Hand Crimp Tool for MX150 Blade Crimp Terminals Hand Crimp Tool Specification Sheet Order No. 63811-2600 TYPE 4A FEATURES % % % % A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio SCOPE Products: 1.50mm (.591") Pitch, MX150 Blade Male Crimp Terminals, 18-22 AWG. Wire Size Insulation Diameter Strip Length AWG mm² mm In. mm In. 18 0.83 1.91-2.06 .075-.081 4.70-5.60 .185-.220 33000-0002 33000-1002 33000 20 0.58 1.70-1.85 .067-.073 4.70-5.60 .185-.220 33000-0003 33000-1003 22 0.36 1.50-1.65 .059-.065 4.70-5.60 .185-.220 33011-1002 33011-0002 18 0.83 1.91-2.06 .075-.081 4.70-5.60 .185-.220 33011-1004 33011-0003 33011-2002 33011-0004 33011-3002 20 0.58 1.70-1.85 .067-.073 4.70-5.60 .185-.220 33011 33011-0005 33011-0006 33011-1006 33011-2001 22 0.36 1.50-1.65 .059-.065 4.70-5.60 .185-.220 33011-3001 31296-0004 31296-1004 18 0.83 1.91-2.06 .075-.081 4.70-5.60 .185-.220 31296-0008 31296-1008 20 0.58 1.70-1.85 .067-.073 4.70-5.60 .185-.220 31296 31296-0006 22 0.36 1.50-1.65 .059-.065 4.70-5.60 .185-.220 ●Customer to cut off terminal from reel: 0.50mm (.020”) maximum Cut-off Tab. Terminals were validated per USCAR-21 using the following wire specifications: M1L-123A (TXL), M1L-135A1 (UTX), and M1L-126A1 (metric-TXL). Customers are required to complete validation testing if tooling purchased outside Molex Inc. and/or wire specifications are different than above. Terminal Series No. Doc No: ATS-638112600 Revision: E Terminal Order No. ●Reel Release Date: 01-21-03 Revision Date: 08-31-09 UNCONTROLLED COPY Page 1 of 5 Hand Crimp Tool for MX150 Blade Crimp Terminals DEFINITION OF TERMS WIRE BEND BRUSH BEND UP WIRE BRUSH MUST BE FLUSH OR BELOW TOP OF CONDUCTOR CRIMP 0.30 ROLLING CUT-OFF TAB WIRE BEND BELL MOUTH STRIP LENGTH TWISTING INSULATION CRIMP BEND DOWN SEAM THIS AREA CRIMP HEIGHT TERMINAL WIDTH NOT TO EXCEED 2.65mm AFTER CRIMP CONDUCTOR CRIMP CONDITIONS: After crimping, the crimp profiles should measure the following (see notes on page 4). 33000 33011 31296 mm In. Bend up Bend Down Twist Degree 33000 33011 31296 3 3 3 Conductor Crimp Wire Size Height 5 5 5 Profile AWG Width AWG mm2 mm In. mm In. 18 20 22 18 20 22 18 20 22 0.83 0.58 0.36 0.83 0.58 0.36 0.83 0.58 0.36 1.20-1.30 1.10-1.20 0.95-1.05 1.20-1.30 1.10-1.20 0.95-1.05 1.20-1.30 1.10-1.20 0.95-1.05 .047-.051 .043-.047 .037-.041 .047-.051 .043-.047 .037-.041 .047-.051 .043-.047 .037-.041 2.05-2.25 2.05-2.25 1.50-1.70 2.05-2.25 2.05-2.25 1.50-1.70 2.05-2.25 2.05-2.25 1.50-1.70 .081-.089 .081-.089 .059-.067 .081-.089 .081-.089 .059-.067 .081-.089 .081-.089 .059-.067 Release Date: 01-21-03 Revision Date: 08-31-09 Roll Degree 0.25-1.25 .010-.049 0.15-0.65 .006-.026 3 3 0.25-1.25 .010-.049 0.15-0.65 .006-.026 3 3 0.25-1.25 .010-.049 0.15-0.65 .006-.026 3 3 Wire brush must be flush or below top of Conductor Crimp. Terminal Series No. Doc No: ATS-638112600 Revision: E Conductor Brush mm In. Bell mouth Terminal Series No. UNCONTROLLED COPY 22 18 20 X X X X X X X X X Page 2 of 5 Hand Crimp Tool for MX150 Blade Crimp Terminals Terminal Series No. 33000 33011 31296 Insulation Crimp Wire Size Height Pull Force Minimum Width AWG mm2 mm In. mm In. N Lb. 18 20 22 18 20 22 18 20 22 0.83 0.58 0.36 0.83 0.58 0.36 0.83 0.58 0.36 1.90-2.10 1.80-2.00 1.75-1.95 1.90-2.10 1.80-2.00 1.75-1.95 1.90-2.10 1.80-2.00 1.75-1.95 .075-.083 .071-.079 .069-.077 .075-.083 .071-.079 .069-.077 .075-.083 .071-.079 .069-.077 2.20-2.40 2.00-2.20 1.80-2.00 2.20-2.40 2.00-2.20 1.80-2.00 2.20-2.40 2.00-2.20 1.80-2.00 .087-.094 .079-.087 .071-.079 .087-.094 .079-.087 .071-.079 .087-.094 .079-.087 .071-.079 90.0 75.0 50.0 90.0 75.0 50.0 90.0 75.0 50.0 20.25 17.00 11.25 20.25 17.00 11.25 20.25 17.00 11.25 OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. WIRE STOP BLADES Crimping Terminals 1. Lift the wire stop blades up. 2. Insert the terminal fully into the correct die profile and the locator slot until the terminal is fully seated and stops. LOCATOR 3. Bring down the wire stop blades. Make sure the wire stop blades are fully seated on the terminal behind the conductor grip section. 4. Slide the pre-stripped wire into the terminal; make sure to WIRE STOP aim the wire brush towards the tip point on the wire stop BLADES blade. See Figure 1. Align the wire so that it is parallel and sitting into the terminal. Maintain a light and constant pressure on the wire that is seated in the terminal at all RETAINER times. (Do not let go of the wire.) Be sure to hold the wire and terminal in place until the terminal is fully crimped. See Figure 2. LOCATOR 5. Close the tool until the ratchet releases. 6. Lift the wire stop blades up. 7. Carefully remove the crimped terminal. TERMINAL PRE-STRIPPED WIRE Figure 1 SPACER Note: To maintain a good brush control and a consistent bell mouth the crimping instructions must be followed. CONDUCTOR PUNCH INSULATION PUNCH Figure 2 WIRE TERMINAL CONDUCTOR ANVIL Doc No: ATS-638112600 Revision: E Release Date: 01-21-03 Revision Date: 08-31-09 UNCONTROLLED COPY INSULATION ANVIL Page 3 of 5 Hand Crimp Tool for MX150 Blade Crimp Terminals Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. 4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in a clean, dry area. Miscrimps or Jams (See Figure 3) Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by pushing the ratchet release lever. Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. Notes: 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above). Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased. 5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no influence from the insulation crimp. The insulation should be stripped long (1/2 in.), so the insulation grips on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify crimp hand tools. 7. Hand held crimping tools are intended for low volume, prototyping, or repair requirements only. CAUTION: Repetitive use of this tool should be avoided. Doc No: ATS-638112600 Revision: E Release Date: 01-21-03 Revision Date: 08-31-09 UNCONTROLLED COPY Page 4 of 5 Hand Crimp Tool for MX150 Blade Crimp Terminals PARTS LIST Item Number Order Number Description Quantity 1 63600-0520 Crimping Spring 2 2 63811-2675 Locator 1 3 63600-0525 Handle Spring 1 M4 X 20MM LONG BHCS LOCATOR 2 BEL M4 FLAT WASHER RATCHET RELEASE LEVER 3 HANDLE SPRING WIRE STOP 1 CRIMPING SPRING M4 NYLON LOCK NUT Figure 3 Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX [email protected] Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 [email protected] Far East South Headquarters Jurong, Singapore 65-6-268-6868 [email protected] European Headquarters Munich, Germany 49-89-413092-0 [email protected] Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-638112600 Revision: E Release Date: 01-21-03 Revision Date: 08-31-09 UNCONTROLLED COPY Page 5 of 5