LTC3859AL Triple Output, Buck/Buck/Boost Synchronous Controller with 28µA Burst Mode IQ Description Features Low Operating IQ: 28μA (One Channel On) n Dual Buck Plus Single Boost Synchronous Controllers n Outputs Remain in Regulation Through Cold Crank Down to 2.5V n Wide Bias Input Voltage Range: 4.5V to 38V n Buck Output Voltage Range: 0.8V ≤ V OUT ≤ 24V n Boost Output Voltage Up to 60V n R SENSE or DCR Current Sensing n100% Duty Cycle for Boost Synchronous MOSFET Even in Burst Mode® Operation n Phase-Lockable Frequency (75kHz to 850kHz) n Programmable Fixed Frequency (50kHz to 900kHz) n Selectable Continuous, Pulse-Skipping or Low Ripple Burst Mode Operation at Light Loads n Very Low Buck Dropout Operation: 99% Duty Cycle n Adjustable Output Voltage Soft-Start or Tracking n Low Shutdown I : 10μA Q n Small 38-Lead 5mm × 7mm QFN and TSSOP Packages n Applications n n n n Automotive Always-On and Start-Stop Systems Battery Operated Digital Devices Distributed DC Power Systems Multioutput Buck-Boost Applications The LTC®3859AL is a high performance triple output (buck/ buck/boost) synchronous DC/DC switching regulator controller that drives all N-channel power MOSFET stages. Constant frequency current mode architecture allows a phase-lockable switching frequency of up to 850kHz. The LTC3859AL operates from a wide 4.5V to 38V input supply range. When biased from the output of the boost converter or another auxiliary supply, the LTC3859AL can operate from an input supply as low as 2.5V after start-up. The 28μA no-load quiescent current extends operating runtime in battery powered systems. OPTI-LOOP compensation allows the transient response to be optimized over a wide range of output capacitance and ESR values. The LTC3859AL features a precision 0.8V reference for the bucks, 1.2V reference for the boost and a power good output indicator. The PLLIN/MODE pin selects among Burst Mode operation, pulse-skipping mode, or continuous inductor current mode at light loads. Compared to the LTC3859 and the LTC3859A, the LTC3859AL is fully pin-compatible, but with lower Burst Mode operation IQ (28µA with one channel on). L, LT, LTC, LTM, Burst Mode, OPTI-LOOP and µModule are registered trademarks and No RSENSE is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners. Protected by U.S. Patents including 5481178, 5705919, 5929620, 6144194, 6177787, 6580258. Typical Application 220µF Efficiency and Power Loss vs Output Current 1µF 499k VFB3 VBIAS TG1 68.1k 100 4.9µH 2mΩ SW1 TG3 1.2µH SW3 220µF BG3 SENSE3– SENSE3+ INTVCC 4.7µF BOOST1, 2, 3 SW1, 2, 3 0.1µF BG1 LTC3859AL SENSE1+ SENSE1– VFB1 RUN1, 2, 3 EXTVCC 357k 220µF 90 80 VOUT1 = BURST EFFICIENCY 1000 70 60 100 50 40 30 20 VOUT1 10000 VIN = 12V 10 VOUT1 = BURST LOSS 1 10 TG2 SW2 BG2 ITH1, 2, 3 0.1µF 68.1k VOUT1 5V 5A POWER LOSS (mW) VIN 2.5V TO 38V (START-UP ABOVE 5V) 6mΩ EFFICIENCY (%) VOUT3 REGULATED AT 10V WHEN VIN < 10V FOLLOWS VIN WHEN VIN > 10V 6.5µH VOUT2 8.5V 3A 0 0.0001 0.001 0.1 0.01 1 OUTPUT CURRENT (A) 10 0.1 3859al TA01b SENSE2+ SENSE2– VFB2 TRACK/SS1, 2 SS3 PGND SGND 8mΩ 68.1k 649k 68µF 3859al TA01a 3859alf For more information www.linear.com/3859AL 1 LTC3859AL Absolute Maximum Ratings (Note 1) Bias Input Supply Voltage (VBIAS)............... –0.3V to 40V Buck Top Side Driver Voltages (BOOST1, BOOST2) .............................. –0.3V to 46V Boost Top Side Driver Voltages (BOOST3) ............................................. –0.3V to 76V Buck Switch Voltage (SW1, SW2) ................. –5V to 40V Boost Switch Voltage (SW3) ......................... –5V to 70V INTVCC, (BOOST1–SW1), (BOOST2–SW2), (BOOST3–SW3)............ –0.3V to 6V RUN1, RUN2, RUN3 ..................................... –0.3V to 8V Maximum Current Sourced Into Pin from Source >8V...............................................100µA SENSE1+, SENSE2 +, SENSE1– SENSE2 – Voltages...................................... –0.3V to 28V SENSE3 +, SENSE3– Voltages...................... –0.3V to 40V FREQ Voltages.......................................–0.3V to INTVCC EXTVCC....................................................... –0.3V to 14V ITH1, ITH2, ITH3, VFB1, VFB2, VFB3 Voltages..... –0.3V to 6V PLLIN/MODE, PGOOD1, OV3 Voltages ......... –0.3V to 6V TRACK/SS1, TRACK/SS2, SS3 Voltages ...... –0.3V to 6V Operating Junction Temperature Range (Notes 2, 3) LTC3859ALE, LTC3859ALI................. –40°C to 125°C LTC3859ALH...................................... –40°C to 150°C LTC3859ALMP.................................... –55°C to 150°C Storage Temperature Range............... –65°C to 150°C Pin Configuration TOP VIEW 4 35 SW1 34 BOOST1 SS3 3 29 BG1 SENSE3+ 4 28 SW3 SENSE3– 5 27 TG3 SS3 7 32 SW3 SENSE3+ 8 31 TG3 SENSE3– 9 30 BOOST3 29 BG3 ITH3 7 28 VBIAS SGND 12 27 EXTVCC RUN1 13 26 INTVCC RUN2 14 25 BG2 RUN3 15 24 BOOST2 SENSE2– 16 23 SW2 SENSE2+ 17 22 TG2 VFB2 18 21 OV3 ITH2 19 20 TRACK/SS2 26 BOOST3 39 PGND 25 BG3 SGND 8 24 VBIAS RUN1 9 23 EXTVCC RUN2 10 22 INTVCC RUN3 11 21 BG2 SENSE2– 12 20 BOOST2 FE PACKAGE 38-LEAD PLASTIC TSSOP TJMAX = 150°C, qJA = 25°C/W EXPOSED PAD (PIN 39) IS PGND, MUST BE SOLDERED TO PCB SW2 TG2 13 14 15 16 17 18 19 OV3 ITH3 11 39 PGND VFB3 6 TRACK/SS2 VFB3 10 30 BOOST1 33 BG1 ITH2 6 31 SW1 PLLIN/MODE 2 VFB2 PLLIN/MODE 5 38 37 36 35 34 33 32 FREQ 1 SENSE2+ FREQ TG1 36 TG1 SENSE1– PGOOD1 37 PGOOD1 3 TRACK/SS1 2 ITH1 VFB1 SENSE1+ VFB1 38 TRACK/SS1 SENSE1+ 1 SENSE1– TOP VIEW ITH1 UHF PACKAGE 38-LEAD (5mm × 7mm) PLASTIC QFN TJMAX = 150°C, qJA = 34.7°C/W EXPOSED PAD (PIN 39) IS PGND, MUST BE SOLDERED TO PCB 3859alf 2 For more information www.linear.com/3859AL LTC3859AL Order Information LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LTC3859ALEFE#PBF LTC3859ALEFE#TRPBF LTC3859ALFE 38-Lead Plastic TSSOP –40°C to 125°C LTC3859ALIFE#PBF LTC3859ALIFE#TRPBF LTC3859ALFE 38-Lead Plastic TSSOP –40°C to 125°C LTC3859ALHFE#PBF LTC3859ALHFE#TRPBF LTC3859ALFE 38-Lead Plastic TSSOP –40°C to 150°C LTC3859ALMPFE#PBF LTC3859ALMPFE#TRPBF LTC3859ALFE 38-Lead Plastic TSSOP –55°C to 150°C LTC3859ALEUHF#PBF LTC3859ALEUHF#TRPBF 3859AL 38-Lead (5mm × 7mm) Plastic QFN –40°C to 125°C LTC3859ALIUHF#PBF LTC3859ALIUHF#TRPBF 3859AL 38-Lead (5mm × 7mm) Plastic QFN –40°C to 125°C LTC3859ALHUHF#PBF LTC3859ALHUHF#TRPBF 3859AL 38-Lead (5mm × 7mm) Plastic QFN –40°C to 150°C LTC3859ALMPUHF#PBF LTC3859ALMPUHF#TRPBF 3859AL 38-Lead (5mm × 7mm) Plastic QFN –55°C to 150°C Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/ Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25°C. VBIAS = 12V, VRUN1,2,3 = 5V, EXTVCC = 0V unless otherwise noted. (Note 2) SYMBOL PARAMETER VBIAS Bias Input Supply Operating Voltage Range VFB1,2 Buck Regulated Feedback Voltage VFB3 Boost Regulated Feedback Voltage CONDITIONS MAX UNITS 38 V (Note 4); ITH1,2 Voltage = 1.2V 0°C to 85°C, All Grades LTC3859ALE, LTC3859ALI LTC3859ALH, LTC3859ALMP l l 0.792 0.788 0.786 0.800 0.800 0.800 0.808 0.812 0.812 V V V (Note 4); ITH3 Voltage = 1.2V 0°C to 85°C, All Grades LTC3859ALE, LTC3859ALI LTC3859ALH, LTC3859ALMP l l 1.183 1.181 1.176 1.200 1.200 1.200 1.214 1.218 1.218 V V V IFB1,2,3 Feedback Current (Note 4) Reference Voltage Line Regulation (Note 4); VIN = 4V to 38V VLOADREG Output Voltage Load Regulation (Note 4) Transconductance Amplifier gm TYP 4.5 VREFLNREG gm1,2,3 MIN –2 ±50 nA 0.002 0.02 %/V Measured in Servo Loop; DITH Voltage = 1.2V to 0.7V l 0.01 0.1 % Measured in Servo Loop; DITH Voltage = 1.2V to 2V l –0.01 –0.1 % (Note 4); ITH1,2,3 = 1.2V; Sink/Source 5µA 2 mmho 3859alf For more information www.linear.com/3859AL 3 LTC3859AL Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25°C. VBIAS = 12V, VRUN1,2,3 = 5V, EXTVCC = 0V unless otherwise noted. (Note 2) SYMBOL PARAMETER CONDITIONS IQ Input DC Supply Current (Note 5) Pulse-Skipping or Forced Continuous Mode (One Channel On) RUN1 = 5V and RUN2,3 = 0V or RUN2 = 5V and RUN1,3 = 0V or RUN3 = 5V and RUN1,2 = 0V VFB1, 2 ON = 0.83V (No Load) VFB3 = 1.25V Pulse-Skipping or Forced Continuous Mode (All Channels On) RUN1,2,3 = 5V, VFB1,2 = 0.83V (No Load) VFB3 = 1.25V Sleep Mode (One Channel On, Buck) RUN1 = 5V and RUN2,3 = 0V or RUN2 = 5V and RUN1,3 = 0V VFB,ON = 0.83V (No Load) Sleep Mode (One Channel On, Boost) UVLO MIN TYP MAX UNITS 1.5 mA 3 mA 28 35 48 59 µA RUN3 = 5V and RUN1,2 = 0V VFB3 = 1.25V 33 53 µA Sleep Mode (Buck and Boost Channel On) RUN1 = 5V and RUN2 = 0V or RUN2 = 5V and RUN1 = 0V RUN3 = 5V VFB1,2 = 0.83V (No Load) VFB3 = 1.25V 33 40 46 59 µA Sleep Mode (All Three Channels On) RUN1,2,3 = 5V, VFB1,2 = 0.83V (No Load) VFB3 = 1.25V 38 56 µA Shutdown RUN1,2,3 = 0V 10 20 µA Undervoltage Lockout INTVCC Ramping Up l INTVCC Ramping Down l l l 4.15 4.5 V 3.5 3.8 4.0 V 7 10 13 % ±1 µA VOVL1,2 Buck Feedback Overvoltage Protection Measured at VFB1,2 Relative to Regulated VFB1,2 ISENSE1,2+ SENSE+ Pin Current Bucks (Channels 1 and 2) ISENSE3+ SENSE+ Pin Current Boost (Channel 3) 170 ISENSE1,2– SENSE– Pin Current Bucks (Channels 1 and 2) VOUT1,2 < VINTVCC – 0.5V VOUT1,2 > VINTVCC + 0.5V 700 µA ±2 µA µA ±1 µA ISENSE3 – SENSE– Pin Current Boost (Channel 3) VSENSE3+, VSENSE3 – = 12V DFMAX,TG Maximum Duty Factor for TG Bucks (Channels 1,2) in Dropout, FREQ = 0V Boost (Channel 3) in Overvoltage DFMAX,BG Maximum Duty Factor for BG Bucks (Channels 1,2) in Overvoltage Boost (Channel 3) ITRACK/SS1,2 Soft-Start Charge Current VTRACK/SS1,2 = 0V 3 5 8 µA ISS3 Soft-Start Charge Current VSS3 = 0V 3 5 8 µA VRUN1 ON VRUN2,3 ON RUN1 Pin Threshold RUN2,3 Pin Threshold VRUN1 Rising VRUN2,3 Rising 1.18 1.21 1.24 1.27 1.32 1.33 V V VRUN1,2,3 Hyst RUN Pin Hysteresis l l 99 100 % % 100 96 % % 70 VSENSE1,2,3(MAX) Maximum Current Sense Threshold VSENSE3(CM) 98 VFB1,2 = 0.7V, VSENSE1,2– = 3.3V VFB1,2,3 = 1.1V, VSENSE3 + = 12V SENSE3 Pins Common Mode Range (BOOST Converter Input Supply Voltage) l 43 2.5 50 mV 57 mV 38 V 3859alf 4 For more information www.linear.com/3859AL LTC3859AL Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25°C. VBIAS = 12V, VRUN1,2,3 = 5V, EXTVCC = 0V unless otherwise noted. (Note 2) SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS Gate Driver TG1,2 Pull-Up On-Resistance Pull-Down On-Resistance 2.5 1.5 Ω Ω BG1,2 Pull-Up On-Resistance Pull-Down On-Resistance 2.4 1.1 Ω Ω TG3 Pull-Up On-Resistance Pull-Down On-Resistance 1.2 1.0 Ω Ω BG3 Pull-Up On-Resistance Pull-Down On-Resistance 1.2 1.0 Ω Ω TG1,2,3 tr TG1,2,3 tf TG Transition Time: Rise Time Fall Time (Note 6) CLOAD = 3300pF CLOAD = 3300pF 25 16 ns ns BG1,2,3 tr BG1,2,3 tf BG Transition Time: Rise Time Fall Time (Note 6) CLOAD = 3300pF CLOAD = 3300pF 28 13 ns ns TG/BG t1D Top Gate Off to Bottom Gate On Delay Synchronous Switch-On Delay Time CLOAD = 3300pF Each Driver Bucks (Channels 1, 2) Boost (Channel 3) 30 70 ns ns BG/TG t1D Bottom Gate Off to Top Gate On Delay Top Switch-On Delay Time CLOAD = 3300pF Each Driver Bucks (Channels 1, 2) Boost (Channel 3) 30 70 ns ns tON(MIN)1,2 Buck Minimum On-Time (Note 7) 95 ns tON(MIN)3 Boost Minimum On-Time (Note 7) 120 ns INTVCC Linear Regulator VINTVCCVBIAS Internal VCC Voltage 6V < VBIAS < 38V, VEXTVCC = 0V, IINTVCC = 0mA VLDOVBIAS INTVCC Load Regulation ICC = 0mA to 50mA, VEXTVCC = 0V VINTVCCEXT Internal VCC Voltage 6V < VEXTVCC < 13V, IINTVCC = 0mA VLDOEXT INTVCC Load Regulation ICC = 0mA to 50mA, VEXTVCC = 8.5V VEXTVCC EXTVCC Switchover Voltage EXTVCC Ramping Positive VLDOHYS EXTVCC Hysteresis 5.0 5.0 4.5 5.4 5.6 V 0.7 2 % 5.4 5.6 V 0.7 2 % 4.7 V 200 mV Oscillator and Phase-Locked Loop f25k Programmable Frequency RFREQ = 25k; PLLIN/MODE = DC Voltage 115 kHz f65k Programmable Frequency RFREQ = 65k; PLLIN/MODE = DC Voltage 440 kHz f105k Programmable Frequency RFREQ = 105k; PLLIN/MODE = DC Voltage fLOW Low Fixed Frequency VFREQ = 0V PLLIN/MODE = DC Voltage 320 350 380 kHz fHIGH High Fixed Frequency VFREQ = INTVCC; PLLIN/MODE = DC Voltage 485 535 585 kHz fSYNC Synchronizable Frequency PLLIN/MODE = External Clock 850 kHz 835 l 75 kHz PGOOD1 Output VPGL1 PGOOD1 Voltage Low IPGOOD1 = 2mA IPGOOD1 PGOOD1 Leakage Current VPGOOD1 = 5V VPG1 PGOOD1 Trip Level VFB1 with Respect to Set Regulated Voltage VFB1 Ramping Negative 0.2 –13 Hysteresis VFB1 Ramping Positive Hysteresis –10 0.4 V ±1 µA –7 2.5 7 10 2.5 % % 13 % % 3859alf For more information www.linear.com/3859AL 5 LTC3859AL Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25°C. VBIAS = 12V, VRUN1,2,3 = 5V, EXTVCC = 0V unless otherwise noted. (Note 2) SYMBOL PARAMETER TPG1 Delay For Reporting a Fault CONDITIONS MIN TYP MAX 40 UNITS µs OV3 Boost Overvoltage Indicator Output VOV3L OV3 Voltage Low IOV3 = 2mA IOV3 OV3 Leakage Current VOV3 = 5V 0.2 VOV OV3 Trip Level VFB3 Ramping Positive with Respect to Set Regulated Voltage 6 10 0.4 V ±1 µA 13 % Hysteresis 1.5 % VBOOST3 = 16V; VSW3 = 12V; Forced Continuous Mode 65 µA BOOST3 Charge Pump IBST3 BOOST3 Charge Pump Available Output Current Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LTC3859AL is tested under pulsed load conditions such that TJ ≈ TA. The LTC3859ALE is guaranteed to meet performance specifications from 0°C to 85°C. Specifications over the –40°C to 125°C operating junction temperature range are assured by design, characterization and correlation with statistical process controls. The LTC3859ALI is guaranteed over the –40°C to 125°C operating junction temperature range, the LTC3859ALH is guaranteed over the –40°C to 150°C operating junction temperature range and the LTC3859ALMP is tested and guaranteed over the –55°C to 150°C operating junction temperature range. High junction temperatures degrade operating lifetimes; operating lifetime is derated for junction temperatures greater than 125°C. Note that the maximum ambient temperature consistent with these specifications is determined by specific operating conditions in conjunction with board layout, the rated package thermal impedance and other environmental factors. TJ is calculated from the ambient temperature TA and power dissipation PD according to the following formula: TJ = TA + (PD • θJA), where θJA = 34.7°C/W for the QFN package and θJA = 25°C/W for the TSSOP package. Note 3: This IC includes overtermperature protection that is intended to protect the device during momentary overload conditions. The maximum rated junction temperature will be exceeded when this protection is active. Continuous operation above the specified absolute maximum operating junction temperature may impair device reliability or permanently damage the device. Note 4: The LTC3859AL is tested in a feedback loop that servos VITH1,2,3 to a specified voltage and measures the resultant VFB. The specification at 85°C is not tested in production and is assured by design, characterization and correlation to production testing at other temperatures (125°C for the LTC3859ALE/LTC3859ALI, 150°C for the LTC3859ALH/LTC3859ALMP). For the LTC3859ALI and LTC3859ALH, the specification at 0°C is not tested in production and is assured by design, characterization and correlation to production testing at –40°C. For the LTC3859ALMP, the specification at 0°C is not tested in production and is assured by design, characterization and correlation to production testing at –55°C. Note 5: Dynamic supply current is higher due to the gate charge being delivered at the switching frequency. See the Applications Information section. Note 6: Rise and fall times are measured using 10% and 90% levels. Delay times are measured using 50% levels. Note 7: The minimum on-time condition is specified for an inductor peak-to-peak ripple current ≥ 40% of IMAX (See the Minimum On-Time Considerations in the Applications Information section). 3859alf 6 For more information www.linear.com/3859AL LTC3859AL Typical Performance Characteristics Efficiency and Power Loss vs Output Current (Buck) Efficiency vs Output Current (Buck) 10000 90 90 60 100 50 FCM EFFICIENCY 10 PULSE-SKIPPING EFFICIENCY BURST LOSS 20 BURST EFFICIENCY 1 FCM LOSS 10 PULSE-SKIPPING LOSS 0.1 0 0.0001 0.001 0.1 0.01 1 10 OUTPUT CURRENT (A) 3859al G01 FIGURE 12 CIRCUIT VIN = 10V, VOUT = 5V 40 30 EFFICIENCY (%) 70 FIGURE 12 CIRCUIT 99 VOUT = 5V ILOAD = 4A VIN = 10V VIN = 20V 98 70 60 50 40 30 97 96 95 94 20 93 10 FIGURE 12 CIRCUIT VOUT = 5V 0 0.0001 0.001 0.1 0.01 1 OUTPUT CURRENT (A) 92 10 0 5 IL 2A//DIV 3859al G04 Inductor Current at Light Load (Buck) 15 20 25 30 INPUT VOLTAGE (V) 35 40 3859al G03 Load Step (Buck) Pulse-Skipping Mode VOUT 100mV/DIV AC-COUPLED 10 3859al G02 Load Step (Buck) Burst Mode Operation 50µs/DIV VIN = 12V VOUT = 5V FIGURE 12 CIRCUIT 100 80 1000 POWER LOSS (mW) EFFICIENCY (%) 80 Efficiency vs Input Voltage (Buck) 100 EFFICIENCY (%) 100 Load Step (Buck) Forced Continuous Mode VOUT 100mV/DIV AC-COUPLED VOUT 100mV/DIV AC-COUPLED IL 2A//DIV IL 2A//DIV 50µs/DIV VIN = 12V VOUT = 5V FIGURE 12 CIRCUIT 50µs/DIV VIN = 12V VOUT = 5V FIGURE 12 CIRCUIT 3859al G05 3859al G06 Buck Regulated Feedback Voltage vs Temperature Soft Start-Up (Buck) FORCED CONTINUOUS MODE VOUT2 2V/DIV Burst Mode OPERATION 1A/DIV VOUT1 2V/DIV RUN1/ RUN2 5V/DIV PULSESKIPPING MODE 2µs/DIV VIN = 10V VOUT = 5V ILOAD = 1mA FIGURE 12 CIRCUIT 3859al G07 5ms/DIV VIN = 12V FIGURE 12 CIRCUIT 3859al G08 REGULATED FEEDBACK VOLTAGE (mV) 808 806 804 802 800 798 796 794 792 –75 –50 –25 0 25 50 75 100 125 150 TEMPERATURE (°C) 3859al G09 3859alf For more information www.linear.com/3859AL 7 LTC3859AL Typical Performance Characteristics Efficiency and Power Loss vs Output Current (Boost) Efficiency vs Output Current (Boost) 100 10000 90 90 100 50 FCM EFFICIENCY PULSE-SKIPPING 10 40 EFFICIENCY BURST LOSS 30 BURST 20 1 EFFICIENCY FCM LOSS 10 PULSE-SKIPPING LOSS 0.1 0 0.0001 0.001 0.1 0.01 1 10 OUTPUT CURRENT (A) 3859al G10 FIGURE 12 CIRCUIT VIN = 5V, VOUT = 10V, VBIAS = VIN EFFICIENCY (%) 60 100 VIN = 5V 80 1000 70 POWER LOSS (mW) EFFICIENCY (%) 80 VIN = 8V 70 EFFICIENCY (%) 100 Efficiency vs Input Voltage (Boost) 60 50 40 30 FIGURE 12 CIRCUIT 99 VBIAS = VIN V = 10V 98 OUT ILOAD = 2A 97 96 95 94 93 92 20 FIGURE 12 CIRCUIT 10 VBIAS = VIN VOUT = 10V 0 0.0001 0.001 0.1 0.01 1 OUTPUT CURRENT (A) 91 90 10 Load Step (Boost) Burst Mode Operation 3 4 5 6 7 8 INPUT VOLTAGE (V) Load Step (Boost) Pulse-Skipping Mode VOUT 100mV/DIV AC-COUPLED IL 5A/DIV IL 5A/DIV IL 5A/DIV 200µs/DIV VOUT = 10V VIN = 5V FIGURE 12 CIRCUIT Inductor Current at Light Load (Boost) 10 Load Step (Boost) Forced Continuous Mode VOUT 100mV/DIV AC-COUPLED 3859al G13 9 3859al G12 VOUT 100mV/ DIV ACCOUPLED 200µs/DIV VOUT = 10V VIN = 5V FIGURE 12 CIRCUIT 2 3859al G11 200µs/DIV VOUT = 10V VIN = 5V FIGURE 12 CIRCUIT 3859al G14 3859al G15 Boost Regulated Feedback Voltage vs Temperature Soft Start-Up (Boost) VOUT3 2V/DIV Burst Mode OPERATION 5A/DIV RUN3 5V/DIV PULSESKIPPING MODE GND 2µs/DIV VOUT = 10V VIN = 7V ILOAD = 1mA FIGURE 12 CIRCUIT 3859al G16 5ms/DIV VIN = 5V FIGURE 12 CIRCUIT 3859al G17 REGULATED FEEDBACK VOLTAGE (V) 1.212 FORCED CONTINUOUS MODE 1.209 1.206 1.203 1.200 1.197 1.194 1.191 1.188 –75 –50 –25 0 25 50 75 100 120 150 TEMPERATURE (°C) 3859al G18 3859alf 8 For more information www.linear.com/3859AL LTC3859AL Typical Performance Characteristics 5.6 6.0 EXTVCC = 0V 5.4 5.4 5.3 5.2 5.8 EXTVCC = 8.5V 5.2 INTVCC VOLTAGE (V) INTVCC VOLTAGE (V) EXTVCC Switchover and INTVCC Voltages vs Temperature EXTVCC AND INTVCC VOLTAGE (V) 5.5 INTVCC and EXTVCC vs Load Current INTVCC Line Regulation 5.0 4.8 EXTVCC = 5V 4.6 4.4 5.1 4.2 5.0 0 5 10 15 20 25 30 INPUT VOLTAGE (V) 35 4.0 40 20 60 80 40 LOAD CURRENT (mA) 3859al G19 SENSE CURRENT (µA) SENSE CURRENT (µA) 500 400 300 SENSE3 PIN 800 180 VOUT > INTVCC + 0.5V 500 400 300 BOOST 50 BUCK 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 DUTY CYCLE (%) 3859al G25 100 80 60 0 –75 –50 –25 0 25 50 75 100 125 150 TEMPERATURE (°C) SENSE3– PIN 0 25 50 75 100 125 150 TEMPERATURE (°C) 60 3859al G24 Maximum Current Sense Threshold vs ITH Voltage TRACK/SS Pull-Up Current vs Temperature 6.00 50 5.75 40 TRACK/SS CURRENT (µA) MAXIMUM CURRENT SENSE VOLTAGE (mV) MAXIMUM CURRENT SENSE VOLTAGE (mV) 60 120 3859al G23 Maximum Current Sense Threshold vs Duty Cycle 70 140 20 VOUT < INTVCC – 0.5V 3859al G22 80 SENSE3+ PIN 40 0 –75 –50 –25 40 VIN = 12V 160 200 5 10 15 20 25 30 35 VSENSE COMMON MODE VOLTAGE (V) 0 25 50 75 100 125 150 TEMPERATURE (°C) 3859al G21 200 100 0 EXTVCC FALLING 4.4 Boost SENSE Pin Total Input Current vs Temperature 600 100 0 4.6 900 700 600 EXTVCC RISING 4.8 Buck SENSE– Pin Input Bias Current vs Temperature SENSE1, 2 PINS 200 5.0 3859al G20 SENSE Pins Total Input Current vs VSENSE Voltage 700 5.2 4.0 –75 –50 –25 100 SENSE CURRENT (µA) 800 INTVCC 5.4 4.2 VBIAS = 12V 0 5.6 30 20 10 0 –10 PULSE-SKIPPING FORCED CONTINUOUS Burst Mode OPERATION –20 –30 0 0.2 0.4 0.6 0.8 ITH (V) 1 1.2 1.4 3859al G26 5.50 5.25 5.00 4.75 4.50 4.25 4.00 –75 –50 –25 0 25 50 75 100 125 150 TEMPERATURE (°C) 3859al G27 3859alf For more information www.linear.com/3859AL 9 LTC3859AL Typical Performance Characteristics Shutdown Current vs Input Voltage Shutdown Current vs Temperature 20 Quiescent Current vs Temperature 25 VBIAS = 12V 80 70 16 14 12 10 8 20 QUIESCENT CURRENT (µA) SHUTDOWN CURRENT (µA) SHUTDOWN CURRENT (µA) 18 15 10 5 6 0 0 25 50 75 100 125 150 TEMPERATURE (°C) 5 3859al G28 10 15 20 25 30 VBIAS INPUT VOLTAGE (V) 35 30 CHANNEL 1 ON 20 0 –75 –50 –25 40 0 25 50 75 100 125 150 TEMPERATURE (°C) 3859al G29 3859al G30 Undervoltage Lockout Threshold vs Temperature 600 4.4 4.3 FREQ = INTVCC 500 450 400 FREQ = GND 350 RISING 4.2 INTVCC VOLTAGE (V) 550 FREQUENCY (kHz) 4.1 4.0 3.9 FALLING 3.8 3.7 3.6 3.5 0 300 –75 –50 –25 100 200 300 400 500 600 700 800 FEEDBACK VOLTAGE (mV) 3859al G31 1.40 RUN2,3 RISING RUN1 RISING 1.20 1.15 1.10 RUN2,3 FALLING RUN1 FALLING 1.05 1.00 –75 –50 –25 Charge Pump Charging Current vs Switch Voltage 100 0 25 50 75 100 125 150 TEMPERATURE (°C) 3859al G34 CHARGE PUMP CHARGING CURRENT (µA) 1.25 3859al G33 Charge Pump Charging Current vs Operating Frequency 1.35 0 25 50 75 100 125 150 TEMPERATURE (°C) 3859al G32 Shutdown (RUN) Threshold vs Temperature 1.30 3.4 –75 –50 –25 0 25 50 75 100 125 150 TEMPERATURE (°C) 100 VBOOST3 = 16V 90 VSW3 = 12V –55°C 80 70 CHARGE PUMP CHARGING CURRENT (µA) MAXIMUM CURRENT SENSE VOLTAGE (mV) ALL CHANNELS ON 40 Oscillator Frequency vs Temperature Buck Foldback Current Limit RUN PIN VOLTAGE (V) 50 10 4 –75 –50 –25 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 60 25°C 60 50 40 150°C 30 20 10 0 100 200 300 400 500 600 700 OPERATING FREQUENCY (kHz) 800 3859al G35 VBOOST3 – VSW3 = 4V 90 FREQ = 0V 80 70 FREQ = INTVCC 60 50 40 30 20 10 0 5 10 15 20 25 30 SWITCH VOLTAGE (V) 35 40 3859al G36 3859alf 10 For more information www.linear.com/3859AL LTC3859AL Pin Functions (QFN/TSSOP) FREQ (Pin 1/Pin 5): The Frequency Control Pin for the Internal VCO. Connecting the pin to GND forces the VCO to a fixed low frequency of 350kHz. Connecting the pin to INTVCC forces the VCO to a fixed high frequency of 535kHz. Other frequencies between 50kHz and 900kHz can be programmed using a resistor between FREQ and GND. The resistor and an internal 20µA source current create a voltage used by the internal oscillator to set the frequency. PLLIN/MODE (Pin 2/Pin 6): External Synchronization Input to Phase Detector and Forced Continuous Mode Input. When an external clock is applied to this pin, the phase-locked loop will force the rising TG1 signal to be synchronized with the rising edge of the external clock, and the regulators operate in forced continuous mode. When not synchronizing to an external clock, this input, which acts on all three controllers, determines how the LTC3859AL operates at light loads. Pulling this pin to ground selects Burst Mode operation. An internal 100k resistor to ground also invokes Burst Mode operation when the pin is floated. Tying this pin to INTVCC forces continuous inductor current operation. Tying this pin to a voltage greater than 1.2V and less than INTVCC – 1.3V selects pulse-skipping operation. This can be done by connecting a 100k resistor from this pin to INTVCC. SGND (Pin 8/Pin 12): Small Signal Ground common to all three controllers, must be routed separately from high current grounds to the common (–) terminals of the CIN capacitors. RUN1, RUN2, RUN3 (Pins 9, 10, 11/Pins 13, 14, 15): Digital Run Control Inputs for Each Controller. Forcing RUN1 below 1.17V and RUN2/RUN3 below 1.20V shuts down that controller. Forcing all of these pins below 0.7V shuts down the entire LTC3859AL, reducing quiescent current to approximately 10µA. OV3 (Pin 17/Pin 21): Overvoltage Open-Drain Logic Output for the Boost Regulator. OV3 is pulled to ground when the voltage on the VFB3 pin is under 110% of its set point, and becomes high impedance when VFB3 goes over 110% of its set point. INTVCC (Pin 22/Pin 26): Output of the Internal Linear Low Dropout Regulator. The driver and control circuits are powered from this voltage source. Must be decoupled to PGND with a minimum of 4.7µF ceramic or tantalum capacitor. EXTVCC (Pin 23/Pin 27): External Power Input to an Internal LDO Connected to INTVCC. This LDO supplies INTVCC power, bypassing the internal LDO powered from VBIAS whenever EXTVCC is higher than 4.7V. See EXTVCC Connection in the Applications Information section. Do not float or exceed 14V on this pin. VBIAS (Pin 24/Pin 28): Main Bias Input Supply Pin. A bypass capacitor should be tied between this pin and the SGND pin. BG1, BG2, BG3 (Pins 29, 21, 25/Pins 33, 25, 29): High Current Gate Drives for Bottom (Synchronous) N-Channel MOSFETs. Voltage swing at these pins is from ground to INTVCC. BOOST1, BOOST2, BOOST3 (Pins 30, 20, 26/Pins 34, 24, 30): Bootstrapped Supplies to the Top Side Floating Drivers. Capacitors are connected between the BOOST and SW pins and Schottky diodes are tied between the BOOST and INTVCC pins. Voltage swing at the BOOST pins is from INTVCC to (VIN + INTVCC). SW1, SW2, SW3 (Pins 31, 19, 28/Pins 35, 23, 32): Switch Node Connections to Inductors. TG1, TG2, TG3 (Pins 32, 18, 27/Pins 36, 22, 31): High Current Gate Drives for Top N-Channel MOSFETs. These are the outputs of floating drivers with a voltage swing equal to INTVCC superimposed on the switch node voltage SW. PGOOD1 (Pin 33/Pin 37): Open-Drain Logic Output. PGOOD1 is pulled to ground when the voltage on the VFB1 pin is not within ±10% of its set point. 3859alf For more information www.linear.com/3859AL 11 LTC3859AL pin functions (QFN/TSSOP) TRACK/SS1, TRACK/SS2, SS3 (Pins 34, 16, 3/Pins 38, 20, 7): External Tracking and Soft-Start Input. For the buck channels, the LTC3859AL regulates the VFB1,2 voltage to the smaller of 0.8V, or the voltage on the TRACK/SS1,2 pin. For the boost channel, the LTC3859AL regulates the VFB3 voltage to the smaller of 1.2V, or the voltage on the SS3 pin. An internal 5µA pull-up current source is connected to this pin. A capacitor to ground at this pin sets the ramp time to final regulated output voltage. Alternatively, a resistor divider on another voltage supply connected to the TRACK/SS pins of the buck channels allow the LTC3859AL buck outputs to track the other supply during start-up. ITH1, ITH2, ITH3 (Pins 35, 15, 7/Pins 1, 19, 11): Error Amplifier Outputs and Switching Regulator Compensation Points. Each associated channel’s current comparator trip point increases with this control voltage. VFB1, VFB2, VFB3 (Pins 36, 14, 6/Pins 2, 18, 10): Receives the remotely sensed feedback voltage for each controller from an external resistive divider across the output. SENSE1+, SENSE2+, SENSE3+ (Pins 37, 13, 4/Pins 3, 17, 8): The (+) Input to the Differential Current Comparators. The ITH pin voltage and controlled offsets between the SENSE– and SENSE+ pins in conjunction with RSENSE set the current trip threshold. For the boost channel, the SENSE3+ pin supplies current to the current comparator. SENSE1–, SENSE2–, SENSE3– (Pins 38, 12, 5/Pins 4, 16, 9): The (–) Input to the Differential Current Comparators. When SENSE1,2– for the buck channels is greater than INTVCC, then SENSE1,2– pin supplies current to the current comparator. PGND (Exposed Pad Pin 39): Driver Power Ground. Connects to the sources of bottom N-channel MOSFETs and the (–) terminal(s) of CIN. The exposed pad must be soldered to the PCB for rated electrical and thermal performance. 3859alf 12 For more information www.linear.com/3859AL For more information www.linear.com/3859AL 4.7V EXTVCC VBIAS FREQ + – LDO LDO EN 5.4V SGND SYNC DET CLP VCO 5.4V EN 100k 20µA + – + – CLK1 CLK2 INTVCC PFD 0.72V VFB1 0.88V 6.8V RUN 11V SHDN RST 2(VFB) 7µA CH1 160nA CH2 + – BOT FOLDBACK SLEEP SHDN TOPON + – –+ SLOPE COMP 2.8V 0.65V Q R ICMP Q DROPOUT DET S BUCK CHANNELS 1 AND 2 3mV –+ PGOOD1 OV + – SHDN + – – EA + + IR SWITCHING LOGIC 5µA 0.88V PGND BG SW TG TRACK/SS ITH VFB SENSE– SENSE+ INTVCC 0.80V TRACK/SS BOT TOP 3859al BD BOOST CSS CB DB INTVCC L RB D CC2 CC RA VIN1,2 RC RSENSE COUT CIN VOUT1,2 LTC3859AL Functional Diagram 3859alf 13 14 OV3 + – VFB3 1.32V PLLIN/MODE CLK1 RUN3 Q For more information www.linear.com/3859AL 11V 160nA SHDN + – SNSLO 5µA OV + – 2mV 1.32V + – SS3 ITH3 VFB3 SENSE3+ SENSE3– PGND BG3 SW3 TG3 3859al BD BOOST3 INTVCC 1.2V SS3 BOT TOP – EA + + 2V IR SWITCHING LOGIC + +– – SLEEP SHDN BOTON SNSLO + – –+ ICMP 0.425V Q S R SLOPE COMP 2.8V 0.7V BOOST CHANNEL 3 CSS CB DB INTVCC L RB CC2 CC RA VOUT3 RC RSENSE CIN COUT VOUT3 VIN3 LTC3859AL functional diagram 3859alf LTC3859AL Operation (Refer to Functional Diagram) Main Control Loop The LTC3859AL uses a constant frequency, current mode step-down architecture. The two buck controllers, channels 1 and 2, operate 180 degrees out of phase with each other. The boost controller, channel 3, operates in phase with channel 1. During normal operation, the external top MOSFET for the buck channels (the external bottom MOSFET for the boost channel) is turned on when the clock for that channel sets the RS latch, and is turned off when the main current comparator, ICMP, resets the RS latch. The peak inductor current at which ICMP trips and resets the latch is controlled by the voltage on the ITH pin, which is the output of the error amplifier EA. The error amplifier compares the output voltage feedback signal at the VFB pin, (which is generated with an external resistor divider connected across the output voltage, VOUT, to ground) to the internal 0.800V reference voltage for the bucks (1.2V reference voltage for the boost). When the load current increases, it causes a slight decrease in VFB relative to the reference, which causes the EA to increase the ITH voltage until the average inductor current matches the new load current. After the top MOSFET for the bucks (the bottom MOSFET for the boost) is turned off each cycle, the bottom MOSFET is turned on (the top MOSFET for the boost) until either the inductor current starts to reverse, as indicated by the current comparator IR, or the beginning of the next clock cycle. INTVCC/EXTVCC Power Power for the top and bottom MOSFET drivers and most other internal circuitry is derived from the INTVCC pin. When the EXTVCC pin is left open or tied to a voltage less than 4.7V, the VBIAS LDO (low dropout linear regulator) supplies 5.4V from VBIAS to INTVCC. If EXTVCC is taken above 4.7V, the VBIAS LDO is turned off and an EXTVCC LDO is turned on. Once enabled, the EXTVCC LDO supplies 5.4V from EXTVCC to INTVCC. Using the EXTVCC pin allows the INTVCC power to be derived from a high efficiency external source such as one of the LTC3859AL switching regulator outputs. Each top MOSFET driver is biased from the floating bootstrap capacitor CB, which normally recharges during each cycle through an external diode when the switch voltage goes low. For buck channels 1 and 2, if the buck’s input voltage decreases to a voltage close to its output, the loop may enter dropout and attempt to turn on the top MOSFET continuously. The dropout detector detects this and forces the top MOSFET off for about one twelfth of the clock period every tenth cycle to allow CB to recharge. Shutdown and Start-Up (RUN1, RUN2, RUN3 and TRACK/SS1, TRACK/SS2, SS3 Pins) The three channels of the LTC3859AL can be independently shut down using the RUN1, RUN2 and RUN3 pins. Pulling RUN1 below 1.17V and RUN2/RUN3 below 1.20V shuts down the main control loop for that channel. Pulling all three pins below 0.7V disables all controllers and most internal circuits, including the INTVCC LDOs. In this state, the LTC3859AL draws only 10µA of quiescent current. Releasing a RUN pin allows a small internal current to pull up the pin to enable that controller. The RUN1 pin has a 7µA pull-up current while the RUN2 and RUN3 pins have a smaller 160nA. The 7µA current on RUN1 is designed to be large enough so that the RUN1 pin can be safely floated (to always enable the controller) without worry of condensation or other small board leakage pulling the pin down. This is ideal for always-on applications where one or more controllers are enabled continuously and never shut down. Each RUN pin may also be externally pulled up or driven directly by logic. When driving a RUN pin with a low impedance source, do not exceed the absolute maximum rating of 8V. Each RUN pin has an internal 11V voltage clamp that allows the RUN pin to be connected through a resistor to a higher voltage (for example, VBIAS), so long as the maximum current in the RUN pin does not exceed 100µA. The start-up of each channel’s output voltage VOUT is controlled by the voltage on the TRACK/SS pin (TRACK/SS1 for channel 1, TRACK/SS2 for channel 2, SS3 for channel 3). When the voltage on the TRACK/SS pin is less than the 3859alf For more information www.linear.com/3859AL 15 LTC3859AL operation 0.8V internal reference for the bucks and the 1.2V internal reference for the boost, the LTC3859AL regulates the VFB voltage to the TRACK/SS pin voltage instead of the corresponding reference voltage. This allows the TRACK/SS pin to be used to program a soft-start by connecting an external capacitor from the TRACK/SS pin to SGND. An internal 5µA pull-up current charges this capacitor creating a voltage ramp on the TRACK/SS pin. As the TRACK/SS voltage rises linearly from 0V to 0.8V/1.2V (and beyond up to INTVCC), the output voltage VOUT rises smoothly from zero to its final value. Alternatively the TRACK/SS pins for buck channels 1 and 2 can be used to cause the start-up of VOUT to track that of another supply. Typically, this requires connecting to the TRACK/SS pin an external resistor divider from the other supply to ground (see the Applications Information section). Light Load Current Operation (Burst Mode Operation, Pulse-Skipping, or Continuous Conduction) (PLLIN/MODE Pin) The LTC3859AL can be enabled to enter high efficiency Burst Mode operation, constant frequency pulse-skipping mode or forced continuous conduction mode at low load currents. To select Burst Mode operation, tie the PLLIN/ MODE pin to ground. To select forced continuous operation, tie the PLLIN/MODE pin to INTVCC. To select pulseskipping mode, tie the PLLIN/MODE pin to a DC voltage greater than 1.2V and less than INTVCC – 1.3V. When a controller is enabled for Burst Mode operation, the minimum peak current in the inductor is set to approximately 25% of the maximum sense voltage (30% for the boost) even though the voltage on the ITH pin indicates a lower value. If the average inductor current is higher than the load current, the error amplifier EA will decrease the voltage on the ITH pin. When the ITH voltage drops below 0.425V, the internal sleep signal goes high (enabling sleep mode) and both external MOSFETs are turned off. The ITH pin is then disconnected from the output of the EA and parked at 0.450V. In sleep mode, much of the internal circuitry is turned off, reducing the quiescent current that the LTC3859AL draws. If channel 1 is in sleep mode and the other two are shut down, the LTC3859AL draws only 28µA of quiescent cur- rent. If channels 1 and 3 are in sleep mode and channel 2 is shut down, it draws only 33µA of quiescent current. If all three controllers are enabled in sleep mode, the LTC3859AL draws only 38µA of quiescent. In sleep mode, the load current is supplied by the output capacitor. As the output voltage decreases, the EA’s output begins to rise. When the output voltage drops enough, the ITH pin is reconnected to the output of the EA, the sleep signal goes low, and the controller resumes normal operation by turning on the top external MOSFET on the next cycle of the internal oscillator. When a controller is enabled for Burst Mode operation, the inductor current is not allowed to reverse. The reverse current comparator (IR) turns off the bottom external MOSFET (the top external MOSFET for the boost) just before the inductor current reaches zero, preventing it from reversing and going negative. Thus, the controller operates in discontinuous operation. In forced continuous operation or clocked by an external clock source to use the phase-locked loop (see the Frequency Selection and Phase-Locked Loop section), the inductor current is allowed to reverse at light loads or under large transient conditions. The peak inductor current is determined by the voltage on the ITH pin, just as in normal operation. In this mode, the efficiency at light loads is lower than in Burst Mode operation. However, continuous operation has the advantage of lower output voltage ripple and less interference to audio circuitry. In forced continuous mode, the output ripple is independent of load current. When the PLLIN/MODE pin is connected for pulse-skipping mode, the LTC3859AL operates in PWM pulse-skipping mode at light loads. In this mode, constant frequency operation is maintained down to approximately 1% of designed maximum output current. At very light loads, the current comparator ICMP may remain tripped for several cycles and force the external top MOSFET to stay off for the same number of cycles (i.e., skipping pulses). The inductor current is not allowed to reverse (discontinuous operation). This mode, like forced continuous operation, exhibits low output ripple as well as low audio noise and reduced RF interference as compared to Burst Mode operation. It provides higher low current efficiency than forced continuous mode, but not nearly as high as Burst Mode operation. 3859alf 16 For more information www.linear.com/3859AL LTC3859AL Operation Frequency Selection and Phase-Locked Loop (FREQ and PLLIN/MODE Pins) The selection of switching frequency is a tradeoff between efficiency and component size. Low frequency operation increases efficiency by reducing MOSFET switching losses, but requires larger inductance and/or capacitance to maintain low output ripple voltage. The switching frequency of the LTC3859AL’s controllers can be selected using the FREQ pin. If the PLLIN/MODE pin is not being driven by an external clock source, the FREQ pin can be tied to SGND, tied to INTVCC, or programmed through an external resistor. Tying FREQ to SGND selects 350kHz while tying FREQ to INTVCC selects 535kHz. Placing a resistor between FREQ and SGND allows the frequency to be programmed between 50kHz and 900kHz. A phase-locked loop (PLL) is available on the LTC3859AL to synchronize the internal oscillator to an external clock source that is connected to the PLLIN/MODE pin. The LTC3859AL’s phase detector adjusts the voltage (through an internal lowpass filter) of the VCO input to align the turn-on of controller 1’s external top MOSFET to the rising edge of the synchronizing signal. Thus, the turn-on of controller 2’s external top MOSFET is 180 degrees out of phase to the rising edge of the external clock source. The VCO input voltage is pre-biased to the operating frequency set by the FREQ pin before the external clock is applied. If prebiased near the external clock frequency, the PLL loop only needs to make slight changes to the VCO input in order to synchronize the rising edge of the external clock’s to the rising edge of TG1. The ability to pre-bias the loop filter allows the PLL to lock in rapidly without deviating far from the desired frequency. The typical capture range of the LTC3859AL’s phaselocked loop is from approximately 55kHz to 1MHz, with a guarantee over all manufacturing variations to be between 75kHz and 850kHz. In other words, the LTC3859AL’s PLL is guaranteed to lock to an external clock source whose frequency is between 75kHz and 850kHz. The typical input clock thresholds on the PLLIN/MODE pin are 1.6V (rising) and 1.2V (falling). Boost Controller Operation When VIN > VOUT When the input voltage to the boost channel rises above its regulated VOUT voltage, the controller can behave differently depending on the mode, inductor current and VIN voltage. In forced continuous mode, the loop works to keep the top MOSFET on continuously once VIN rises above VOUT. An internal charge pump delivers current to the boost capacitor from the BOOST3 pin to maintain a sufficiently high TG voltage. (The amount of current the charge pump can deliver is characterized by two curves in the Typical Performance Characteristics section.) In pulse-skipping mode, if VIN is between 100% and 110% of the regulated VOUT voltage, TG3 turns on if the inductor current rises above approximately 3% of the programmed ILIM current. If the part is programmed in Burst Mode operation under this same VIN window, then TG3 turns on at the same threshold current as long as the chip is awake (one of the buck channels is awake and switching). If both buck channels are asleep or shut down in this VIN window, then TG3 will remain off regardless of the inductor current. If VIN rises above 110% of the regulated VOUT voltage in any mode, the controller turns on TG3 regardless of the inductor current. In Burst Mode operation, however, the internal charge pump turns off if the entire chip is asleep (the two buck channels are asleep or shut down). With the charge pump off, there would be nothing to prevent the boost capacitor from discharging, resulting in an insufficient TG voltage needed to keep the top MOSFET completely on. The charge pump turns back on when the chip wakes up, and it remains on as long as one of the buck channels is actively switching. Boost Controller at Low SENSE Pin Common Voltage The current comparator of the boost controller is powered directly from the SENSE3+ pin and can operate to voltages as low as 2.5V. Since this is lower than the VBIAS UVLO of the chip, VBIAS can be connected to the output of the boost controller, as illustrated in the typical application circuit in Figure 12. This allows the boost controller to handle input voltage transients down to 2.5V while maintaining output voltage regulation. If the SENSE3+ rises back above 2.5V, the SS3 pin will be released initiating a new soft-start sequence. 3859alf For more information www.linear.com/3859AL 17 LTC3859AL operation Buck Controller Output Overvoltage Protection Buck Foldback Current The two buck channels have an overvoltage comparator that guards against transient overshoots as well as other more serious conditions that may overvoltage their outputs. When the VFB1,2 pin rises by more than 10% above its regulation point of 0.800V, the top MOSFET is turned off and the bottom MOSFET is turned on until the overvoltage condition is cleared. When the buck output voltage falls to less than 70% of its nominal level, foldback current limiting is activated, progressively lowering the peak current limit in proportion to the severity of the overcurrent or short-circuit condition. Foldback current limiting is disabled during the soft-start interval (as long as the VFB voltage is keeping up with the TRACK/SS1,2 voltage). There is no foldback current limiting for the boost channel. Channel 1 Power Good (PGOOD1) Channel 1 has a PGOOD1 pin that is connected to an open drain of an internal N-channel MOSFET. The MOSFET turns on and pulls the PGOOD1 pin low when the VFB1 pin voltage is not within ±10% of the 0.8V reference voltage for the buck channel. The PGOOD1 pin is also pulled low when the RUN1 pin is low (shut down). When the VFB1 pin voltage is within the ±10% requirement, the MOSFET is turned off and the pin is allowed to be pulled up by an external resistor to a source no greater than 6V. Boost Overvoltage Indicator (OV3) The OV3 pin is an overvoltage indicator that signals whether the output voltage of the channel 3 boost controller goes over its programmed regulated voltage. The pin is connected to an open drain of an internal N-channel MOSFET. The MOSFET turns on and pulls the OV3 pin low when the VFB3 pin voltage is less than 110% of the 1.2V reference voltage for the boost channel. The OV3 pin is also pulled low when the RUN3 pin is low (shut down). When the VFB3 pin voltage goes higher than 110% of the 1.2V reference, the MOSFET is turned off and the pin is allowed to be pulled up by an external resistor to a source no greater than 6V. THEORY AND BENEFITS OF 2-PHASE OPERATION Why the need for 2-phase operation? Up until the 2-phase family, constant-frequency dual switching regulators operated both channels in phase (i.e., single-phase operation). This means that both switches turned on at the same time, causing current pulses of up to twice the amplitude of those for one regulator to be drawn from the input capacitor and battery. These large amplitude current pulses increased the total RMS current flowing from the input capacitor, requiring the use of more expensive input capacitors and increasing both EMI and losses in the input capacitor and battery. With 2-phase operation, the two buck controllers of the LTC3859AL are operated 180 degrees out of phase. This effectively interleaves the current pulses drawn by the switches, greatly reducing the overlap time where they add together. The result is a significant reduction in total RMS input current, which in turn allows less expensive input capacitors to be used, reduces shielding requirements for EMI and improves real world operating efficiency. 3859alf 18 For more information www.linear.com/3859AL LTC3859AL Operation 5V SWITCH 20V/DIV 3.3V SWITCH 20V/DIV INPUT CURRENT 5A/DIV INPUT VOLTAGE 500mV/DIV IIN(MEAS) = 2.53ARMS IIN(MEAS) = 1.55ARMS 3859al F01a (a) 3859al F01b (b) Figure 1. Input Waveforms Comparing Single-Phase (a) and 2-Phase (b) Operation for Dual Switching Regulators Converting 12V to 5V and 3.3V at 3A Each. The Reduced Input Ripple with the 2-Phase Regulator Allows Less Expensive Input Capacitors, Reduces Shielding Requirements for EMI and Improves Efficiency Of course, the improvement afforded by 2-phase operation is a function of the dual switching regulator’s relative duty cycles which, in turn, are dependent upon the input voltage VIN (Duty Cycle = VOUT/VIN). Figure 2 shows how the RMS input current varies for single-phase and 2-phase operation for 3.3V and 5V regulators over a wide input voltage range. It can readily be seen that the advantages of 2-phase operation are not just limited to a narrow operating range, for most applications is that 2-phase operation will reduce the input capacitor requirement to that for just one channel operating at maximum current and 50% duty cycle. The schematic on the first page is a basic LTC3859AL application circuit. External component selection is driven by the load requirement, and begins with the selection of RSENSE and the inductor value. Next, the power MOSFETs are selected. Finally, CIN and COUT are selected. 3.0 SINGLE-PHASE DUAL CONTROLLER 2.5 INPUT RMS CURRENT (A) Figure 1 compares the input waveforms for a representative single-phase dual switching regulator to the 2-phase dual buck controllers of the LTC3859AL. An actual measurement of the RMS input current under these conditions shows that 2-phase operation dropped the input current from 2.53ARMS to 1.55ARMS. While this is an impressive reduction in itself, remember that the power losses are proportional to IRMS2, meaning that the actual power wasted is reduced by a factor of 2.66. The reduced input ripple voltage also means less power is lost in the input power path, which could include batteries, switches, trace/connector resistances and protection circuitry. Improvements in both conducted and radiated EMI also directly accrue as a result of the reduced RMS input current and voltage. 2.0 1.5 2-PHASE DUAL CONTROLLER 1.0 0.5 0 VO1 = 5V/3A VO2 = 3.3V/3A 0 10 20 30 INPUT VOLTAGE (V) 40 3859al F02 Figure 2. RMS Input Current Comparison 3859alf For more information www.linear.com/3859AL 19 LTC3859AL Applications Information The Typical Application on the first page is a basic LTC3859AL application circuit. LTC3859AL can be configured to use either DCR (inductor resistance) sensing or low value resistor sensing. The choice between the two current sensing schemes is largely a design trade-off between cost, power consumption, and accuracy. DCR sensing is becoming popular because it saves expensive current sensing resistors and is more power efficient, especially in high current applications. However, current sensing resistors provide the most accurate current limits for the controller. Other external component selection is driven by the load requirement, and begins with the selection of RSENSE (if RSENSE is used) and inductor value. Next, the power MOSFETs and Schottky diodes are selected. Finally, input and output capacitors are selected. Filter components mutual to the sense lines should be placed close to the LTC3859AL, and the sense lines should run close together to a Kelvin connection underneath the current sense element (shown in Figure 3). Sensing current elsewhere can effectively add parasitic inductance and capacitance to the current sense element, degrading the information at the sense terminals and making the programmed current limit unpredictable. If DCR sensing is used (Figure 4b), sense resistor R1 should be placed close to the switching node, to prevent noise from coupling into sensitive small-signal nodes. TO SENSE FILTER NEXT TO THE CONTROLLER SENSE+ and SENSE– Pins CURRENT FLOW The SENSE+ and SENSE– pins are the inputs to the current comparators. Buck Controllers (SENSE1+/SENSE1–,SENSE2+/SENSE2–): The common mode voltage range on these pins is 0V to 28V (absolute maximum), enabling the LTC3859AL to regulate buck output voltages up to a nominal 24V (allowing margin for tolerances and transients). The SENSE+ pin is high impedance over the full common mode range, drawing at most ±1µA. This high impedance allows the current comparators to be used in inductor DCR sensing. The impedance of the SENSE– pin changes depending on the common mode voltage. When SENSE– is less than INTVCC –0.5V, a small current of less than 1µA flows out of the pin. When SENSE– is above INTVCC +0.5V, a higher current (≈700µA) flows into the pin. Between INTVCC –0.5V and INTVCC +0.5V, the current transitions from the smaller current to the higher current. Boost Controller (SENSE3+/SENSE3–): The common mode input range for these pins is 2.5V to 38V, allowing the boost converter to operate from inputs over this full range. The SENSE3+ pin also provides power to the current comparator and draws about 170µA during normal operation (when not shut down or asleep in Burst Mode operation). There is a small bias current of less than 1µA that flows out of the SENSE3– pin. This high impedance on the SENSE3– pin allows the current comparator to be used in inductor DCR sensing. INDUCTOR OR RSENSE 3859al F03 Figure 3. Sense Lines Placement with Inductor or Sense Resistor Low Value Resistor Current Sensing A typical sensing circuit using a discrete resistor is shown in Figure 4a. RSENSE is chosen based on the required output current. The current comparators have a maximum threshold VSENSE(MAX) of 50mV. The current comparator threshold sets the peak of the inductor current, yielding a maximum average output current, IMAX, equal to the peak value less half the peak-to-peak ripple current, DIL. To calculate the sense resistor value, use the equation: RSENSE = VSENSE(MAX) ∆I IMAX + L 2 When using the buck controllers in very low dropout conditions, the maximum output current level will be reduced due to the internal compensation required to meet stability criterion for buck regulators operating at greater than 50% duty factor. A curve is provided in the Typical Performance Characteristics section to estimate this reduction in peak output current level depending upon the operating duty factor. 3859alf 20 For more information www.linear.com/3859AL LTC3859AL Applications Information VIN1,2 (VOUT3) INTVCC BOOST TG LTC3859AL SW RSENSE VOUT1,2 (VIN3) BG SENSE1,2+ (SENSE3–) SENSE1, 2– (SENSE3+) CAP PLACED NEAR SENSE PINS across the external capacitor is equal to the drop across the inductor DCR multiplied by R2/(R1 + R2). R2 scales the voltage across the sense terminals for applications where the DCR is greater than the target sense resistor value. To properly dimension the external filter components, the DCR of the inductor must be known. It can be measured using a good RLC meter, but the DCR tolerance is not always the same and varies with temperature; consult the manufacturers’ data sheets for detailed information. Using the inductor ripple current value from the Inductor Value Calculation section, the target sense resistor value is: SGND R(EQUIV) = 3859al F04a 4a. Using a Resistor to Sense Current VIN1,2 (VOUT3) INTVCC BOOST INDUCTOR TG LTC3859AL SW L DCR VOUT1,2 (VIN3) SENSE1, 2– (SENSE3+) R1 C1* R2 SGND To scale the maximum inductor DCR to the desired sense resistor value, use the divider ratio: 3859al F04b *PLACE C1 NEAR SENSE PINS To ensure that the application will deliver full load current over the full operating temperature range, determine RSENSE(EQUIV), keeping in mind that the maximum current sense threshold (VSENSE(MAX)) for the LTC3859AL is fixed at 50mV. Next, determine the DCR of the inductor. Where provided, use the manufacturer’s maximum value, usually given at 20°C. Increase this value to account for the temperature coefficient of resistance, which is approximately 0.4%/°C. A conservative value for TL(MAX) is 100°C. BG SENSE1, 2+ (SENSE3–) VSENSE(MAX) ∆I IMAX + L 2 (R1||R2) • C1 = L/DCR RSENSE(EQ) = DCR(R2/(R1+R2)) 4b. Using the Inductor DCR to Sense Current Figure 4. Current Sensing Methods Inductor DCR Sensing For applications requiring the highest possible efficiency at high load currents, the LTC3859AL is capable of sensing the voltage drop across the inductor DCR, as shown in Figure 4b. The DCR of the inductor represents the small amount of DC winding resistance of the copper, which can be less than 1mΩ for today’s low value, high current inductors. In a high current application requiring such an inductor, conduction loss through a sense resistor would cost several points of efficiency compared to DCR sensing. If the external R1||R2 • C1 time constant is chosen to be exactly equal to the L/DCR time constant, the voltage drop RD = RSENSE(EQUIV) DCRMAX at TL(MAX) C1 is usually selected to be in the range of 0.1µF to 0.47µF. This forces R1||R2 to around 2k, reducing error that might have been caused by the SENSE+ pin’s ±1µA current. The equivalent resistance R1||R2 is scaled to the room temperature inductance and maximum DCR: L R1 R2 = (DCR at 20°C) • C1 The sense resistor values are: R1= R1 R2 R1• RD ; R2 = RD 1− RD 3859alf For more information www.linear.com/3859AL 21 LTC3859AL applications information The maximum power loss in R1 is related to duty cycle. For the buck controllers, the maximum power loss will occur in continuous mode at the maximum input voltage: PLOSS R1= (VIN(MAX) − VOUT ) • VOUT R1 For the boost controller, the maximum power loss in R1 will occur in continuous mode at VIN = 1/2•VOUT : PLOSS R1= (VOUT(MAX) − VIN ) • VIN R1 Ensure that R1 has a power rating higher than this value. If high efficiency is necessary at light loads, consider this power loss when deciding whether to use DCR sensing or sense resistors. Light load power loss can be modestly higher with a DCR network than with a sense resistor, due to the extra switching losses incurred through R1. However, DCR sensing eliminates a sense resistor, reduces conduction losses and provides higher efficiency at heavy loads. Peak efficiency is about the same with either method. Inductor Value Calculation The operating frequency and inductor selection are interrelated in that higher operating frequencies allow the use of smaller inductor and capacitor values. So why would anyone ever choose to operate at lower frequencies with larger components? The answer is efficiency. A higher frequency generally results in lower efficiency because of MOSFET gate charge losses. In addition to this basic trade-off, the effect of inductor value on ripple current and low current operation must also be considered. The inductor value has a direct effect on ripple current. The inductor ripple current DIL decreases with higher inductance or frequency. For the buck controllers, DIL increases with higher VIN: ∆IL = Accepting larger values of DIL allows the use of low inductances, but results in higher output voltage ripple and greater core losses. A reasonable starting point for setting ripple current is DIL = 0.3(IMAX). The maximum DIL occurs at the maximum input voltage for the bucks and VIN = 1/2•VOUT for the boost. The inductor value also has secondary effects. The transition to Burst Mode operation begins when the average inductor current required results in a peak current below 25% of the current limit (30% for the boost) determined by RSENSE. Lower inductor values (higher DIL) will cause this to occur at lower load currents, which can cause a dip in efficiency in the upper range of low current operation. In Burst Mode operation, lower inductance values will cause the burst frequency to decrease. Inductor Core Selection Once the value for L is known, the type of inductor must be selected. High efficiency converters generally cannot afford the core loss found in low cost powdered iron cores, forcing the use of more expensive ferrite or molypermalloy cores. Actual core loss is independent of core size for a fixed inductor value, but it is very dependent on inductance selected. As inductance increases, core losses go down. Unfortunately, increased inductance requires more turns of wire and therefore copper losses will increase. Ferrite designs have very low core loss and are preferred at high switching frequencies, so design goals can concentrate on copper loss and preventing saturation. Ferrite core material saturates “hard,” which means that inductance collapses abruptly when the peak design current is exceeded. This results in an abrupt increase in inductor ripple current and consequent output voltage ripple. Do not allow the core to saturate! V 1 VOUT 1− OUT (f)(L) VIN For the boost controller, the inductor ripple current DIL increases with higher VOUT: ∆IL = 22 1 V VIN 1− IN (f)(L) VOUT 3859alf For more information www.linear.com/3859AL LTC3859AL Applications Information Power MOSFET and Schottky Diode (Optional) Selection The MOSFET power dissipations at maximum output current are given by: Two external power MOSFETs must be selected for each controller in the LTC3859AL: one N-channel MOSFET for the top switch (main switch for the buck, synchronous for the boost), and one N-channel MOSFET for the bottom switch (main switch for the boost, synchronous for the buck). 2 VOUT IOUT(MAX) (1+ δ) RDS(ON) + VIN IOUT(MAX) (VIN )2 (RDR )(CMILLER ) • 2 1 1 + (f) VINTVCC − VTHMIN VTHMIN 2 V −V PSYNC _ BUCK = IN OUT IOUT(MAX) (1+ δ) RDS(ON) VIN The peak-to-peak drive levels are set by the INTVCC voltage. This voltage is typically 5.4V during start-up (see EXTVCC Pin Connection). Consequently, logic-level threshold MOSFETs must be used in most applications. Pay close attention to the BVDSS specification for the MOSFETs as well; many of the logic level MOSFETs are limited to 30V or less. Selection criteria for the power MOSFETs include the on-resistance RDS(ON), Miller capacitance CMILLER, input voltage and maximum output current. Miller capacitance, CMILLER, can be approximated from the gate charge curve usually provided on the MOSFET manufacturers’ data sheet. CMILLER is equal to the increase in gate charge along the horizontal axis while the curve is approximately flat divided by the specified change in VDS. This result is then multiplied by the ratio of the application applied VDS to the gate charge curve specified VDS. When the IC is operating in continuous mode the duty cycles for the top and bottom MOSFETs are given by: V Buck Main Switch Duty Cycle = OUT VIN V − VOUT Buck Sync Switch Duty Cycle = IN VIN − VIN V Boost Main Switch Duty Cycle = OUT VOUT Boost Sync Switch Duty Cycle = VIN VOUT ( PMAIN _ BUCK = ) ( PMAIN _ BOOST = ) ( VOUT − VIN ) VOUT VIN2 (IOUT(MAX) ) 2 • VOUT2 IOUT(MAX) (1+ δ )RDS(ON) + • 2 VIN 1 1 + (f) INTVCC − VTHMIN VTHMIN 2 V = IN IOUT(MAX) (1+ δ )RDS(ON) VOUT (RDR )(CMILLER ) • V PSYNC _ BOOST ( ) where z is the temperature dependency of RDS(ON) and RDR (approximately 2Ω) is the effective driver resistance at the MOSFET’s Miller threshold voltage. VTHMIN is the typical MOSFET minimum threshold voltage. Both MOSFETs have I2R losses while the main N-channel equations for the buck and boost controllers include an additional term for transition losses, which are highest at high input voltages for the bucks and low input voltages for the boost. For VIN < 20V (high VIN for the boost) the high current efficiency generally improves with larger MOSFETs, while for VIN > 20V (low VIN for the boost) the transition losses rapidly increase to the point that the use of a higher RDS(ON) device with lower CMILLER actually provides higher 3859alf For more information www.linear.com/3859AL 23 LTC3859AL applications information efficiency. The synchronous MOSFET losses for the buck controllers are greatest at high input voltage when the top switch duty factor is low or during a short-circuit when the synchronous switch is on close to 100% of the period. The synchronous MOSFET losses for the boost controller are greatest when the input voltage approaches the output voltage or during an overvoltage event when the synchronous switch is on 100% of the period. The term (1+ z) is generally given for a MOSFET in the form of a normalized RDS(ON) vs Temperature curve, but z = 0.005/°C can be used as an approximation for low voltage MOSFETs. In a boost converter, the output has a discontinuous current, so COUT must be capable of reducing the output voltage ripple. The effects of ESR (equivalent series resistance) and the bulk capacitance must be considered when choosing the right capacitor for a given output ripple voltage. The steady ripple due to charging and discharging the bulk capacitance is given by: Ripple = ( I OUT(MAX) • VOUT − VIN(MIN) COUT • VOUT • f )V where COUT is the output filter capacitor. The steady ripple due to the voltage drop across the ESR is given by: The optional Schottky diodes D4, D5, and D6 shown in Figure 13 conduct during the dead-time between the conduction of the two power MOSFETs. This prevents the body diode of the synchronous MOSFET from turning on, storing charge during the dead-time and requiring a reverse recovery period that could cost as much as 3% in efficiency at high VIN. A 1A to 3A Schottky is generally a good compromise for both regions of operation due to the relatively small average current. Larger diodes result in additional transition losses due to their larger junction capacitance. Multiple capacitors placed in parallel may be needed to meet the ESR and RMS current handling requirements. Dry tantalum, special polymer, aluminum electrolytic and ceramic capacitors are all available in surface mount packages. Ceramic capacitors have excellent low ESR characteristics but can have a high voltage coefficient. Capacitors are now available with low ESR and high ripple current ratings such as OS-CON and POSCAP. Boost CIN, COUT Selection Buck CIN, COUT Selection The input ripple current in a boost converter is relatively low (compared with the output ripple current), because this current is continuous. The boost input capacitor CIN voltage rating should comfortably exceed the maximum input voltage. Although ceramic capacitors can be relatively tolerant of overvoltage conditions, aluminum electrolytic capacitors are not. Be sure to characterize the input voltage for any possible overvoltage transients that could apply excess stress to the input capacitors. The selection of CIN for the two buck controllers is simplified by the 2-phase architecture and its impact on the worstcase RMS current drawn through the input network (battery/fuse/capacitor). It can be shown that the worst-case capacitor RMS current occurs when only one controller is operating. The controller with the highest (VOUT)(IOUT) product needs to be used in the formula shown in Equation (1) to determine the maximum RMS capacitor current requirement. Increasing the output current drawn from the other controller will actually decrease the input RMS ripple current from its maximum value. The out-of-phase technique typically reduces the input capacitor’s RMS ripple current by a factor of 30% to 70% when compared to a single phase power supply solution. The value of CIN is a function of the source impedance, and in general, the higher the source impedance, the higher the required input capacitance. The required amount of input capacitance is also greatly affected by the duty cycle. High output current applications that also experience high duty cycles can place great demands on the input supply, both in terms of DC current and ripple current. DVESR = IL(MAX) • ESR 3859alf 24 For more information www.linear.com/3859AL LTC3859AL Applications Information In continuous mode, the source current of the top MOSFET is a square wave of duty cycle (VOUT)/(VIN). To prevent large voltage transients, a low ESR capacitor sized for the maximum RMS current of one channel must be used. The maximum RMS capacitor current is given by: CIN Required IRMS ≈ IMAX VIN ( VOUT ) ( VIN − VOUT )1/ 2 (1) This formula has a maximum at VIN = 2VOUT, where IRMS = IOUT/2. This simple worst-case condition is commonly used for design because even significant deviations do not offer much relief. Note that capacitor manufacturers’ ripple current ratings are often based on only 2000 hours of life. This makes it advisable to further derate the capacitor, or to choose a capacitor rated at a higher temperature than required. Several capacitors may be paralleled to meet size or height requirements in the design. Due to the high operating frequency of the LTC3859AL, ceramic capacitors can also be used for CIN. Always consult the manufacturer if there is any question. The benefit of the LTC3859AL 2-phase operation can be calculated by using Equation (1) for the higher power controller and then calculating the loss that would have resulted if both controller channels switched on at the same time. The total RMS power lost is lower when both controllers are operating due to the reduced overlap of current pulses required through the input capacitor’s ESR. This is why the input capacitor’s requirement calculated above for the worst-case controller is adequate for the dual controller design. Also, the input protection fuse resistance, battery resistance, and PC board trace resistance losses are also reduced due to the reduced peak currents in a 2-phase system. The overall benefit of a multiphase design will only be fully realized when the source impedance of the power supply/battery is included in the efficiency testing. The drains of the top MOSFETs should be placed within 1cm of each other and share a common CIN (s). Separating the drains and CIN may produce undesirable voltage and current resonances at VIN. A small (0.1µF to 1µF) bypass capacitor between the chip VIN pin and ground, placed close to the LTC3859AL, is also suggested. A small (1Ω to 10Ω) resistor placed between CIN (C1) and the VIN pin provides further isolation between the two channels. The selection of COUT is driven by the effective series resistance (ESR). Typically, once the ESR requirement is satisfied, the capacitance is adequate for filtering. The output ripple (DVOUT) is approximated by: 1 ∆VOUT ≈ ∆IL ESR + 8fCOUT where f is the operating frequency, COUT is the output capacitance and DIL is the ripple current in the inductor. The output ripple is highest at maximum input voltage since DIL increases with input voltage. Setting Output Voltage The LTC3859AL output voltages are each set by an external feedback resistor divider carefully placed across the output, as shown in Figure 5. The regulated output voltages are determined by: R VOUT, BUCK = 0.8V 1+ B RA R VOUT, BOOST = 1.2V 1+ B RA To improve the frequency response, a feedforward capacitor, CFF, may be used. Great care should be taken to route the VFB line away from noise sources, such as the inductor or the SW line. VOUT 1/3 LTC3859AL RB CFF VFB 3859al F05 RA Figure 5. Setting Output Voltage 3859alf For more information www.linear.com/3859AL 25 LTC3859AL applications information Tracking and Soft-Start (TRACK/SS1, TRACK/SS2, SS3 Pins) 1/3 LTC3859AL TRACK/SS 0.8V 5µA 1.2V = CSS • 5µA tSS _ BUCK = CSS • tSS _ BOOST Figure 6. Using the TRACK/SS Pin to Program Soft-Start VX(MASTER) VOUT(SLAVE) TIME 3859al F07a 7a. Coincident Tracking VX(MASTER) VOUT(SLAVE) TIME Alternatively, the TRACK/SS1 and TRACK/SS2 pins for the two buck controllers can be used to track two (or more) supplies during start-up, as shown qualitatively in Figures 7a and 7b. To do this, a resistor divider should be connected from the master supply (VX) to the TRACK/SS pin of the slave supply (VOUT), as shown in Figure 8. During start-up VOUT will track VX according to the ratio set by the resistor divider: 3859al F06 OUTPUT (VOUT) Soft-start is enabled by simply connecting a capacitor from the TRACK/SS pin to ground, as shown in Figure 6. An internal 5µA current source charges the capacitor, providing a linear ramping voltage at the TRACK/SS pin. The LTC3859AL will regulate the VFB pin (and hence VOUT) according to the voltage on the TRACK/SS pin, allowing VOUT to rise smoothly from 0V to its final regulated value. The total soft-start time will be approximately: SGND OUTPUT (VOUT) The start-up of each VOUT is controlled by the voltage on the respective TRACK/SS pin (TRACK/SS1 for channel 1, TRACK/SS2 for channel 2, SS3 for channel 3). When the voltage on the TRACK/SS pin is less than the internal 0.8V reference (1.2V reference for the boost channel), the LTC3859AL regulates the VFB pin voltage to the voltage on the TRACK/SS pin instead of the internal reference. Likewise, the TRACK/SS pin for the buck channels can be used to program an external soft-start function or to allow VOUT to track another supply during start-up. CSS 3859al F07b 7b. Radiometric Tracking Figure 7. Two Different Modes of Output Voltage Tracking VOUT RB LTC3859AL VFB1,2 + RTRACKB R RA VX = • TRACKA VOUT RTRACKA RA + RB VX RA RTRACKB For coincident tracking (VOUT = VX during start-up), TRACK/SS1,2 RA = RTRACKA RTRACKA RB = RTRACKB 3859al F08 Figure 8. Using the TRACK/SS Pin for Tracking 3859alf 26 For more information www.linear.com/3859AL LTC3859AL applications information INTVCC Regulators The LTC3859AL features two separate internal P-channel low dropout linear regulators (LDO) that supply power at the INTVCC pin from either the VBIAS supply pin or the EXTVCC pin depending on the connection of the EXTVCC pin. INTVCC powers the gate drivers and much of the LTC3859AL’s internal circuitry. The VBIAS LDO and the EXTVCC LDO regulate INTVCC to 5.4V. Each of these must be bypassed to ground with a minimum of 4.7µF ceramic capacitor. No matter what type of bulk capacitor is used, an additional 1µF ceramic capacitor placed directly adjacent to the INTVCC and PGND IC pins is highly recommended. Good bypassing is needed to supply the high transient currents required by the MOSFET gate drivers and to prevent interaction between the channels. High input voltage applications in which large MOSFETs are being driven at high frequencies may cause the maximum junction temperature rating for the LTC3859AL to be exceeded. The INTVCC current, which is dominated by the gate charge current, may be supplied by either the VBIAS LDO or the EXTVCC LDO. When the voltage on the EXTVCC pin is less than 4.7V, the VBIAS LDO is enabled. Power dissipation for the IC in this case is highest and is equal to VBIAS • IINTVCC. The gate charge current is dependent on operating frequency as discussed in the Efficiency Considerations section. The junction temperature can be estimated by using the equations given in Note 2 of the Electrical Characteristics. For example, the LTC3859AL INTVCC current is limited to less than 40mA from a 40V supply when not using the EXTVCC supply at a 70°C ambient temperature in the QFN package: TJ = 70°C + (40mA)(40V)(34°C/W) = 125°C To prevent the maximum junction temperature from being exceeded, the input supply current must be checked while operating in continuous conduction mode (PLLIN/MODE = INTVCC) at maximum VIN. When the voltage applied to EXTVCC rises above 4.7V, the VBIAS LDO is turned off and the EXTVCC LDO is enabled. The EXTVCC LDO remains on as long as the voltage applied to EXTVCC remains above 4.5V. The EXTVCC LDO attempts to regulate the INTVCC voltage to 5.4V, so while EXTVCC is less than 5.4V, the LDO is in dropout and the INTVCC voltage is approximately equal to EXTVCC. When EXTVCC is greater than 5.4V, up to an absolute maximum of 14V, INTVCC is regulated to 5.4V. Using the EXTVCC LDO allows the MOSFET driver and control power to be derived from one of the LTC3859AL’s switching regulator outputs (4.7V ≤ VOUT ≤ 14V) during normal operation and from the VBIAS LDO when the output is out of regulation (e.g., startup, short-circuit). If more current is required through the EXTVCC LDO than is specified, an external Schottky diode can be added between the EXTVCC and INTVCC pins. In this case, do not apply more than 6V to the EXTVCC pin and make sure that EXTVCC ≤ VBIAS. Significant efficiency and thermal gains can be realized by powering INTVCC from the buck output, since the VIN current resulting from the driver and control currents will be scaled by a factor of (Duty Cycle)/(Switcher Efficiency). For 5V to 14V regulator outputs, this means connecting the EXTVCC pin directly to VOUT. Tying the EXTVCC pin to a 8.5V supply reduces the junction temperature in the previous example from 125°C to: TJ = 70°C + (40mA)(8.5V)(34°C/W) = 82°C However, for 3.3V and other low voltage outputs, additional circuitry is required to derive INTVCC power from the output. 3859alf For more information www.linear.com/3859AL 27 LTC3859AL Applications Information The following list summarizes the four possible connections for EXTVCC: 1.EXTVCC grounded. This will cause INTVCC to be powered from the internal 5.4V regulator resulting in an efficiency penalty of up to 10% at high input voltages. 2.EXTVCC connected directly to the output voltage of one of the buck regulators. This is the normal connection for a 5V to 14V regulator and provides the highest efficiency. 3.EXTVCC connected to an external supply. If an external supply is available in the 5V to 14V range, it may be used to power EXTVCC providing it is compatible with the MOSFET gate drive requirements. Ensure that EXTVCC < VBIAS. 4.EXTVCC connected to an output-derived boost network off one of the buck regulators. For 3.3V and other low voltage buck regulators, efficiency gains can still be realized by connecting EXTVCC to an output-derived voltage that has been boosted to greater than 4.7V. This can be done with the capacitive charge pump shown in Figure 9. Ensure that EXTVCC < VBIAS. VIN1,2 C1 LTC3859AL BAT85 BAT85 MTOP BAT85 TG EXTVCC L SW RSENSE VOUT1,2 MBOT BG PGND 3859al F09 Figure 9. Capacitive Charge Pump for EXTVCC 3859alf 28 For more information www.linear.com/3859AL LTC3859AL applications information Topside MOSFET Driver Supply (CB, DB) External bootstrap capacitors CB connected to the BOOST pins supply the gate drive voltages for the topside MOSFETs. Capacitor CB in the Functional Diagram is charged though external diode DB from INTVCC when the SW pin is low. When one of the topside MOSFETs is to be turned on, the driver places the CB voltage across the gate-source of the desired MOSFET. This enhances the MOSFET and turns on the topside switch. The switch node voltage, SW, rises to VIN for the buck channels (VOUT for the boost channel) and the BOOST pin follows. With the topside MOSFET on, the boost voltage is above the input supply: VBOOST = VIN + VINTVCC (VBOOST = VOUT + VINTVCC for the boost controller). The value of the boost capacitor CB needs to be 100 times that of the total input capacitance of the topside MOSFET(s). The reverse breakdown of the external Schottky diode must be greater than VIN(MAX) for the buck channels and VOUT(MAX) for the boost channel. The external diode DB can be a Schottky diode or silicon diode, but in either case it should have low leakage and fast recovery. Pay close attention to the reverse leakage at high temperatures where it generally increases substantially. The topside MOSFET driver for the boost channel includes an internal charge pump that delivers current to the bootstrap capacitor from the BOOST3 pin. This charge current maintains the bias voltage required to keep the top MOSFET on continuously during dropout/overvoltage conditions. The Schottky/silicon diode selected for the boost topside driver should have a reverse leakage less than the available output current the charge pump can supply. Curves displaying the available charge pump current under different operating conditions can be found in the Typical Performance Characteristics section. A leaky diode DB in the boost converter can not only prevent the top MOSFET from fully turning on but it can also completely discharge the bootstrap capacitor CB and create a current path from the input voltage to the BOOST3 pin to INTVCC. This can cause INTVCC to rise if the diode leakage exceeds the current consumption on INTVCC . This is particularly a concern in Burst Mode operation where the load on INTVCC can be very small. There is an internal voltage clamp on INTVCC that prevents the INTVCC voltage from running away, but this clamp should be regarded as a failsafe only. The external Schottky or silicon diode should be carefully chosen such that INTVCC never gets charged up much higher than its normal regulation voltage. Care should also be taken when choosing the external diode DB for the buck converters. A leaky diode not only increases the quiescent current of the buck converter, but it can also cause a similar leakage path to INTVCC from VOUT for applications with output voltages greater than the INTVCC voltage (~5.4V). 1000 900 FREQUENCY (kHz) 800 700 600 500 400 300 200 100 0 15 25 35 45 55 65 75 85 95 105 115 125 FREQ PIN RESISTOR (kΩ) 3859al F10 Figure 10. Relationship Between Oscillator Frequency and Resistor Value at the FREQ Pin 3859alf For more information www.linear.com/3859AL 29 LTC3859AL Applications Information Fault Conditions: Buck Current Limit and Current Foldback The LTC3859AL includes current foldback for the buck channels to help limit load current when the output is shorted to ground. If the buck output falls below 70% of its nominal output level, then the maximum sense voltage is progressively lowered from 100% to 40% of its maximum selected value. Under short-circuit conditions with very low duty cycles, the buck channel will begin cycle skipping in order to limit the short-circuit current. In this situation the bottom MOSFET will be dissipating most of the power but less than in normal operation. The short-circuit ripple current is determined by the minimum on-time tON(MIN) of the LTC3859AL (≈95ns), the input voltage and inductor value: DIL(SC) = tON(MIN) (VIN/L) The resulting average short-circuit current is: 1 I = 40% • I LIM(MAX) − ∆IL(SC) SC 2 Fault Conditions: Buck Overvoltage Protection (Crowbar) The overvoltage crowbar is designed to blow a system input fuse when the output voltage of the one of the buck regulators rises much higher than nominal levels. The crowbar causes huge currents to flow, that blow the fuse to protect against a shorted top MOSFET if the short occurs while the controller is operating. A comparator monitors the buck output for overvoltage conditions. The comparator detects faults greater than 10% above the nominal output voltage. When this condition is sensed, the top MOSFET of the buck controller is turned off and the bottom MOSFET is turned on until the overvoltage condition is cleared. The bottom MOSFET remains on continuously for as long as the overvoltage condition persists; if VOUT returns to a safe level, normal operation automatically resumes. A shorted top MOSFET for the buck channel will result in a high current condition which will open the system fuse. The switching regulator will regulate properly with a leaky top MOSFET by altering the duty cycle to accommodate the leakage. Fault Conditions: Over Temperature Protection At higher temperatures, or in cases where the internal power dissipation causes excessive self heating on chip (such as INTVCC short to ground), the over temperature shutdown circuitry will shut down the LTC3859AL. When the junction temperature exceeds approximately 170°C, the over temperature circuitry disables the INTVCC LDO, causing the INTVCC supply to collapse and effectively shutting down the entire LTC3859AL chip. Once the junction temperature drops back to approximately 155°C, the INTVCC LDO turns back on. Long term overstress (TJ > 125°C) should be avoided as it can degrade the performance or shorten the life of the part. Phase-Locked Loop and Frequency Synchronization The LTC3859AL has an internal phase-locked loop (PLL) comprised of a phase frequency detector, a lowpass filter, and a voltage-controlled oscillator (VCO). This allows the turn-on of the top MOSFET of controller 1 to be locked to the rising edge of an external clock signal applied to the PLLIN/MODE pin. The turn-on of controller 2’s top MOSFET is thus 180 degrees out of phase with the external clock. The phase detector is an edge sensitive digital type that provides zero degrees phase shift between the external and internal oscillators. This type of phase detector does not exhibit false lock to harmonics of the external clock. If the external clock frequency is greater than the internal oscillator’s frequency, fOSC, then current is sourced continuously from the phase detector output, pulling up the VCO input. When the external clock frequency is less than fOSC, current is sunk continuously, pulling down the 3859alf 30 For more information www.linear.com/3859AL LTC3859AL applications information VCO input. If the external and internal frequencies are the same but exhibit a phase difference, the current sources turn on for an amount of time corresponding to the phase difference. The voltage at the VCO input is adjusted until the phase and frequency of the internal and external oscillators are identical. At the stable operating point, the phase detector output is high impedance and the internal filter capacitor, CLP, holds the voltage at the VCO input. Note that the LTC3859AL can only be synchronized to an external clock whose frequency is within range of the LTC3859AL’s internal VCO, which is nominally 55kHz to 1MHz. This is guaranteed to be between 75kHz and 850kHz. Typically, the external clock (on PLLIN/MODE pin) input high threshold is 1.6V, while the input low threshold is 1.2V. Rapid phase-locking can be achieved by using the FREQ pin to set a free-running frequency near the desired synchronization frequency. The VCO’s input voltage is prebiased at a frequency correspond to the frequency set by the FREQ pin. Once prebiased, the PLL only needs to adjust the frequency slightly to achieve phase-lock and synchronization. Although it is not required that the free-running frequency be near external clock frequency, doing so will prevent the operating frequency from passing through a large range of frequencies as the PLL locks. Table 1 summarizes the different states in which the FREQ pin can be used. Minimum On-Time Considerations Minimum on-time tON(MIN) is the smallest time duration that the LTC3859AL is capable of turning on the top MOSFET (bottom MOSFET for the boost controller). It is determined by internal timing delays and the gate charge required to turn on the top MOSFET. Low duty cycle applications may approach this minimum on-time limit and care should be taken to ensure that tON(MIN)_ BUCK < VOUT VIN (f) tON(MIN)_ BOOST < VOUT − VIN VOUT (f) If the duty cycle falls below what can be accommodated by the minimum on-time, the controller will begin to skip cycles. The output voltage will continue to be regulated, but the ripple voltage and current will increase. The minimum on-time for the LTC3859AL is approximately 95ns for the bucks and 120ns for the boost. However, as the peak sense voltage decreases the minimum on-time gradually increases up to about 130ns. This is of particular concern in forced continuous applications with low ripple current at light loads. If the duty cycle drops below the minimum on-time limit in this situation, a significant amount of cycle skipping can occur with correspondingly larger current and voltage ripple. Table 1 FREQ PIN PLLIN/MODE PIN FREQUENCY 0V DC Voltage 350kHz INTVCC DC Voltage 535kHz Resistor to SGND DC Voltage 50kHz to 900kHz Any of the Above External Clock Phase-Locked to External Clock 3859alf For more information www.linear.com/3859AL 31 LTC3859AL Applications Information Efficiency Considerations The percent efficiency of a switching regulator is equal to the output power divided by the input power times 100%. It is often useful to analyze individual losses to determine what is limiting the efficiency and which change would produce the most improvement. Percent efficiency can be expressed as: %Efficiency = 100% – (L1 + L2 + L3 + ...) where L1, L2, etc. are the individual losses as a percentage of input power. Although all dissipative elements in the circuit produce losses, four main sources usually account for most of the losses in LTC3859AL circuits: 1) IC VBIAS current, 2) INTVCC regulator current, 3) I2R losses, 4) Topside MOSFET transition losses. 1.The VBIAS current is the DC supply current given in the Electrical Characteristics table, which excludes MOSFET driver and control currents. VBIAS current typically results in a small (<0.1%) loss. 2.INTVCC current is the sum of the MOSFET driver and control currents. The MOSFET driver current results from switching the gate capacitance of the power MOSFETs. Each time a MOSFET gate is switched from low to high to low again, a packet of charge, dQ, moves from INTVCC to ground. The resulting dQ/dt is a current out of INTVCC that is typically much larger than the control circuit current. In continuous mode, IGATECHG = f(QT + QB), where QT and QB are the gate charges of the topside and bottom side MOSFETs. Supplying INTVCC from an output-derived source power through EXTVCC will scale the VIN current required for the driver and control circuits by a factor of (Duty Cycle)/ (Efficiency). For example, in a 20V to 5V application, 10mA of INTVCC current results in approximately 2.5mA of VIN current. This reduces the mid-current loss from 10% or more (if the driver was powered directly from VIN) to only a few percent. 3.I2R losses are predicted from the DC resistances of the fuse (if used), MOSFET, inductor, current sense resistor, and input and output capacitor ESR. In continuous mode the average output current flows through L and RSENSE, but is “chopped” between the topside MOSFET and the synchronous MOSFET. If the two MOSFETs have approximately the same RDS(ON), then the resistance of one MOSFET can simply be summed with the resistances of L, RSENSE and ESR to obtain I2R losses. For example, if each RDS(ON) = 30mΩ, RL = 50mΩ, RSENSE = 10mΩ and RESR = 40mΩ (sum of both input and output capacitance losses), then the total resistance is 130mΩ. This results in losses ranging from 3% to 13% as the output current increases from 1A to 5A for a 5V output, or a 4% to 20% loss for a 3.3V output. Efficiency varies as the inverse square of VOUT for the same external components and output power level. The combined effects of increasingly lower output voltages and higher currents required by high performance digital systems is not doubling but quadrupling the importance of loss terms in the switching regulator system! 4.Transition losses apply only to the top MOSFET(s) (bottom MOSFET for the boost), and become significant only when operating at high input voltages (typically 15V or greater). Transition losses can be estimated from: Transition Loss = (1.7)VIN2 • IO(MAX) • CRSS • f Other hidden losses such as copper trace and internal battery resistances can account for an additional 5% to 10% efficiency degradation in portable systems. It is very important to include these “system” level losses during the design phase. The internal battery and fuse resistance losses can be minimized by making sure that CIN has adequate charge storage and very low ESR at the switching frequency. A 25W supply will typically require a minimum of 20µF to 40µF of capacitance having a maximum of 20mΩ to 50mΩ of ESR. The LTC3859AL 2-phase architecture typically halves this input capacitance requirement over competing solutions. Other losses including Schottky conduction losses during dead-time and inductor core losses generally account for less than 2% total additional loss. 3859alf 32 For more information www.linear.com/3859AL LTC3859AL applications information Checking Transient Response The regulator loop response can be checked by looking at the load current transient response. Switching regulators take several cycles to respond to a step in DC (resistive) load current. When a load step occurs, VOUT shifts by an amount equal to DILOAD(ESR), where ESR is the effective series resistance of COUT. DILOAD also begins to charge or discharge COUT generating the feedback error signal that forces the regulator to adapt to the current change and return VOUT to its steady-state value. During this recovery time VOUT can be monitored for excessive overshoot or ringing, which would indicate a stability problem. OPTILOOP compensation allows the transient response to be optimized over a wide range of output capacitance and ESR values. The availability of the ITH pin not only allows optimization of control loop behavior, but it also provides a DC coupled and AC filtered closed loop response test point. The DC step, rise time and settling at this test point truly reflects the closed loop response. Assuming a predominantly second order system, phase margin and/ or damping factor can be estimated using the percentage of overshoot seen at this pin. The bandwidth can also be estimated by examining the rise time at the pin. The ITH external components shown in Figure 16 will provide an adequate starting point for most applications. The ITH series RC-CC filter sets the dominant pole-zero loop compensation. The values can be modified slightly (from 0.5 to 2 times their suggested values) to optimize transient response once the final PC layout is done and the particular output capacitor type and value have been determined. The output capacitors need to be selected because the various types and values determine the loop gain and phase. An output current pulse of 20% to 80% of full-load current having a rise time of 1µs to 10µs will produce output voltage and ITH pin waveforms that will give a sense of the overall loop stability without breaking the feedback loop. Placing a power MOSFET directly across the output capacitor and driving the gate with an appropriate signal generator is a practical way to produce a realistic load step condition. The initial output voltage step resulting from the step change in output current may not be within the bandwidth of the feedback loop, so this signal cannot be used to determine phase margin. This is why it is better to look at the ITH pin signal which is in the feedback loop and is the filtered and compensated control loop response. The gain of the loop will be increased by increasing RC and the bandwidth of the loop will be increased by decreasing CC. If RC is increased by the same factor that CC is decreased, the zero frequency will be kept the same, thereby keeping the phase shift the same in the most critical frequency range of the feedback loop. The output voltage settling behavior is related to the stability of the closed-loop system and will demonstrate the actual overall supply performance. A second, more severe transient is caused by switching in loads with large (>1µF) supply bypass capacitors. The discharged bypass capacitors are effectively put in parallel with COUT, causing a rapid drop in VOUT. No regulator can alter its delivery of current quickly enough to prevent this sudden step change in output voltage if the load switch resistance is low and it is driven quickly. If the ratio of CLOAD to COUT is greater than 1:50, the switch rise time should be controlled so that the load rise time is limited to approximately 25 • CLOAD. Thus a 10µF capacitor would require a 250µs rise time, limiting the charging current to about 200mA. 3859alf For more information www.linear.com/3859AL 33 LTC3859AL Applications Information Buck Design Example As a design example for one of the buck channels channel, assume VIN = 12V(NOMINAL), VIN = 22V(MAX), VOUT = 3.3V, IMAX = 6A, VSENSE(MAX) = 50mV, and f = 350kHz. The inductance value is chosen first based on a 30% ripple current assumption. The highest value of ripple current occurs at the maximum input voltage. Tie the FREQ pin to GND, generating 350kHz operation. The minimum inductance for 30% ripple current is: ∆IL = VOUT VOUT 1− (f)(L) VIN(NOMINAL) A 3.9µH inductor will produce 29% ripple current. The peak inductor current will be the maximum DC value plus one half the ripple current, or 6.88A. Increasing the ripple current will also help ensure that the minimum on-time of 95ns is not violated. The minimum on-time occurs at maximum VIN: tON(MIN) = VOUT VIN(MAX)(f) = 3.3V = 429ns 22V(350kHz) The RSENSE resistor value can be calculated by using the minimum value for the maximum current sense threshold (43mV): RSENSE ≤ 43mV = 0.006Ω 6.88A Choosing 1% resistors: RA = 25k and RB = 80.6k yields an output voltage of 3.33V. The power dissipation on the top side MOSFET can be easily estimated. Choosing a Fairchild FDS6982S dual MOSFET results in: RDS(ON) = 0.035Ω/0.022Ω, CMILLER = 215pF. At maximum input voltage with T(estimated) = 50°C: 3.3V (6A)2 {1+ (0.005)(50°C − 25°C)} 22V 5A (0.035Ω) + (22V)2 6 (2.5Ω)(215pF) • 2 1 1 + (350kHz) = 433mW 5V − 2.3V 2.3V PMAIN = A short-circuit to ground will result in a folded back current of: ISC = 20 mV 1 95ns(22V) − = 3.07A 0.006Ω 2 3.9µH with a typical value of RDS(ON) and z = (0.005/°C)(25°C) = 0.125. The resulting power dissipated in the bottom MOSFET is: 2 PSYNC = (2.23A) (1.125)(0.022Ω) = 233mW which is less than under full-load conditions. The input capacitor to the buck regulator CIN is chosen for an RMS current rating of at least 3A at temperature assuming only this channel is on. COUT is chosen with an ESR of 0.02Ω for low output ripple. The output ripple in continuous mode will be highest at the maximum input voltage. The output voltage ripple due to ESR is approximately: VORIPPLE = RESR (DIL) = 0.02Ω(1.75A) = 35mVP-P 3859alf 34 For more information www.linear.com/3859AL LTC3859AL Applications Information PC Board Layout Checklist When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the IC. These items are also illustrated graphically in the layout diagram of Figure 11. Figure 12 illustrates the current waveforms present in the various branches of the 2-phase synchronous buck regulators operating in the continuous mode. Check the following in your layout: 1.Are the top N-channel MOSFETs MTOP1 and MTOP2 located within 1cm of each other with a common drain connection at CIN? Do not attempt to split the input decoupling for the two channels as it can cause a large resonant loop. 2.Are the signal and power grounds kept separate? The combined IC signal ground pin and the ground return of CINTVCC must return to the combined COUT (–) terminals. The path formed by the top N-channel MOSFET, Schottky diode and the CIN capacitor should have short leads and PC trace lengths. The output capacitor (–) terminals should be connected as close as possible to the (–) terminals of the input capacitor by placing the capacitors next to each other and away from the Schottky loop described above. 3.Do the LTC3859AL VFB pins’ resistive dividers connect to the (+) terminals of COUT? The resistive divider must be connected between the (+) terminal of COUT and signal ground. The feedback resistor connections should not be along the high current input feeds from the input capacitor(s). 4.Are the SENSE– and SENSE+ leads routed together with minimum PC trace spacing? The filter capacitor between SENSE+ and SENSE– should be as close as possible to the IC. Ensure accurate current sensing with Kelvin connections at the sense resistor. 5.Is the INTVCC decoupling capacitor connected close to the IC, between the INTVCC and the power ground pins? This capacitor carries the MOSFET drivers’ current peaks. An additional 1µF ceramic capacitor placed immediately next to the INTVCC and PGND pins can help improve noise performance substantially. 6.Keep the switching nodes (SW1, SW2, SW3), top gate nodes (TG1, TG2, TG3), and boost nodes (BOOST1, BOOST2, BOOST3) away from sensitive small-signal nodes, especially from the opposites channel’s voltage and current sensing feedback pins. All of these nodes have very large and fast moving signals and therefore should be kept on the output side of the LTC3859AL and occupy minimum PC trace area. 7.Use a modified star ground technique: a low impedance, large copper area central grounding point on the same side of the PC board as the input and output capacitors with tie-ins for the bottom of the INTVCC decoupling capacitor, the bottom of the voltage feedback resistive divider and the SGND pin of the IC. 3859alf For more information www.linear.com/3859AL 35 LTC3859AL Applications Information PC Board Layout Debugging Start with one controller on at a time. It is helpful to use a DC-50MHz current probe to monitor the current in the inductor while testing the circuit. Monitor the output switching node (SW pin) to synchronize the oscilloscope to the internal oscillator and probe the actual output voltage as well. Check for proper performance over the operating voltage and current range expected in the application. The frequency of operation should be maintained over the input voltage range down to dropout and until the output load drops below the low current operation threshold— typically 25% of the maximum designed current level in Burst Mode operation. The duty cycle percentage should be maintained from cycle to cycle in a well-designed, low noise PCB implementation. Variation in the duty cycle at a subharmonic rate can suggest noise pickup at the current or voltage sensing inputs or inadequate loop compensation. Overcompensation of the loop can be used to tame a poor PC layout if regulator bandwidth optimization is not required. Only after each controller is checked for its individual performance should both controllers be turned on at the same time. A particularly difficult region of operation is when one controller channel is nearing its current comparator trip point when the other channel is turning on its top MOSFET. This occurs around 50% duty cycle on either channel due to the phasing of the internal clocks and may cause minor duty cycle jitter. Reduce VIN from its nominal level to verify operation of the regulator in dropout. Check the operation of the undervoltage lockout circuit by further lowering VIN while monitoring the outputs to verify operation. Investigate whether any problems exist only at higher output currents or only at higher input voltages. If problems coincide with high input voltages and low output currents, look for capacitive coupling between the BOOST, SW, TG, and possibly BG connections and the sensitive voltage and current pins. The capacitor placed across the current sensing pins needs to be placed immediately adjacent to the pins of the IC. This capacitor helps to minimize the effects of differential noise injection due to high frequency capacitive coupling. If problems are encountered with high current output loading at lower input voltages, look for inductive coupling between CIN, Schottky and the top MOSFET components to the sensitive current and voltage sensing traces. In addition, investigate common ground path voltage pickup between these components and the SGND pin of the IC. An embarrassing problem, which can be missed in an otherwise properly working switching regulator, results when the current sensing leads are hooked up backwards. The output voltage under this improper hookup will still be maintained but the advantages of current mode control will not be realized. Compensation of the voltage loop will be much more sensitive to component selection. This behavior can be investigated by temporarily shorting out the current sensing resistor—don’t worry, the regulator will still maintain control of the output voltage. 3859alf 36 For more information www.linear.com/3859AL LTC3859AL Applications Information SW1 L1 RSENSE1 D1 VOUT1 COUT1 RL1 VIN RIN CIN SW2 BOLD LINES INDICATE HIGH SWITCHING CURRENT. KEEP LINES TO A MINIMUM LENGTH. L2 RSENSE2 D2 VOUT2 COUT2 RL2 3859al F11 Figure 11. Branch Current Waveforms for Bucks 3859alf For more information www.linear.com/3859AL 37 LTC3859AL Typical Applications VOUT1 RB1 357k OPT RA1 68.1k VFB1 LTC3859AL SENSE1– C1 1nF CITH1A 100pF SENSE1+ RITH1 15k CITH1 1500pF CSS1 0.1µF ITH1 PGOOD1 100k MTOP1 TG1 TRACK/SS1 FREQ PLLIN/MODE SW1 RUN1 RA2 68.1k RB2 649k 10pF RUN3 VOUT1 5V 5A COUT1 220µF D1 VBIAS CBIAS 10µF PGND VFB2 CITH2 2.2nF CINT1 4.7µF RITH2 15k ITH2 CITH2A 68pF C2 10µF INTVCC D2 TG2 CSS2 0.1µF TRACK/SS2 MTOP2 CB2 0.1µF BOOST2 L2 6.5µH RSENSE2 8mΩ SW2 VOUT3 RA3 68.1k RSENSE1 6mΩ MBOT1 BG1 RUN2 VOUT2 L1 4.9µH CB1 0.1µF BOOST1 SGND C1 10µF RB3 499k OPT COUT2 68µF MBOT2 BG2 VOUT2 8.5V 3A VFB3 CITH3 0.01µF RITH3 3.6k SENSE2+ C2 1nF ITH3 CITH3A 820pF SENSE2– CSS3 0.1µF SS3 VOUT1 EXTVCC MTOP3 TG3 SW3 OV3 MTOP1, MTOP2: BSZ097NO4LS MBOT1, MBOT2: BSZ097NO4LS MTOP3: BSC027NO4LS MBOT3: BSCO1BN04LS L1: WÜRTH 744314490 L2: WÜRTH 744314650 L3: WÜRTH 744325120 COUT1: SANYO 6TPB220ML COUT2: SANYO 10TPC68M CIN, COUT3: SANYO 50CE220LX D1, D2: CMDH-4E D3: BAS140W VOUT3 10V* D3 BOOST3 L3 1.2µH COUT3 220µF RSENSE2 2mΩ VIN 2.5V TO 38V (START-UP ABOVE 5V) CB3 0.1µF BG3 MBOT3 SENSE3– CIN 220µF C3 1nF SENSE3+ 3859al F12 * VOUT3 IS 10V WHEN VIN < 10V, FOLLOWS VIN WHEN VIN > 10V Figure 12. High Efficiency Wide Input Range Dual 5V/8.5V Converter 3859alf 38 For more information www.linear.com/3859AL LTC3859AL typical Applications VOUT1 RB1 475k 33pF RA1 34k VFB1 LTC3859AL SENSE1– C1 1nF CITH1A 100pF SENSE1+ RITH1 10k CITH1 680pF ITH1 CSS1 0.1µF PGOOD1 FREQ PLLIN/MODE SW1 RUN1 RB2 215k 15pF RUN3 VOUT1 12V 3A COUT1 47µF D1 VBIAS CBIAS 10µF PGND VFB2 CITH2 820pF CINT1 4.7µF RITH2 15k ITH2 CITH2A 150pF C2 10µF INTVCC D2 TG2 CSS2 0.1µF TRACK/SS2 MTOP2 CB2 0.1µF BOOST2 L2 3.2µH RSENSE2 6mΩ SW2 VOUT3 RA3 68.1k RSENSE1 9mΩ MBOT1 BG1 RUN2 VOUT2 L1 8.8µH CB1 0.1µF BOOST1 SGND C1 10µF MTOP1 TG1 TRACK/SS1 RA2 68.1k 100k RB3 787k OPT COUT2 150µF MBOT2 BG2 VOUT2 3.3V 5A VFB3 CITH3 0.01µF RITH3 3.6k SENSE2+ C2 1nF ITH3 CITH3A 820pF SENSE2– CSS3 0.1µF VOUT3 15V* D3 INTVCC MTOP1, MTOP2: VISHAY Si7848DP MBOT1, MBOT2: VISHAY Si7848DP MTOP3: BSC027NO4LS MBOT3: BSCO1BN04LS L1: SUMIDA CDEP105-8R8M L2: SUMIDA CDEP105-3R2M L3: WÜRTH 744325120 COUT1: KEMET T525D476MO16E035 COUT2: SANYO 4TPE150M CIN, COUT3: SANYO 50CE220LX D1, D2: CMDH-4E D3: BAS140W 100k SS3 TG3 OV3 SW3 BOOST3 EXTVCC MTOP3 L3 1.2µH COUT3 220µF RSENSE2 2mΩ VIN 2.5V TO 38V (START-UP ABOVE 5V) CB3 0.1µF BG3 MBOT3 SENSE3– CIN 220µF C3 1nF SENSE3+ 3859al F13 * VOUT3 IS 15V WHEN VIN < 15V, FOLLOWS VIN WHEN VIN > 15V Figure 13. High Efficiency Wide Input Range Dual 12V/3.3V Converter 3859alf For more information www.linear.com/3859AL 39 LTC3859AL typical Applications VOUT1 RA1 115k RB1 28.7k 56pF CITH1A 200pF LTC3859AL SENSE1– C1 1nF SENSE1+ RITH1 3.93k CITH1 1000pF VFB1 ITH1 CSS1 0.01µF PGOOD1 FREQ PLLIN/MODE SW1 RUN1 RB2 57.6k 56pF RUN3 VOUT1 1V 8A COUT1 220µF ×2 D1 VBIAS CBIAS 10µF PGND VFB2 CITH2 1000pF CINT1 4.7µF RITH2 3.93k ITH2 CITH2A 200pF C2 10µF INTVCC D2 TG2 CSS2 0.01µF TRACK/SS2 MTOP2 CB2 0.1µF BOOST2 L2 0.47µH RSENSE2 3.5mΩ VOUT2 1.2V 8A SW2 VOUT3 RA3 12.1k RSENSE1 3.5mΩ MBOT1 BG1 RUN2 VOUT2 L1 0.47µH CB1 0.1µF BOOST1 SGND C1 10µF MTOP1 TG1 TRACK/SS1 RA2 115k 100k RB3 232k OPT COUT2 220µF ×2 MBOT2 BG2 VFB3 CITH3 15nF RITH3 8.66k CITH3A 220pF CSS3 0.01µF MTOP1, MTOP2: RENESAS RJK0305 MBOT1, MBOT2: RENESAS RJK0328 MTOP3, MBOT3: RENESAS HAT2169H L1, L2: SUMIDA CDEP105-0R4 L3: PULSE PA1494.362NL COUT1, COUT2: SANYO 2R5TPE220M CIN, COUT3: SANYO 50CE220AX D1, D2: CMDH-4E D3: BAS140W SENSE2+ C2 1nF ITH3 SENSE2– D3 SS3 TG3 OV3 SW3 BOOST3 EXTVCC MTOP3 L3 3.3µH RSENSE2 4mΩ CB3 0.1µF BG3 MBOT3 COUT3 220µF VOUT3 24V 5A VIN 12V CIN 220µF SENSE3– C3 1nF SENSE3+ 3859al F14 Figure 14. High Efficiency Triple 24V/1V/1.2V Converter from 12V VIN 3859alf 40 For more information www.linear.com/3859AL LTC3859AL typical Applications VOUT1 RB1 57.6k RA1 115k CITH1A 100pF LTC3859AL SENSE1– C1 1nF SENSE1+ RITH1 5.6k CITH1 2.2nF VFB1 ITH1 CSS1 0.1µF PGOOD1 100k MTOP1 TG1 TRACK/SS1 FREQ PLLIN/MODE SW1 RUN1 RB2 357k RA2 115k RUN3 RSENSE1 9mΩ VOUT1 1.2V 3A COUT1 220µF MBOT1 BG1 D1 VBIAS CBIAS 10µF RUN2 VOUT2 L1 2.2µH CB1 0.1µF BOOST1 SGND C1 10µF PGND VFB2 CITH2 3.3nF CINT1 4.7µF RITH2 9.1k ITH2 CITH2A 100pF C2 10µF INTVCC D2 TG2 CSS2 0.1µF TRACK/SS2 MTOP2 CB2 0.1µF BOOST2 L2 6.5µH RSENSE2 9mΩ VOUT2 3.3V 3A SW2 VOUT3 RB3 887k RA3 115k COUT2 220µF MBOT2 BG2 VFB3 CITH3 100nF RITH3 13k SENSE2+ C2 1nF ITH3 CITH3A 10pF SENSE2– CSS3 0.1µF TG3 OV3 SW3 COUT3 270µF • SS3 D3 EXTVCC BOOST3 RSENSE2 9mΩ • MTOP1, MTOP2: BSZ097NO4LS MBOT1, MBOT2: BSZ097NO4LS MBOT3: BSZ097NO4L L1: WURTH 744311220 L2: WURTH 744314650 L3: COOPER BUSSMANN DRQ125-100 COUT1: SANYO 2R5TPE220MAFB COUT2: SANYO 4TPE220MAZB COUT3: SANYO SVPC270M CIN: SANYO 50CE220LX D1, D2: CMDH-4E D3: DIODES INC B360A-13-F C3 10µF 50V BG3 MBOT3 L3 10µH SENSE3– VOUT3 10.5V 1.2A VIN 5.8V TO 34V CIN 220µF C3 1nF SENSE3+ 3859al F15 Figure 15. High Efficiency 1.2V/3.3V Step-Down Converter with 10.5V SEPIC Converter 3859alf For more information www.linear.com/3859AL 41 LTC3859AL Package Description Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings. FE Package 38-Lead Plastic TSSOP (4.4mm) (Reference LTC DWG # 05-08-1772 Rev C) Exposed Pad Variation AA 4.75 REF 38 9.60 – 9.80* (.378 – .386) 4.75 REF (.187) 20 6.60 ±0.10 4.50 REF 2.74 REF SEE NOTE 4 6.40 2.74 REF (.252) (.108) BSC 0.315 ±0.05 1.05 ±0.10 0.50 BSC RECOMMENDED SOLDER PAD LAYOUT 4.30 – 4.50* (.169 – .177) 0.09 – 0.20 (.0035 – .0079) 0.50 – 0.75 (.020 – .030) NOTE: 1. CONTROLLING DIMENSION: MILLIMETERS 2. DIMENSIONS ARE IN MILLIMETERS (INCHES) 3. DRAWING NOT TO SCALE 1 0.25 REF 19 1.20 (.047) MAX 0° – 8° 0.50 (.0196) BSC 0.17 – 0.27 (.0067 – .0106) TYP 0.05 – 0.15 (.002 – .006) FE38 (AA) TSSOP REV C 0910 4. RECOMMENDED MINIMUM PCB METAL SIZE FOR EXPOSED PAD ATTACHMENT *DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.150mm (.006") PER SIDE 3859alf 42 For more information www.linear.com/3859AL LTC3859AL Package Description Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings. UHF Package 38-Lead Plastic QFN (5mm × 7mm) (Reference LTC DWG # 05-08-1701 Rev C) 0.70 ±0.05 5.50 ±0.05 5.15 ±0.05 4.10 ±0.05 3.00 REF 3.15 ±0.05 PACKAGE OUTLINE 0.25 ±0.05 0.50 BSC 5.5 REF 6.10 ±0.05 7.50 ±0.05 RECOMMENDED SOLDER PAD LAYOUT APPLY SOLDER MASK TO AREAS THAT ARE NOT SOLDERED 5.00 ±0.10 0.75 ±0.05 PIN 1 NOTCH R = 0.30 TYP OR 0.35 × 45° CHAMFER 3.00 REF 37 0.00 – 0.05 38 0.40 ±0.10 PIN 1 TOP MARK (SEE NOTE 6) 1 2 5.15 ±0.10 5.50 REF 7.00 ±0.10 3.15 ±0.10 (UH) QFN REF C 1107 0.200 REF 0.25 ±0.05 R = 0.125 TYP 0.50 BSC R = 0.10 TYP BOTTOM VIEW—EXPOSED PAD NOTE: 1. DRAWING CONFORMS TO JEDEC PACKAGE OUTLINE M0-220 VARIATION WHKD 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.20mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE 3859alf Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. For more information www.linear.com/3859AL 43 LTC3859AL Typical Application High Efficiency Wide Input Range Dual 3.3V/8.5V Converter VOUT1 RA1 68.1k RB1 215k 15pF VFB1 LTC3859AL SENSE1– CITH1A 150pF SENSE1+ RITH1 15k CITH1 820pF ITH1 CSS1 0.1µF PGOOD1 C1 1nF 100k TRACK/SS1 FREQ PLLIN/MODE SW1 RUN1 RA2 68.1k RB2 649k 10pF RUN3 VOUT1 3.3V 5A COUT1 150µF D1 VBIAS CBIAS 10µF PGND VFB2 CITH2 2.2nF CINT1 4.7µF RITH2 15k ITH2 CITH2A 68pF C2 10µF INTVCC D2 TG2 CSS2 0.1µF TRACK/SS2 MTOP2 CB2 0.1µF BOOST2 L2 6.5µH RSENSE2 8mΩ SW2 VOUT3 RA3 68.1k RSENSE1 6mΩ MBOT1 BG1 RUN2 VOUT2 L1 3.2µH CB1 0.1µF BOOST1 SGND C1 10µF MTOP1 TG1 RB3 499k OPT COUT2 68µF MBOT2 BG2 VOUT2 8.5V 3A VFB3 CITH3 0.01µF RITH3 3.6k SENSE2+ CITH3A 820pF SENSE2– CSS3 0.1µF MTOP1, MTOP2: VISHAY Si7848DP MBOT1, MBOT2: BSZ097NO4LS MTOP3: BSC027NO4LS MBOT3: BSCO1BN04LS L1: SUMIDA CDEP105-3R2M L2: WÜRTH 744314650 L3: WÜRTH 744325120 COUT1: SANYO 6TPB220ML COUT2: SANYO 4TPE150M CIN, COUT3: SANYO 50CE220LX D1, D2: CMDH-4E D3: BAS140W C2 1nF ITH3 VOUT3 10V* D3 SS3 SW3 OV3 VOUT2 EXTVCC MTOP3 TG3 BOOST3 L3 1.2µH RSENSE2 2mΩ CB3 0.1µF BG3 MBOT3 SENSE3– COUT3 220µF VIN 2.5V TO 38V (START-UP ABOVE 5V) CIN 220µF C3 1nF SENSE3+ * VOUT3 IS 10V WHEN VIN < 10V, FOLLOWS VIN WHEN VIN > 10V 3859al TA02 Related Parts PART NUMBER DESCRIPTION COMMENTS LTC3786 Low IQ Synchronous Step-Up DC/DC Controller 4.5V (Down to 2.5V after Start-Up) ≤ VIN ≤ 38V, VOUT Up to 60V, IQ = 55µA PLL Fixed Frequency 50kHz to 900kHz, 3mm × 3mm QFN-16, MSOP-16E LTC3787 Low IQ, Multiphase, Dual Channel Single Output Synchronous Step-Up DC/DC Controller 4.5V (Down to 2.5V after Start-Up) ≤ VIN ≤ 38V, VOUT up to 60V, PLL Fixed Frequency 50kHz to 900kHz, IQ = 135µA LTC3826/ LTC3826-1 Low IQ, Dual Output 2-Phase Synchronous Step-Down DC/DC Controllers with 99% Duty Cycle PLL Fixed Frequency 50kHz to 900kHz, 4V≤ VIN ≤ 36V, 0.8V ≤ VOUT ≤ 10V, IQ = 30µA LTC3890/ LTC3890-1/ LTC3890-2 60V, Low IQ, Dual 2-Phase Synchronous Step-Down DC/DC PLL Fixed Frequency 50kHz to 900kHz, 4V ≤ VIN ≤ 60V, 0.8V ≤ VOUT ≤ 24V, Controller with 99% Duty Cycle IQ = 50µA LTC3891 60V, Low IQ, Synchronous Step-Down DC/DC Controller with 99% Duty Cycle PLL Fixed Frequency 50kHz to 900kHz, 4V ≤ VIN ≤ 60V, 0.8V ≤ VOUT ≤ 24V, IQ = 50µA LTC3864 60V, Low IQ, High Voltage DC/DC Controller with 100% Duty Cycle Fixed Frequency 50kHz to 850kHz, 3.5V≤ VIN ≤ 60V, 0.8V ≤ VOUT ≤ VIN, IQ = 40µA, MSOP-12E, 3mm × 4mm DFN-12 LTC3789 4-Switch High Efficiency Buck-Boost DC/DC Controller 4V≤ VIN ≤ 38V, 0.8V ≤ VOUT ≤ 38V 3859alf 44 Linear Technology Corporation 1630 McCarthy Blvd., Milpitas, CA 95035-7417 For more information www.linear.com/3859AL (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com/3859AL LT 0113 • PRINTED IN USA © LINEAR TECHNOLOGY CORPORATION 2013