ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick Converter Jun. 02, 2011 Bel Power 0RQB-Q2T06x RoHS Compliant Inc., a subsidiary of Bel Fuse Inc. Rev.J Features Isolated Output Over-Voltage Shutdown High Efficiency Over Temperature Protection High Power Density OCP/SCP Fixed Frequency (300 kHz) Remote On/Off Low Cost Basic Insulation Input Under-Voltage Lockout Input Over-Voltage Lockout Class 1, Category 2, Isolated DC/DC Converter (refer to IPC-9592) UL60950-1 Recognized (UL/cUL) (Pending) Applications Networking Computers and peripherals Telecommunications Description The 0RQB-Q2T06x is an isolated dc/dc converter that operates from a nominal 48 Vdc source. This unit will provide up to 390 W of output power from a nominal 48 Vdc input. This unit is designed to be highly efficient and low cost. Features include remote on/off, over current protection and under voltage lockout. The converter is provided in an industry standard quarter brick package. Part Selection Output Voltage 6.5 Vdc Input Voltage 36 Vdc - 75 Vdc Max. Output Current 60 A Max. Output Power 390 W Typical Efficiency 95% Model Number Active High 0RQB-Q2T065 Model Number Active Low 0RQB-Q2T06L Note: Add “G” suffix at the end of the model number to indicate Tray Packaging. Part Number Explanation 0 R QB – Q2 T 06 x 1 2 3 4 5 6 7 1---Through hole 2---RoHS 6, change “R” to “7” means RoHS 5 3---Series name, 1/4 Brick 4---Series code 5---Input range 48V wide (36-75V) 6---Output voltage (6.5V) 7---Option, “x” of the model part number to be 0-9, A-Z, which will represent the special request of customer. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 1 ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick Converter Jun. 02, 2011 Bel Power Inc., a subsidiary of Bel Fuse Inc. Absolute Maximum Ratings Max Unit - 80 V - 100 V -0.3 - 18 V - - 1500 V Ambient Temperature -40 - 85 C Storage Temperature -55 - 125 C Parameter Continuous Input Voltage Input Transient Voltage Remote On/Off I/O Isolation Voltage Min Typ -0.3 - Notes Note: Ratings used beyond the maximum ratings may cause a reliability degradation of the converter or may permanently damage the device. Input Specifications Parameter Operating Input Voltage Min 36 Typ 48 Max 75 Input Current (full load) Input Current (no load) - - 13.0 A - 80 100 mA Remote Off Input Current - 15 20 mA Input Reflected Ripple Current (rms) - 5 10 mA Input Reflected Ripple Current (pk-pk) - 20 40 mA I t Inrush Current Transient - - 1 As Turn-on Voltage Threshold 33 34.5 36 V Turn-off Voltage Threshold 32 33.5 34.5 V 2 Unit V Notes Tested with simulated source impedance of 10 uH, 5 Hz to 20 MHz; use a 100 uF/100 V electrolytic capacitor with ESR = 1 ohm max. at 200 kHz at 25 C. 2 CAUTION: This converter is not internally fused. An input line fuse must be used in application. Recommend a fast-acting fuse with maximum rating of 20A on system board. Refer to the fuse manufacture’s datasheet for further information. Notes: 1. This converter has internal C-L-C (0uF-0.72uH-9.4uF) filter. 2. All specifications are typical at 25 C unless otherwise stated. Output Specifications Parameter Output Voltage Set Point Min 6.37 Typ 6.50 Max 6.63 Unit V Load Regulation - ±15 ±30 mV Line Regulation - ±15 ±30 mV Regulation Over Temperature (-40deg.C-85deg.C) - ±30 ±65 mV Ripple and Noise (pk-pk) - 50 120 mV Ripple and Noise (rms) - 10 25 mV Ripple and Noise (pk-pk) under worst case - - 150 mV Notes Vin=48V, Io=50% load 0-20 MHz BW, with a 1µF ceramic capacitor and a 470uF Tantalum cap at output. over all operating input voltage, load and temperature conditions. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 2 ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick Converter Jun. 02, 2011 Bel Power Inc., a subsidiary of Bel Fuse Inc. Output Specifications (continued) Min Typ Max Unit Output Current Range Parameter 0 - 60 A Output DC Current Limit 64 72 75 A Short Circuit Surge Transient - - 6 As Rise time - 25 - ms 40 50 mS Enable from Vin - 40 50 mS Enable from ON/OFF Overshoot at Turn on - 0 3 % Output Capacitance 0 - 10000 uF Turn on Time Notes 2 Transient Response △V50%~75% of Overshoot - - 400 mV Max Load Settling Time - - 300 uS △V75%~50% of Overshoot - - 400 mV Max Load Settling Time - - 300 uS △V50%~75% of Overshoot - - 500 mV Max Load Settling Time - - 300 uS △V75%~50% of Overshoot - - 500 mV Max Load Settling Time - - 300 uS di/dt=0.1A/us, Vin=48Vdc, Ta=25°C, with a 1µF ceramic capacitor and a 470uF Tantalum cap at the output. di/dt=1A/us, Vin=48Vdc, Ta=25°C, with a 1µF ceramic capacitor and a 470uF Tantalum cap at the output. Note: All specifications are typical at nominal input, full load at 25°C unless otherwise stated. General Specifications Parameter Min 94 Typ 95 Max - Unit % Switching Frequency - 300 - kHz Over Temperature Protection - 125 - C Over Voltage Protection(Static) - 8.5 - V Weight - 71 - g Efficiency FIT 478 - 2.28 x 1.45 x 0.54 57.91 x 36.83 x 13.70 - Notes Vin=48V, full load Calculated Per Bell Core SR-332 (Vin=48V, Vo=6.5V, Io=30A, 500LFM, 9 Ta = 25 C, FIT=10 /MTBF) Dimensions Inches (L × W × H) Millimeters (L × W × H) Isolation characteristics Input to Output - - 1500 V Input to Case - - 1500 V Output to Case - - 500 V 10M - - 2700 Isolation Resistance Isolation Capacitance ohm - pF Note: All specifications are typical at 25 C unless otherwise stated. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 3 ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick Converter Jun. 02, 2011 Bel Power Inc., a subsidiary of Bel Fuse Inc. Efficiency Data 98.00% 96.00% 94.00% 92.00% 36 V 90.00% 48 V 88.00% 75 V 86.00% 84.00% 82.00% 80.00% 6A 15A 30A 45A 60A OUTPUT CURRENT(A) Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 4 ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick Converter Jun. 02, 2011 Bel Power Inc., a subsidiary of Bel Fuse Inc. Thermal Derating Curve Maximum junction temperature of semiconductors derated to 120 degree C. AIR FLOW Bottom view Derating curve under 48V input The OTP is achieved by temperature sensor U10 and it is in non-latch mode when the hottest component Q12 reaches 120°C with 200LFM air flow correspondingly. It will restart automatically when the temperature falls down to 105°C. The protecting point will be varied a little under different conditions (air flow, ambient temperature, input voltage, load...). Temperature reference points on top side Temperature reference points on bottom side Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 5 ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick Converter Jun. 02, 2011 Bel Power Inc., a subsidiary of Bel Fuse Inc. Ripple and Noise Waveform 48Vdc input, 6.5Vdc/60A Note: Ripple and noise at full load, with a 1uF ceramic cap and a 470 uF Tantalum cap at output, Ta=25 deg C. Transient Response Waveforms Vout= 6.5V 50%-75% Load Transients Vout= 6.5V 75%-50% Load Transients Note: Transient Response at di/dt=1A/uS, with 1uF ceramic cap and 470uF aluminum cap at output, and Ta=25 deg C. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 6 ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick Converter Jun. 02, 2011 Bel Power Inc., a subsidiary of Bel Fuse Inc. Startup & Shutdown Rise time Vout= 6.5V/60A at Vin=48V@Ta=25℃ Vout= 6.5V/60A at Vin=48V@Ta=25℃ Cext = 0uF Cext = 10000uF Startup time Startup from Vin Ch1: Vo Ch3: Vin Startup from on/off Ch1: Vo Ch3: on/off Vout= 6.5V/60A at Vin=48V@Ta=25℃ Vout= 6.5V/60A at Vin=48V@Ta=25℃ Cext = 10000uF Cext = 10000uF Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 7 ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick Converter Jun. 02, 2011 Bel Power Inc., a subsidiary of Bel Fuse Inc. Startup & Shutdown (continued) Shutdown Vout= 6.5V/60A at Vin=48V@Ta=25℃ Cext = 10000uF Over Current Protection To provide protection in a fault output overload condition, the module is equipped with internal current-limiting circuitry and can endure current limiting for a few mili-seconds. If the over current condition persists beyond a few milliseconds, the module will shut down into hiccup mode and restart once every 400mS. The module operates normally when the output current goes into specified range. The typical average output current is 4.8A during hiccup. output current waveform Expansion of on time portion Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 8 ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick Converter Jun. 02, 2011 Bel Power Inc., a subsidiary of Bel Fuse Inc. Remote On/Off Parameter Signal Low (Unit On) Signal High (Unit Off) Signal Low (Unit Off) Signal High (Unit On) Active Low Active High Current Sink Min -0.3 Typ - Max 0.8 Unit V 2.4 - 18 V -0.3 - 0.8 V 2.4 - 18 V 0 - 1 mA Notes 0RQB-Q2T06L. The remote on/off pin open, Unit off. 0RQB-Q2T065. The remote on/off pin open, Unit on. Recommended remote on/off circuit for active low Vin+ Vin+ On/off On/off Vin- Vin- Control with open collector/drain circuit Control with photocoupler circuit Vin+ Vin+ On/off On/off Vin- Vin- Vcc Control with logic circuit Permanently on Recommended remote on/off circuit for active high Vin+ Vin+ On/off On/off Vin- Vin- Control with open collector/drain circuit Control with photocoupler circuit Vin+ Vin+ On/off On/off Vin- Vin- Vcc Control with logic circuit Permanently on Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 9 ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick Converter Jun. 02, 2011 Bel Power Inc., a subsidiary of Bel Fuse Inc. Input Under-voltage Lockout Input Current Under-voltage Lockout Voltage Falling V1=32V V2=34V Voltage Rising V1 Input Voltage (V) V2 Safety & EMC Safety 1. Material flammability 2. TUV Certification 3. UL Certification UL94V-0 EN60950-1 UL60950-1 EMC 1. Surge IEC61000-4-5 2. DC-DIP IEC61000-4-29 3. Conductive EMI EN55022 class A Compliance to EN55022 class A (both q.peak and average) with the following inductive and capacitive filter Setup: CY12 CY22 CY32 CY42 RY22 RY32 RY42 RY12 T1A CX1 +Vout 4 3 4 3 +Vin T2A CX2 CX3 Test module CX4 -Vin -Vout 2 1 2 1 RY11 RY21 RY31 RY41 CY11 CY21 CY31 CY41 Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 10 ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick Converter Jun. 02, 2011 Bel Power Inc., a subsidiary of Bel Fuse Inc. Safety & EMC (continued) Item 1 2 3 4 5 6 Designator CX2 CX3 CY31, CY32, CY41, CY42 RY31, RY32, RY41, RY42 T2A T1A,CX1,CX2,RY11,RY21,RY12 RY22,CY11,CY21,CY12,CY22 Parameter 100uF/100V, AL cap 220uF/100V, AL cap 2*6.8nF/1000V,ceramic 1206,0R,Resistor 0.81mH, common mode NIL Positive: Negative: Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 11 ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick Converter Jun. 02, 2011 Bel Power Inc., a subsidiary of Bel Fuse Inc. Mechanical Outline Pin Connections pin# 1 2 3 4 5 function Vin (+) Enable Vin (-) Vout (-) Vout (+) pin size 0.04" 0.04" 0.04" 0.06" 0.06" Note: This module is recommended and compatible with Pb-Free Wave Soldering and must be soldered using a peak solder temperature of no more than 260 ºC for less than 5 seconds. Note: 1) All Pins: Material - Copper Alloy; Finish – 3 micro inches minimum Gold over 50 micro inches minimum Nickel plate. 2) Undimensioned components are shown for visual reference only. 3) All dimensions in inches (mm); Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm). Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 12 ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick Bel Power Inc., a subsidiary of Bel Fuse Inc. Jun. 02, 2011 Revision History Date Revision Changes Detail Approval 2009-06-16 A First release Joe Wei 2009-06-23 B Delete output trim and remote sense function, update mechanical drawing Joe Wei 2009-06-30 C 1. Update input C-L-C filter; 2. Change Max output cap form 5600uF to 10000uF; 3. Add transient response of di/dt=1A/us; 4. Change output current from 65A to 60A. Joe Wei 2009-09-25 D 1.Changge Switching frequency from 250K to 300K, 2.No load Input current. 3.remote off input current. 4.load regulation. 5.line regulation. 6.regulation over temperature. 7.Output DC current limit. 8.Turn on time. 9.Rise time. 10.Add efficiency, TD,NR,TR YP Zhou 2009-10-19 E 1.Add I t Inrush Current Transient; 2.Add Short Circuit Surge Transient; 3.Add MTBF data; 4.Update Derating curve under normal input; 5. Add OCP,OVP, OTP, Safety&EMC YP Zhou 2009-10-23 F 1. Update test condition of MTBF; 2. Update waveform for OVP YP Zhou 2010-03-02 G Update mechanical drawing. JZ Wang 2010-08-09 H 1. Update operating input current, turn on voltage threshold, turn off voltage threshold and input C-L-C filter in input specifications. JZ Wang 2 2. Update load regulation, output DC current limit and turn on time in output specifications. 3. Add Layout. 2011-01-17 I Update the typical efficiency from 93.5% to 94.5% in general specifications and update efficiency data, OTP and layout. JZ Wang 2011-06-02 J New design. JZ Wang RoHS Compliance Complies with the European Directive 2002/95/EC, calling for the elimination of lead and other hazardous substances from electronic products. 2011 Bel Fuse Inc. Specifications subject to change without notice. 060211 13 CORPORATE FAR EAST EUROPE Bel Fuse Inc. 206 Van Vorst Street Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com Bel Fuse Ltd. 8F/ 8 Luk Hop Street San Po Kong Kowloon, Hong Kong Tel 852-2328-5515 Fax 852-2352-3706 www.belfuse.com Bel Fuse Europe Ltd. Preston Technology Management Centre Marsh Lane, Suite G7, Preston Lancashire, PR1 8UD, U.K. Tel 44-1772-556601 Fax 44-1772-888366 www.belfuse.com