STC4054 800mA Standalone linear Li-Ion Battery charger with thermal regulation Feature summary ■ Programmable charge current up to 800mA ■ No external MOSFET, sense resistors or blocking diode required ■ Constant current / constant voltage operation with thermal regulation to maximize charge rate without risk of overheating ■ Charges single cell li-ion batteries directly from USB port ■ Preset 4.2V charge voltage with 1% accuracy ■ Automatic recharge ■ Single charge status output pin ■ Charge current monitor output for gas gauging ■ C/10 Charge termination ■ 25µA supply current in shutdown mode ■ Low battery voltage detect for precharge setting ■ Soft-start limits inrush current ■ TSOT23-5L package required and its ThinSOT package make it ideally suited for portable applications. The STC4054 is designed to work within USB power specifications. An internal block regulates the current when the junction temperature increases, in order to protect the device when it operates in high power or high ambient temperature. Applications ■ Cellular telephones ■ PDAs ■ Bluetooth applications ■ Battery-powered devices TSOT23-5L Description The STC4054 is a constant current/constant voltage charger for single cell Li-Ion batteries. No external sense resistor or blocking diode is The charge voltage is fixed at 4.2V, and the charge current limitation can be programmed using a single resistor connectd between PROG pin and GND. The charge cycle is automatically terminated when the current flowing to the battery is 1/10 of the programmed value. If the external adaptor is removed, the STC4054 turns off and a 2µA current can flow from the battery to the device. The device can be put into Shutdown Mode, reducing the supply current to 25µA. The device also has a charge current monitor, under voltage lockout, automatic recharge. The device is packaged in TSOT23-5L. Order code Part number Package Packaging STC4054GR TSOT23-5L 3000 parts per reel September 2006 Rev. 1 1/17 www.st.com 17 STC4054 Contents 1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 Pin configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 Maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 4 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 5 Typical performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 6 Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6.1 Charge cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6.2 VCC Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6.3 Power ON pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6.4 CHRG pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6.5 PROG pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.6 Programming charge current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.7 BAT pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.8 Charge termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.9 Automatic recharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.10 Soft start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.11 Thermal regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.12 Power dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.13 Stability considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 7 Package mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 8 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2/17 STC4054 Block diagram 1 Block diagram Figure 1. Block diagram 3/17 Pin configuration STC4054 2 Pin configuration Figure 2. Pin connections (top view) Table 1. Pin description Pln N° Symbol 1 CHRG 2 GND Ground pin 3 BAT This pin provides an accurate 4.2V output voltage and the charge current to the battery. Only 2µA reverse current can flow in to the device when in Shutdown mode 4 VCC Input Supply voltage. The input range is from 4.25V to 6.5V. If VCC<VBAT+30mV the device enters Shutdown mode and the sinked IBAT is less than 2µA 5 PROG Figure 3. 4/17 Note Open Drain. This pin goes in low impedance when the STC4054 is in precharge or charge mode Charge current program. Charge Current monitor and Shutdown pin Application circuit STC4054 Maximum ratings 3 Maximum ratings Table 2. Absolute maximum ratings Symbol Parameter Value Unit VCC Input supply voltage From -0.3 to 10 V VBAT BAT pin voltage From -0.3 to 7 V VPROG PROG pin voltage From -0.3 to VCC+0.3 V VCHRG CHRG pin voltage From -0.3 to 7 V BAT pin current 800 mA PROG pin current 800 µA IBAT IPROG BAT short circuit duration PD Power dissipation TJ Max junction temperature Continuous Internally Limited mW 125 °C TSTG Storage temperature range -65 to 125 °C TOP Operating junction temperature range -40 to 85 °C Table 3. Symbol Thermal Data Parameter Value Unit RthJC Thermal resistance junction-case 81 °C/W RthJA Thermal resistance junction-ambient 255 °C/W 5/17 Electrical characteristics STC4054 4 Electrical characteristics Table 4. Electrical characteristics (VCC = 5V, CI = 1µF, TJ = -40 to 85° unless otherwise specified) (Note 1). Symbol VCC ICC Parameter Test Supply voltage IBAT BAT pin current IPRE Pre-charge current VPRE Pre-charge threshold VUV VCC Undervoltage lockout VMSD VASD 6.5 V 500 Standby mode (charge terminated) 150 300 RPROG not connected 21 40 VCC < VBAT 17 50 VCC < VUV 17 40 4.158 4.2 4.242 V Current mode RPROG=10KΩ 90 100 110 mA Current mode RPROG=2KΩ 465 500 535 mA Standby mode VBAT=4.2V 0 -2.5 -6 µA Shutdown mode (RPROG not connected), TJ=25°C ±1 ±2 µA Sleep mode, VCC=0V, TJ=25°C ±1 ±2 µA VCC = 4.3V to 6.5V, RPROG =10KΩ 20 45 70 mA RPROG =10KΩ VBAT falling 2.8 2.9 3.0 V Hysteresis RPROG =10KΩ 70 100 130 mV VCC Low to High RPROG =10KΩ 3.7 3.8 3.9 V Hysteresis RPROG =10KΩ 50 180 300 mV PROG Pin Rising 1.15 1.21 1.30 PROG Pin Falling 0.85 0.95 1.05 VCC Low to High TJ=25°C RPROG =10KΩ 50 85 120 VCC High to Low TJ=25°C RPROG =10KΩ 5 Manual shutdown threshold VCC-VBAT Lockout threshold µA VBAT<2.8V RPROG =2KΩ TJ=25°C V mV 30 C/10 Termination current threshold (IBAT/IBATC10) (Note 3) RPROG =10KΩ 0.1 RPROG =2KΩ 0.1 VPROG PROG pin voltage Current Mode RPROG =10KΩ ICHRG CHRG Pin current weak pull-down VCHRG=5V, VBAT=4.3V, RPROG =10KΩ VCHRG CHRG Pin pull-down voltage ICHRG=5mA 6/17 Unit 150 ITERM ∆VRECHRG Max. Charge mode, RPROG =10KΩ, VBAT = 3.5V Supply current (Note 2) Termination output voltage Typ. 4.25 Shutdown mode VBAT Min. 50 mA/mA Recharger battery threshold VFLOAT-VRECHRG, TJ=25°C voltage RPROG =10KΩ 0.93 1.0 1.07 V 8 20 35 µA 0.35 0.6 V 200 mV STC4054 Table 4. Electrical characteristics Electrical characteristics (VCC = 5V, CI = 1µF, TJ = -40 to 85° unless otherwise specified) (Note 1). Symbol Parameter Test Min. Typ. Max. Unit TLIM Junction temperature in constant current mode 120 °C RON Power Fet “ON” resistance (Between VCC and BAT) 600 mΩ tSS Soft-start time IBAT=0 to IBAT=1000V/RPROG 100 µs Recharge comparator filter time Note 4 VBAT High to Low 0.75 2 4.5 ms tTERM Termination comparator filter time Note 4 IBAT Falling Below ICHG/10 400 1000 2500 µs IPROG PROG pin pull-up current TRECHARGE Note: 1 µA 1 The STC4054 was tested using a battery simulator and an output capacitor value about 4.7µF 2 Supply current includes PROG pin current but not include any current delivered to the battery through the VBAT pin 3 ITERM is expressed as a fraction of measured full charge current with indicated PROG resistor 4 Guaranteed by design 7/17 Typical performance characteristics STC4054 5 Typical performance characteristics Figure 4. IBAT vs Supply voltage Figure 5. VBAT vs VCC Figure 6. IBAT vs temperature Figure 7. VPROG vs temperature Figure 8. IBAT/IPROG vs temperature Figure 9. IBAT vs VPROG 8/17 STC4054 Typical performance characteristics Figure 10. IBAT/IPROG vs VCC Figure 11. VCHRG vs temperature (CHRG pin output low voltage) Figure 12. ICHRG vs temperature (CHRG pin weak pull down current) Figure 13. Power FET “ON” resistance Figure 14. IBAT vs VBAT Figure 15. Recharge battery threshold voltage vs. temperature 9/17 Application information 6 STC4054 Application information The STC4054 uses an internal P-Channel MOSFET to work in constant current and constant voltage method. It is able to provide up to 800mA with a final regulated output voltage of 4.2V ± 1% in full temperature range. No blocking diode and sensing resistor are required. It is also possible to use an USB port as power supply voltage. 6.1 Charge cycle A charge cycle begins when the voltage at the VCC pin rises above the UVLO threshold level, the RPROG program resistor of 1% is connected between the PROG pin to GND pin and when a battery is connected to the charger output. If the battery voltage is below 2.9V, the charger enters in Trickle Charge mode. In this condition, the device supplies 1/10 of the programmed charge current to bring the battery voltage up to safe level otherwise the life of a battery is reduced. If the BAT pin voltage is higher than 2.9V the charger enters in Constant Current Mode. When the BAT pin voltage is close to the final float voltage (4.2V) the device enters in Constant Voltage Mode and the charge current begins to decrease. The charge cycle is terminated when the current drops to 1/10 of the programmed value. 6.2 VCC Pin Input Supply Voltage. This pin is used to supplie the device in the range from 4.25V to 6.5V voltage. A bypass capacitor of 1µF is recommended for use. When VCC value drops of 30mV of the BAT pin voltage, the device enters in Shutdown Mode, dropping IBAT to less than 2µA. 6.3 CHRG pin This is a flag open drain. It indicates three different status of the output. When the charge is in progress this pin is pulled low instead at the end of the charge cycle, a weak pull down of approximately 20µA is connected to the CHRG pin, indicating a present supply power; if the flag is forced high impedance an under voltage condition is detected. 6.4 PROG pin Charge Current Program, Charge Current Monitor and Shutdown Pin. The charge current is programmed by connecting a 1% resistor, RPROG, to ground. When the device is charging in constant current, the value of voltage on this pin is 1.0V. In other conditions, the voltage on this pin can be used to measure the charge current using the following formula: IBAT = (VPROG/RPROG)*1000 The PROG pin is used to shut down the device, disconnecting the program resistor from ground a 1µA current flows to pull the PROG pin high. If the value of this Pin is 1.21V (shutdown threshold voltage), the device enters Shutdown mode and the input supply current drops to 25µA. Driving this pin to voltage beyond 2.4V a current of 35µA flows into the device from PROG pin. 10/17 STC4054 6.5 Application information Programming charge current The RPROG resistor is used to set the charge current value. The battery charge current is 1000 times the Prog pin current value. The program resistor and the charge current are calculated using the following formula: RPROG=1000*VPROG/IBAT; The charge current out of the BAT pin can be monitored through the PROG pin voltage using the following equation: IBAT=(VPROG/RPROG)x1000 6.6 Charge status indicator (CHRG) The charge status output has three different states: Strong pull-down (~10mA), weak pulldown (20µA) and high impedance. The strong pull-down indicates that the device is charging the battery. Weak pull-down indicates that VCC meets the UVLO conditions and the device is ready to charge. The last status high impedance indicates an insufficient voltage is applied to the VCC pin or the voltage on VCC is less than 100mV above the BAT pin voltage. 6.7 BAT pin Charge Current Output pin. It provides charge current to the battery and regulates the final float voltage to 4.2V. An internal precision resistor is used as a feedback loop to compare the VO with the reference. 6.8 Charge termination A charge cycle is terminated when the final float voltage is reached consequently the charge current falls to 1/10th of the programmed value. The charge is over when the PROG pin voltage falls below 100mV for longer time than tTERM (~1ms). The charge current is latched off, the device enters in standby mode and the input supply current drops to 200µA. 6.9 Automatic recharge The device restarts the charge cycle when the battery voltage falls below 4.05V to maintain the battery capacity value higher than 80%. During the recharge time, the CHRG pin goes low state. 6.10 Soft start When a charge cycle starts, a internal soft start circuit minimizes the inrush current. At starting phase, the charge current ramps from zero to the full scale in a 100µs period time. 11/17 Application information 6.11 STC4054 Thermal regulation An internal thermal feedback loop reduces the output current if the die temperature attempts to rise above a present value of approximately 120°C. This feature protects the device from excessive temperature and allows the user to push the limits of the power handling capability of a given circuit board without risk of damaging the device. 6.12 Power dissipation It is very important to use a good thermal PC board layout to maximize the available output current. The thermal path for the heat generated by the IC is from the die to the copper lead frame through the package leads and exposed pad to the PC board copper. The PC board copper is the heat sink. The footprint copper pads should be as wide as possible and expand out to larger copper areas to spread and dissipate the heat to the surrounding ambient. Feed through vias to inner or backside copper layers are also useful in improving the overall thermal performance of the device. Other heat sources on the board, not related to the device, must also be considered when designing a PC board layout because they will affect overall temperature rise and the maximum output current. 6.13 Stability considerations The STC4054 contains two control loops: constant voltage and constant current. The constant-voltage loop is stable without any compensation when a battery is connected with low impedance leads. Excessive lead length, however, may add enough series inductance to require a bypass capacitor of at least 1µF from BAT to GND. Furthermore, a 4.7µF capacitor with a 0.2Ω to 1Ω series resistor from BAT to GND is required to keep ripple voltage low when the battery is disconnected. 12/17 STC4054 7 Package mechanical data Package mechanical data In order to meet environmental requirements, ST offers these devices in ECOPACK® packages. These packages have a Lead-free second level interconnect. The category of second Level Interconnect is marked on the package and on the inner box label, in compliance with JEDEC Standard JESD97. The maximum ratings related to soldering conditions are also marked on the inner box label. ECOPACK is an ST trademark. ECOPACK specifications are available at: www.st.com. 13/17 Package mechanical data STC4054 TSOT23-5L MECHANICAL DATA mm. mils DIM. MIN. TYP A MAX. MIN. TYP. MAX. 1.1 43.3 3.9 A1 0 0.1 A2 0.7 1.0 27.6 39.4 b 0.3 0.5 11.8 19.7 C 0.08 0.2 3.1 7.9 D 2.9 114.2 E 2.8 110.2 E1 1.6 63.0 e 0.95 37.4 e1 1.9 74.8 L 0.3 0.6 11.8 23.6 7282780B 14/17 STC4054 Package mechanical data Tape & Reel SOT23-xL MECHANICAL DATA mm. inch DIM. MIN. TYP A MAX. MIN. TYP. 180 13.0 7.086 C 12.8 D 20.2 0.795 N 60 2.362 T 13.2 MAX. 0.504 0.512 14.4 0.519 0.567 Ao 3.13 3.23 3.33 0.123 0.127 0.131 Bo 3.07 3.17 3.27 0.120 0.124 0.128 Ko 1.27 1.37 1.47 0.050 0.054 0.0.58 Po 3.9 4.0 4.1 0.153 0.157 0.161 P 3.9 4.0 4.1 0.153 0.157 0.161 15/17 Revision history STC4054 8 Revision history Table 5. Revision history Date Revision 04-Sep-2006 1 16/17 Changes Initial release. STC4054 Please Read Carefully: Information in this document is provided solely in connection with ST products. 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