POWEREX P1Z7AAR700W

POW-R-BRIK™
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Phase Control Modules
345-800 Amperes/400-3000 Volts
OUTLINE DRAWING
MARKING: DEVICE
AND DIRECTION
ACCORDING TO CIRCUIT
CONFIGURATION CHART
L TYP. 4 PLACES
C
G TAPPED HOLE
x 0.50 DEEP
TYP. 3 PLACES
MARKING: K1
AI/K2 (ANODE)/(CATHODE),
AND A2 (ANODE) AS SHOWN
CL
K1
X2
A2
CL
D
B
F
F
A
MARKING: STYLE NO. WITH DATE
CODE & MFG. LOCATION CODE
(CUSTOMER PART NO. OPTIONAL)
E Ø THRU HOLE TYP. 4 PLACES
(FOR TYP. 1/4-20 SOCKET HD. SCR.)
(& BELLEVILLE SPRING WASHER)
GATE (WHITE) & CATHODE
(RED) LEADS 12.5" LONG
WITH 0.375" LONG
STRIPPED ENDS
SENSOR (WHITE) LEADS
12.5 ±0.5" LONG WITH
0.375" IN LONG STRIPED ENDS
J
POW-R-BRIK™
Phase Control Modules
345-800 Amperes/400-3000 Volts
K
H
CL
CASE ANODIZED PER
MIL-A-8625, TYPE II
THIS SURFACE
MUST BE PROTECTED
AND NOT DAMAGED
Outline Drawing
Z7A Outline
Dimension
Z9A Outline
Inches
Millimeters
Dimension
A
Inches
Millimeters
A
6.30
153.16
B
3.02
76.70
B
3.70
93.98
C
3.15
80.01
C
3.15
80.01
D
2.47
62.73
D
3.15
E
0.328 Dia.
E
0.328 Dia.
F
1.83
46.48
F
2.03
51.56
5/16-18
5/16-18
G
3/8-16
3/8-16
UNC-2B
UNC-2B
UNC-2B
UNC-2B
G
Dia. 8.33
7.50
190.50
80.01
Dia. 8.33
H
1.27
32.25
H
1.51
38.35
J
2.09
53.08
J
2.52
64.00
K
2.25
57.15
K
2.75
69.85
L
0.56
14.22
L
0.56
14.22
Mounting Bolt (E) Torque Limit is 11 ft.-lb.
Electrical terminal (G) torque limit is 11 ft.-lb. for type
Z7A and 20 ft.-lb. for Z9A.
Apply a thin coating of thermal joint compound to heat
sink surface prior to module mounting.
Module weights: Z7A weighs 6 lbs. while the Z9A module
weighs 11 lbs.
If incoming tests are done for isolation voltage, the voltage should be applied in a slow manner rather than
abruptly imposed on the device. The voltage should be
applied between the top terminals, which must be shorted
together, and the metal case.
The metal case is anodized and provides added voltage
isolation capability if not damaged: factory hi-pot test is
achieved without the benefit of the anodized coating.
Description:
Powerex POW-R-BRIK™ Modules
are designed for medium and high
current power control applications.
POW-R-BRIK™ Modules feature
an electrically isolated package
that simplifies system packaging,
installation and cooling.
POW-R-BRIK™ Modules utilize
Compression Bonded
Encapsulation (CBE) mounting
and double side cooling of the
semiconductor elements. The Z7A
outline POW-R-BRIK™ uses
33mm or 38mm elements and the
Z9A outline POW-R-BRIK™ uses
50mm elements. Standard circuit
configurations include Dual SCR,
Dual Diode, SCR/Diode, and
Diode/SCR. Additional circuit configurations, e.g. Single Element,
Common Cathode, Common
Anode, and special element types,
e.g. Fast Switch SCRs, Fast
Recovery Diodes, GTOs, and
Transistors are available.
Features:
M Electrically Isolated Packaging
M Anodized Aluminum Housing
M Internal Copper Contacting
M Gold Element Contacting
M Internal Temperature Sensor
M Compression Element
Contacting
Applications:
Ordering Information:
Select the complete thirteen digit
module part number you desire
from the Configuration Reference
Description.
Example: P3Z7ACT700W16 is a
1600 Volt, 375 Ampere Average,
Dual SCR POW-R-BRIK™ Module
with the standard thermistor.
M AC Motor Starters
M DC Motor Controls
M Resistance Welding Controls
M Mining Power Centers
M High Voltage Motor Starters
M Transportation Systems
P-1
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-BRIK™
Phase Control Modules
345-800 Amperes/400-3000 Volts
Configuration Reference:
The POW-R-BRIK™ part number
system takes the form P3 Z7A
CT7 00 W16 where:
• P3 is the configuration number.
The configurations are shown
pictorially in the right hand
column.
• Z7A is the package type per
the outline drawings Z7A and
Z9A on this data sheet.
• CT7 denotes the element code.
The Element Code Reference
at the end of this data sheet
provides information on the
standard element codes
including the corresponding
disc device using the element.
Refer to the appropriate disc
package data sheets in the
Powerex Semiconductor Data
Book for additional device
specifications.
• 00 denotes special features:
00 – module includes
standard thermistor
XT – no thermistor
AA-ZZ – denotes unique
customer specification
• W16 denotes voltage code per
the table below. Note that not
all voltage ratings are available
for every element. Refer to the
Element Code Reference for
available voltage ranges for a
given element.
P-2
Elements
Voltage Rating
Voltage
Code
400
V04
600
V06
800
V08
1000
W10
1200
W12
1400
W14
1600
W16
1800
W18
2000
W20
2200
W22
2400
W24
2600
W26
2800
W28
3000
W30
Circuit Configurations:
P1 - DIODE
P4 - FAST DIODE*
S
Element 1
Element 2
P2 - SCR/DIODE
P5 - FAST SCR/FAST DIODE*
S
Element 1
Element 2
P3 - SCR/SCR
P6 - FAST SCR/FAST SCR*
S
Element 1
Element 2
P7 - DIODE/SCR
P8 - FAST DIODE/FAST SCR*
S
Element 1
Element 2
* Consult Factory for Available Ratings.
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-BRIK™
Phase Control Modules
345-800 Amperes/400-3000 Volts
GATES
5 VOLT SUPPLY
POW-R-BRIK
R1
R2
VO
CONTROL:
PROTECTION
CIRCUIT
1. Temperature range, 75°C
through 125°C
R1 = 3.5K ohms
R2 = 840 ohms
V0 = 2.5 volts at 100°C
2. Temperature range, 90°C
through 140°C
R1 = 2.2K ohms
R2 = 500 ohms
V0 = 2.45 volts at 115°C
TRANSIENT THERMAL IMPEDANCE
CHARACTERISTICS (JUNCTION-TO-CASE)
Z7A
Element
Average
Thermistor Thermistor
Temperature
Resistance Temp. Steady State Dynamic
Ohms
°C
°C (Min.) °C (Max.)
➀
➁
➂
12093
40
43
50
7337
50
53
60
4990
3324
2262
1569
1316
1109
938
797
680
582
500
60
70
80
90
95
100
105
110
115
120
125
63
73
83
93
98
103
108
113
118
123
128
70
80
90
100
105
110
115
120
125
130
135
431
130
133
140
➀ Curve matched ±2% over temperature range of +40°C
to +125°C. Resistance tolerance specified at +125°C,
±6%.
➁ Without self heating, 10mW maximum thermistor
dissipation.
➂ Use “Sensor at Tj” ohms from characteristics for
recommended steady state overload trip resistance.
TRANSIENT THERMAL IMPEDANCE, Zu(J-C) (t), (oC/WATT)
THERMISTOR
POW-R-BRIK™ Thermistor
Characteristics
10-1
10-2
PER ELEMENT,
BOTH CONDUCTING
PER ELEMENT,
ONE CONDUCTING
PER MODULE,
BOTH CONDUCTING
10-3
10-4
10-3
10-2
10-1
100
101
102
103
TIME, t, (SECONDS)
TRANSIENT THERMAL IMPEDANCE
CHARACTERISTICS (JUNCTION-TO-CASE)
Z9A
TRANSIENT THERMAL IMPEDANCE, Zu(J-C) (t), (oC/WATT)
Typical Thermistor Circuit
Thermistor temperatures can be
measured using the following
circuit arrangement in conjunction
with a 5 volt source. Resistance
values for R1 and R2 are specified
for two operating temperature
ranges.
10-1
10-2
PER ELEMENT,
BOTH CONDUCTING
PER ELEMENT,
ONE CONDUCTING
PER MODULE,
BOTH CONDUCTING
10-3
10-4
10-3
10-2
10-1
100
101
102
103
TIME, t, (SECONDS)
The output signal (V0) is
approximately 30 mv/°C over the
temperature range indicated.
P-3
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-BRIK™
Phase Control Modules
345-800 Amperes/400-3000 Volts
Maximum Ratings and Electrical Characteristics
Voltage Gate Current, Speed of Element*
Gate
Current
Voltage
VDRM/VRRM➀
E1
(V)
Part Number
VRSM
E1
(V)
E2
(V)
E2
(V)
➀
dv/dt➁
(V/µs)
VGT
(V)
IGT
(mA)
➂
di/dt➃
(A/µs)
Speed
IDRM/IRRM➀ ITSM/IFSM➄
E1
E2
(mA) (mA)
E1
E2
(kA) (kA)
Isolation
Voltage**
SCR Diode
trr
tq
VRMS
(µs) (µs)
(V)
Strike
Distance
Terminals
to K1/A1
IRMS Case K2/A2
(mA) (In.) (In.)
Diode/Diode
P1Z7AAR700W_ _
3000 3000
3100 3100
—
—
—
—
50
50
7
7
—
15
3000 1.10 0.70 1.00
P1Z7ABR700W_ _
2200 2200
2300 2300
—
—
—
—
50
50
9
9
—
10
2500 0.92 0.70 1.00
P1Z9AAR900W_ _
3000 3000
3100 3100
—
—
—
—
150 150
16
16
—
20
3000 1.70 1.00 1.15
P1Z9ACR900W_ _
1200 1200
1300 1300
—
—
—
—
150 150
30
30
—
15
2500 1.50 1.00 1.15
—
—
—
—
150 150
50
50
—
10
2500 1.50 1.00 1.15
P1Z9ADR900V_ _
600
600
700
700
Half Control SCR/Rectifier ➀
P2Z7ABB700W_ _
2200 2200
2300 2300
300
3
150
600
30
30
9
9
150 10
2500 0.92 0.70 1.00
P2Z7ACB700W_ _
1600 1600
1700 1700
300
3
150
600
30
30
10
14
150
8
2500 0.92 0.70 1.00
P2Z9AAA900W_ _
3000 3000
3100 3100
300
3
200
600
150 150
15
16
400 20
3000 1.70 1.00 1.15
P2Z9ABA900W_ _
2000 2000
2100 2100
300
3
200
600
75
75
17
16
250 20
2500 1.50 1.00 1.15
P2Z9ACA900W_ _
1600 1600
1700 1700
300
3
200
600
75
75
25
16
150 20
2500 1.50 1.00 1.15
Full Control SCR/SCR
P3Z7ABT700W_ _
2200 2200
2300 2300
300
3
150
600
30
30
9
9
150
—
2500 0.92 0.70 1.00
P3Z7ACT700W_ _
1600 1600
1700 1700
300
3
150
600
30
30
10
10
150
—
2500 0.92 0.70 1.00
P3Z7AAT800W_ _
3000 3000
3100 3100
300
3
150
600
35
35
9
9
200
—
2500 0.92 0.70 1.00
P3Z7ABT800W_ _
2200 2200
2300 2300
300
3
150
600
35
35
12
12
200
—
2500 0.92 0.70 1.00
P3Z7ACT800W_ _
1400 1400
1500 1500
300
3
150
600
35
35
15
15
200
—
2500 0.92 0.70 1.00
P3Z9AAT900W_ _
3000 3000
3100 3100
300
3
200
600
150 150
15
15
400
—
3000 1.70 1.00 1.15
P3Z9ABT900W_ _
2000 2000
2100 2100
300
3
200
600
75
75
17
17
250
—
2500 1.50 1.00 1.15
P3Z9ACT900W_ _
1600 1600
1700 1700
300
3
200
600
75
75
25
25
150
—
2500 1.50 1.00 1.15
Half Control Rectifier/SCR ➇
P7Z7ABB700W_ _
2200 2200
2300 2300
300
3
150
600
30
30
9
9
150 10
2500 0.92 0.70 1.00
P7Z7ABC700W_ _
1600 1600
1700 1700
300
3
150
600
30
30
14
10
150
8
2500 0.92 0.70 1.00
P7Z9AAA900W_ _
3000 3000
3100 3100
300
3
200
600
150 150
16
15
400 20
3000 1.70 1.00 1.15
P7Z9AAB900W_ _
2000 2000
2100 2100
300
3
200
600
75
75
16
17
250 20
2500 1.50 1.00 1.15
P7Z9AAC900W_ _
1600 1600
1700 1700
300
3
200
600
75
75
16
25
150 20
2500 1.50 1.00 1.15
➀ Applies for zero or negative gate bias.
➁ Higher dv/dt ratings available, consult factory.
➂ With recommended gate drive.
➃ Per JEDEC standard RS-397, 5.2.2.6.
➄ Per JEDEC RS-397, 5.2.2.1.
➅ Bottom side cooled.
➆ Consult recommended mounting procedures.
➇ Designs are available for “Current Source Inverter”
applications, consult factory.
➈ Reflects substantial derating necessary with single
0.08°C/W or 0.10°C/W sink.
* Element location indicated by E1 or E2.
** Hi-Pot. 60Hz, 1 min. test
P-4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-BRIK™
Phase Control Modules
345-800 Amperes/400-3000 Volts
Part Number
Element
Circuit Currents
Current and Thermal Ratings of Module
Data Model*
Units per
Current
Thermal
1
3
2
3
Sink →
Maximum
Ru(J-C)
Ru(C-S)
AC
AC
1∅
3∅
Sensor per
E2
Power
per
Switch Switch➈ Bridge Bridge➈ E1
IT(av)➅ @TC Dissipation
@Tj Module Module➆ Ru(C-A)
Tj
TA
IRMS
IRMS
IDC
IDC
(Ω) (°C/W) (°C/W) (°C/W)
(°C)
(A) (°C)
(W)
(°C)
(A)
(A)
(A)
(A)
Diode/Diode
P1Z7AAR700W_ _
355
105
1125
150
315
0.04
0.010
0.10
40
—
—
385
400
AR7
AR7
P1Z7ABR700W_ _
435
105
1125
150
315
0.04
0.010
0.10
40
—
—
440
465
BR7
BR7
P1Z9AAR900W_ _
590
105
1500
150
315
0.03
0.008
0.08
40
—
—
570
600
AR9
AR9
P1Z9ACR900W_ _
740
105
1500
150
315
0.03
0.008
0.08
40
—
—
670
705
CR9
CR9
P1Z9ADR900V_ _
800
110
1330
150
315
0.03
0.008
0.08
40
—
—
775
805
DR9
DR9
1100
130
530
0.04
0.010
0.10
40
560
275
330
350
BT7
BR7
Half Control SCR/Diode ➇
P2Z7ABB700W_ _
380
85
P2Z7ACB700W_ _
395
85
1100
130
530
0.04
0.010
0.10
40
590
290
345
365
CT7
BR7
P2Z9AAA900W_ _
430
85
1325
125
640
0.03
0.008
0.08
40
630
310
370
390
AT9
AR9
P2Z9ABA900W_ _
520
85
1465
130
530
0.03
0.008
0.08
40
740
365
435
460
BT9
AR9
P2Z9ACA900W_ _
590
85
1465
130
530
0.03
0.008
0.08
40
800
385
470
495
CT9
AR9
Full Control SCR/SCR
P3Z7ABT700W_ _
345
85
1095
130
530
0.04
0.010
0.10
40
505
250
300
315
BT7
BT7
P3Z7ACT700W_ _
375
85
1095
130
530
0.04
0.010
0.10
40
550
270
320
335
CT7
CT7
P3Z7AAT800W_ _
300
85
1095
130
530
0.04
0.010
0.10
40
445
220
255
265
AT8
AT8
P3Z7ABT800W_ _
390
85
1095
130
530
0.04
0.010
0.10
40
560
275
330
345
BT8
BT8
P3Z7ACT800W_ _
450
85
1095
130
530
0.04
0.010
0.10
40
630
300
385
405
CT8
CT8
P3Z9AAT900W_ _
355
85
1295
125
640
0.03
0.008
0.08
40
535
260
310
330
AT9
AT9
P3Z9ABT900W_ _
470
85
1460
130
530
0.03
0.008
0.08
40
675
335
400
420
BT9
BT9
P3Z9ACT900W_ _
600
85
1460
130
530
0.03
0.008
0.08
40
815
375
460
480
CT9
CT9
Half Control SCR/Diode ➇
P7Z7ABB700W_ _
380
85
1100
130
530
0.04
0.010
0.10
40
560
275
330
350
BR7
BT7
P7Z7ABC700W_ _
395
85
1100
130
530
0.04
0.010
0.10
40
590
290
345
365
BR7
CT7
P7Z9AAA900W_ _
430
85
1325
125
640
0.03
0.008
0.08
40
630
310
370
390
AR9
AT9
P7Z9AAB900W_ _
520
85
1465
130
530
0.03
0.008
0.08
40
740
365
435
460
AR9
BT9
P7Z9AAC900W_ _
590
85
1465
130
530
0.03
0.008
0.08
40
800
385
470
495
AR9
CT9
➀ Applies for zero or negative gate bias.
➁ Higher dv/dt ratings available, consult factory.
➂ With recommended gate drive.
➃ Per JEDEC standard RS-397, 5.2.2.6.
➄ Per JEDEC RS-397, 5.2.2.1.
➅ Bottom side cooled.
➆ Consult recommended mounting procedures.
➇ Designs are available for “Current Source Inverter”
applications, consult factory.
➈ Reflects substantial derating necessary with single
0.08°C/W or 0.10°C/W sink.
* Reference element data model on the following page.
P-5
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-BRIK™
Phase Control Modules
345-800 Amperes/400-3000 Volts
Element Code Reference
Element
Code
➀
➁
➂
Element
Type
Comparable
Disc Device
Available Voltage
Range
A
Coefficients for VTM, VF, Model➀ ➁
B
C
D
AR7
33mm Diode
R7S0 _ _ 08XX00
2200-3000
0.89605
-0.08108
0.00045
0.02836
BR7
33mm Diode
R7S0 _ _ 12XX00
1200-2200
0.63200
-0.02192
0.00013
0.02065
CR7➂
33mm Diode
R7S0 _ _ 16XX00
800-1200
0.45000
0.02800
0.00008
0.01128
AR9
50mm Diode
R9G0 _ _ 12XX00
2200-3000
0.39964
0.05540
0.00024
0.00319
CR9
50mm Diode
R9G0 _ _ 18XX00
800-1200
0.60627
-0.00168
0.00005
0.00766
DR9
50mm Diode
R9G0 _ _ 22XX00
400-800
0.46319
0.02950
0.00006
0.00061
BT7
33mm SCR
T7S0 _ _ 6504DN
1400-2200
0.74419
0.00380
0.000325
0.01882
CT7
33mm SCR
T7S0 _ _ 7504DN
800-1600
0.58729
0.06654
0.000416
0.00060
AT8
38mm SCR
T820 _ _ 6003DH
2200-3000
1.02841
0.13475
0.001179
-0.03631
BT8
38mm SCR
T820 _ _ 7503DH
1200-2200
0.88287
-0.07743
0.00010
0.03081
CT8
38mm SCR
T820 _ _ 9003DH
800-1400
1.08412
-0.13881
-0.00013
0.03756
AT9
50mm SCR
T9G0 _ _ 0803DH
2200-3000
1.43303
-0.10092
0.000620
0.01789
BT9
50mm SCR
T9G0 _ _ 1003DH
1200-2000
0.96195
-0.08755
0.000074
0.03286
CT9
50mm SCR
T9G0 _ _ 1203DH
800-1600
0.55570
0.05740
0.000135
0.00104
9HP➂
50mm SCR
T9GH _ _ 0903DH
1200-2200
0.95642
-0.00285
0.000225
-0.00178
VTM, VF = A + B x LN(I) + C x I + D x
I (I = Amps Peak)
Coefficients are for Tj = 130°C, 50A through 3000A Peak
Module ratings for these elements are not shown, consult factory.
P-6