QRD2412001 120 Amp PRELIMINARY Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 TM POW-R-BLOK Dual DIODE Module 120 Amperes / Up to 2400 Volts Description: Powerex Dual Diode Modules are designed for use in applications requiring rectification and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. Features: n Electrically Isolated Heatsinking n Metal Baseplate n Low Thermal Impedance for Improved Current Capability n UL Recognition Pending Applications: n Battery Supplies n Bridge Circuits n AC & DC Motor Control n Rectifiers Dimensions Dimension Inches Metric Min. Max. Min. Max. A 3.681 3.721 93.50 94.51 B 3.145 3.155 79.88 80.14 C 1.329 1.349 33.76 34.26 D 1.160 1.200 29.51 30.53 E .901 .911 22.88 23.14 F .305 .325 7.75 8.26 K GO/ M6 x 0.8 .251 .261 6.38 6.63 Note: Dimensions are for reference only. 03/13/98 1 QRD2412001 120 Amp PRELIMINARY Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 QRD2412001 TM Diode POW-R-BLOK Modules 120 Amperes / Up to 2400 Volts Absolute Maximum Ratings Characteristics Conditions Symbol Units Repetitive Peak Reverse Blocking Voltage VRRM up to 2400 V Non-Repetitive Peak Reverse Blocking Voltage VRSM VRRM + 100 V RMS Forward Current IF(RMS) 195 A 180° Conduction, TC=106°C IF(AV) 120 A t = 8.3mS, 100%VRRM reapplied IFSM 3500 A Average Forward Current Peak Half Cycle Non-Repetitive Surge Current Peak Half Cycle Non-Repetitive Surge Current t = 10mS, 100%VRRM reapplied IFSM 3350 A 2 t = 8.3mS, 100%VRRM reapplied It 2 52,000 A -sec 2 t = 10mS, 100%VRRM reapplied It 2 56,000 A -sec Operating Junction Temperature TJ -40 to +150 °C Storage Temperature Tstg -40 to +150 °C I t for Fusing for One Cycle I t for Fusing for One Cycle 2 2 Maximum Mounting Torque, M6 Mounting Screw -- -- 4 to 6 Nm Maximum Terminal Torque, M6 Terminal Screw -- -- 4 to 6 Nm Module Weight, Typical -- -- 500 17.8 g oz VRMS 6000 Vrms V Isolation 03/13/98 2 QRD2412001 120 Amp PRELIMINARY Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 QRD2412001 TM Diode POW-R-BLOK Modules 120 Amperes / Up to 2400 Volts Electrical and Thermal Characteristics, TJ=25°°C unless otherwise specified Characteristics Symbol Test Conditions Peak Reverse Leakage Current IRRM TJ=150, Rated VRRM Peak On-State Voltage VFM IFM=500A Threshold Voltage, Low-level Slope Resistance, Low-level V(TO)1 rT1 TJ = 150°C, I = 15%IF(AV) to πIF(AV) V mΩ Threshold Voltage, High-level Slope Resistance, High-level V(TO)2 rT2 TJ = 150°C, I = πIF(AV) to IFSM V mΩ VFM Coefficients, Full Range Min. Typ. Max 50 1.55 TJ = 150°C, I = 15%IF(AV) to IFSM A= B= C= D= VFM=A + B Ln IFM+ C IFM+ D Sqrt IFM Units mA V 0.9591 -3.377 9.9197 5.3171 Thermal Characteristics Characteristics Symbol Min. Typ. Max. Units Thermal Resistance, Junction to Case RΘJC Per Module, both conducting Per Diode, both conducting ------ ------ 0.10 0.20 °C/W °C/W Thermal Resistance, Case to Sink Lubricated RΘCS Per Module ------ ------ 0.035 °C/W 03/13/98 3 QRD2412001 120 AMP PRELIMINARY POW-R-BLOK Dual Diode Module 120 Amperes/ Up to 2400 Volts Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 Maximum On-State Forward Voltage Drop Maximum Transient Thermal Impedance (Junction to Case) ( Tj = 150 °C ) .20000 6.00 QRD01 .18000 5.00 Thermal Impedance - Rjc - °C/W On-State Voltage - Vtm - Volts QRD01 4.00 3.00 2.00 .16000 .14000 .12000 .10000 .08000 .06000 .04000 1.00 .02000 0.00 10 100 1000 .00000 .00010 10000 .00100 .01000 Instantaneous On-State Current - Itm - Amperes Maximum On-State Power Dissipation 10.00000 100.00000 (Sinusoidal Waveform) 140 150 QRD01 180° 120 145 Max. Case Temperature - Tcase - °C Maximum Power Dissipation Per Diode - Watts 1.00000 Maximum Allowable Case Temperature (Sinusoidal Waveform) 90° 100 30° 80 60 180 0 40 360 CONDUCTION ANGLE 20 140 180 0 360 CONDUCTION ANGLE 135 30° 130 90° 125 180° 120 115 110 105 0 QRD01 100 0 20 40 60 80 100 120 0 20 40 Average On-State Current - It(av) - Amperes 60 80 100 120 Average On-State Current - It(av) - Amperes Maximum On-State Power Dissipation Maximum Allowable Case Temperature (Rectangular Waveform) (Rectangular Waveform) 200 150 360° QRD01 180 145 160 Max. Case Temperature - Tcase - °C Maximum Power Dissipation Per Diode - Watts .10000 Time - t - Seconds 180° 140 120° 120 60° 100 80 60 40 180 0 360 CONDUCTION ANGLE 140 180 0 135 360 CONDUCTION ANGLE 130 60° 125 120° 120 180° 115 110 360°C 105 20 QRD01 100 0 0 20 40 60 80 100 120 140 Average On-State Current - It(av) - Amperes 160 180 200 0 20 40 60 80 100 120 140 160 180 200 Average On-State Current - It(av) - Amperes 000000 03/13/98 4