Transparent Bottle Sensor E3S-CR62/67 CSM_E3S-CR62_67_DS_E_3_1 Ideal for Detecting Transparent Glass and Plastic Containers • Reliably detects narrow 5-mm gaps between bottles (When using the E39-R6). • Significantly higher S/N ratio makes detection more reliable for various transparent containers. Be sure to read Safety Precautions on page 5. Ordering Information Sensors (Refer to Dimensions on page 6.) Sensing method Appearance Red light Sensing distance Reflector E39-R6 Reflector E39-R1 Connection method Model Pre-wired (2M) E3S-CR62 2M Retro-reflective 250 mm 1m Standard M12 Connector * [250 mm] E3S-CR67 * Values in parentheses indicate the minimum required distance between the Sensor and Reflector. Accessories (Order Separately) Reflectors (Refer to Dimensions on E39-L/F39-L/E39-S/E39-R.) Name Reflectors Sensing distance 250 mm 1 m [250 mm] * Model Quantity 1 1 E39-R6 E39-R1 Remarks Supplied with the product. --- * Values in parentheses indicate the minimum required distance between the Sensor and Reflector. Mounting Brackets (Refer to Dimensions on E39-L/F39-L/E39-S/E39-R.) Appearance Model Quantity E39-L103 1 E39-L87 1 Remarks Supplied with the product. --- Note: Refer to Mounting Brackets on E39-L/F39-L/E39-S/E39-R for details. 1 E3S-CR62/67 Sensor I/O Connectors (M12) (Refer to Dimensions on XS2) Cable Appearance Cable type 2m Straight 5m Standard cable 3-wire 2m L-shape Model XS2F-D421-DC0-A 5m XS2F-D421-GC0-A XS2F-D422-DC0-A XS2F-D422-GC0-A Note: For details on Sensor I/O Connectors and cables such as vibration-proof robot cables, refer to Introduction to Sensor I/O Connectors. Ratings and Specifications Sensor type Item Retro-reflective Models (M.S.R. function) Model E3S-CR62 E3S-CR67 Sensing distance 250 mm (When using the E39-R6), 1 m (250 mm)*1 (When using the E39-R1) Standard sensing object 30-mm dia. × 150 mm glass tube (thickness: 1.8 mm) Directional angle 2 to 6° Light source (wavelength) Red LED (650 nm) Power supply voltage 10 to 30 VDC, ripple (p-p): 10% max. Current consumption 40 mA max. Control output Load power supply voltage: 30 VDC max., Load current: 100 mA max. (Residual voltage: NPN output 1.2 V max., PNP output 2 V max.), Open collector model (NPN/PNP selectable), Light-ON / Dark-ON selectable Protection circuits Load short-circuit protection, Reverse polarity protection, Mutual interference prevention Response time Operate or reset: 1 ms max. Sensitivity adjustment 2-turn endless adjuster (with indicator) Ambient illuminance (Receiver side) Incandescent lamp: 5,000 lx max., Sunlight: 10,000 lx max. Ambient temperature range Operating: −25°C to 55°C, Storage: −40°C to 70°C (with no icing or condensation) Ambient humidity range Operating: 35% to 85%, Storage: 35% to 95% (with no condensation) Insulation resistance 20 MΩ min. at 500 VDC Dielectric strength 1,000 VAC at 50/60 Hz for 1 minute Vibration resistance Destruction: 10 to 2,000 Hz,1.5-mm double amplitude or 300 m/s2 for 0.5 hrs each in X, Y, and Z directions Shock resistance Destruction: 1000 m/s2 3 times each in X, Y, and Z directions Degree of protection IEC 529 IP67 (in-house standards: oil-resistant) NEMA 6P (restricted to indoor use) *2 IEC 529 IP67 NEMA 6P (restricted to indoor use) *2 Connection method Pre-wired (standard length: 2 m) Standard connector Weight (packed state) Approx. 115 g Approx. 80 g Material Case Zinc die-cast Lens Methacrylic resin Display operation panel Polyethyl sulfon Mounting Brackets Stainless steel (SUS304) Accessories Clamps (with screws), Adjustment driver, Instruction manual, Reflective Plate *1. Values in parentheses indicate the minimum required distance between the Sensor and Reflector. *2. NEMA (National Electrical Manufacturers Association) Standard 2 E3S-CR62/67 Engineering Data (Typical) Parallel Operating Range E3S-CR62/67 + E39-R6 (Supplied Reflector) 30 (Horizontal Direction) E39-R6 Reflector Y 20 X 10 0 100 200 300 30 Set distance Y (mm) Set distance Y (mm) (Vertical Direction) E39-R6 Reflector Y 20 X 10 0 400 500 600 700 800 Set distance X (mm) −10 −10 −20 −20 −30 −30 100 200 300 400 500 600 700 800 Set distance X (mm) E3S-CR62/67 + E39-R1 40 30 (Horizontal Direction) E39-R1 Reflector Y X 20 10 0 −10 0.5 1 1.5 2 2.5 Set distance X (m) Set distance Y (mm) Set distance Y (mm) (Vertical Direction) 40 30 E39-R1 Reflector Y X 20 10 0 −10 −20 −20 −30 −30 −40 −40 0.5 1 1.5 2 2.5 Set distance X (m) 3 E3S-CR62/67 I/O Circuit Diagrams NPN Output Operation mode Model Operation selector Timing charts Output circuit Incident light No incident light Light ON indicator OFF (red) Light-ON Output transistor Light indicator (red) L side (LIGHT ON) ON OFF Operate Load (e.g., relay) Reset (Between brown and black leads) E3S-CR62 E3S-CR67 Stability indicator Photoelectric Sensor main circuit Brown 10 to 30 VDC ZD Load NPN and PNP output selector NPN output transistor 4 Black Load current Control output * ZD 3 Incident light 0V Blue * Set the selector switch to the NPN side. No incident light Light ON indicator OFF (red) ON Output transistor OFF Dark-ON 1 PNP output transistor (green) Connector Pin Arrangement D side (DARK ON) 1 2 4 3 Operate Load (e.g., relay) Reset (Between brown and black leads) Note: Pin 2 is not used. PNP Output Operation mode Model Operation selector Timing charts Output circuit Incident light No incident light Light ON indicator OFF (red) ON Output Light-ON transistor E3S-CR62 E3S-CR67 L side (LIGHT ON) OFF Operate Load (e.g., relay) Reset Light indicator (red) Photoelectric Sensor Main Circuit * NPN and PNP output selector 4 Control output Black Load Load current ZD Blue 0V * Set the selector switch to the PNP side. Connector Pin Arrangement D side (DARK ON) ON 1 2 OFF Operate Load (e.g., relay) Reset (green) Brown 10 to 30 VDC ZD 3 Incident light Output transistor 1 PNP output transistor NPN output transistor (Between blue and black leads) No incident light Light ON indicator OFF (red) Dark-ON Stability indicator 4 3 Note: Pin 2 is not used. (Between blue and black leads) Plug (Sensor I/O Connector) Classification Terminal No. 2 3 1 4 1 2 3 4 Brown Blue Black DC XS2F-D421-DC0-A Wire color Brown --Blue Black Connector pin No. 1 2 3 4 Application Power supply (+V) --Power supply (0 V) Output Note: Pin 2 is not used. Refer to Introduction to Sensor I/O connectors for details. Nomenclature Stability indicator (green) S PNP D ON NPN L ON L Light indicator (red) SENS Output selector * Min Max Sensitivity adjuster Operation selector * * Use the output selector to select the type of output transistor, NPN or PNP. 4 E3S-CR62/67 Safety Precautions Refer to Warranty and Limitations of Liability. WARNING This product is not designed or rated for ensuring safety of persons either directly or indirectly. Do not use it for such purposes. Precautions for Correct Use Do not use the product in atmospheres or environments that exceed product ratings. ● Designing Fuzzy Mutual Interference Prevention Function • If reflective Photoelectric Sensors are installed side by side, each reflective Photoelectric Sensor may be influenced by the light emitted from the other Photoelectric Sensors. • The fuzzy mutual interference prevention function of the E3SCR62/67 enables the E3S-CR62/67 to monitor any light interference for a certain period before the E3S-CR62/67 starts emitting light so that the E3S-CR62/67 can retrieve the intensity and frequency of the light interference as data. Using this data, the E3S-CR62/67 estimates with fuzzy inference the risk of the malfunctioning of the E3S-CR62/67 and controls the timing of the E3S-CR62/67’s light emission. ● Mounting Mounting the Sensor • When mounting the E3S-CR62/67, do not hit the E3S-CR62/67 with a hammer, or the E3S-CR62/67 will loose watertightness. • Use M4 screws to mount the E3S-CR62/67. The tightening torque of each screw must be 1.18 N·m maximum. (When using the mounting bracket) • To set the sensor on the mechanical axis, use the optical axis locking holes. • When it is not possible to mount on the mechanical shift, move the photoelectric switch vertically or horizontally so that it is located in the center of the area illuminated by the incident light indicator lamp. Verify that the stability indicator lamp is on. (Direct mounting) Install the photoelectric sensor as shown in the following diagram. Tighten M4 screw When the risk is low: • The E3S-CR62/67 waits until there is no light interference and emits light. Light interference Tighten M3 screw M4 hole M4 hole M4 M3 Emission pattern M4 hole M4 hole When the risk is high: • The E3S-CR62/67 emits light between each light interference moment. Light interference Emission pattern Two, 4.5-dia. through holes 2-M3 ● Adjusting Optical axis adjustment Adjust the optical axis of the clamp to the direction of sensing object approach. The optical axis of the photoelectric sensor is the same as the mounting axis of the clamp, enabling easy adjustment. Bottles In some cases, factors such as the shape of a bottle prevent stable detection. Please confirm that detection takes place correctly before use. About the optical axis locking hole By fitting screws into the optical axis locking holes, the mounting bracket is set onto the mounting shaft of the mounting bracket. Four, M4 optical axis lock holes ● Wiring Cable • The E3S-CR62/67 uses an oil-resistive cable to ensure oil resistivity. Avoid repeated bending of the cable. • Do not allow the cable to be bent to a radius of less than 25 mm. Optical axis Avoiding Malfunctions Mounting axis When using a photoelectric sensor with an inverter or sub-motor, be sure to connect FG (frame ground terminal) and G (ground terminal). If not connected, errors may result. 5 E3S-CR62/67 (Unit: mm) Dimensions Tolerance class IT16 applies to dimensions in this datasheet unless otherwise specified. Sensors Retro-reflective Models Pre-wired E3S-CR62 With Mounting Bracket Attached 57 Optical axis 15.9 12.9 Lens (10.3 × 10.5) 4-dia. vinyl-insulated round cable with 3 conductors (Conductor cross section: 0.2 mm2; Insulator diameter: 1.2 mm), Standard length: 2 m Optical axis 20 20.4 Mounting Holes 22.2 Receiver, Emitter Two, M4 4.2 9.2 20 25.4 4.2 4.2 12.9 12.9 Stainless steel (SUS304) 25.4 31 Stability indicator (green) 7.2 Light indicator (red) 43.8 2.2 4.4 5.8 11.5 20.2 23 32.2 (A)*1 M3 × 5 12 Two, M4 23.2 (31) 1.5 * Mounting Bracket can be attached to side A. Standard Connector E3S-CR67 With Mounting Bracket Attached 75 57 Optical axis 15.9 12.9 Lens (10.3 × 10.5) M12 Optical axis 20 20.4 Mounting Holes 22.2 Receiver, Emitter Two, M4 4.2 20 9.2 25.4 4.2 4.2 12.9 12.9 Stainless steel (SUS304) 25.4 31 Stability indicator (green) 7.2 Light indicator (red) 43.8 2.2 4.4 5.8 11.5 20.2 23 32.2 (A)*1 M3 × 5 12 Two, M4 23.2 (31) 1.5 * Mounting Bracket can be attached to side A. Accessories (Order Separately) Reflectors Sensor I/O Connectors Refer to Dimensions on E39-L/F39-L/E39-S/E39-R. Refer to Introduction to Sensor I/O connectors for details. Mounting Brackets Refer to DImensions on E39-L/F39-L/E39-S/E39-R. 6 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: • Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. • Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. 2008.11 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2008 All Right Reserved.