Hand Crimp Tool for 1.50mm (.591") Pitch, MX150 Blade Crimp Terminals Hand Crimp Tool Specification Sheet Order No. 63811-2400 FEATURES % % % % TYPE 4A A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio SCOPE Products: 1.50mm (.591") Pitch, MX150 Blade Male Crimp Terminals, 14-16 AWG. Terminal Order No. Wire Size Insulation Diameter Strip Length ●Reel AWG mm² mm In. mm In. 33000-0001 33000-1001 14 2.00 2.54-2.69 .100-.106 4.70-5.60 .185-.220 33000 33000-0002 33000-1002 16 1.27 2.18-2.34 .086-.092 4.70-5.60 .185-.220 33011-0001 33011-0002 33011-1002 33011-2003 14 2.00 2.54-2.69 .100-.106 4.70-5.60 .185-.220 33011-3003 33011 33011-0003 33011-0004 33011-1004 33011-2002 16 1.27 2.18-2.34 .086-.092 4.70-5.60 .185-.220 33011-3002 ●Customer to cut off terminal from reel: 0.10mm (.010”) maximum Cut-off Tab. Terminals were validated per USCAR-21 using the following wire specifications: M1L-123A (TXL), M1L-135A1 (UTX), and M1L-126A1 (metric-TXL). Customers are required to complete validation testing if tooling purchased outside Molex Inc. and / or wire specifications are different than above. Terminal Series No. DEFINITION OF TERMS WIRE BEND BRUSH BEND UP WIRE BRUSH MUST BE FLUSH OR BELOW TOP OF CONDUCTOR CRIMP 0.30 ROLLING CUT-OFF TAB BELL MOUTH STRIP LENGTH TWISTING INSULATION CRIMP BEND DOWN SEAM THIS AREA TERMINAL WIDTH NOT TO EXCEED 2.65mm AFTER CRIMP Doc No: ATS-638112400 Revision: D WIRE BEND Release Date: 01-21-03 Revision Date: 09-29-09 CRIMP HEIGHT CONDUCTOR CRIMP UNCONTROLLED COPY Page 1 of 5 Hand Crimp Tool for 1.50mm (.591") Pitch, MX150 Blade Crimp Terminals CONDITIONS: After crimping, the crimp profiles should measure the following (see notes on page 4). Bell mouth Terminal Series No. 33000 33011 mm Conductor Brush mm In. In. Bend up Bend Down Degree 33011 Width AWG mm In. mm In. 14 16 14 16 2.00 1.27 2.00 1.27 1.60-1.70 1.30-1.40 1.60-1.70 1.30-1.40 .063-.067 .051-.055 .063-.067 .051-.055 2.35-2.55 2.05-2.25 2.35-2.55 2.05-2.25 .093-.100 .081-.089 .093-.100 .081-.089 33011 33000 Height Insulation Crimp Wire Size Height 5 5 Profile AWG mm2 33000 Terminal Series No. 3 3 Conductor Crimp Wire Size Roll Degree 0.25-1.25 .010-.049 0.15-0.65 .006-.026 3 3 0.25-1.25 .010-.049 0.15-0.65 .006-.026 3 3 Wire brush must be flush or below top of Conductor Crimp. Terminal Series No. Twist 16 14 X X X X Pull Force Minimum Width AWG mm2 mm In. mm In. N Lb. 14 16 14 16 2.00 1.27 2.00 1.27 2.70-2.90 2.10-2.30 2.70-2.90 2.10-2.30 .106-.114 .083-.091 .106-.114 .083-.091 2.70-2.90 2.50-2.70 2.70-2.90 2.50-2.70 .106-.114 .098-.106 .106-.114 .098-.106 180.0 120.0 180.0 120.0 40.50 27.00 40.50 27.00 OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. Crimping Terminals WIRE STOP 1. Lift the wire stop blades up. BLADES 2. Insert the terminal fully into the correct die profile and the locator slot until the terminal is fully seated and stops. 3. Bring down the wire stop blades. Make sure the wire stop blades are fully seated on the terminal behind the conductor grip section. 4. Slide the pre-stripped wire into the terminal; make sure to aim the wire brush towards the tip point on the wire stop blade. See PRE-STRIPPED TERMINAL WIRE LOCATOR Figure 1. Align the wire so that it is parallel and sitting into the terminal. Maintain a light and constant pressure on the wire Figure 1 that is seated in the terminal at all times. (Do not let go of the wire.) Be sure to hold the wire and terminal in place until the terminal is fully crimped. See Figure 2. Doc No: ATS-638112400 Revision: D Release Date: 01-21-03 Revision Date: 09-29-09 UNCONTROLLED COPY Page 2 of 5 Hand Crimp Tool for 1.50mm (.591") Pitch, MX150 Blade Crimp Terminals 5. Close the tool until the ratchet releases. 6. Lift the wire stop blades up. 7. Carefully remove the crimped terminal. Note: To maintain a good brush control and a consistent bell mouth the crimping instructions must be followed. Maintenance WIRE STOP BLADES It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. 4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in a clean, dry area. Miscrimps or Jams (See Figure 3) SPACER CONDUCTOR PUNCH INSULATION PUNCH RETAINER LOCATOR WIRE TERMINAL Figure 2 CONDUCTOR ANVIL INSULATION ANVIL Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by pushing the ratchet release lever. Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. Doc No: ATS-638112400 Revision: D Release Date: 01-21-03 Revision Date: 09-29-09 UNCONTROLLED COPY Page 3 of 5 Hand Crimp Tool for 1.50mm (.591") Pitch, MX150 Blade Crimp Terminals Notes: 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above). Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased. 5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no influence from the insulation crimp. The insulation should be stripped long (1/2 in.), so the insulation grips on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify crimp hand tools. 7. Hand held crimping tools are intended for low volume, prototyping, or repair requirements only. CAUTION: Repetitive use of this tool should be avoided. Doc No: ATS-638112400 Revision: D Release Date: 01-21-03 Revision Date: 09-29-09 UNCONTROLLED COPY Page 4 of 5 Hand Crimp Tool for 1.50mm (.591") Pitch, MX150 Blade Crimp Terminals PARTS LIST Item Number Order Number Description Quantity 1 63600-0520 Crimping Spring 2 2 63811-2475 Locator 1 3 63600-0525 Handle Spring 1 M4 X 12mm LONG BHCS RATCHET RELEASE LEVER 2 BEL 3 LOCATOR 1 HANDLE SPRING CRIMPING SPRING (2) Figure 3 Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX [email protected] Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 [email protected] Far East South Headquarters Jurong, Singapore 65-6-268-6868 [email protected] European Headquarters Munich, Germany 49-89-413092-0 [email protected] Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-638112400 Revision: D Release Date: 01-21-03 Revision Date: 09-29-09 UNCONTROLLED COPY Page 5 of 5