STEVAL-ISA010V1 Ultra wide range dual output back converter demonstration board based on the VIPER16 Data brief Features ■ Input voltage Vin: 85 - 500 VAC (f: 45 - 66 Hz) ■ Output voltages: – V1= 12 V ± 10% – V2= 5 V ± 4% ■ Output current: 150 mA total (5 V and 12 V output) output current for full input voltage range ■ Standby: 96 mW at 230 VAC ■ Short-circuit protection ■ PCB type and size: – FR4, single side 70 µm – dim.: 27 x 45 mm ■ Isolation: non isolated - N connected to output GND ■ EMI: In accordance with EN55022 - class B ■ EMC: surge - IEC 61000-4-5 - 2 kV ■ EMC: burst - IEC 61000-4-4 - 8 kV ■ RoHS compliant STEVAL-ISA010V1 after any fault condition removal. Burst mode operation at light load combined with the very low consumption of the device helps to meet standby energy-saving regulations. The significant benefit of this new chip derives from the jitter of the switching frequency and the possibility to supply the chip directly from the DC HV bus, so auxiliary supply is not mandatory. The VIPER16 is suitable for flyback or buck topologies and thanks to an internal self-supply circuit it does not require an auxiliary supply. Description This demonstration board based on VIPER16 is designed as an example of a simple non-isolated auxiliary power supply for a range of input voltages from 85 VAC to 500 VAC. There is an ever-increasing demand for small power supplies capable of working without voltage range limitations, even at nominal levels of 400 VAC and 415 VAC, respectively. The real voltage level can reach 500 VAC (415 V + 20%). The major markets for this type of SMPS are home appliances and metering. The VIPER16 device includes an 800 V rugged power switch, a PWM controller, programmable overcurrent, overvoltage, overload, a hysteretic thermal protection, soft-start and safe auto-restart May 2009 Doc ID 15674 Rev 1 For further information contact your local STMicroelectronics sales office. 1/4 www.st.com 4 Circuit schematic and PCB layout 1 STEVAL-ISA010V1 Circuit schematic and PCB layout Figure 1. Schematic diagram D1 1N4148 D3 D4 R1 22 Ω 1N4007 1N4007 2 C1 150 nF / X2 1 J1 85 - 500 VAC C2 150 nF / X2 U1 VIPer16 L1 2.2 mH R2 750 kΩ 7 8 C3 10 µF / 450 V R5 750 kΩ Drain Drain FB VDD COMP LIM S R6 750 kΩ R8 750 kΩ 5 C4 10 µF / 450 V 4 2 C9 10 µF / 35V R3 D2 STTH108 24 kΩ C8 100 nF R4 9.1 kΩ 2 1 L2 1 mH 3 R7 N.A. C7 1.8 nF R9 1 kΩ D5 STTH108 J2 U D6 15 V 1 L78L05 2 3 V 1 IN VOUT 3 C5 220 µF / 25 V GND 2 C6 10 µF / 35 V Output AM00361 Figure 2. 2/4 PCB layout of the buck converter (top, bottom, bottom layout) Doc ID 15674 Rev 1 STEVAL-ISA010V1 2 Revision history Revision history Table 1. Document revision history Date Revision 06-May-2009 1 Changes Initial release. Doc ID 15674 Rev 1 3/4 STEVAL-ISA010V1 Please Read Carefully: Information in this document is provided solely in connection with ST products. STMicroelectronics NV and its subsidiaries (“ST”) reserve the right to make changes, corrections, modifications or improvements, to this document, and the products and services described herein at any time, without notice. All ST products are sold pursuant to ST’s terms and conditions of sale. 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