OMRON G6K-2G-Y

Surface Mounting Relay
G6K
Surface Mounting Relay with the World’s
Smallest Mounting Area and a Height of
Only 5.2 mm
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Subminiature model as small as 5.2 (H) x 6.5 (W)
x 10 (L) mm is ideal for high-density mounting.
Low profile of 5.2 mm and weight of only 0.7 g
combine to improve mounting efficiency.
Models with inside-L surface mounting terminals
are available.
Consumes approximately 70% the power of a
conventional OMRON model and operates at a
current that is as low as 100 mW.
Surface mounting terminal models incorporate a
unique terminal structure with high infrared irradiation efficiency which allows the terminal temperature to rise easily when mounting the IRS, thus
ensuring excellent soldering.
Ensures a dielectric strength of 1,500 VAC and
conforms to FCC Part 68 (i.e., withstanding an
impulse withstand voltage of 1,500 V for 10 x
160 µs).
New-Y models offer an impulse withstand voltage
of 2,500 V for 2 x 10 µs (conforms to Telcordia
specifications) by optimizing the distance between
coil and contacts.
Conforms to UL1950 (File No. E41515)/CSA
C22.2 No. 950 (File No. LR24825)
RC
The above specifications are ensured as of August 1999.
RoHS Compliant
Refer to pages 16 to 17 for details.
Ordering Information
Classification
DPDT
Fully sealed
Single-side
stable
PCB terminal
Surface mounting
terminal
Single-winding
latching
Single-side stable Bellcore:
2, 500 V for 2x10 µs
G6K-2P
G6KU-2P-Y
G6K-2P-Y
Inside-L
G6K-2G
G6KU-2G-Y
G6K-2G-Y
Outside-L
G6K-2F
G6KU-2F-Y
G6K-2F-Y
Note: 1. When ordering, add the rated coil voltage to the model number.
Example: G6K-2F 12 VDC
Rated coil voltage
2. When ordering tape packing, add -TR" to the model number.
Example: G6K-2F-TR 12 VDC
Tape packing
Be sure since -TR" is not part of the relay model number, it is not marked on the relay case.
3. Terminal shape
Model Number Legend
F:
Outside-L surface mounting terminal
G:
Inside-L surface mounting terminal
[email protected]@@[email protected] @ VDC
P:
PCB terminal
1
2 3
4 5
4. Approved standards
1. Relay function
None: UL, CSA
None: Single-side stable model
Does not conform to Telcordia specifications
U:
Single-winding latching model
Y:
UL, CSA
2. Contact form
Conforms to Telcordia specifications: 2,500 V for 2 x
10 µs
2:
DPDT
5. Rated Coil Voltage
3, 4.5, 5, 12, 24 VDC
91
G6K
G6K
Application Examples
Telephones, communications equipment, measurement devices, office automation machines, and audio–visual products.
Specifications
Contact mechanism:Bifurcated crossbar Ag (Au-alloy contact)
Enclosure ratings:Fully sealed
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Coil Ratings
Single-side Stable Models
G6K-2F, G6K-2G, G6K-2P
Rated voltage
3 VDC
4.5 VDC
5 VDC
12 VDC
Rated current
33.0 mA
23.2 mA
21.1 mA
9.1 mA
Coil resistance
91 Ω
194 Ω
237 Ω
1,315 Ω
Must operate voltage
80% max. of rated voltage
Must release voltage
10% min. of rated voltage
Max. voltage
150% of rated voltage at 23°C to 70°C
Power consumption
Approx. 100 mW
Note:
1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
2. The operating characteristics are measured at a coil temperature of 23°C.
3. The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously.
Single-side Stable Models (Bellcore Version)
G6K-2F-Y, G6K-2G-Y, G6K-2P-Y
Rated voltage
3 VDC
4.5 VDC
5 VDC
12 VDC
24 VDC
Rated current
33.0 mA
23.2 mA
21.1 mA
9.1 mA
4.6 mA
Coil resistance
91 Ω
194 Ω
237 Ω
1,315 Ω
5,220 Ω
Must operate voltage
80% max. of rated voltage
Must release voltage
10% min. of rated voltage
Max. voltage
150% of rated voltage at 23°C to 70°C
Power consumption
Approx. 100 mW
Note:
1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
2. The operating characteristics are measured at a coil temperature of 23°C.
3. The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously.
Single-winding Latching Models (Bellcore Version)
G6KU-2F-Y, G6KU-2G-Y, G6KU-2P-Y
Rated voltage
3 VDC
4.5 VDC
5 VDC
12 VDC
24 VDC
Rated current
33.0 mA
23.2 mA
21.1 mA
9.1 mA
4.6 mA
Coil resistance
91 Ω
194 Ω
237 Ω
1,315 Ω
5,220 Ω
Must set voltage
75% max. of rated voltage
Must reset voltage
75% max. of rated voltage
Max. voltage
150% of rated voltage at 23°C to 70°C
Power consumption
Approx. 100 mW
Note:
92
1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
2. The operating characteristics are measured at a coil temperature of 23°C.
3. The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously.
G6K
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G6K
Contact Ratings
Load
Resistive load
Rated load
0.3 A at 125 VAC; 1 A at 30 VDC
Rated carry current
1A
Max. switching voltage
125 VAC, 60 VDC
Max. switching current
1A
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Characteristics
Item
Single-side stable models (double-pole)
G6K-2F, G6K-2G, G6K-2P
G6K-2F-Y, G6K-2G-Y,
G6K-2P-Y
Single-winding latching
model
G6KU-2F-Y, G6KU-2G-Y,
G6KU-2P-Y
Contact resistance (See note 1.)
100 mΩ max.
Operating (set) time (See note 2.)
3 ms max. (approx. 1.4 ms)
3 ms max. (approx. 1.2 ms)
Release (reset) time (See note 2.)
3 ms max. (approx. 1.3 ms)
3 ms max. (approx. 1.2 ms)
Insulation resistance (See note 3.) 1,000 MΩ min. (at 500 VDC)
Dielectric
strength
Coil and contacts
1,500 VAC, 50/60 Hz for 1 min
Contacts of different
polarity
1,000 VAC, 50/60 Hz for 1 min
Contacts of same po- 750 VAC, 50/60 Hz for 1 min
larity
Impulse
withstand
voltage
Coil and contacts
1,500 V (10 x 160 µs)
Contacts of different
polarity
1,500 V (10 x 160 µs)
2,500 V (2 x 10 µs), 1,500 V (10 x 160 µs)
Contacts of same polarity
Vibration resistance
Destruction: 10 to 55 Hz, 2.5-mm single amplitude (5-mm double amplitude) and 55 to 500 Hz,
300 m/s2 (approx. 30G)
Malfunction: 10 to 55 Hz, 1.65-mm single amplitude (3.3-mm double amplitude) and 55 to 500 Hz,
200 m/s2 (approx. 20G)
Shock resistance
Destruction: 1,000 ms2 (approx. 100G)
Malfunction: 750 ms2 (approx. 75G)
Endurance
Mechanical: 50,000,000 operations min. (at 36,000 operations/hour)
Electrical: 100,000 operations min. (with a rated load at 1,800 operations/hour)
Failure rate (P level) (See note 4.)
10 µA at 10 mVDC
Ambient temperature
Operating: −40°C to 70°C (with no icing or condensation)
Ambient humidity
Operating: 5% to 85%
Weight
Approx. 0.7 g
Note:
Note:
The above values are initial values.
1. The contact resistance was measured with 10 mA at 1 VDC with a voltage-drop method.
2. Values in parentheses are actual values.
3. The insulation resistance was measured with a 500-VDC megohmmeter applied to the same parts as those used for checking
the dielectric strength.
4. This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 50 Ω. This
value may vary depending on the switching frequency and operating environment. Always double-check relay suitability under
actual operating conditions.
93
G6K
G6K
Engineering Data
Ambient Temperature vs.
Maximum Coil Voltage
Ambient Temperature vs.
Switching Current
AC resistive load
DC resistive load
Switching current (A)
Maximum coil voltage (%)
Switching current (A)
Maximum Switching Power
Ambient temperature (°C)
Ambient temperature (°C)
Switching voltage (V)
Note: The maximum coil voltage refers to the maxi
mum value in a varying range of operating
power voltage, not a continuous voltage.
G6K-2G (F/P), G6K-2G (F/P)-Y
G6KU-2G (F/P)-Y
Not
energized
Shock direction
Conditions:
94
Unit: m/s
Sample: G6K-2G
Number of Relays: 10
2
Shock is applied in ±X, ±Y, and ±Z di
rections three times each with and with
out energizing the Relays to check the
number of contact malfunctions.
Electrical Endurance
(with Must Operate and Must Re
lease Voltage) (See note.)
Max. estimated value
Ambient temperature (°C)
Electrical Endurance
(Contact Resistance) (See note.)
G6K-2G (F/P), G6K-2G (F/P)-Y
G6K-2G (F/P), G6K-2G (F/P)-Y
On the basis of rated voltage (%)
Energized
Must operate voltage
Must release voltage
Ambient temperature (°C)
Switching current (A)
Shock Malfunction
Max. estimated value
On the basis of rated voltage (%)
125 VAC resistive load
Ambient temperature: 23°C
Switching frequency:
1,800 operations/hour
Ambient Temperature vs. Must
Set or Must Reset Voltage
Sample: G6K-2G
Number of Relays: 10
Test conditions: 1 A resistive load at
30 VDC with an operation rate of 50%
Switching frequency: 1,800 operations/h
Must operate
Contact resistance (mΩ)
30 VDC resistive load
Ambient temperature: 23°C
Switching frequency:
1,800 operations/hour
Ambient Temperature vs. Must
Operate or Must Release Voltage
On the basis of rated voltage (%)
Switching operations (x10 4operations)
Endurance
Sample: G6K-2G
Number of Relays: 10
Test conditions: 1 A resistive load
at 30 VDC with an operation rate of 50%
Switching frequency: 1,800 operations/h
NO
contact
NC
contact
Contact resistance
Must release
Operating frequency (x10 3 operations)
Operating frequency (x10 operations)
Note: The tests were conducted at an
ambient temperature of 23˚C.
Note: The tests were conducted at an
ambient temperature of 23˚C.
3
G6K
G6K
Mutual Magnetic Interference Mutual Magnetic Interference
Contact Reliability Test (See note.)
G6K-2G (F/P), G6K-2G (F/P)-Y
G6K-2G (F/P), G6K-2G (F/P)-Y
G6K-2G (F/P), G6K-2G (F/P)-Y
Not energized
Sample
Energized
Test
Sample
Not energized
Average value
Initial stage
Test
Sample
Energized
Average value
Change rate on the basis
of initial value (%)
Sample
Initial stage
Must operate voltage
Must release voltage
Initial stage
Change rate on the basis
of initial value (%)
NO
contact
NC
contact
Change rate on the basis
of initial value (%)
Contact resistance (m Ω)
Sample: G6K-2G
Number of Relays: 10
Test conditions: 10 mA resistive load at
10 mVDC with an operation rate of 50 %
Switching frequency: 7,200 operations/h
Change rate on the basis
of initial value (%)
Must operate voltage
Must release voltage
Test
Average value
Initial stage
Test
Average value
3
Operating frequency (x10 operations)
Note 1: The test was conducted at an ambient temperature of 23°C.
2: The contact resistance data are periodically measured reference values and are not values from each monitoring operation.
Contact resistance values will vary according to the switching frequency and operating environment, so be sure to check
operation under the actual operating conditions before use.
(Average value)
Sample: G6K-2G
Number of Relays: 10
Must operate voltage
Must release voltage
External magnetic field (A/m)
(Average value)
Sample: G6K-2G
Number of Relays: 10
Must operate voltage
Must release voltage
External magnetic field (A/m)
Change rate on the basis of initial value (%)
G6K-2G (F/P), G6K-2G (F/P)-Y
Change rate on the basis of initial value (%)
Change rate on the basis of initial value (%)
External Magnetic Interference
(Average value)
Sample: G6K-2G
Number of Relays: 10
Must operate voltage
Must release voltage
External magnetic field (A/m)
High-frequency Characteristics
(Insertion Loss)
G6K-2G (F/P), G6K-2G (F/P)-Y
(Return Loss)
G6K-2G (F/P),G6K-2G (F/P)-Y
10
Sample: G6K-2G
Number of Relays: 10
20
30
40
50
0.1
0.2
0.3
60
70
1.4
Sample: G6K-2G
Number of Relays: 10
10
1.35
20
1.3
30
1.25
Return loss
40
1.2
50
1.15
60
1.1
10
100
Frequency (MHz)
0.5
1
10
1.05
70
Sample: G6K-2G
Number of Relays: 10
90
Note:
0
0.4
80
100
1
(Average value)
(Average value)
0
Return loss (dB)
Isolation (dB)
(Average value)
0
V.SWR
High-frequency Characteristics
Insertion loss (dB)
High-frequency Characteristics
(Isolation)
G6K-2G (F/P), G6K-2G (F/P)-Y
V.SWR
1
80
100
Frequency (MHz)
1
10
100
Frequency (MHz)
1. The tests were conducted at an ambient temperature of 23°C.
2. High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics including
endurance in the actual machine before use.
95
Must Operate and Must Release
Time Distribution (See note.)
Must Operate and Must Release
Bounce Time Distribution (See note.)
Vibration Resistance
G6K-2G (F/P), G6K-2G (F/P)-Y
G6K-2G (F/P), G6K-2G (F/P)-Y
G6K-2G (F/P) , G6K-2G (F/P)-Y
Number of contacts
Change rate on the basis of rated value (%)
G6K
Number of contacts
G6K
Sample: G6K-2G
Number of Relays:
50
Must operate
Must release time
Must operate
bounce time
Must release
bounce time
Sample: G6K-2G
Number of Relays: 50
Time (ms)
Note: The tests were conducted at an ambient temperature of 23°C.
Time (ms)
Must operate voltage
Must release voltage
After test
Dimensions
Note:
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All units are in millimeters unless otherwise indicated.
DPDT
G6K-2F
Mounting Dimensions (Top View)
Tolerance: ±0.1 mm
Note: Each value has a tolerance of ±0.3 mm.
G6K-2G
Mounting Dimensions (Top View)
Tolerance: ±0.1 mm
Note: Each value has a tolerance of ±0.3 mm.
G6K-2P
Terminal Arrangement/
Internal Connections
(Top View)
Orientation mark
Terminal Arrangement/
Internal Connections
(Top View)
Orientation mark
Mounting Dimensions (Bottom View) Terminal Arrangement/
Tolerance: ±0.1 mm
Internal Connections
(Bottom View)
Eight, 0.8-dia. holes
Orientation mark
Note: Each value has a tolerance of ±0.3 mm.
96
G6K
G6K
G6K-2F-Y
Note: Each value has a tolerance of ±0.3 mm.
G6K-2G-Y
Mounting Dimensions (Top View)
Tolerance: ±0.1 mm
Terminal Arrangement/
Internal Connections
(Top View)
Mounting Dimensions (Top View)
Tolerance: ±0.1 mm
Terminal Arrangement/
Internal Connections
(Top View)
Orientation mark
Orientation mark
Note: Each value has a tolerance of ±0.3 mm.
G6K-2P-Y
Mounting Dimensions (Bottom View)
Tolerance: ±0.1 mm
Eight,
0.8-dia. holes
Terminal Arrangement/
Internal Connections
(Bottom View)
Orientation mark
Note: Each value has a tolerance of ±0.3 mm.
G6KU-2F-Y
Note: Each value has a tolerance of ±0.3 mm.
G6KU-2G-Y
G6KU-2P-Y
Note: Each value has a tolerance of ±0.3 mm.
Mounting Dimensions (Top View)
Tolerance: ±0.1 mm
Terminal Arrangement/
Internal Connections
(Top View)
Mounting Dimensions (Top View)
Tolerance: ±0.1 mm
Terminal Arrangement/
Internal Connections
(Top View)
Orientation mark
Orientation mark
Mounting Dimensions (Bottom View) Terminal Arrangement/
Internal Connections
Tolerance: ±0.1 mm
Eight, 0.8-dia. holes
(Bottom View)
Orientation mark
Note: Each value has a tolerance of ±0.3 mm.
97
G6K
G6K
Stick Packing and Tape Packing
Stick Packing
Relays in stick packing are arranged so that the orientation mark
of each Relay in on the left side. Fifty Relays are packed on one
stick.
Be sure not to make mistakes in Relay orientation when mounting
the Relay to the PCB.
Stopper (gray)
Orientation of Relays
Stopper (green)
Stick length: 520 mm (stopper not included)
No. of Relays per stick: 50
Tape Packing (Surface Mounting Terminal
Models)
When ordering Relays in tape packing, add the prefix “-TR” to the
model number, otherwise the Relays in stick packing will be provided.
Tape Type:ETX7200
(EIAJ (Electronic Industrial Association of Japan))
Reel type:RPM-16D (EIAJ)
Relays per Reel: 900
1. Direction of Relay Insertion
3. Carrier Tape Dimensions
Pulling direction
Orientation mark
G6K-2F, G6K-2F-Y, G6KU-2F-Y
Top tape (cover tape)
Pulling direction
Carrier tape
2. Reel Dimensions
98
Emboss tape
G6K-2G, G6K-2G-Y, G6KU-2G-Y
G6K
G6K
Recommended Soldering Method
(2) IRS Method (Mounting Solder: Lead-free)
Temperature (°C)
Temperature (°C)
Temperature indicate the surface temperature of the PCBs.
IRS Method (for surface mounting terminal models)
(1) IRS Method (Mounting Solder: Lead)
Soldering
220 to
245
180 to
200
250 max.
230
Upper surface of case (peak):
255˚C max.
Soldering
180
150
Preheating
Relay
terminal
section
Preheating
150
120 max.
30 max.
Time (s)
Note: The temperature profile indicates the
temperature of the relay terminal
section.
• The thickness of cream solder to be applied should be within a range between 150 and 200 µm on OMRON’s recommended PCB pattern.
• In order to perform correct soldering, it is recommended that the correct soldering conditions be maintained as shown below on the left
side.
90 to 120
20 to 30
Time (s)
Correct Soldering
Incorrect Soldering
Relay
PCB
Insufficient
amount of
solder
Terminal
Solder
Land
Excessive
amount of
solder
Visually check that the Relay is properly soldered.
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Approved Standards
UL approval:UL1950 (File No. E41515)
CSA approval:C22.2 No. 950 (File No. LR31928)
Contact form
DPDT
Coil rating
G6K-2G(F/P): 3 to 12 VDC
G6K(U)-2G(F/P)-Y: 3 to 24 VDC
Contact rating
1 A at 30 VDC
0.5 A at 60 VDC
0.3 A at 125 VAC
Number of test operations
6,000
99
G6K
G6K
Precautions
Refer to page 25 for information on general precautions. Be sure to read these precautions before using the Relay.
Latching Relay Mounting
Correct Use
Make sure that the vibration or shock that is generated from other
Long-term Continuously ON Contacts
devices, such as relays in operation, on the same panel and
Using the Relay in a circuit where the Relay will be ON continuimposed on the Latching Relay does not exceed the rated value,
ously for long periods (without switching) can lead to unstable
otherwise the Latching Relay that has been set may be reset or
contacts because the heat generated by the coil itself will affect
vice versa. The Latching Relay is reset before shipping. If excesthe insulation, causing a film to develop on the contact surfaces.
sive vibration or shock is imposed, however, the Latching Relay
We recommend using a latching relay (magnetic-holding relay) in
may be set accidentally. Be sure to apply a reset signal before
this kind of circuit. If a single-side stable model must be used in
use.
this kind of circuit, we recommend using a fail-safe circuit design
Maximum Allowable Voltage
that provides protection against contact failure or coil burnout.
The maximum allowable voltage of the coil can be obtained from
Relay Handling
the coil temperature increase and the heat-resisting temperature
Use the Relay as soon as possible after opening the moistureof coil insulating sheath material. (Exceeding the heat-resisting
proof package. If the Relay is left for a long time after opening the
temperature may result in burning or short-circuiting.) The maximoisture-proof package, the appearance may suffer and seal failmum allowable voltage also involves important restrictions which
ure may occur after the solder mounting process. To store the
include the following:
Relay after opening the moisture-proof package, place it into the
• Must not cause thermal changes in or deterioration of the insuoriginal package and sealed the package with adhesive tape.
lating material.
When washing the product after soldering the Relay to a PCB,
• Must not cause damage to other control devices.
use a water-based solvent or alcohol-based solvent, and keep the
• Must not cause any harmful effect on people.
solvent temperature to less than 40°C. Do not put the Relay in a
• Must not cause fire.
cold cleaning bath immediately after soldering.
Therefore, be sure to use the maximum allowable voltage beyond
Soldering
the value specified in the catalog.
Soldering temperature: Approx. 250°C (260°C if the DWS method
As a rule, the rated voltage must be applied to the coil. A voltage
is used)
exceeding the rated value, however, can be applied to the coil
Soldering time: Approx. 5 s max. (approx. 2 s for the first time and
provided that the voltage is less than the maximum allowable voltapprox. 3 s for the second time if the DWS method is used)
age. It must be noted that continuous voltage application to the
Be sure to adjust the level of the molten solder so that the solder
coil will cause a coil temperature increase thus affecting characwill not overflow onto the PCB.
teristics such as electrical life and resulting in the deterioration of
Claw Securing Force During Automatic Mounting
coil insulation.
During automatic insertion of Relays, make sure to set the securCoating
ing force of each claw to the following so that the Relays characThe Relay mounted on the PCB may be coated or washed but do
teristics will be maintained.
not apply silicone coating or detergent containing silicone, otherwise the silicone coating or detergent may remain on the surface
of the Relay.
PCB Mounting
If two or more Relays are closely mounted with the long sides of
the Relays facing each other and soldering is performed with
infrared radiation, the solder may not be properly exposed to the
Direction A: 1.96 N
infrared rays. Be sure to keep the proper distance between adjaDirection B: 4.90 N
cent Relays as shown below.
Direction C: 1.96 N
Environmental Conditions During Operation, Storage, and
Transportation
Protect the Relay from direct sunlight and keep the Relay under
normal temperature, humidity, and pressure.
If the Relay is stored for a long time in an adverse environment
with high temperature, high humidity, organic gases, or sulfide
gases, sulfide or oxide films will form on the contact surfaces.
These films may result in unstable contact, contact problems, or
functional problems. Therefore, operate, store, or transport the
product under specified environmental conditions.
G6K-2G
2 mm min.
G6K-2F
2.7 mm min.
Two or more Relays may be closely mounted with the short sides
of the Relays facing each other.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. K106-E1-04
100