• Contact your OMRON representative for details on the XG5 IDC Tool.
• Check the Contact size (No. 1 or No 2) and wire size before connecting.
• OMRON has a IDC Tool Reference Manual. Contact your OMRON
representative to request a copy.
Vertical Hood Cover
Mounting the Cover
• The cover is used to protect the connection position and prevent
shorting out.
Mounting the Semi-cover
Slot
• See the above diagram.
1. Insert the claws of part A of the Hood Cover into the slots.
2. Insert claws B on the Hood cover into part C on the other part of
the Hood Cover.
3. Wrap the wires with a cable tie.
Semi-cover
Claw
• See the above diagram.
1.
2.
3.
4.
Insert part A of the Semi-cover into part B of the Socket.
Push the claws on both sides of the Semi-cover onto the Socket.
Make sure the claws are firmly inserted in the slots.
To protect the wires, use cable ties to bind wires that may be subject to tension even when a Semi-cover is used.
Cable tie
Horizontal Hood Cover
• Follow the mounting procedure for the vertical cover.
• The left and right parts of the cover are different. Assemble carefully.
XG5M-N Double-row Socket Contact Numbers
XG4M Terminal Numbers
Triangular mark
Not marked on connector.
Triangular mark Terminal
Polarizing guide
numbers
• The Contact numbers on the Double-row Assembled Socket match
the numbers on the XG4M Flat Cable MIL Socket. (See the above
diagrams.)
70
IDC Sockets for Discrete Wires
XG5
• When making IDC connections on the Double-row Assembled Connector, use the polarity guide to distinguish the front and back.
(Note: The 10-contact Connector does not have a guide.)
Omron Electronic Components, LLC
Terms and Conditions of Sales
I. GENERAL
1. Definitions: The words used herein are defined as follows.
(a) Terms:
These terms and conditions
(b) Seller:
Omron Electronic Components LLC and its subsidiaries
(c) Buyer:
The buyer of Products, including any end user in section III through VI
(d) Products: Products and/or services of Seller
(e) Including: Including without limitation
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invoices, purchase orders and other documents, whether electronic or in writing, relating
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purchase order or other documents which are inconsistent with, or in addition to, these
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section III of these Terms.
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III. PRECAUTIONS
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OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE
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APPROPRIATENESS OF THE PARTICULAR PRODUCT WITH RESPECT TO THE
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COMPONENTS, (B) CIRCUITS, (C) SYSTEM ASSEMBLIES, (D) END PRODUCT, (E)
SYSTEM, (F) MATERIALS OR SUBSTANCES OR (G) OPERATING ENVIRONMENT.
Buyer acknowledges that it alone has determined that the Products will meet their
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2. Use with Attention: The followings are some examples of applications for which
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possible use of any Product, nor to imply that any use listed may be suitable for any
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interference.
(b) Use in consumer Products or any use in significant quantities.
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medical equipment, amusement machines, vehicles, safety equipment, and
installations subject to separate industry or government regulations.
(d) Systems, machines, and equipment that could present a risk to life or property.
3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING
SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM
AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE
PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE
WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
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VEHICLE APPLICATION MUST BE EXPRESSLY STATED IN THE SPECIFICATION BY
SELLER.
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IV. WARRANTY AND LIMITATION
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3. Performance Data: Performance data is provided as a guide in determining suitability
and does not constitute a warranty. It may represent the result of Seller's test conditions,
and the users must correlate it to actual application requirements.
4. Change In Specifications: Product specifications and descriptions may be changed at
any time based on improvements or other reasons. It is Seller’s practice to change part
numbers when published ratings or features are changed, or when significant
engineering changes are made. However, some specifications of the Product may be
changed without any notice.
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VI. MISCELLANEOUS
1. Waiver: No failure or delay by Seller in exercising any right and no course of dealing
between Buyer and Seller shall operate as a waiver of rights by Seller.
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relating to the Products, and no provision may be changed or waived unless in writing
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5. Severability: If any provision hereof is rendered ineffective or invalid, such provision shall
not invalidate any other provision.
IDC Sockets for Discrete Wires
XG5
Certain Precautions on Specifications and Use
1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in
Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not
sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use.
Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer
shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given:
(i) Outdoor use, uses involving potential chemical contamination or electrical
interference, or conditions or uses not described in this document.
(ii) Energy control systems, combustion systems, railroad systems, aviation
systems, medical equipment, amusement machines, vehicles, safety
equipment, and installations subject to separate industry or government
regulations.
(iii) Use in consumer products or any use in significant quantities.
(iv) Systems, machines and equipment that could present a risk to life or
property. Please know and observe all prohibitions of use applicable to this
product.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS
RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM
AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT
THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE
INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
3. Performance Data. Performance data given in this publication is provided as
a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to
Seller's Warranty and Limitations of Liability.
4. Change in Specifications. Product specifications and accessories may be
changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed,
or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for
your application. Please consult with your Seller representative at any time to
confirm actual specifications of purchased Product.
5. Errors and Omissions. The information in this publication has been carefully
checked and is believed to be accurate; however, no responsibility is assumed
for clerical, typographical or proofreading errors, or omissions.
6. RoHS Compliance. Where indicated, our products currently comply, to the
best of our knowledge as of the date of this publication, with the requirements
of the European Union's Directive on the Restriction of certain Hazardous
Substances ("RoHS"), although the requirements of RoHS do not take effect
until July 2006. These requirements may be subject to change. Please consult
our website for current information.
Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website
at http://www.components.omron.com – under the “About Us” tab, in the Legal Matters section.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ON-LINE
OMRON ELECTRONIC
COMPONENTS LLC
Global - http://www.omron.com
USA - http://www.components.omron.com
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
847-882-2288
Cat. No. X304-E-1
01/10
IDC Sockets for Discrete Wires
Specifications subject to change without notice
XG5
Printed in USA