Low Signal Relay G6S Suface Mount DPDT Relay • High dielectric withstand voltage of 2,000 VAC between coil and contacts (standard type); 1,500 VAC between contacts of different polarity. • Meets FCC Part 68 and Telcordia 2.5 kV surge withstand. • European version certified for EN60950/EN41003 Supplementary Insulation at 250 V at Pollution Degree 2. • Low power consumption of 140 mW (Non-latching) • Available in through-hole and SMT terminals. • Tape and reel or tube packaging. • RoHS Compliant. Ordering Information ■ Standard Version . Model Non-latching Terminal Standard Contact form Gull-wing DPDT European Version* Single coil latching Dual coil latching G6S-2F G6S-2F-Y G6SU-2F Inside “L” G6S-2G G6S-2G-Y G6SU-2G G6SK-2F G6SK-2G PCB through-hole G6S-2 G6S-2-Y G6SU-2 G6SK-2 * Certified for EN60950/EN41003 Supplementary Insulation at 250 V (pollution degree 2) Notes: 1. When ordering, add the rated coil voltage to the model number. Example: G6S-2F DC12 Rated coil voltage 2. When ordering tape packing (surface mount models), add "-TR" to the model number. Example: G6S-2F-TR DC12 Tape packing "-TR" is not part of the relay model number. Therefore, it is not marked on the relay case. 3. Dual coil latching models are available with a High-sensitivity coil. (140 mW; 200 mW for DC24) When ordering High-sensitivity dual coil latching models, add "-H” to the model number. Example: G6SK-2G-H-TR DC5 High-sensitivity coil Model Number Legend G6S 1 2 3 4 DC 5 6 5. Packaging None: Tube packaging TR: Tape and reel packaging (Surface mount models) 1. Relay Function None: Non-latching U: Single coil latching K: Dual coil latching 3. Terminal Shape None: Through-hole F: Gull-wing surface mount G: Inside “L” surface mount 2. Contact Form 2: DPDT 4. Approved Standards 6. Rated Coil Voltage 3, 4.5, 5, 12, 24 VDC None: UL/CSA Y: EN60950/EN41003 (Standard coil models - 5, 12, 24 VDC ) Low Signal Relay G6S 79 Specification ■ Contact Data Resistive load (cos φ = 1) Load Rated load 0.5 A at 125 VAC 2 A at 30 VDC Ag (Au clad) 2A 250 VAC, 220 VDC 2A 62.5 VA, 60 W 10 μA, 10 mVDC Contact material Max. carry current Max. operating voltage Max. operating current Max. switching capacity Min. permissible load Note: P level: λ60 = 0.1 x 10-6/operation This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 50 Ω. This value may vary depending on the operating environment. Always double-check relay suitability under actual operating conditions. ■ Coil Data G6S - Standard Non-latching (G6S-2F, G6S-2G, G6S-2) Rated voltage (VDC) 3 4.5 5 12 24 Rated current (mA) 46.7 31.0 28.1 11.7 8.3 Pick-up voltage Coil resistance (Ω) 64.3 145 178 1,028 2,880 75% max. Dropout Maximum voltage voltage % of rated voltage 10% min. 200% max.@ 23°C Approx. 140 170% max.@ 23°C Approx. 200 Power consumption (mW) G6SU - Standard Single Coil Latching (G6SU-2F, G6SU-2G, G6SU-2) Rated voltage (VDC) 3 4.5 5 12 24 Rated current (mA) 33.3 22.2 20.0 8.3 6.3 Coil resistance (Ω) 90 203 250 1,440 3,840 Coil Inductance (H) Set pick-up Reset pick-up Power Maximum volt(ref. value) voltage voltage consumption age (mW) Armature OFF Armature ON % of rated voltage 0.108 0.069 75% max. 75% max. 180% max. Approx. 100 @ 23°C 0.27 0.14 0.36 0.18 2.12 1.14 5.80 3.79 Approx. 150 G6SK - Standard Dual Coil Latching (G6SK-2F, G6SK-2G, G6SK-2) Rated voltage (VDC) 3 4.5 5 12 24 Rated current (mA) 66.6 44.4 40 16.7 12.5 Coil resistance (Ω) 45 101 125 720 1,920 Coil Inductance (H) Set Reset (ref. value) pick-up pick-up voltage voltage Set Reset Armature Armature Armature Armature % of rated voltage OFF ON OFF ON 0.045 0.035 0.032 0.045 75% max. 75% max. 0.12 0.074 0.082 0.14 0.14 0.088 0.098 0.16 0.60 0.41 0.46 0.54 1.98 1.23 1.34 2.23 Power Maximum consumption voltage (mW) 170% max. Approx. 200 @ 23°C 140% max. Approx. 300 @ 23°C G6S - European Version, Non-latching (G6S-2F-Y, G6S-2G-Y, G6S-2-Y) Rated voltage (VDC) 5 12 24 Note: 1. 2. 3. 4. 80 Rated current (mA) 40.0 16.7 9.6 Coil resistance (Ω) 125 720 2,504 Pick-up voltage 75% max. Dropout Maximum voltage voltage % of rated voltage 10% min. 170% max.@ 23°C Power consumption (mW) Approx. 200 Approx. 230 The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. The operating characteristics are measured at a coil temperature of 23°C. Pick-up voltage will vary with temperature. The maximum voltage is the highest voltage that can be imposed on the relay coil. Low Signal Relay G6S ■ Characteristics Contact resistance (See note 1) 75 mΩ max. Operate (set) time (See note 2) 4 ms max. (mean value approx. 2.5 ms G6S; 2.0 ms G6SU, G6SK) Release (reset) time (See note 2) 4 ms max. (mean value approx. 1.5 ms G6S; 2.0 ms G6SU, G6SK) Bounce time Approx. 0.5 ms Max. operating frequency Mechanical: 36,000 operations/hr Electrical: 1,800 operations/hr (under rated load) Insulation resistance (See note 3) 1,000 MΩ min. (at 500 VDC) Dielectric strength 2,000 VAC, 50/60 Hz for 1 minute (G6S, G6SU) between coil and contacts 1,000 VAC, 50/60 Hz for 1 minute (G6SK) between coil and contacts 1,500 VAC, 50/60 Hz for 1 minute between contacts of different poles 1,000 VAC, 50/60 Hz for 1 minute between contacts of same pole 500 VAC, 50/60 Hz for 1 minute between set and reset coils (G6SK) Surge withstand voltage Vibration Shock Conforming to Telcordia specs. 2,500 V (2 x 10 μS) between coil and contacts for G6S and G6SU 2,500 V (2 x 10 μS) between contacts of different poles Conforming to FCC Part 68 1,500 V (10 x 160 μS) between coil and contacts for G6SK 1,500 V (10 x 160 μS) between contacts of same pole Mechanical durability 10 to 55 Hz; 5 mm double amplitude Malfunction durability 10 to 55 Hz; 3.3 mm double amplitude Mechanical durability 1,000 m/s2; approx. 100 G Malfunction durability 750 m/s2; approx. 75 G Ambient temperature -40 to +85°C with no icing; -40 to +70°C with no icing (G6SK, DC24 coil) Ambient Humidity 5% to 85% RH Service life Mechanical 100,000,000 operations min. (at 36,000 operations/hour) Electrical 100,000 operations min. (2A@30VDC, resistive; 1,200 ops/hr.) 100,000 operations min. (0.5A@125VAC, resistive) See “Characteristic Data” Weight Approx. 2g Note: 1. The contact resistance was measured with 10 mA at 1 VDC with a voltage drop method. 2. Values in parentheses are typical values unless otherwise stated. 3. The insulation resistance was measured with a 500-VDC megohmmeter applied to the same parts as those used for checking the dielectric strength (except between the set and reset coil). 4. Data shown are of initial value. ■ Characteristic Data 1000 1000 500 500 500 300 300 300 200 100 50 Contact resistance (mΩ) 1000 Contact resistance (mΩ) Contact resistance (mΩ) Service Life 200 100 50 200 100 50 30 30 30 20 20 20 10 10 0 0.2 0.6 0.4 6 0.8 Service life (x10 operations) Resistive load: 10 mA, 10 VDC Ambient temperature: +85˚ 1.0 10 0 0.1 0.3 0.2 6 0.4 Service life (x10 operations) Resistive load: 100 mA, 28 VDC Ambient temperature: +85˚ 0.5 0 0.2 0.4 0.6 0.8 1.0 Service life (x106 operations) Resistive load: 100 mA, 50 VDC Ambient temperature: +85˚ Low Signal Relay G6S 81 Maximum Switching Capacity Ambient Temperature vs. Maximum Coil Voltage AC resistive load DC resistive load Single Coil Latching Dual Coil Latching Maximum coil voltage (%) Maximum coil voltage (%) Switching current (A) Non-latching 12 VDC max. 24 VDC (G6S-Y, 12 VDC max.) 24 VDC (G6S-Y) G6SU G6SK 12 VDC max. Ambient temperature (°C) Switching voltage (V) G6SK 24 VDC Ambient temperature (°C) Note: The maximum coil voltage refers to the maximum value in a varying range of operating power voltage, not a continuous voltage. Reference Data Ambient Temperature vs. Switching Current Single Coil Latching Dual Coil Latching Operating current (A) Switching current (A) Non-latching 12 VDC max. 24 VDC (G6S-Y) G6SU 12 VDC max. G6SU 24 VDC G6SK 12 VDC max. 24 VDC (G6S-Y, 12 VDC max.) G6SK 24 VDC Ambient temperature (°C) Ambient temperature (°C) Electrical Service Life Dielectric Strength (Standard Version, Non-latching) Detecting current: 1mA 500 50 50 40 40 Number of contacts (pcs.) 4 Service life (x10 operations) 100 30 VDC 70 50 30 Number of contacts (pcs.) 300 200 30 20 20 125 VAC 10 10 10 0 0.4 0.8 1.2 1.6 Rated operating current (A) 2.0 0 0 1000 1500 2000 2500 3000 Breakdown voltage (V) Between coil and contacts 82 30 Low Signal Relay G6S 3500 1000 1500 2000 2500 3000 Breakdown voltage (V) Between contacts of different poles Between contacts of same pole. 3500 Impulse Withstand Voltage (Standard Version, Non-latching) (2 x 10 μs) (10 x 160 μs) 3 3500 4000 4500 5000 Breakdown voltage (V) 5500 9 Number of contacts (pcs.) Number of contacts (pcs.) Number of contacts (pcs.) 6 0 (10 x 160 μs) 15 9 10 5 0 1500 6000 2000 Between coil and contacts 2500 3000 3500 Breakdown voltage (V) Between contacts of same pole 6 3 0 4000 3500 4000 4500 5000 5500 Breakdown voltage (V) 6000 Between coil and contacts Between contacts of different poles Impulse Withstand Voltage (European version) (2 x 10 μs) (10 x 160 μs) 9 6 3 4000 4500 5000 5500 6000 Breakdown voltage (V) 10 5 0 1500 6500 Number of contacts (pcs.) Number of contacts (pcs.) Number of contacts (pcs.) 9 0 (10 x 160 μs) 15 2000 2500 3000 3500 Breakdown voltage (V) 4000 3 0 4000 4500 5000 5500 6000 Breakdown voltage (V) 6500 Between coil and contacts Between contacts of different poles Between contacts of same pole Between coil and contacts Between contacts of different poles 6 Dielectric Strength (European Version, Non-latching) 50 50 40 40 Number of contacts (pcs.) Number of contacts (pcs.) Detecting current: 1mA 30 20 30 20 10 10 0 0 1500 2000 2500 3000 3500 Breakdown voltage (V) Between coil and contacts 4000 1500 2000 2500 3000 3500 Breakdown voltage (V) 4000 Between contacts of different poles Between contacts of same pole Low Signal Relay G6S 83 Dimensions Note: 1. All units are in millimeters unless otherwise indicated. 2. Coplanarity is 0.1 mm max. ■ Standard G6S-2F, G6S-2F-Y Tolerance: ±0.3 Terminal Arrangement/ Internal Connections (Top View) Footprint (Top View) Tolerance: ±0.1 Orientation mark G6S-2G, G6S-2G-Y Tolerance: ±0.3 Terminal Arrangement/ Internal Connections (Top View) Footprint (Top View) Tolerance: ±0.1 Orientation mark G6S-2, G6S-2-Y Tolerance: ±0.3 Terminal Arrangement/ Internal Connections (Bottom View) Orientation mark 84 Low Signal Relay G6S Footprint (Bottom View) Tolerance: ±0.1 Eight, 1-dia. holes ■ Single Coil Latching G6SU-2F Tolerance: ±0.3 Terminal Arrangement/ Internal Connections (Top View) 7.3+0.2 G6SU-2G Tolerance: ±0.3 7.3+0.2 Orientation mark Terminal Arrangement/ Internal Connections (Top View) Footprint (Top View) Tolerance: ±0.1 Footprint (Top View) Tolerance: ±0.1 Orientation mark G6SU-2 Tolerance: ±0.3 Terminal Arrangement/ Internal Connections (Bottom View) Footprint (Bottom View) Tolerance: ±0.1 Eight, 1-dia. holes Orientation mark Low Signal Relay G6S 85 ■ Dual Coil Latching G6SK-2F Tolerance: ±0.3 Terminal Arrangement/ Internal Connections (Top View) Footprint (Top View) Tolerance: ±0.1 Orientation mark G6SK-2G Tolerance: ±0.3 7.3+0.2 Terminal Arrangement/ Internal Connections (Top View) Footprint (Top View) Tolerance: ±0.1 Orientation mark G6SK-2 Tolerance: ±0.3 Terminal Arrangement/ Internal Connections (Bottom View) Footprint (Bottom View) Tolerance: ±0.1 Orientation mark Ten, 1-dia. holes Recommended Soldering Method (1) IRS Method (Mounting Solder: Lead) (2) IRS Method (Mounting Solder: Lead-free) Soldering Soldering 220 to 240 180 to 200 150 Preheating Preheating 90 to 120 20 to 30 Temperature (°C) Temperature (°C) Upper surface of case (peak): 255°C max. Soldering 250 max. 230 180 150 Preheating Relay terminal section 120 max. Time (s) Note: The temperature profile indicates the temperature on the PCB. 86 Low Signal Relay G6S 30 max. Time (s) Packaging Tube packing Standard nomenclature Tape packing (Surface mount versions) When ordering, add “TR” before the rated coil voltage (e.g., G6S-2F-TR-DC12) Note: TR is not part of the relay model number and will not be marked on the relay. 50 pcs per anti-static tube ■ Tape and Reel Dimensions (Surface Mount Models) • • • • Tape type: TE2416R (Refer to EIAJ - Electronic Industrial Association of Japan) Reel type: R24E (Refer to EIAJ - Electronic Industrial Association of Japan) Relays per reel: 400 Reels per packing carton: 2 (800 relays) 29.5±1.0 G6S-2F, G6SU-2F, G6SK-2F, G6S-2F-Y 25.5±0.5 2±0.3 2±10.5 330 80 R1.0 13±0.2 G6S-2G, G6SU-2G, G6SK-2G, G6S-2G-Y Cover tape Carrier tape Emboss tape Orientation mark Feed direction ■ Approvals UL Recognized (File No. E41515) / CSA Certified (File No. LR31928) - - Ambient Temp. = 40°C Type G6S-2, G6S-2F, G6S-2G Contact form DPDT Coil rating 2 to 48 VDC 2 to 24 VDC G6SU-2, G6SU-2F, G6SU-2G G6SK-2, G6SK-2F, G6SK-2G G6SK-2-Y, G6SK-2F-Y, G6SK-2G-Y Contact ratings Number of test operations 6,000 3 A at 30 VDC (Resistive) 0.3 A at 110 VDC (Resistive) 0.5 A at 125 VAC (General Use) EN60950 / EN41003 Type G6S-2-Y, G6S-2F-Y, G6S-2G-Y Contact form DPDT Isolation Category Supplementary Isolation Voltage 250 VAC Note: 1. The rated values approved by each of the safety standards (e.g., UL and CSA) may be different from the performance characteristics individually defined in this catalog. 2. In the interest of product improvement, specifications are subject to change. Low Signal Relay G6S 87 Precautions • Use a DC power supply with 5% or less ripple factor to operate the coil. • Do not use the G6S where subject to strong external magnetic fields. • Do not use the G6S where subject to magnetic particles or excessive amounts of dust. • Do not reverse the polarity of the coil (+, −). • Latching types are delivered in the reset position. We recommend that a reset voltage be applied in advance to start operation. • Do not drop the G6S or otherwise subject it to excessive shock. • Remove the relay from the packing immediately prior to usage. ■ Correct use Long-term Continuously ON Contacts G6S (K) (-U) -2 Soldering Using the Relay in a circuit where the Relay will be ON continuously for long periods (without switching) can lead to unstable contacts because the heat generated by the coil itself will affect the insulation, causing a film to develop on the contact surfaces. We recommend using a latching relay (magnetic-holding relay) in this kind of circuit. If a single-side stable model must be used in this kind of circuit, we recommend using a fail-safe circuit design that provides protection against contact failure or coil burnout. • Soldering temperature: Approx. 250°C (At 260°C if the DWS method is used.) • Soldering time: Approx. 5 s max. (Approx. 2 s for the first time and approx. 3 s for the second time if the DWS method is used.) • Be sure to adjust the level of the molten solder so that the solder will not overflow onto the PCB. G6S (K) (-U) -2F Soldering Relay Handling Use the Relay as soon as possible after opening the moisture-proof package. If the Relay is left for a long time after opening the moisture-proof package, the appearance may suffer and seal failure may occur after the solder mounting process. To store the Relay after opening the moisture-proof package, place it into the original package and sealed the package with adhesive tape. The thickness of cream solder to be applied should be within a range between 150 μm and 200 μm on Omron’s recommended PCB pattern. In order to perform correct soldering, it is recommended that the correct soldering conditions be maintained as shown below on the left side. Correct Soldering When washing the product after soldering the Relay to a PCB, use a water-based solvent or alcohol-based solvent, and keep the solvent temperature to less than 40°C. Do not put the Relay in a cold cleaning bath immediately after soldering. Claw Securing Force During Automatic Mounting During automatic insertion of Relays, be sure to set the securing force of each claw to the following so that the Relay’s characteristics will be maintained. Incorrect Soldering Relay Terminal Land Heel fillet is formed PCB Solder Insufficient amount of solder Visually check that the relay is properly soldered. C A B Dimension A: 1.96 N max. Dimension B: 4.90 N max. Dimension C: 1.96 N max. 88 Low Signal Relay G6S Excessive amount of solder MEMO Low Signal Relay G6S All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 Global - http://www.omron.com USA - http://www.components.omron.com 847-882-2288 Cat. No. X301-E-1c Low Signal Relay 10/12 G6S Specifications subject to change without notice Printed in USA