NUMBER TYPE GS-29-616 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 1 of 7 SFP+® Cable and Connector System AUTHORIZED BY J. Kopec A DATE 04/26/2010 CLASSIFICATION UNRESTRICTED 1.0 OBJECTIVE This document summarizes qualification test results to demonstrate compliance of FCI SFP+ cable and connector system to the requirements of the FCI SFP+ product specification(s) listed in Section 5.0. 2.0 SCOPE This summary includes results from qualification testing of SFP+ cable assemblies consisting of 32AWG, 30AWG, 28AWG, 26AWG, & 24AWG wire gages, US or China-sourced paddleboards, and Leoni or LTK cable. The connectors were qualified in accordance with FCI product specification GS-12-616. 3.0 CONCLUSION The results obtained for all tested product configurations successfully met the requirements of FCI product specification GS-12-616. 4.0 DEFINITIONS MIL-STD: EIA: ANSI: LLCR: CR: MFG: IR: DWV: 5.0 Military Standard Electronic Industries Alliance American National Standards Institute Low Level Contact Resistance Contact Resistance Mixed Flowing Gas Insulation Resistance Dielectric Withstanding Voltage REFERENCE DOCUMENTS 5.1 5.2 5.3 Product Specification GS-12-616, Rev. C EIA 364 Series Test Procedures U.S. Product Test Laboratory Report EL-2010-01-037, Rev. C Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 29, 2010. NUMBER TYPE GS-29-616 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 2 of 7 SFP+® Cable and Connector System A AUTHORIZED BY DATE J. Kopec 04/26/2010 CLASSIFICATION UNRESTRICTED 6.0 QUALIFICATION SUMMARY 6.1 The qualification testing of the gold-plated SFP+ cable and connector system was performed in 7 test groups, with multiple wire gauge samples represented in each group when applicable. 6.1.1 Test Group 1 – Mechanical with Differential Impedance. 3 each (15 total) US PCB cable assemblies 32AWG, 30AWG, and 24AWG with Leoni cable and US PCB cable assemblies 26AWG and 24AWG with LTK cable. One receptacle test board assembly used for continuity monitoring during the wire flex test. TEST Differential Impedance EIA-364-108 Per GS-12-616 Sec. 6.1.5 SPECIFICATION CRITERION Condition: 70 psec. Rise time (20% 80%) RESULTS PASS 32AWG Leoni – 91Ω min, 103Ω max 30AWG Leoni – 91Ω min, 102Ω max 24AWG Leoni – 90Ω min, 101Ω max 28AWG LTK – 90Ω min, 101Ω max 26AWG LTK – 91Ω min, 100Ω max PASS Criterion: 100 Ω +/- 10 Ω Cable Minimum Bend Radius EIA-364-41 Per GS-12-616 Sec. 6.5.8 Wire Flex EIA-364-41 Per FS-12-616 Sec. 6.5.7 Cable Strain Relief Per GS-12-616 Sec. 6.5.6 Differential Impedance EIA-364-108 Per GS-12-616 Sec. 6.1.5 Condition: 1 cycle in perpendicular directions. each of 4 Criterion: No damage Condition:15 cycles, 180°, 2.5 in. from back of shell to top of roller No damage Criterion: No damage, no discontinuity > 1 µsec. Condition: 25 mm/min., 90N min. No damage No discontinuity Criterion: No damage Condition: 70 psec. Rise time (20% 80%) No damage PASS PASS PASS 32AWG Leoni – 91Ω min, 104Ω max 30AWG Leoni – 91Ω min, 104Ω max 24AWG Leoni – 91Ω min, 103Ω max 28AWG LTK – 91Ω min, 102Ω max 26AWG LTK – 92Ω min, 103Ω max Criterion: 100 Ω +/- 10 Ω 6.1.2 Test Group 2 – Latch Strength and Cable Connector Retention to Cage, 1 each (3 total) cable assemblies 28AWG, 26AWG, & 24AWG with Leoni cable. TEST Latch Strength Per GS-12-616 Sec. 6.5.9 Cable Connector Retention in Cage Per GS-12-616 Sec. 6.5.10 SPECIFICATION CRITERION Condition: 180 N min., 12.7 mm/min. max. RESULTS PASS Criterion: No damage Condition: 90 N min. / 170 N. max. axial load No damage Criterion: No damage No damage PASS Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 29, 2010. NUMBER TYPE GS-29-616 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 3 of 7 SFP+® Cable and Connector System A AUTHORIZED BY DATE J. Kopec 04/26/2010 CLASSIFICATION UNRESTRICTED 6.1.3 Test Group 3 – Receptacle Cage Mechanical, 3 receptacle cages for insertion/retention, 3 receptacle cages for kick-out, and 3 receptacle test boards. TEST Cage Press-Fit Insertion Force EIA-364-09 Per GS-12-616 Sec. 6.5.12 Cage Press-Fit Retention Force EIA-364-09 Per GS-12-616 Sec. 6.5.12 Cage Spring Kick-out Force Per GS-12-616 Sec. 6.5.11 SPECIFICATION CRITERION Condition: Axial load on top of cage PASS Criterion: 40 N max. / pin Condition: Axial load on all exposed press-fit tails simultaneously. 22.4 N max Criterion: 10 N min. / pin Condition: Mate / unmate cable assembly to cage 11.0 N min. Criterion: 10 N min., 22 N max. 6.1.4 RESULTS PASS PASS 10.6 N min. 12.2 N max. Test Group 4 – Thermal Shock and Humidity, 10 each US and NT PCB cable assemblies with 28AWG cable (20 total). Five cables of each type mated were mated to receptacles for LLCR. Remaining 5 cables of each type were mated to unassembled receptacles for IR/DWV. IR/DWV measured on 2 adjacent signal pairs or each assembly (10 measurements per PCB type). All assemblies with Leoni cable. TEST LLCR EIA-364-23 Per Lab Modifications* IR EIA-364-21 Per GS-12-616 Sec. 6.1.2 DWV EIA-364-20 Per GS-12-616 Sec. 6.1.3 Thermal Shock EIA-364-32 Per GS-12-616 Sec. 6.6.1 LLCR EIA-364-23 Per Lab Modifications* Humidity EIA-364-31 Per GS-12-616 Sec. 6.6.3 LLCR EIA-364-23 Per Lab Modifications* IR EIA-364-21 Per GS-12-616 Sec. 6.1.2 SPECIFICATION CRITERION Condition: 20mV, 100mA RESULTS PASS Criterion: None (Baseline) Condition: 100 V DC, 60 seconds Baseline PASS US – 16.2 GΩ min. NT – 16.1 GΩ min. Criterion: 1 GΩ min. Condition: 300 V DC, 60 seconds PASS US – No breakdown or arcover, 4.29 µA max. leakage NT – No breakdown or arcover, 4.39 µA max. leakage PASS Criterion: No breakdown, arc-over, or leakage Condition: -55C to +85C, 10 cycles Criterion: No damage Condition: 20mV, 100mA No damage Criterion: 20 mΩ max increase Condition: 10,18-hour cycles, 25C to 65C, 80% to 100% RH Criterion: No damage Condition: 20mV, 100mA PASS US – 0.03 mΩ max. increase NT – 1.14 mΩ max. increase PASS No damage Criterion: 20 mΩ max increase Condition: 100 V DC, 60 seconds Criterion: 1 GΩ min. PASS US – 1.23 mΩ max. increase NT – 1.31 mΩ max. increase PASS US – 6.1 GΩ min. NT – 1.0 GΩ min. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 29, 2010. NUMBER TYPE GS-29-616 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 4 of 7 SFP+® Cable and Connector System A AUTHORIZED BY DATE J. Kopec 04/26/2010 CLASSIFICATION UNRESTRICTED 6.1.4 Test Group 4 (continued) DWV EIA-364-20 Per GS-12-616 Sec. 6.1.3 Condition: 300 V DC, 60 seconds PASS US – No breakdown or arcover, 33.4 µA max. leakage NT – No breakdown or arcCriterion: No breakdown or arc-over over, 49.0 µA max. leakage * Product specification GS-12-616 calls for LLCR to be performed per EIA-364-6. This test was not possible with these assemblies, and EIA-364-23 was used per agreement. 6.1.5 Test Group 5 – High Temperature Life, 1 30AWG, 2 28AWG, and 2 26AWG US PCB cable assemblies; 4 30AWG and 1 24AWG NR cable assemblies. Each cable assembly was mated to a receptacle test board assembly (10 total) for LLCR. All with Leoni cable. TEST LLCR EIA-364-23 Per Lab Modifications* High Temp. Life EIA-364-17 Per GS-12-616 Sec. 6.6.2 LLCR EIA-364-23 Per Lab Modifications* SPECIFICATION CRITERION Condition: 20mV, 100mA RESULTS PASS Criterion: None Condition: 500 Hrs. @ 70C Baseline Criterion: No damage Condition: 20mV, 100mA No damage PASS PASS US – 3.10 mΩ max. NT – 2.15 mΩ max. Criterion: 20 mΩ max increase * Product specification GS-12-616 calls for LLCR to be performed per EIA-364-6. This test was not possible with these assemblies, and EIA-364-23 was used per agreement. 6.1.6 Test Group 6 – Mixed Flowing Gas, 1 30AWG, 2 28AWG, and 2 26AWG US PCB cable assemblies; 3 30AWG and 2 24AWG NR cable assemblies. Each cable assembly was mated to a receptacle test board assembly (10 total) for LLCR. All with Leoni cable. TEST LLCR EIA-364-23 Per Lab Modifications* Mating / Unmating Force Per GS-12-616 Sec. 6.5.5 SPECIFICATION CRITERION Condition: 20mV, 100mA RESULTS PASS Criterion: None Condition: 5 cycles Baseline Criterion: 18 N max. mating, 12.5 N max. unmating Pre-Condition Durability EIA-364-09 Condition: 25 cycles, 10 cyc. Per min. max. PASS US PCB: 14.2 N max. mating, 10.2 N max. unmating NT PCB: 14.7 N max. mating, 12.5 N max. unmating PASS Criterion: No damage Per GS-12-616 Sec. 6.5.2 LLCR EIA-364-23 Per Lab Modifications* No damage Condition: 20mV, 100mA Criterion: 20 mΩ max. increase PASS US PCB 0.20 mΩ max. incr. NT PCB 1.40 mΩ max. incr. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 29, 2010. NUMBER TYPE GS-29-616 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 5 of 7 SFP+® Cable and Connector System A AUTHORIZED BY DATE J. Kopec 04/26/2010 CLASSIFICATION UNRESTRICTED 6.1.6 Test Group 6 (continued) Mixed Flowing Gas 1st Half EIA-364-65 Per GS-12-616 Sec. 6.6.4 LLCR EIA-364-23 Per Lab Modifications* Mixed Flowing Gas 2nd Half EIA-364-65 Per GS-12-616 Sec. 6.6.4 LLCR EIA-364-23 Per Lab Modifications* Thermal Disturbance EIA-364-32 Per GS-12-616 Sec. 6.6.5 LLCR EIA-364-23 Per Lab Modifications* Mating / Unmating Force Per GS-12-616 Sec. 6.5.5 Condition: Class IIa, 7 days, unmated receptacles Criterion: No damage Condition: 20mV, 100mA PASS No damage PASS US PCB 0.57 mΩ max. increase NT PCB 1.41 mΩ max. increase PASS Criterion: 20 mΩ max. increase Condition: Class IIa, 7 days mated Criterion: No damage Condition: 20mV, 100mA No damage Criterion: 20 mΩ max. increase Condition: 15C to 85C, 5 min. dwells min., 10 cycles Criterion: No damage Condition: 20mV, 100mA PASS US PCB 1.57 mΩ max. incr. NT PCB 0.62 mΩ max. incr. PASS No damage PASS US PCB 1.42 mΩ max. incr. Criterion: 20 mΩ max. increase NT PCB 1.00 mΩ max. incr. Condition: 5 cycles PASS US PCB: 12.2 N max. mating, 8.9 N max. unmating NT PCB: 14.0 N max. mating, Criterion: 18 N max. mating, 12.5 N max. unmating 8.0 N max. unmating LLCR Condition: 20mV, 100mA PASS EIA-364-23 US PCB 1.66 mΩ max. incr. Per Lab Modifications* Criterion: 20 mΩ max. increase NT PCB 7.11 mΩ max. incr. * Product specification GS-12-616 calls for LLCR to be performed per EIA-364-6. This test was not possible with these assemblies, and EIA-364-23 was used per agreement. 6.1.7 Test Group 7 – Shock and Vibration, 5 each 32AWG and 24 AWG US PCB cable assemblies; 3 24AWG and 3 30AWG NT PCB cable assemblies. Each cable assembly was mated to a receptacle test board assembly (15 total) for LLCR. All with Leoni cable. TEST LLCR EIA-364-23 Per Lab Modifications* Mating / Unmating Force Per GS-12-616 Sec. 6.5.5 Durability EIA-364-09 Per GS-12-616 Sec. 6.5.1 SPECIFICATION CRITERION Condition: 20mV, 100mA RESULTS PASS Criterion: None Condition: 5 cycles, kick-out springs and latches disengaged Criterion: 18 N max. mating, 12.5 N max. unmating Condition: 50 cyc. cable, 100 cyc. receptacle, 10 cyc./min. max. Criterion: No damage Baseline PASS US PCB: 13.3 N max. mating, 10.7 N max. unmating NT PCB: 15.1 N max. mating, 9.8 N max. unmating PASS No damage Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 29, 2010. NUMBER TYPE GS-29-616 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 6 of 7 SFP+® Cable and Connector System AUTHORIZED BY J. Kopec A DATE 04/26/2010 CLASSIFICATION UNRESTRICTED 6.1.7 Test Group 7 (continued) LLCR EIA-364-23 Per Lab Modifications* Mechanical Shock EIA-364-27 Per GS-12-616 Sec. 6.5.3 LLCR EIA-364-23 Per Lab Modifications* Vibration EIA-364-28 Per GS-12-616 Sec. 6.5.4 LLCR EIA-364-23 Per Lab Modifications* Mating / Unmating Force Per GS-12-616 Sec. 6.5.5 Condition: 20mV, 100mA Criterion: 20 mΩ max. increase Condition: ½ sine, 30 G, 11 msec. Criterion: No damage Condition: 20mV, 100mA Criterion: 20 mΩ max. increase Condition: Random, Condition VII D, 20-500 Hz., 15 min. axis PASS US PCB: 2.89 mΩ max. increase NT PCB: 0.94 mΩ max. increase PASS No damage PASS US PCB: 1.01 mΩ max. increase NT PCB: 0.72 mΩ max. increase PASS No damage Criterion: No damage Condition: 20mV, 100mA PASS US PCB: 0.62 mΩ max. increase Criterion: 20 mΩ max. increase NT PCB: -0.65 mΩ max. increase Condition: 5 cycles, kick-out springs PASS and latches disengaged US PCB: 12.5 N max. mating, 10.2 N max. unmating Criterion: 18 N max. mating, NT PCB: 14.2 N max. mating, 12.5 N max. unmating 7.3 N max. unmating * Product specification GS-12-616 calls for LLCR to be performed per EIA-364-6. This test was not possible with these assemblies, and EIA-364-23 was used per agreement. 7.0 NOTES Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 29, 2010. NUMBER TYPE GS-29-616 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 7 of 7 SFP+® Cable and Connector System AUTHORIZED BY J. Kopec A DATE 04/26/2010 CLASSIFICATION UNRESTRICTED REVISION RECORD REV A PAGE ALL DESCRIPTION NEW RELEASE EC # V10-0177 DATE 4/26/2010 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 29, 2010.