Board-to-Wire Swing-Lock Connector for Low-Profile Power Source DF61 Series Swing-Lock Structure Illustration Socket Protrusion Recess Header lock Header ■Features 1.Reinforced Swing Lock Structure Our unique swing-lock structure cradles the wire side plug and resists the plug from becoming disengaged due to handling strain or loads. 2.Header Lock Improves Plug Retention The protrusion on the bottom side of the socket fits into a corresponding recess on the header. This aligns the socket into the correct mating position. Before Mating During mating, the header lock engages with the plug assembly. The lock is reinforced with metal which adds strength to the lock and increases the retention between the header and the plug. Header Lock 3.Compact Size- High Voltage The compact 2.2 mm pitch connector has a voltage rating of 350V due to the long creep distance. 4.Solder Wicking Prevention Header is molded in one piece. This ensures a tight fit between the contact and the header and prevents solder wicking. 5.High Current of MAX 5 Amps (AWG22) A highly conductive material is used for the contacts. The material provides for a high current flow by reducing the contact resistance. After Mating Metal Reinforced with Metal The Header pushes down the protrusion of the socket and locks it in place. The metal fitting is partly molded Tensile strength of the cable: in the header’s housing lock. 10N or greater Maximum Creep Distance Isolated Male Contacts m .2m 2 ■Applications Digital cameras, digital video cameras, LED lights, laptop computers, tablet computers, portable devices, power supply equipment, etc. An integrated wall between the contacts maximizes the creepage distance for higher voltage capabilities. 2013.4 ② 1 DF61 Series●Board-to-Wire Swing-Lock Connector for Low-Profile Power Source ■Product Specifications Current rating 3.2A (with AWG26) 4A (with AWG24) 5A (with AWG22) Operating Temperature Range Operating Humidity Range -35~85ç 20~80% (Note 1) Voltage rating AC/DC 350V Storage Temperature Range Storage Humidity Range -10~60ç 40~70% (Note 2) (Note 2) Ratings Items Specifications Conditions 1.Insulation resistance 1000Mø or greater Measured at DC 500V 2.Withstanding voltage No flashover or breakdown AC1700V applied for one minute 3.Contact resistance 10mø or less Measured at 20mV or less, 1mA 4.Vibration resistance No electric outage of 1μs or more 5.Shock resistance No electric outage of 1μs or more Acceleration 490 m/s , 11ms; half sin wave: 3 each for 3 directions 6.Humidity resistance Contact resistance 20mø or less, insulation resistance 500Mø or greater Temperature 40 ± 2ç, humidity 90-95%, left for 96 hours 7.Temperature cycle Contact resistance 20mø or less insulation resistance 500Mø or greater 5 cycles (-55ç: 30 minutes ➝ 5-35ç: 2-3 minutes ➝ 85ç: 30 minutes ➝ 5-35ç: 2-3 minutes) 8.Insertion/extraction life Contact resistance20mø or less Insertion/extraction: 30 times 9.Solder heat resistance No melting of resin part affecting performance Reflow: Per recommended temperature profile Hand solder: Manual soldering iron 350±10ç for 3 seconds Frequency 10-55Hz, half amplitude 0.75 mm, 10 cycles for each of 3 directions 2 (Note 1) Includes temperature elevation by conduction. (Note 2) The term “storage” refers to the long-term storage conditions of unused connectors before PCB mounting. The operating temperature range applies to connectors in non-conduction state after PCB mounting or those in temporary storage during transportation, etc. (Note 3) The above specifications are representative for this series. Please refer to “delivery specifications” for official individual agreement. ■Materials Product Part Material Insulator Contact Crimp Socket Crimp contact Header 2 Treatment Specification LCP resin Red UL94V-0 Brass Tin plated ––– Insulator PBT Red UL94V-0 Contact Copper Alloy Tin plated ––– DF61 Series●Board-to-Wire Swing-Lock Connector for Low-Profile Power Source ■Product Number Structure See Pages 4-6 of this catalog to select and order specific items. lHeader DF 61 − * P − 2.2 V ❶ ❷ ❸ ❹ ❺ ❻ ❶ Series Name: DF ❺ Pitch: 2.2mm ❷ Series No.: 61 ❻ Termination form ❸ Number of contacts: 2 V: SMT straight type ❹ Type of connector P: Header lCrimp Housing DF 61 − * S − 2.2 C ❶ ❷ ❸ ❹ ❺ ❻ ❶ Series Name: DF ❺ Pitch: 2.2mm ❷ Series No.: 61 ❻ Termination form ❸ Number of contacts: 2 C: Crimp case ❹ Type of connector S: Socket lContact DF 61 − 2628 SCF ❶ ❶ Applicable Wire Size 2628：AWG# 26-28 ❷ ❷ Form Type/Package Type SCF: Socket crimp contact/reel 2226：AWG# 22-26 3 DF61 Series●Board-to-Wire Swing-Lock Connector for Low-Profile Power Source ■Straight Header (SMT) 5.1 2.2 Contact No.1 2.18 Contact No.2 7.35 1.42 1.15 0.2 0.65 Absorption Area 3.85 5.1 ■Recommended PCB Dimensions(t=1mm) 0 4.05 -0.1 1.15 +0.1 0 5.75 +0.1 0 4.5±0.05 [Specification No.] (21):Tin plated, emboss package, mold color: red (22):Tin plated, emboss package, mold color: yellow (23):Tin plated, emboss package, mold color: beige 1.24 +0.1 0 1.35 +0.1 0 4.3±0.05 Unit : mm Product Number DF61-2P-2.2V(21) HRS No. No. of contacts Color CL666-5001-1-21 2 Red DF61-2P-2.2V(22) CL666-5001-1-22 2 Yellow DF61-2P-2.2V(23) CL666-5001-1-23 2 Beige Note: For embossed package products, please order in full reel quantities. (1 reel = 3000 pcs.). lReel Dimensions 1 0. + 0 .5 Ø1 Reel Shape (FREE) Product label Ø1.5 sprocket hole far side Extraction Direction Ø13±0 2± Ø80±1 .2 0.5 R1 0.8 4 1± Ø2 Extraction Direction 30.4MAX 24.4 Ø380±2 2±0.1 11.5±0.1 +0.2 0 4±0.1 22.25 (24) 1.75±0.1 8±0.1 DF61 Series●Board-to-Wire Swing-Lock Connector for Low-Profile Power Source ■Socket 2.16 3.95 2.26 6.29 3.68 2.2 [Specification No.] (11): 1,000 connectors per pack, mold color: red (12): 1,000 connectors per pack, mold color: yellow (13): 1,000 connectors per pack, mold color: white Unit : mm Product Number DF61-2S-2.2C(11) HRS No. No. of contacts Color CL666-5002-4-11 2 Red DF61-2S-2.2C(12) CL666-5002-4-12 2 Yellow DF61-2S-2.2C(13) CL666-5002-4-13 2 White Note: Please order by full packs (1,000 pcs./pack) 5 DF61 Series●Board-to-Wire Swing-Lock Connector for Low-Profile Power Source ■Crimp contact 1.15 1.07 3 4 0.5 2.05 3.85 0.9 0.92 2 . Ø1 1.4 0.15 3.2 5 Product Number HRS No. Type Quantity Treatment DF61-2628SCF CL666-5005-2-00 Reel contact 18,000 contacts per reel Tin plated DF61-2226SCF (41) CL666-5004-0-41 Reel contact 18,000 contacts per reel Tin plated (Note1) Please order in full reel quantities. (1 reel = 18,000 pcs.). lApplicable Wire (Tin plated soft copper wire) Conductor Size Coating Diameter AWG# 26-28 Ø 0.7mm - 1.1mm AWG# 22-26 Ø 1.0mm - 1.3mm Note: Please consult with our a Hirose sales representative when using wires other than those recommended below. lApplicable wires: UL10368 AWG#22, AWG#24, AWG#26, AWG#28 lStrip Length 1.3 - 1.7mm ■Applicable Crimping Tools Types Applicator Press Unit Hand Tool Extraction Tool Product Number HRS No. Applicable Contact AP105-DF61-2628S CL901-4632-6-00 DF61-2628SCF AP105-DF61-2226S CL901-4621-0-00 DF61-2226SCF CM-105 CL901-0005-4-00 ---------------------- HT305/DF61-2628S CL550-0305-5-00 DF61-2628SCF HT305/DF61-2226S CL550-0304-2-00 DF61-2226SCF DF-C-PO(B) CL550-0179-2-00 DF61-2628SCF, DF61-2226SCF Note: Problems resulting from the use of non-authorized tools will not be warranted. 6 DF61 Series●Board-to-Wire Swing-Lock Connector for Low-Profile Power Source ■Operating Precautions 1. Recommended Temperature Profile (Lead-free soldering possible) 10sec MAX MAX 250� 250 220ç TEMPERATURE （ç） 200 180ç 150 100 50 0 TIME （sec） 60sec MAX 90∼120sec PRE-HEATING TIME SOLDERING TIME [Applicable Conditions] 1. Peak Temperature: MAX 250℃ 2. Heated Area: 220℃ or above, within 60 sec. 3. Pre-heating Area: 150-180℃, 90-120 sec. 4. Number of Operation: Twice or less * The contact lead area was measured. The conditions may change depending on the types and manufacturers of cream solder, PCB size, and conditions of other materials used for soldering. Please fully check the soldering condition before use. [Remarks 1] This temperature profile is our recommended value. 2. Recommended Hand Solder Conditions 3. Recommended Screen Thickness, Aperture Opening Rate (Pattern Area Ratio) 4. PCB Warpage 5. Cleaning Condition 6. Precautions Soldering iron temperature: 350 ± 10℃, soldering time: within 3 seconds Thickness 0.1 mm, aperture opening rate: 100% Max 0.02 mm at the center of connector with the both edges of the connector as the baseline Cleaning with IPA is possible. (Cleaning is not recommended as it may change the feel of insertion/extraction, etc. Please consult with us when using other types of cleaning agents.) ■ In order to maintain the performance reliability, do not insert the crimp contact into the crimp socket at a slant angle. ■ Insertion/extraction of the connector while not mounted to the PCB may cause breakage or deformation to the contact. ■ Extracting the connector by holding the cable could result in a breakage. ■ Do not apply flux at the time of hand soldering, as it may result in flux rise. ■ This product may have slightly different hue on molded items, however, they do not affect the product performance. ■ See the separate“DF59 Insertion/Extraction Procedure Manual” for handling precautions at the time of insertion and extraction. 7 DF61 Series●Board-to-Wire Swing-Lock Connector for Low-Profile Power Source 7. Mating/Un-mating (1) Start by placing the connector against the header lock at an angle. If the plug is not started at an angle, it will cause damage to the connector. Mating Operation (2) T hen, in a slight, rotating movement, push the front section of the plug down. Lever Header Lock (3) Keep pressing down until a “click” feeling is sensed. The connector is now fully and properly mated. Friction Lock Reinforced Lock Click Feel Un-mating Operation (1) Begin by lifting up on the front section of the plug. (2) Continue to rotate it upwards and release the friction lock portion. (3) Once the rear, or reinforced lock, is released the plug will come free from the header and complete the un-mating sequence. ® 8 6-3,Nakagawa Chuoh-2-Chome,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 04/2013. Contents are subject to change without notice for the purpose of improvements.