STMICROELECTRONICS STEVAL

STEVAL-IHM004V1
BLDC & AC motor control
Power driver board 1 KW
Data Brief
Features
■
Quick to set up, to install and easy to run
■
Inverter stage IGBT short circuit rugged based
■
Design is re-usable (the ORCAD source files
are available for free)
■
Several kinds of applications with six-step
commutation or 6-signal PWM (sine wavemodulated) outputs, including: 3 Phase AC
Induction motor control, 3 Phase BLDC/AC PM
motor control (6-step sensorless), 3 Phase
BLAC PM motor control (sinusoidal driven, with
Hall sensors)
■
Optimized layout to provide very low level of
interference between the Power and the Signal
noise
■
Modular approach with three different power
board module (300W, 1kW, 3kW)
STEVAL-IHM004V1
Description
The general hardware architecture of the
reference design kit is based on an Inverter
topology suitable to efficiently drive three types of
motors: "3 Phase BLDC/AC Permanent Magnet
(in six-step mode)" , "3 Phase AC Induction" and
"3 Phase BLAC PM motor (sinusoidal driven)"
plus a plug-in control board, based on ST7FMC
MCU.
The inverter bridge is made by six IGBTs short
circuit rugged rated at 10uS with different option
of current capability in relationship to the power
needed by the customer final application. The
driving of the bridge is made by three IGBTs
drivers (suited in the control board) with High
Side/Low Side integrated functionality in a single
chip with also several protections. The supply of
the power is implemented using the Viper, a
Vertical Intelligent Power Enhanced Regulators
which combines an optimized, high voltage,
Vertical Power MOSFET with state-of-the-art
PWM circuitry.
July 2007
Rev 1
For further information contact your local STMicroelectronics sales office.
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www.st.com
4
A
B
C
PHASE
TP5
8A
3
4
FST5
4
3
Relay3
BA'
BB'
BC'
5
3
Relay4
for mechanical robustness
NEUTRAL
FST3
F1
Relay4
R6
Relay3
120/230-VAC
4
3
-VDC
FST2
U2
5
BD'
1
J13
C10
BE'
2
1
J4
BC337-25
1
2
1N4148
D8
R9
100
1
J5
Q7
+15V
0.22uF 275V-X2
D4
RELAY12A
NOT INSTALLED
1
J12
1
+
-
4
D
2
1
5
4
3
2
1
R11
10K
BF'
J9
R22
J10
J1
C1
R5
1
1
J2
R1
4
CON3
TACHO2
TACHO1
TR1
transil
see manual
J3
R23
4
15VDC-EXT
CON2
CON1
TEMPERATURE SENSOR
Strap if not used
C7
J11
J7
J6
1
12/24/42-VDC
3
2
1
1
FST1
2
1
100K-1/2W
2
1
2
1
1
1
1
2
1
1
2
3
4
5
3
2
1
FST9
FST8
STTH106
2
BF
BE
BD
BC
BB
BA
13
12
11
10
9
8
7
6
5
4
3
2
1
2
1
4
3
2
1
2
1
3
2
1
2
1
D2
+15V
1
+VDC
CONTROL BOARD
2.2uF
25V
C2
1
D1
1N4148
2
R14
33K
10uF
35V
3
C3
3
10K
+5V
100nF
50V
C9
3
R26
10K
+5V
+15V
HV Monitoring
10K
R25
R24
0.23V
VDD
4
FB
Hs-Current Sense
C4
22nF
50V
D3
BZX84C15
2
1
R19
4.7K
+
+5V
R20
4.7K
1
R21
4.7K
R28 1K
R17 56K-1/2W
R29 1K
R15 56K-1/2W
2
1
1
1
R10
0.047
2.5W
2
R18
2
120K-1/2W
D11 STTH106
2
R16 120K-1/2W
D10 STTH106
2
R13 120K-1/2W
100uF
25V
C5
+15V
D9
STTH106
2
Com
1
J8
1K
R12 56K-1/2W
R27
22nF 400V
C12
C8
100nF
400V
C11
22nF 400V
TOKO 00499
L1
1mH
IC1
VIPER12ADIP
J14
VIPER12 ON/OFF
R19, R20, R21
NOT INSTALLED
Q6
1
Q5
1
Q4
1
Q3
1
Q2
1
Q1
D7
STTH106
RES
SOURCE
DRAIN
SET
1
2
8
7
6
5
1
2
2
3
2
3
2
23
3
2
3
2/4
2
100K-1/2W
3
100K-1/2W
TP9
D6
BZX85C16
Vin
TP7
D5
BZX85C5V1
2
1 1
TP1
2
R7
3
Phase C
Phase B
Phase A
2.2K
R8
1uF
16V
C6
+5V
U1
2
1
Document Number
Thursday, October 20, 2005
Date:
R4
12K
4
3
TP4
R3
330K
680K
R2
1
4
3
1
+5V
of
1
Hs-Current Sense
HV Monitoring
TP3
ALL THE RESISTORS
ACCURACY MUST BE <1%
Sheet
SFH615A-2
SYSTEMS LAB
2
1
Size
Organisation name:
PowerBD-1000
FST7
FST6
FST4
0.047
2.5W
Vout
Title:
TP8
TP6
2
GND
IC2
L78L05ACZ
TP2
1
Rev
A1
A
B
C
D
Figure 1.
1
1
13
12
11
10
9
8
7
6
5
4
3
2
1
Board schematic
STEVAL-IHM004V1
Board schematic
Scheme
100K-1/2W
1
STEVAL-IHM004V1
2
Revision history
Revision history
Table 1.
Document revision history
Date
Revision
19-Jul-2007
1
Changes
Initial release.
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STEVAL-IHM004V1
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