P1ZAA POW-R-BRIK Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Phase Control Dual Diode Module 985 Amperes/Up to 5000 Volts C L (4 PLACES) G (3 PLACES) TAPPED HOLE X .50 DEEP E - (4 PLACES) (FOR TYP. 1/4-20 SOCKET HD. SCR. & BELLEVILLE SPRING WASHER) MARKING: K1 (CATHODE), A1/K2 (ANODE) / (CATHODE), & A2 (ANODE) AS SHOWN K1 A2 A1/K2 D F B M (3 PLACES) F A PART NUMBER MARKING LOCATION SENSOR (WHITE) LEADS 12.5 ±0.5 IN. LONG WITH 0.375 IN. LONG STRIPPED ENDS J H CASE ANODIZED PER MIL-A-8625, TYPE II THIS SURFACE MUST BE PROTECTED & NOT DAMAGED CIRCUIT: P1 - DUAL DIODE K1 K A1/K2 SENSOR A2 Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M Inches Millimeters 8.50 215.9 4.33 109.98 3.15 80.01 3.78 96.01 0.328 Dia. 8.33 Dia. 2.34±0.03 59.4±0.8 7/16-14 UNC-2B 2.14 54.36 3.15 80.01 3.38 85.85 0.56 14.22 1.12 28.45 All dimensions are 0.02 unless otherwise specified. Voltage Code: Type Wxx Voltage Code Voltage Volts P1ZAA W36 3600 W42 4200 W45 4500 | | W50 5000 03/10 Rev. 1 Ordering Information: Select the complete thirteen digit module part number from the Element, Special and Voltage Tables below. Example: P1 ZAA DDA 00 W50 is a Dual Diode POW-R-BRIK™ Module with 67mm elements, Rated 985 Ampere, Standard Thermistor and rated at 5000 Volts. Element Code: DDA Special Code: 00 00 - Standard Thermistor XT - No Thermistor AA-ZZ - Special customer unique specifications. Note: For detailed application information on thermistor circuit refer to Rectifier/Thyristor Module Data Book, Page 3. Description: Powerex Dual Diode POW-RBRIK™ Modules are designed for medium and high current applications. POW-R-BRIK™ Modules feature an electrically isolated package that simplifies system packaging, installation and cooling. POW-R-BRIK™ Modules utilize Compression Bonded Encapsulation (CBE) mounting and double side cooling of the semiconductor elements. The P1ZAA uses 67mm diodes. Other standard circuit configurations include SCR/SCR, SCR/Diode and Diode/SCR. Additional circuit configurations, e.g. single element, common cathode, common anode, and special element types, e.g. fast switch SCRs, fast recovery diodes are available. Features: £ High Inrush Current Capability £ Electrically Isolated Packaging £ Internal Copper Contacting £ Gold Element Contacting £ Compression Bonded Elements £ Internal Temperature Sensor £ Two Sided Cooling £ High Thermal Mass for Increased Surge and Overload Capability Applications: £ DC Motor Controls £ Transportation Systems £ Battery Supplies £ Bridge Circuits £ Resistance Welding Controls £ Mining Power Centers 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com P1ZAA POW-R-BRIK Phase Control Dual Diode Module 985 Amperes/Up to 5000 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Ratings Symbol P1ZAA Units Junction Temperature Tj –40 to 150 °C Storage Temperature Tstg –40 to 125 °C Repetitive Peak Forward and Reverse Blocking Voltage VRRM Up to 5000 Volts Non-Repetitive Reverse Blocking Voltage VRSM VRRM +100 Volts IT(RMS) 1320 Amperes IT(avg) 985 Amperes Peak Half-Cycle Surge Current (8.3 ms, 100% VRRM Reapplied) ITSM 24,000 Amperes Peak Half-Cycle Surge Current (10.0 ms, 100% VRRM Reapplied) I2t for Fusing for One Cycle (8.3 ms, 100% VRRM Reapplied) I2t for Fusing for One Cycle (10.0 ms, 100% VRRM Reapplied) ITSM I2t 21,800 2.40 x 106 Amperes A2-sec I2t 2.37 x 106 A2-sec Maximum Electrical Terminal Mounting Torque — 30 ft-lbs Maximum Mounting Bolt Torque — 12 ft-lbs Module Weight, Typical — RMS Forward Current Average Forward Current (180° Conduction, TC = 80°C) Isolation Voltage VISO 19 lbs 8.6 Kg 5000 Vrms Electrical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Max. Units IDRM/IRRM Tj = 150°C 150 mA VTM Tj = 25°C, ITM = 3000A 1.45 Volts Threshold Voltage, Low-Level V(TO)1 Tj = 150°C, I = 15% IT(avg) to πIT(avg) Slope Resistance, Low-Level rT1 Threshold Voltage, High-Level V(TO)2 Slope Resistance, High-Level rT2 Repetitive Peak Forward and Reverse Leakage Current Peak On-State Voltage Tj = 150°C, I = 15% πIT(avg) to ITSM Tj = 150°C, I = 15% IT(avg) to πIT(avg) VTM Coefficients, Low-Level 0.964 Volts 0.207 mΩ 1.77 Volts 0.125 mΩ A = 1.983 B = -0.254 C = 6.38 x 10-5 D = 0.02697 Thermal and Mechanical Characteristics, Tj = 25 °C unless otherwise specified Characteristics Symbol Test Conditions Max. Units Thermal Resistance, Junction to Case Rth(j-c)Q Per Module, Both Conducting 0.024 °C/W Thermal Resistance, Junction to Case Rth(j-c)D Per Diode, Both Conducting 0.048 °C/W Thermal Resistance, Rth(c-s) Per Module 0.007 °C/W Case to Sink (Lubricated) 2 03/10 Rev. 1