MACOM 49935

Premium CERTI-CRIMP II Hand Tools
Premium CERTI-CRIMP II Hand Tools
Fast Facts
• Designed to exacting
specifications
• Ratchet control provides
complete crimping cycle
• For most military, UL and
CSA applications
• Manufactured using the
highest quality materials
• Requires minimum skill
• Repairable
• Calibrated; recalibration
recommended every 6
months or 5,000 cycles
• Many SAHT and DAHT
crimping heads, and many
die sets, can be adapted for
use with the 626 Pneumatic
Tool System (Request Catalog
124208)
• Produced under a Quality
management System certified to ISO 9001. (A copy of
the certifiate is available upon
request.)
CERTI-CRIMP Hand Tools are
top-of-the-line, premium, handoperated tools for crimping a
broad array of terminals, contacts
and special wiring devices available
from TE Connectivity. They are
designed to exacting specifications to
produce consistent, high-quality terminations. A potential service life of over
50,000 cycles is possible, depending on
operator care.
There are currently seven basic styles of
CERTI-CRIMP Hand Tools. The choice
depends on the product being applied and/or
your preferred method of application. For
example, open barrel contacts typically require
straight-action die movement to minimize possible rotation during crimping. Or, if your application
requires crimping different sizes of terminals, you
may prefer using a single tool with a combination of
crimping nests, rather than two or three separate
tools.
Other options include insulation crimp adjustment for different insulation
thicknesses, a locator for properly positioning and supporting the terminal or
contact in the tool, a wire stop, and color coding and/or wire size information
on the head of the tool or on the handles.
All CERTI-CRIMP Hand Tools feature the reliable ratchet control. The ratchet
will not release until the handles are fully closed and the dies bottomed. This
helps eliminate partial crimps.
CERTI-CRIMP Hand Tools are well suited for low production runs, prototype
work, and repairs—almost any application requiring consistent, highly-reliable
terminations. CERTI-CRIMP Hand Tools are designed to meet all feature
requirements listed on applicable TE Application Specifications. (Check
appropriate product catalogs for qualification to military specifications, UL
recognition and CSA certification.)
Need More Information?
2
Catalog 65780
Revised 04-2011
For information about tooling, call 1-800-522-6752
or e-mail [email protected]
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
Premium CERTI-CRIMP II Hand Tools
Connector/Terminal to Tool Reference
Connector/
Terminal
Style
AMPLIMITE
D-Sub. Connectors
Size 20 DF Contacts
Size 22 DF Contacts
Mod. IV Contacts
AMPMODU
Connectors
Locking Clip Contacts
MTE & Tandem Spring
Contacts
Short Point Contacts
Type II Contacts
Type III+ Contacts
CPC Connectors,
M Series Connectors
Type XII Contacts
Subminiature
COAXICON Contacts
FASTON
Straight Receptacles
(Premier Line Only)
250 Series
Commercial Contacts
MATE-N-LOK
Connectors
Universal &
Universal II Contacts
Mini-Universal
Mini-Universal II
Contacts
MR Connectors
Contacts
D-3(L)
D-3(M)
Dynamic
D-3(2L)
D-2(S)
1
EI
EI
.040
.040
AWG
28-24
24-20
28-22
26-22
24-20
26-22
32-28
26-22
32-22
mm2
0.08-0.2
0.2-0.5
0.08-0.3
0.12-0.3
0.2-0.5
0.12-0.3
0.03-0.08
0.12-0.3
0.03-0.3
Max.
Insul. Dia.
in
mm
.040
1.02
.060
1.52
.040
1.02
.061
1.55
.069
1.75
.062
1.58
.054
1.37
.065
1.65
.060
1.52
24-20
28-24
24-20
18-14
26-24
24-20
24-20
18-16
24-20
18-16
18-14
16
14-12
10-8
174 RG/U
187 RG/U
22-18
18-14
14-10
30-22
24-18
20-14
24-18
20-14
20-18
16-14
12
10
20-16
26-22
22-18
20-16
26-18
20-18
16
24
22-20
16
14
28-26
24
30-28
26
22
20
0.2-0.5
0.08-0.2
0.2-0.5
0.8-2
0.12-0.2
0.2-0.5
0.2-0.5
0.8-1.25
0.2-0.5
0.8-1.25
0.8-2
1.25
2-3
5-7
—
—
0.3-0.8
0.8-2
2-5
0.05-0.3
0.2-0.8
0.5-2
0.2-0.8
0.5-2
0.5-0.8
1.25-2
3
5
0.5-1.25
0.12-0.3
0.3-0.8
0.5-1.25
0.12-0.8
0.50-0.85
1.25
.20
.30-.50
1.23-1.42
1.94-2.20
.09-.14
.22-.23
.05-.08
.13
.30
.50
.060
.085
.060
—
.090
.120
.100
.100
.070
.100
.100
.160
.160
.220
—
—
.130
.170
.200
.075
.100
.130
.100
.130
.200
.200
.200
.200
.126
.069
.094
.126
.115
.110
.110
.063
.102
.110
.110
.051
.056
.047
.055
.071
.079
Wire Range
Insertion/
Extraction
Tool
DAHT
SAHT
—
—
91503-1
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
91520-1
91517-1
91516-1
91533-1
58342-2
91531-1
91518-1
—
—
—
—
—
—
—
—
91551-1
—
843473-1
(Ext.)
—
—
91539-1
90230-11
—
—
—
91539-1
90231-21
—
—
—
91515-1
—
—
—
91523-1
—
—
—
91505-1
—
—
90382-2
90382-2
90384-1
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
90166-1
90165-1
90120
—
—
—
—
—
—
—
—
—
—
—
—
—
—
91519-1
—
—
—
696901
69690-11
—
—
—
91515-1
91512-1
91504-1
91510-1
91500-1
91508-1
91506-1
—
—
91536-1
91529-1
91522-1
91594-1
91526-1
—
90145-21
90145-11
90140-11
—
—
—
—
—
—
—
—
—
—
—
—
58380-11
58380-21
—
—
—
—
—
—
—
91558-1
—
—
—
—
91559-1
—
—
—
—
91560-1
—
—
—
—
91576-1
—
—
—
—
91562-1
—
—
—
—
91577-1
—
—
91285-1
843996-3
(Ext./Reset)
91084-1
—
—
200893-2/
305183
—
—
91019-3 (Ext.)
465629-*
(Installation
Tip Required)
455830-1/
465644-1
455830-1/
318851-1
—
—
455830-1/
455822-2
Use with “C” Head Straight Action Hand Tool, Part Number 69710-1.
Need More Information?
3
1.52
2.16
1.52
—
2.29
3.05
2.54
2.54
1.78
2.54
2.54
4.06
4.06
5.59
—
—
3.30
4.32
5.08
1.91
2.54
3.30
2.54
3.30
5.08
5.08
5.08
5.08
3.20
1.75
2.39
3.20
2.92
2.80
2.80
1.60
2.60
2.80
2.80
1.30
1.43
1.20
1.4
1.80
2.00
HHHT
Die Set for
Tool
Frame
Hand Tool Part Numbers
Catalog 65780
Revised 04-2011
For information about tooling, call 1-800-522-6752
or e-mail [email protected]
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
Premium CERTI-CRIMP II Hand Tools
Connector/Terminal to Tool Reference, continued
Connector/
Terminal
PIDG FASTON
Receptacles
(6409 P/N Series Only)
2
Insulated
PIDG
Terminals and Splices,
PLASTI-GRIP
Terminals
Insulated
PLASTI-GRIP
Butt Splices
Insulated
AMPLI-BOND
Terminals,
PLASTI-GRIP
Terminals
Insulated
PLASTI-STRIP
Terminals,
Ultra-Fast Plus
FASTON Receptacles
Insulated
Ultra-Fast FASTON
Tabs and Receptacles
Insulated
SOLISTRAND
Terminals and Splices
1
Style
Uninsulated
Wire Range
mm2
Max.
Insul. Dia.
in
mm
.100
2.54
.170
4.32
.250
6.35
.082
2.08
.125
3.18
.150
3.81
.230
5.84
.080
2.03
.170
4.32
.215
5.46
TETRA-CRIMP
Hand Tool Part Numbers
T-HEAD
HHHT
Die Set for
Tool
Frame
——
59824-1
—
—
—
46121
47386
47387
—
46121
45160
45575-1
—
59824-1
59824-1
59824-1
—
—
—
59275
59250
59250
—
—
—
—
AWG
22-18
16-14
12-10
26-22
22-16
16-14
12-10
26-22
22-16
16-14
0.3-0.8
1.25-2
3-5
0.12-0.3
0.3-1.25
1.25-2
3-5
0.12-0.3
0.3-1.25
1.25-2
8
7
.377
9.58
—
—
—
69959
—
22-18
0.3-0.8
.135
3.43
—
—
—
—
58079-32
16-14
1.25-2
.160
4.06
—
—
—
—
58080-32
22-18
16-14
22-16
16-14
12-10
8
0.3-0.8
1.25-2
0.3-1.25
1.25-2
3-5
7
.230
.260
—
—
—
—
5.84
6.60
—
—
—
—
—
—
49935
49935
49935
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
69355
90390-32
90391-32
478121
478131
—
—
—
—
—
59239-4
—
—
—
693441
47806-21
47807-11
47808-61
—
—
—
Use with “C” Head Straight Action Hand Tool, Part Number 69710-1.
Use with Platform Die Hand Tool, Part Number 58078-3.
Need More Information?
4
DAHT
Catalog 65780
Revised 04-2011
For information about tooling, call 1-800-522-6752
or e-mail [email protected]
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
Premium CERTI-CRIMP II Hand Tools
CERTI-CRIMP Tooling Options
Double Action Hand Tool (DAHT)
T-HEAD Hand Tool
• Dies travel in arc-like path
• Locator on tools for FASTON, MATE-N-LOK,
PIDG and PLASTI-GRIP
• Insulation adjustment on tools for
FASTON, MATE-N-LOK, PIDG and
PLASTI-GRIP terminals
• Approx. weight 1.2 lb [0.54 kg]
• Dies close in a straight line
• Locator
• Quick take-up on handle for holding
terminal or splice in place
• Adjust insulation crimp with a 4-position
screw
• Color coded
• Approx. weight 1.3 lb [0.59 kg]
TETRA-CRIMP Hand Tool Part No. 59824-1
Heavy Head Hand Tool (HHHT)
• Dies travel in arc-like path
• Multiple color-coded crimping cavities
• Terminal locator and wire stop
• Ratchet control release
• Approx. weight 1.4 lb [0.64 kg]
• Designed to terminate most large coaxial cable
and heavy-gage wire
• Dies close in a straight line
• Locator and wire stop when applicable
• Insulation adjustment on tools for
AMPLI-BOND, PIDG and PLASTI-GRIP
• Approx. weight 2.1 lb [0.95 kg]
Platform Die Hand Tool Part No. 58078-3
"C" Head Straight Action Hand Tool
Part No. 69710-1
• Same frame configuration as
TETRA-CRIMP Hand Tool
• Dies are interchangeable
• Adjustable terminal locator
• Approx. weight 1.4 lb [0.64 kg]
• Dies close in a straight line
• Dies are interchangeable
• Locators and other applicable features
included with dies
• Approx. weight 1.9 lb [0.86 kg]
Straight Action Hand Tool (SAHT)
• Dies close in a straight line
• Contact locator and support
• Wire stop
• Insulation crimp adjustment
(4 positions)
• Ejects crimped contact
• Approx.weight 1.3 lb [0.59 kg]
Need More Information?
5
Catalog 65780
Revised 04-2011
For information about tooling, call 1-800-522-6752
or e-mail [email protected]
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
Premium CERTI-CRIMP II Hand Tools
Fast Facts
New Flip Locator for Premium CERTI-CRIMP II Hand Tools
• Highly visible, easier
to load terminals
TE Connectivity introduces a Flip Locator Hand Tool feature designed to provide
the ultimate in terminal placement accuracy, increased efficiency and ease of use.
• “New” spring loaded
retention feature
Function
• Configured for
CERTI-CRIMP II Heads
• Available with short
and long handle tools
The new wire size trends have translated into new operator, tooling, and application challenges. Small terminal handling is a particular challenge as terminals continue to miniaturize. In fact, TE Connectivity is working on a terminal that has a
crimp width of only 0.015” (0.38 mm). This creates an enormous problem handling
the terminal and locating it properly into a hand tool’s die set.
To help with the problem, TE is releasing its new “flip locator” on selected
Premium CERTI-CRIMP II straight action hand tools. This TE flip locator system
allows the operator to “flip” the locator approx 150 degrees, which provides exact
placement of small terminals. After loading, the locator is “flipped” back into position and the terminal is properly located automatically. Now, with the terminal held
in place, the operator can concentrate on proper wire placement and complete the
termination process.
• Accurately locates
the terminal for a
more consistent
crimp termination
Another Hand Tool Advantage from TE Connectivity.
Step-by-Step
1
2
3
Need More Information?
6
Catalog 65780
Revised 04-2011
4
5
6
For information about tooling, call 1-800-522-6752
or e-mail [email protected]
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
Premium CERTI-CRIMP II Hand Tools
LightKnack for CERTI-CRIMP II Hand Tools
• Featured on All CERTI-CRIMP II Tools
• Illuminates the Crimp Area
• Eases the termination process
• Magnetic for a secure placement while maintaining
flexibility
• Applicable for any Metallic Tool Surface
• Available separately in packs of 3
Insertion/Extraction Tools
*For Universal Handle (with
adjustable strap) with short tip
holder (1.87 [47.5]), specify “-1”
suffix; with long tip holder (5.87
[149]), specify “-2” suffix.
Requires Installation Tip:
Part Number 465468-1
(≤ .185 [4.7] insul. dia. and/or
crimp width) or
Part No. 465488-1 (> .185 [4.7]
insul. dia. and/or crimp width).
Extraction Tool
Part No. 318851-1
Universal Handle
Part No. 465629-*
Insertion/Extraction Tool
Part No. 91285-1
Extraction Tool
Part No. 305183
Extraction Tool
Part No. 455822-2
Extraction Tool
Part No. 465644-1
Extraction/Lance Reset Tool
Part No. 843996-3
Need More Information?
7
Catalog 65780
Revised 04-2011
For information about tooling, call 1-800-522-6752
or e-mail [email protected]
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
Catalog 65780 / 04-11 / Application Tooling
© 2011 Tyco Electronics Corp. AMP, AMPLI-BOND, AMPLIMITE, AMPMODU, CERTI-CRIMP,
FASTON, MATE-N-LOK, PIDG, PLASTI-GRIP, PLASTI-STRIP, SOLISTRAND, T-HEAD, TETRA-CRIMP,
The TE Connectivity (logo) and TE Connectivity are trademarks.
www.tooling.te.com
Tyco Electronics Corporation, Harrisburg, PA 17105, Phone: 717-564-0100; Fax 717-986-3316