PRODUCT DATA SHEET LINE MATCHING TRANSFORMER Features Applications ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ Lead-free (Pb-free) RoHS compliant 12.6mm (0.5”) Seated Height Industry Standard Pinout IEC 60950 and UL 60950 Certified UL Recognized Component Environmentally tested to IEC 68 CERT reliability tested Extended Frequency Response Flat TX and RX Responses Simple Matching Low Insertion Loss High Thermal Stability P3324 Voice V.22bis Modems Set Top Boxes Least Cost Routers Instrumentation DESCRIPTION P3324 is intended for low speed data and voice applications where good distortion at moderate power levels is required at a most competitive price. P3324 uses patented design and construction methods to achieve excellent signal performance and safety isolation to international standards making it the component of choice for voice and low speed data applications throughout the world. P3324 is certified to IEC 60950 and UL60950. P3324 is a UL Recognized Component, and is supported by an IEC CB Test Certificate. The part is completely lead-free, compliant with RoHS Directive 2002/95/EC, and suitable for lead-free and conventional processing. P3324 is a rugged lightweight design that exhibits stable characteristics over its full operating temperature range to maximize data throughput under varying environmental conditions without the need for modem retraining. P3324 has been subjected to relevant environmental testing according to IEC 68 and Combined Environmental Reliability Testing (CERT) beyond normal operational levels and passed all tests, remaining fully functional. P3324 has exceptionally flat frequency response from 100Hz to 10kHz, a 3dB bandwidth of over 50kHz and requires only the very simplest of matching to achieve good return loss and transhybrid loss across the voiceband, with low levels of signal distortion at signal frequencies as low as 200Hz. Patented ETALDOC 597/8 Page 1 of 6 April 2005 P3324 SPECIFICATIONS Electrical At T = 25ºC and as circuit Fig. 2 unless otherwise stated. Parameter Conditions Min Typ Max Units Insertion Loss f = 2kHz, RL = 600Ω - 1.8 - dB Frequency Response LF -3dB cutoff HF -3dB cutoff 200Hz – 4kHz - 30 55 - ±0.1 Hz kHz dB Return Loss(5) 200Hz – 4kHz 16 - - dB Transhybrid Loss(5) 200Hz – 4kHz 20 - - dB Third Harmonic Distortion(1) 450Hz -10dBm in line 200Hz -10dBm in line - -86 -79 - dBm dBm Voltage Isolation(2) 50Hz DC 2.12 3.0 - - kVrms kV 0 -40 - +70 +85 ºC ºC 70 95 - 87 120 Ω Ω 3 3.8 5 mH Operating Range: Functional Storage Lumped equivalent circuit parameters as Fig. 1 DC resistance (3) Primary resistance RDCp Secondary resistance RDCs Leakage inductance, ΔL Shunt inductance, Lp(4) 200Hz 10mV 3 4 - H Shunt loss, Rp 200Hz 10mV 6 8 - kΩ Notes: 1. Third harmonic typically exceeds other harmonics by 10dB. 2. Components are 100% tested at 3.25kVDC. 3. Caution: do not pass DC through windings. Telephone line current must be diverted using semiconductor line hold circuit or choke. 4. At signal levels greater than 100mV, Lp will increase and Rp will decrease slightly but the effect is usually favourable to the return loss characteristic. 5. Return loss and transhybrid loss can be improved to 30dB in improved matching circuit. The values shown relate to the simplest configuration, Fig. 2. ETALDOC 597/8 Equivalent Circuit Fig. 1 Page 2 of 6 ½ L ½ L IDEAL 1:1 April 2005 P3324 MATCHING RECOMMENDATIONS The following recommendations start with the simplest implementations and progress to enhanced performance utilizing additional components. Good performance is achieved even with the simplest configurations. The implementations assume a low impedance balanced TX drive and a relatively high impedance RX input, as is commonly available, though use with other TX/RX arrangements is straightforward. Note that there are no changes to components on the line side, or in the hybrid, whether 600Ω or complex reference impedance selected, thus assisting country configuration. For complex impedance, the matching circuits derived are suitable for reference impedances of the type 270 + 750//150nF e.g. European CTR21 and 220 + 820//120nF (or 115nF) e.g. Australia, South Africa, etc., and yield similar performance characteristics. For other impedances, please contact Profec Technologies. Minimum Cost Implementations 600Ω Complex European CTR21/(Australia, etc .) Fig. 2 Fig. 3 4.7μF 600 270 (220) 560 150nF (120nF) 100nF* + 4.7μ F 100 TXA1 TXA1 820 750 (820) RXA LINE RXA LINE TXA2 TXA2 * Note: 100nF capacitor should have a temperature stable dielec tric + Note: 2.2 μ F c apac itor may be acc eptable Insertion Loss: 1.3dB @ 2kHz Frequency Response : ±0.5dB 200Hz – 4kHz Return Loss: 18dB 200Hz – 4kHz Transhybrid Loss: 14dB 200Hz – 4kHz Insertion Loss: 2.2dB @ 2kHz Frequency Response : ±0.1dB 200Hz – 10kHz Return Loss: 18dB 200Hz – 4kHz Transhybrid Loss: 22dB 200Hz – 4kHz Improved matching and hybrid 600Ω Complex European CTR21/(Australia, etc .) Fig. 4 Fig. 5 600 4.7μ F 560 270 (220) TXA1 1k LINE 750 (820) RXA 10nF 10k 150nF (120nF) 1nF LINE 100nF* + 4.7μ F 120 1k 10nF 10k TXA1 750 RXA 1nF TXA2 TXA2 * Note: 100nF capacitor should have a temperature stable dielec tric + Note: 2.2 μ F capac itor may be ac ceptable Insertion Loss (Line to RXA): 2.5dB @ 2kHz Frequency Response : ±0.5dB 200Hz – 4kHz Return Loss: 20dB 200Hz – 4kHz Transhybrid Loss: 18dB 200Hz – 4kHz Insertion Loss (Line to RXA): 3.2dB @ 2kHz Frequency Response : ±0.1dB 200Hz – 10kHz Return Loss: 20dB 200Hz – 4kHz Transhybrid Loss: 30dB 200Hz – 10kHz Patented ETALDOC 597/8 Page 3 of 6 April 2005 P3324 600Ω Instrumentation 600Ω Fig. 6 47μF* 6.8nF 600Ω 47μ F* 6.8nF 600Ω * If no DC bloc k required, one of these capacitors c an be removed and the other set to 22μ F, or, if preferred, both capa c itors c an be eliminated. Insertion Loss: 1.8dB @ 2kHz Frequency Response : ±0.2dB 50Hz – 20kHz Return Loss: 16dB 20Hz – 20kHz CONSTRUCTION Connections Dimensions e2 Dimensions shown are in millimetres (inches). Geometric centres of outline and pin grid coincide within a tolerance circle of 0.6mmØ. Windings may be used interchangeably as primary or secondary. Total weight typically 5.2g. ETALDOC 597/8 Page 4 of 6 April 2005 P3324 ENVIRONMENTAL TESTING Reliability testing to IEC 68 Tested to clauses of IEC 68 and compliant with all functional and safety requirements following exposure as follows: Test description IEC 68 reference Test details Result Robustness of terminations 68-2-21 Test Ua1 68-2-21 Test Ua2 Tensile 5N pull Thrust 1N push No impairment No pin detachment or distortion Solderability 68-2-20 Test Ta Method 1 Solder bath 235ºC 2s Resistance to soldering heat 68-2-20 Test Tb Method 1A Solder bath 260ºC 10s 68-2-20 Test Tb Method 2 Soldering iron 350ºC 5s No impairment Finish smooth, bright and even Vibration 68-2-6 Test Fc Sweep 10-55-10Hz in 1 minute Amplitude 1.5mm pk-pk Duration 2h per axis, 3 axes Shock 68-2-27 Test Ea No impairment Peak acceleration 1000m/s2 Duration of pulse 6ms 3 shocks each direction on 3 axes Cold 68-2-1 Test Ab -25ºC 16h Recovery to ambient 1-2h No impairment Dry heat 68-2-2 Test Bb 125ºC 16h Recovery to ambient 1-2h No impairment Damp heat 68-2-3 Test Ca 40ºC 4 days, RH 93% Recovery to ambient 1-2h No impairment Change of temperature 68-2-14 Test Na TA –25ºC TB +85ºC t1 30 min 2 min ≤t2≤3 min Recovery to ambient 1-2h 5 cycles No impairment No impairment Combined Environmental Reliability Testing (CERT) Components step stressed at increasing levels of severity using combined stresses to detect potential weaknesses. Results are shown for highest levels of stress tested. Compliant with all functional and safety tests following exposure as follows: Test description Test details Duration Result Storage Test Thermal cycling -30ºC to +100ºC at 11ºC/min 6mm pk 2-9Hz at 1 octave/min 20m/s2 9-200Hz 20 mins per plane No impairment Transportation Test Thermal cycling -65ºC to +80ºC Random vibration 10-200Hz and 200-2000Hz at 57m/s2 RMS 2 hours per plane No impairment ETALDOC 597/8 Page 5 of 6 April 2005 P3324 SAFETY ABSOLUTE MAXIMUM RATINGS Constructed in accordance with IEC 60950-1, EN 60950-1, and UL 60950-1, supplementary insulation, 250Vrms maximum working voltage, flammability class V-0. There are no special installation requirements (beyond attending to usual PCB track separations) since the integral cover provides supplementary insulation from its external faces to internal core and windings. CERTIFICATION (Ratings of components independent of circuit). Short term isolation voltage (1s) DC current Storage temperature Lead temperature, 10s 2.12kVrms, 3.0 kVDC 100μA -40ºC to +85ºC 260ºC INTELLECTUAL PROPERTY RIGHTS Certified under the IEC CB scheme (Certificate DK-8570) to IEC 60950-1-2001, sub-clauses 1.5, 1.5.1, 1.5.2, 1.7.1, 2.9, 2.9.1, 2.9.2, 2.9.3, 2.10, 2.10.1, 2.10.2, 2.10.3, 2.10.3.1, 2.10.3.3, 2.10.4, 2.10.5, 2.10.5.1, 2.10.5.2, 2.10.5.4, 4.7, 4.7.1 (classV-1), 4.7.3, 4.7.3.1, 4.7.3.4, 5.2, 5.2.1, 5.2.2, 6.1.2.1 (Finland, Norway, Sweden national deviations) for a maximum working voltage of 250Vrms, nominal mains supply voltage not exceeding 300Vrms and a maximum operating temperature of 70ºC in Pollution Degree 2 environments. Recognized under the Component Recognition Program of Underwriters Laboratories Inc. to US and Canadian requirements CAN/CSA C22.2 No. 60950-1-03/UL60950-1, First Edition, based on IEC 60950-1, First Edition, maximum working voltage 180Vrms (creepage), 420V peak (clearance), Pollution Degree 2, supplementary insulation. UL File number E203175. Additionally, Profec Technologies certifies all transformers as providing voltage isolation of 2.12kVrms, 3kV DC minimum. All shipments are supported by a certificate of conformity to current applicable safety standards. ETAL and P3324 are Trade Marks of Profec Technologies Ltd. The Trade Mark ETAL is registered at the UK Trade Marks Registry. Profec Technologies Ltd. is the owner of the design right under the Copyright Designs and Patents Act 1988 and no rights or licences are hereby granted or implied to any third party. P3324 design and construction are protected by patents and registered design. British Patent No. 2333646. USA Patent Nos. 6, 344, 787; 6,690,254 European Patent No. 1082734 China Patent No. ZL 99806739.3 UK Registered Design No. 2077360. French Registered Design No. 991512. United States Registered Design 426, 815. Mexico Registered Design 12143 Other patents and registered designs pending. © 1998 - 2005 Profec Technologies Ltd. Reproduction prohibited. E203175 ISO 9001 FM 25326 ETAL Group Oy, Kuormatie 14, FIN-03101, Nummela Telephone: +358 (0)20 7500 330 Fax: +358 (0)20 7500 333 Website: www.etalgroup.com Email: [email protected] ETALDOC 597/8 Page 6 of 6 April 2005