Ferrites and accessories RM 5, RM 5 LP Cores and accessories Series/Type: B65805, B65806, B65822, B65539 Date: June 2013 Data Sheet EPCOS AG 2013. Reproduction, publication and dissemination of this data sheet and the information contained therein without EPCOS’ prior express consent is prohibited. RM 5 Core and accessories Individual parts Part no. Page Adjusting screw B65539 B65806 9 Core B65805 3 Clamps B65806 6 Insulating washer 1 B65806 6 Coil former B65806 5 Core B65805 3 Insulating washer 2 B65806 6 SMD coil formers B65822 7, 8 Clamps B65806 7, 8 B65805P 10 Threaded sleeve (glued-in) Example of an assembly set Also available: RM 5 low profile: Core Please read Cautions and warnings and Important notes at the end of this document. 2 06/13 RM 5 Core B65805 ■ To IEC 62317-4 ■ Core without center hole for transformer applications ■ Delivery mode: sets Magnetic characteristics (per set) l/A le Ae Amin Ve with center hole without center hole 1.0 20.8 20.8 — 433 0.93 22.1 23.8 18 526 mm–1 mm mm2 mm2 mm3 3.0 g Approx. weight (per set) m 2.9 Gapped Material AL value nH e s approx. mm Ordering code 1) -C with center hole -N with threaded sleeve 25 3% 40 3% 1.0 0.40 19.9 31.8 B65805+0025A001 B65805+0040A001 M33 633% 100 3% 0.4 0.2 50.2 79.6 B65805+0063A033 B65805+0100A033 N48 160 3% 250 3% 315 3% 0.12 0.06 0.03 K1 127 199 251 1) Replace the + by the code letter “C” or “N” for the required version. Please read Cautions and warnings and Important notes at the end of this document. 3 06/13 B65805+0160A048 B65805+0250A048 B65805+0315A048 RM 5 Core B65805 Ungapped AL value nH e N48 1800 +30/–20% 1430 B65805C0000R048 N45 2600 +30/–20% 1920 B65805J0000R045 N30 3500 +30/–20% 2590 B65805J0000R030 T38 6700 +40/–30% 4950 B65805J0000Y038 T66 9600 +40/–30% 7090 B65805J0000Y066 N49 1300 +30/–20% 960 < 0.06 ( 50 mT, 500 kHz, 100 C) B65805J0000R049 N87 2000 +30/–20% 1480 < 0.32 (200 mT, 100 kHz, 100 C) B65805J0000R087 N97 2000 +30/–20% 1480 < 0.24 (200 mT, 100 kHz, 100 C) B65805J0000R097 N41 2600 +30/–20% 1920 < 0.10 (200 mT, 100 kHz, 100 C) B65805J0000R041 Material PV Ordering code -C with center hole -J without center hole W/set Please read Cautions and warnings and Important notes at the end of this document. 4 06/13 RM 5 Accessories B65806 Coil former Material: GFR thermosetting plastic (UL 94 V-0, insulation class to IEC 60085: H max. operating temperature 180 C), color code white Bakelite UP 3420 ® E61040 (M), HEXION SPECIALTY CHEMICALS GMBH Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 C, 2 s Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 C, 3.5 s Winding: see Data Book 2013, chapter “Processing notes, 2.1” Pins squared in the start-of-winding area. For matching clamps and insulating washers see page 6. Sections AN mm2 lN mm AR value Pins Ordering code 1 9.5 25 90 4 5 6 8 B65806P1004D001 B65806P1005D001 B65806P1006D001 B65806P1008D001 2 8.7 25 94 6 B65806P1006D002 Please read Cautions and warnings and Important notes at the end of this document. 5 06/13 RM 5 Accessories B65806 Clamp ■ With ground terminal, made of stainless spring steel (tinned), 0.3 mm thick ■ Solderability to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 C, 2 s ■ Also available as strip clamp on reels on request Insulating washer 1 between core and coil former ■ For tolerance compensation and for insulation ■ Made of polyarylate film (UL 94 V-0, insulation class to IEC 60085: E 120 C), 0.08 mm thick Aryphan F685, E167358 (M) , natural color, LOFO HIGH TECH FILM GMBH Insulating washer 2 for double-clad PCBs 120 C), 0.25 mm thick Makrofol FR7-2, E118859 (M), natural color, BAYER MATERIALSCIENCE AG ■ Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E Ordering code Clamp (ordering code per piece, 2 are required) B65806B2203X000 Insulating washer 1 (reel packing, PU = 1 reel) B65806A5000X000 Insulating washer 2 (bulk) B65806D2005X000 Clamp Insulating washer 1 (preliminary data) Insulating washer 2 Clamping forces for RM 5 Fmin: Extension of clamp from a to a2 = Xmin Fmax: Extension of clamp from a to a1 = Xmax Clamp opening a (mm) 8.3 +0.15 Core nose Zmax (mm) 0.15 Height of core pair X (mm) Xmin Xmax 8.75 9.25 Clamping force F (N) Please read Cautions and warnings and Important notes at the end of this document. 6 06/13 Fmin 5 Fmax 40 RM 5 Accessories B65822, B65806 SMD coil former with gullwing terminals Material: GFR liquid crystal polymer (UL 94 V-0, insulation class to IEC 60085: F max. operating temperature 155 C), color code black Vectra C 130 E83005 (M), TICONA Solderability: to IEC 60068-2-58, test Td, method 6 (Group 3): 245 C, 3 s Resistance to soldering heat: to IEC 60068-2-58, test Td, method 6 (Group 3): 255 C, 10 s permissible soldering temperature for wire-wrap connection on coil former: 400 C, 1 s Winding: see Data Book 2013, chapter “Processing notes, 2.1” Clamp ■ Without ground terminal, made of stainless spring steel, 0.335 mm thick ■ Also available as strip clamp (each carton containing 2 reels) on request Sections AN mm2 lN mm AR value Terminals Ordering code 1 11.1 25 77 8 B65822F1008T001 2 10.2 25 85 8 B65822F1008T002 Clamp (ordering code per piece, 2 are required) Coil former Please read Cautions and warnings and Important notes at the end of this document. B65806J2204X000 Clamp 7 06/13 RM 5 Accessories B65822, B65806 SMD coil former with J terminals Material: GFR liquid crystal polymer (UL 94 V-0, insulation class to IEC 60085: F max. operating temperature 155 C), color code black Vectra C 130 E83005 (M), TICONA Solderability: to IEC 60068-2-58, test Td, method 6 (Group 3): 245 C, 3 s Resistance to soldering heat: to IEC 60068-2-58, test Td, method 6 (Group 3): 255 C, 10 s permissible soldering temperature for wire-wrap connection on coil former: 400 C, 1 s Winding: see Data Book 2013, chapter “Processing notes, 2.1” Clamp ■ Without ground terminal, made of stainless spring steel, 0.335 mm thick ■ Also available as strip clamp (each carton containing 2 reels) on request Sections AN mm2 lN mm AR value Terminals Ordering code 1 11.1 25 73 8 B65822J1008T001 Clamp (ordering code per piece, 2 are required) Coil former Please read Cautions and warnings and Important notes at the end of this document. B65806J2204X000 Clamp 8 06/13 RM 5 Accessories B65539, B65806 Adjusting screw ■ Tube core with thread and core brake made of GFR polyterephthalate Pocan B3235 ® E245249 (M), LANXESS AG Figure Tube core length (mm) Material Color code a 1.81 2.0 K1 yellow B65539C1003X001 a 1.81 2.7 N22 red B65539C1002X022 b 1.81 3.4 N22 green B65806C3001X022 a Please read Cautions and warnings and Important notes at the end of this document. Ordering code b 9 06/13 RM 5 »Low Profile« Core ■ ■ ■ ■ B65805P To IEC 62317-4 For compact transformers Without center hole Delivery mode: sets Magnetic characteristics (per set) l/A le Ae Amin Ve = 0.71 mm–1 = 17.5 mm = 24.5 mm2 = 18 mm2 = 430 mm3 Approx. weight 2.6 g/set Ungapped Material AL value nH e T381) 7700 +40/–30% 4380 N49 1700 +30/–20% 970 < 0.09 ( 50 mT, 500 kHz, 100 C) B65805P0000R049 N92 1900 +30/–20% 1080 < 0.29 (200 mT, 100 kHz, 100 C) B65805P0000R092 N87 2400 +30/–20% 1360 < 0.26 (200 mT, 100 kHz, 100 C) B65805P0000R087 PV W/set Ordering code B65805P0000Y038 1) Preliminary data Please read Cautions and warnings and Important notes at the end of this document. 10 06/13 Ferrites and accessories Cautions and warnings Cautions and warnings Mechanical stress and mounting Ferrite cores have to meet mechanical requirements during assembling and for a growing number of applications. Since ferrites are ceramic materials one has to be aware of the special behavior under mechanical load. As valid for any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing or tensile load. Especially high cooling rates under ultrasonic cleaning and high static or cyclic loads can cause cracks or failure of the ferrite cores. For detailed information see chapter “Definitions”, section 8.1. Effects of core combination on AL value Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent that the initial permeability is dependent on the stress state of the core. The higher the stresses are in the core, the lower is the value for the initial permeability. Thus the embedding medium should have the greatest possible elasticity. For detailed information see chapter “Definitions”, section 8.2. Heating up Ferrites can run hot during operation at higher flux densities and higher frequencies. NiZn-materials The magnetic properties of NiZn-materials can change irreversible in high magnetic fields. Processing notes – The start of the winding process should be soft. Else the flanges may be destroid. – To strong winding forces may blast the flanges or squeeze the tube that the cores can no more be mount. – To long soldering time at high temperature (>300 °C) may effect coplanarity or pin arrangement. – Not following the processing notes for soldering of the J-leg terminals may cause solderability problems at the transformer because of pollution with Sn oxyd of the tin bath or burned insulation of the wire. For detailed information see chapter “Processing notes”, section 8.2. – The dimensions of the hole arrangement have fixed values and should be understood as a recommendation for drilling the printed circuit board. For dimensioning the pins, the group of holes can only be seen under certain conditions, as they fit into the given hole arrangement. To avoid problems when mounting the transformer, the manufacturing tolerances for positioning the customers’ drilling process must be considered by increasing the hole diameter. 11 06/13 Ferrites and accessories Symbols and terms Symbols and terms Symbol Meaning Unit A Ae AL AL1 Amin AN AR B B ˆ B Bˆ BDC BR BS C0 CDF DF d Ea f fcutoff fmax fmin fr fCu g H ˆ H HDC Hc h h/i 2 I IDC ˆI J k k3 k3c L Cross section of coil Effective magnetic cross section Inductance factor; AL = L/N2 Minimum inductance at defined high saturation ( a) Minimum core cross section Winding cross section Resistance factor; AR = RCu /N2 RMS value of magnetic flux density Flux density deviation Peak value of magnetic flux density Peak value of flux density deviation DC magnetic flux density Remanent flux density Saturation magnetization Winding capacitance Core distortion factor Relative disaccommodation coefficient DF = d/i Disaccommodation coefficient Activation energy Frequency Cut-off frequency Upper frequency limit Lower frequency limit Resonance frequency Copper filling factor Air gap RMS value of magnetic field strength Peak value of magnetic field strength DC field strength Coercive field strength Hysteresis coefficient of material Relative hysteresis coefficient RMS value of current Direct current Peak value of current Polarization Boltzmann constant Third harmonic distortion Circuit third harmonic distortion Inductance mm2 mm2 nH nH mm2 mm2 = 10–6 Vs/m2, mT Vs/m2, mT Vs/m2, mT Vs/m2, mT Vs/m2, mT Vs/m2, mT Vs/m2, mT F = As/ V mm–4.5 J s–1, Hz s–1, Hz s–1, Hz s–1, Hz s–1, Hz mm A/m A/m A/m A/m 10–6 cm/A 10–6 cm/A A A A Vs/m2 J/K H = Vs/A 12 06/13 Ferrites and accessories Symbols and terms Symbol Meaning Unit L/L L0 LH Lp Lrev Ls le lN N PCu Ptrans PV PF Q R RCu Rh Rh Ri Rp Rs Rth RV s T T TC t tv tan tanL tanr tane tanh tan/i U Û Ve Z Zn Relative inductance change Inductance of coil without core Main inductance Parallel inductance Reversible inductance Series inductance Effective magnetic path length Average length of turn Number of turns Copper (winding) losses Transferrable power Relative core losses Performance factor Quality factor (Q = L/Rs = 1/tanL) Resistance Copper (winding) resistance (f = 0) Hysteresis loss resistance of a core Rh change Internal resistance Parallel loss resistance of a core Series loss resistance of a core Thermal resistance Effective loss resistance of a core Total air gap Temperature Temperature difference Curie temperature Time Pulse duty factor Loss factor Loss factor of coil (Residual) loss factor at H 0 Relative loss factor Hysteresis loss factor Relative loss factor of material at H 0 RMS value of voltage Peak value of voltage Effective magnetic volume Complex impedance Normalized impedance |Z|n = |Z| /N 2 (le /Ae) H H H H H H mm mm W W mW/g 13 06/13 K/W mm °C K °C s V V mm3 /mm Ferrites and accessories Symbols and terms Symbol Meaning Unit F e r B i s 0 a app e i p' p" r rev s' s" tot Temperature coefficient (TK) Relative temperature coefficient of material Temperature coefficient of effective permeability Relative permittivity Magnetic flux Efficiency of a transformer Hysteresis material constant Hysteresis core constant Magnetostriction at saturation magnetization Relative complex permeability Magnetic field constant Relative amplitude permeability Relative apparent permeability Relative effective permeability Relative initial permeability Relative real (inductive) component of (for parallel components) Relative imaginary (loss) component of (for parallel components) Relative permeability Relative reversible permeability Relative real (inductive) component of (for series components) Relative imaginary (loss) component of (for series components) Relative total permeability derived from the static magnetization curve Resistivity Magnetic form factor DC time constant Cu = L/RCu = AL/AR Angular frequency; = 2 f 1/K 1/K 1/K Vs mT-1 A–1H–1/2 Vs/Am m–1 mm–1 s s–1 l/A Cu All dimensions are given in mm. Surface-mount device 14 06/13 Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CeraLink, CSMP, CSSP, CTVS, DeltaCap, DigiSiMic, DSSP, FilterCap, FormFit, MiniBlue, MiniCell, MKD, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. 15 06/13