NJM3717 STEPPER MOTOR DRIVER ■ GENERAL DESCRIPTION ■ PACKAGE OUTLINE NJM3717 is a stepper motor diver, which consists of a LS-TTL compatible logic input stage, a current sensor, a monostable multivibrator and a high power H-bridge output stage with built-in protection diodes. The output current is up to 1200mA. Two NJM3717 and a small number of external components form a complete control and drive unit for stepper motor systems. NJM3717D2 ■ FEATURES NJM3717E2 NJM3717FM2 • Half-step and full-step modes • Switched mode bipolar constant current drive • Wide range of current control 5 - 1200 mA • Wide voltage range 10 - 50 V • Thermal overload protection • Packages DIP16 / PLCC28 / EMP20 ■ BLOCK DIAGRAM VMM V CC Schmitt Trigger VMM Time Delay Phase 1 1 1 MA I1 MB I0 V R & & & ≥1 & + – ≥1 Output Stage + – Monostable t off = 0.69 • RT • CT + – GND Current Sensor NJM3717 T Figure 1. Block diagram E NJM3717 VMM 3 14 VMM GND 4 GND 5 NJM 3717D2 13 12 GND T 2 19 MA VMM 3 18 VMM GND 4 17 GND 16 GND GND 5 GND GND 6 NJM 3717E2 15 GND 26 N/C MA E 27 N/C 15 20 1 GND T 2 MB 1 28 GND E 2 GND 16 3 GND MB 1 4 V MM ■ PIN CONFIGURATIONS N/C 5 25 N/C MA 6 24 V R N/C 7 E 8 23 C NJM3717FM2 GND 9 9 I0 13 VR I1 9 12 C Phase 10 11 I0 20 Phase T 11 19 I1 V CC 18 Phase 8 VCC 8 21 I 0 M B 10 GND 17 C GND GND 16 10 14 GND 15 I1 7 GND 7 GND 14 VR V MM 12 11 GND 13 VCC 6 22 N/C Figure 2. Pin configurations ■ PIN DESCRIPTION DIP EMP PLCC 1 1 10 Symbol MB Description Motor output B, Motor current flows from MA to MB when Phase is high. 2 2 11 T VMM Clock oscillator. Timing pin connect a 56 kΩ resistor and a 820 pF in parallel between T and Ground. Motor supply voltage, 10 to 45 V. VMM pins should be wired together on 3,14 3,18 12,4 4,5, 12,13 4,5,6,7,14 15,16,17 1,2,3,9,13, 14,15,16,17 28 GND 6 7 8 9 18 19 VCC I1 8 10 20 Phase Controls the direction of the motor current of MA and MB outputs. Motor current flows from MA to MB when the phase input is high. 9 11 21 I0 Logic input, it controls, together with the I1 input, the current level in the output stage. The controlable levels are fixed to 100, 60, 20, 0%. 10 12 23 C Comparator input. This input senses the instantaneous voltage across the sensing resistor, filtered through a RC Network. 11 13 24 VR 15 19 6 MA Reference voltage. Controls the threshold voltage of the comparator and hence the output current. Input resistance: typically 6.8kΩ ± 20%. Motor output A, Motor current flows from MA to MB when Phase is high. 16 20 8 E Common emitter. Connect the sense resistor between this pin and ground. PCB. Ground and negative supply. Note these pins are used for heatsinking. Make sure that all ground pins are soldered onto a suitable large copper ground plane for efficient heat sinking. Logic voltage supply normally +5 V. Logic input, it controls, together with the I0 input, the current level in the output stage. The controllable levels are fixed to 100, 60, 20, 0%. NJM3717 | V MA – V MB | t on t off 50 % t VE td V CH t 1 fs = t + t on off D= ton ton + t off Figure 3. Definition of terms ■ FUNCTIONAL DESCRIPTION The NJM3717 is intended to drive a bipolar constant current through one motor winding of a 2-phase stepper motor. Current control is achieved through switched-mode regulation, see figure 4 and 5. Three different current levels and zero current can be selected by the input logic. The circuit contains the following functional blocks: • Input logic • Current sense • Single-pulse generator • Output stage Input logic Phase input. The phase input determines the direction of the current in the motor winding. High input forces the current from terminal MA to MB and low input from terminal MB to MA. A Schmitt trigger provides noise immunity and a delay circuit eliminates the risk of cross conduction in the output stage during a phase shift. Half- and full-step operation is possible. Current level selection. The status of I0 and I1 inputs determines the current level in the motor winding. Three fixed current levels can be selected according to the table below. Motor current I0 I1 High level 100% L L Medium level 60% H L Low level 20% L H Zero current 0% H H The specific values of the different current levels are determined by the reference voltage VR together with the value of the sensing resistor RS. The peak motor current can be calculated as follows: im = (VR • 0.083) / RS [A], at 100% level im = (VR • 0.050) / RS [A], at 60% level im = (VR • 0.016) / RS [A], at 20% level The motor current can also be continuously varied by modulating the voltage reference input. NJM3717 Current sensor The current sensor contains a reference voltage divider and three comparators for measuring each of the selectable current levels. The motor current is sensed as a voltage drop across the current sensing resistor, RS, and compared with one of the voltage references from the divider. When the two voltages are equal, the comparator triggers the single-pulse generator. Only one comparator at a time is activated by the input logic. Single-pulse generator The pulse generator is a monostable multivibrator triggered on the positive edge of the comparator output. The multivibrator output is high during the pulse time, toff , which is determined by the timing components RT and CT. toff = 0.69 • RT • CT The single pulse switches off the power feed to the motor winding, causing the winding to decrease during toff.If a new trigger signal should occur during toff , it is ignored. Output stage The output stage contains four transistors and four diodes, connected in an H-bridge. The two sinking transistors are used to switch the power supplied to the motor winding, thus driving a constant current through the winding. See figures 4 and 5. Overload protection The circuit is equipped with a thermal shut-down function, which will limit the junction temperature. The output current will be reduced if the maximum permissible junction temperature is exceeded. It should be noted, however, that it is not short circuit protected. Operation When a voltage VMM is applied across the motor winding, the current rise follows the equation: im = (VMM / R) • (1 - e-(R • t ) / L ) R = Winding resistance L = Winding inductance t = time (see figure 5, arrow 1) The motor current appears across the external sensing resistor, RS, as an analog voltage. This voltage is fed through a low-pass filter, RCCC, to the voltage comparator input (pin 10). At the moment the sensed voltage rises above the comparator threshold voltage, the monostable is triggered and its output turns off the conducting sink transistor. The polarity across the motor winding reverses and the current is forced to circulate through the appropriate upper protection diode back through the source transistor (see figure 5, arrow 2). After the monostable has timed out, the current has decayed and the analog voltage across the sensing resistor is below the comparator threshold level. The sinking transistor then closes and the motor current starts to increase again, The cycle is repeated until the current is turned off via the logic inputs. By reversing the logic level of the phase input (pin 8), both active transistors are turned off and the opposite pair turned on after a slight delay. When this happens, the current must first decay to zero before it can reverse. This current decay is steeper because the motor current is now forced to circulate back through the power supply and the appropriate sinking transistor protection diode. This causes higher reverse voltage build-up across the winding which results in a faster current decay (see figure 5, arrow 3). For best speed performance of the stepper motor at half-step mode operation, the phase logic level should be changed at the same time the current-inhibiting signal is applied (see figure 6). NJM3717 2 1 200 mA/div 1 ms/div 0 3 100µs/div RS Figure 4. Motor current (IM ), Vertical : 200 mA/div, Horizontal: 1 ms/div, expanded part 100 µs/div Motor Current 1 2 Fast Current Decay 3 Time Slow Current Decay Figure 5. Output stage with current paths for fast and slow current decay Phase shift here gives fast current decay Phase shift here gives slow current decay I 0A I 1A Ph A Ph B I 0B I 1B I MA 100% 60% –20% –60% –100% I MB 100% 60% 20% –60% –100% Full step position Half step position Stand by mode at 20 % Half step mode at 100 % Figure 6. Principal operating sequence Full step mode at 60 % NJM3717 ■ ABSOLUTE MAXIMUM RATINGS Parameter Pin [DIP] Symbol Min Max Unit 6 VCC 0 7 V Motor supply 3, 14 VMM 0 50 V Logic inputs 7, 8, 9 VI -0.3 6 V Comparator input 10 VC -0.3 VCC V Reference input 11 VR -0.3 15 V Motor output current 1, 15 IM -1200 +1200 mA Logic inputs 7, 8, 9 II -10 - mA Analog inputs 10, 11 IA -10 - mA Tj -40 +150 °C Tstg -55 +150 °C Voltage Logic supply Current Temperature Operating junction temperature Storage temperature ■ RECOMMENDED OPERATING CONDITIONS Parameter Symbol Min Typ Max Unit Logic supply voltage VCC 4.75 5 5.25 V Motor supply voltage VMM 10 - 45 V Motor output current IM -1000 - +1000 mA Operating junction temperature Tj -20 - +125 °C Rise time logic inputs tr - - 2 µs Fall time logic inputs tf - - 2 µs I MM I CC V CC VMM VMM 6 14 3 Schmitt Trigger II I IH I IL Phase I1 7 I0 9 VR IA Time Delay 8 1 1 1 IM I OL MB 1 11 & & & ≥1 & ≥1 + – VCC MA 15 Output Stage VI VA + VM V IH V – V MA R V IL 4, 5, 12, 13 Monostable t off = 0.69 • R • C + T T – GND Current Sensor 2 10 IC 1 kΩ IA RC VC V CH VE 820 pF CC Figure7. Definition of symbols NJM3717 16 E T C 820 pF 56 kΩ RT CT 1Ω RS Pin no. referens to DIL package V MM NJM3717 ■ ELECTRICAL CHARACTERISTICS Electrical characteristics over recommended operating conditions, unless otherwise noted -20°C≤ TJ≤ +125°C. CT = 820 pF, RT = 56 kohm. Parameter Symbol Conditions Min Typ Max Unit General Supply current ICC Total power dissipation PD Turn-off delay td fs = 28 kHz, IM = 500mA, VMM = 36 V Note 2, 4. fs = 28 kHz, IM = 800mA, VMM = 36 V Note 3, 4. Ta = +25°C, dVC/dt ≥ 50 mV/µs. Thermal shutdown junction temperature - - 25 mA - 1.4 1.7 W - 2.8 3.3 W - 0.9 1.5 µs - 170 - °C Logic Inputs Logic HIGH input voltage VIH 2.0 - - V Logic LOW input voltage VIL - - 0.8 V Logic HIGH input current IIH VI = 2.4 V - - 20 µA Logic LOW input current IIL VI = 0.4 V -0.4 - - mA RR Ta = +25°C - 6.8 - kohm Threshold voltage VCH VR = 5.0 V, I0 = I1 = LOW 400 415 430 mV Threshold voltage VCM VR = 5.0 V, I0 = HIGH, I1 = LOW 240 250 265 mV Threshold voltage VCL VR = 5.0 V, I0 = LOW, I1 = HIGH Reference Input Input resistance Comparator Inputs Input current IC 70 80 90 mV -20 - - µA Motor Outputs Lower transistor saturation voltage IM = 500 mA IM = 800 mA - 0.9 1.1 1.2 1.4 V V Lower diode forward voltage drop IM = 500 mA IM = 800 mA - 1.2 1.3 1.5 1.7 V V Upper transistor saturation voltage IM = 500 mA IM = 800 mA - 1.0 1.2 1.25 1.5 V V Upper diode forward voltage drop IM = 500 mA IM = 800 mA - 1.0 1.2 1.25 1.45 V V Output leakage current I0 = I1 = HIGH, Ta = +25°C - - 100 µA 27 31 35 µs Min Typ Max Unit - °C/W Monostable Cut off time toff VMM = 10 V, ton ≥ 5 µs ■ THERMAL CHARACTERISTICS Parameter Thermal resistance Symbol Conditions Rthj-GND DIP package. RthJ-A DIP package. Note 2. Rthj-GND PLCC package. RthJ-A PLCC package. Note 2. Rthj-GND EMP package RthJ-A EMP package - 11 - 40 - °C/W - 9 - °C/W - 35 - °C/W - 11 - °C/W - 40 - °C/W Notes 1. All voltages are with respect to ground. Currents are positive into, negative out of specified terminal. 2. All ground pins soldered onto a 20 cm2 PCB copper area with free air convection. TA +25°C. 3. DIP package with external heatsink (Staver V7) and minimal copper area. Typical RthJ-A = 27.5°C/W. TA = +25°C. 4. Not covered by final test program. NJM3717 ■ Applications Information Motor selection Some stepper motors are not designed for continuous operation at maximum current. As the circuit drives a constant current through the motor, its temperature can increase, both at low- and high-speed operation. Some stepper motors have such high core losses that they are not suited for switched-mode operation. Interference As the circuit operates with switched-mode current regulation, interference-generation problems can arise in some applications. A good measure is then to decouple the circuit with a 0.1 µF ceramic capacitor, located near the package across the power line VMM and ground. Also make sure that the VR input is sufficiently decoupled. An electrolytic capacitor should be used in the +5 V rail, close to the circuit. The ground leads between RS, CC and circuit GND should be kept as short as possible. This applies also to the leads connecting RS and RC to pin 16 and pin 10 respectively. In order to minimize electromagnetic interference, it is recommended to route MA and MB leads in parallel on the printed circuit board directly to the terminal connector. The motor wires should be twisted in pairs, each phase separately, when installing the motor system. Unused inputs Unused inputs should be connected to proper voltage levels in order to obtain the highest possible noise immunity. Ramping A stepper motor is a synchronous motor and does not change its speed due to load variations. This means that the torque of the motor must be large enough to match the combined inertia of the motor and load for all operation modes. At speed changes, the requires torque increases by the square, and the required power by the cube of the speed change. Ramping, i.e., controlled acceleration or deceleration must then be considered to avoid motor pullout. VCC , VMM The supply voltages, VCC and VMM , can be turned on or off in any order. Normal dV/dt values are assumed. Before a driver circuit board is removed from its system, all supply voltages must be turned off to avoid destructive transients from being generated by the motor. VCC (+5 V) V MM 11 Phase A I 1A I 0A 8 V Phase R 6 V CC V 1 MM B NJM3717 M 0 T GND 2 C E 10 4, 5 12, 13 56 kΩ 1Ω 820 pF V MM 11 I 1B I 0B 7 9 V Phase R I 1 I 6 V 3, 14 CC V 1 MM B M T GND 2 820 pF M NJM3717 0 56 kΩ 15 16 VCC (+5 V) 8 A 1 kΩ 820 pF Phase B M 7 I 1 9 I STEPPER MOTOR 3, 14 4, 5 12, 13 C E 10 A 15 16 1 kΩ 820 pF 1Ω Figure 8. Typical stepper motor driver application with NJM3717 NJM3717 Analog control As the current levels can be continuously controlled by modulating the VR input, limited microstepping can be achieved. Switching frequency The motor inductance, together with the pulse time, toff , determines the switching frequency of the current regulator. The choice of motor may then require other values on the RT , CT components than those recommended in figure7, to obtain a switching frequency above the audible range. Switching frequencies above 40 kHz are not recommended because the current regulation can be affected. Sensor resistor The RS resistor should be of a non-inductive type, power resistor. A 1.0 ohm resistor, tolerance ≤ 1%, is a good choice for 415 mA max motor current at VR = 5V. The peak motor current, im , can be calculated by using the formulas: im = (VR • 0.083) / RS [A], at 100% level im = (VR • 0.050) / RS [A], at 60% level im = (VR • 0.016) / RS [A], at 20% level Heatsinking The junction temperature of the chip highly effects the lifetime of the circuit. In high-current applications, the heatsinking must be carefully considered. The Rthj-a of the NJM3717 can be reduced by soldering the ground pins to a suitable copper ground plane on the printed circuit board (see figure 10) or by applying an external heatsink type V7 or V8, see figure 9. The diagram in figure 16 shows the maximum permissible power dissipation versus the ambient temperature in °C, for heatsinks of the type V7, V8 or a 20 cm2 copper area respectively. Any external heatsink or printed circuit board copper must be connected to electrical ground. For motor currents higher than 500 mA, heatsinking is recommended to assure optimal reliability. The diagrams in figures 9 and 10 can be used to determine the required heatsink of the circuit. In some systems, forced-air cooling may be available to reduce the temperature rise of the circuit. 33,5 mm 11,6 mm 38,5mm 18,5 m m mm 38.0 mm 38.0 Figure 9. Heatsinks, Staver, type V7 and V8 by Columbia-Staver UK Thermal resistance [°C/W] 90 16-pin DIP 80 70 60 20-pin EMP 50 40 30 5 10 15 20 25 30 35 PCB copper foil area [cm2 ] PLCC package DIP and EMP package Figure 10. Copper foil used as a heatsink 28-pin PLCC NJM3717 ■ TYPICAL CHARACTERISTICS VSat (V) VSat (V) VF (V) 1.8 1.8 1.8 1.6 1.6 1.6 1.4 1.4 1.4 Tj = 125 °C 1.2 1.0 1.2 1.0 Tj = 25 °C 1.0 .8 .8 .6 .6 .4 .4 .4 .2 .2 .2 0 0 0 .20 .40 .60 .80 1.0 0 .20 .40 VF (V) .60 Tj = 125°C .8 Tj = 125 °C .6 .80 1.0 I M (A) I M (A) Figure 11. Typical source saturation vs. output current Tj = 25°C 1.2 Tj = 25 °C 0 0 .20 .40 .60 .80 1.0 I M (A) Figure 12. Typical sink saturation vs. output current PD (W) Figure 13. Typical lower diode voltage drop vs. recirculating current PD (W) 1.8 5 1.6 4.0 av V8 (3 7. sin 5° 7. 5° C/ W ) C/ W ) 40 °C /W ) k( (2 .4 he V7 2.0 2 .6 er er .8 B at 3 Tj = 125°C PC av 3.0 1.0 St St 1.2 ith 4 ith Tj = 25°C W W 1.4 1.0 1 .2 0 0 .20 .40 .60 .80 1.0 I M (A) Figure 14. Typical upper diode voltage drop vs. recirculating current 0 0 .20 .40 .60 .80 1.0 I M (A) Figure 15. Typical power dissipation vs. motor current 0 50 100 150 TAmb (°C) Figure 16. Allowable power dissipation vs. ambient temperature The specifications on this databook are only given for information , without any guarantee as regards either mistakes or omissions. The application circuits in this databook are described only to show representative usages of the product and not intended for the guarantee or permission of any right including the industrial rights.