RJ Field Ethernet Connection System for Harsh Environment The Industrial Ethernet Solution Description The RJField connector allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh environments: • Sealed against fluids and dusts (IP67) • Shock, Vibration and Traction resistant • No cabling operation in field and no tools required • Mechanical Coding / Polarization (4 positions) RJF awarded “Best Automatic Control Component” With the patented RJStop system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous in-field cabling and grounding ! NEW http://www.RJField.com Transform your RJ45 cordset into a Harsh Environment Connector ! Applications On the receptacle, one female RJ45 is soldered onto a PCB allowing for the following back terminations : • another female RJ45 • a RJ45 cordset • a solder termination The RJ45 cordset shielding is transmitted to the RJ45 receptacle through lateral grounding fingers. For an outstanding EMI protection, the conductive plating versions (Ni and Cd) with metallized receptacle inserts transmit the shielding to the connector shells and finally to the panel. 1 Amphenol PCD – 2 Technology Drive – Peabody - Massachusetts – 01960 – USA Tel: + 1 978-532-8800 x 273 Fax: + 1 978-532-6800 http://www.RJField.com DOC-000041-ROW-C April 2003 AALBNA This metallic plug is connected into a receptacle, using a fast ¼ turn bayonet coupling mechanism (MIL-C-26482 type) providing both “audible and visual” coupling. • • • • • • Robotics Industrial Process Control CNC Machines Machine Tool Motion Control Data Acquisition and Transmission in Harsh Environment • Tele-maintenance • Warehousing / Logistics Amphenol Amphenol ® ® Amphenol 2003 All rights reserved Main Characteristics Data Transmission Environmental Protection • 10 BaseT, 100 BaseTX and 1000 BaseT networks • Sealing : IP67 with recommended 5 to 12 mm cable diameter Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 • Salt Spray : 48 h with Nickel plating Mechanical > 96 h with black coating • Bayonet coupling ( “Audible & Visual” coupling signal ) > 500 h with hard anodic coating and Cadmium • 4 mechanical Coding / Polarization possibilities by the user (insert rotation) • Fire retardant / Low Smoke : UL94 V0 and NF F 16 101 & 16 102 • RJ45 cordset retention in the plug : 100 N in the axis • Shocks : IK06 : drop of a 250 g weight from 40 cm [15.75 in] height onto mated pair of connectors • Mating cycles : 500 min • Vibrations : 10 - 500 Hz, 10 g, 3 axes : no discontinuity > 10 nano s. • Humidity : 21 days, 43°C, 98% humidity • Thermal Shock : 5 cycles at -40°C / +100°C • Temperature Range : -40°C / +85°C Universal : Can be used with all standard * RJ45 Cat.5e cordset brands Assembly instructions 1. Push down the RJ45 cordset latch, and fix it inside the insert 2. Press in and click the other part of the insert 3. Insert in the metallic housing RJStop Patent Easy and Safe : No field cabling tools required 2 * The RJStop system allows the use of standard RJ45 cordsets regardless their Brand. However, Amphenol Socapex can provide Cat5- 5e cordset with reinforced jacket to be used in harsh environments (shocks, oils, fuel,…). Please consult factory. Amphenol PCD – 2 Technology Drive – Peabody - Massachusetts – 01960 – USA ® Tel: + 1 978-532-8800 x 273 Fax: + 1 978-532-6800 http://www.RJField.com Amphenol Plug Shell type 6 With Plastic or Metal Gland Receptacle Square flange receptacle 4 mounting holes Shell type 2 Panel Drilling Jam nut receptacle Shell type 7 Panel Drilling IP67 In line receptacle : Shell type 2PE and 7PE with Plastic or Metal Gland Back Termination Type 1 : Female RJ45 3 Type 2 : RJ45 Cordset Type 2 - 00 : Solder – 8 tined holes Notes : - Type 1 is also available with 90° female RJ45 : please consult factory for details - Type 2 without RJ45 plug at the end of the cable is also available : please consult factory for details Amphenol PCD – 2 Technology Drive – Peabody - Massachusetts – 01960 – USA Tel: + 1 978-532-8800 x 273 Fax: + 1 978-532-6800 http://www.RJField.com Amphenol ® Part Number Code HOW TO ORDER Series RJF 2 2 B 03 100 BTX RJField Shell Type 6 : Plug 6M : Plug, Metal Gland 2 : Receptacle, 4 mounting holes 2PE : IP67 In line Receptacle, 4 mounting holes 2PEM : IP67 In line Receptacle, 4 mounting holes, Metal Gland 7 : Receptacle, Hexagonal nut mounting 7PE : IP67 In line Receptacle, Hexagonal nut mounting 7PEM : IP67 In line Receptacle, Hexagonal nut mounting, Metal Gland Back Terminations (For Receptacles only) 1 : Female RJ45 2 : RJ45 Cordset Shell Finishes B : Black Coating A : Hard Anodic Coating N : Nickel (Note : with this version, the inserts are metallized) G : Olive Drab Cadmium (Note : with this version, the inserts are metallized) Cordset Length (For Receptacles with "2" Back Termination only) 03 : 0.3 meters [11.81 inches] 05 : 0.5 meters [19.68 inches] 10 : 1 meter [39.37 inches] 15 : 1.5 meters [59.05 inches] 00 : 8 tined holes at the rear of the PCB to solder the cable Cabling Configuration (For "2" Receptacles only) 100BTX : 10/100 Base TX 568A 568B Examples : - Black Plug: RJF 6 B - Black square flange receptacle, Female RJ45 Back termination: RJF 2 1 B - Olive Drab Cadmium jam nut receptacle, 1.5 m [59.05”] 100 BTX cordset termination: RJF 7 2 G 15 100BTX - Black in line square flange receptacle, 30 cm [11.81”] 568B cordset termination: RJF 2PE 2 B 03 568B - Nickel jam nut receptacle, solder termination: RJF 7 2 N 00 Accessories • Metallic Caps RJFC 2 B Connector Type 6 : Plug 2 : Receptacle - 4 mounting holes 7 : Receptacle - Hexagonal nut mounting Finishes B : Black Coating A : Hard Anodic coating N : Nickel G : Olive Drab Cadmium Plug cap end Plug Cap Type 2 receptacle end Receptacle Cap Type 7 receptacle end • Panel Gasket for type 2 Receptacle (Thickness : 0.6mm [.024]) : Part No. JE 18 • Insert removal tool : Part No. RJF ODE 4 • Cat5 and 5e cordsets with reinforced jacket for harsh environments applications (shocks, oils, fuel, …). Please consult corresponding data sheet. Amphenol PCD – 2 Technology Drive – Peabody - Massachusetts – 01960 – USA Tel: + 1 978-532-8800 x 273 Fax: + 1 978-532-6800 http://www.RJField.com Amphenol ®