INTERPOINT FMCE-0528-TR

Crane Aerospace & Electronics Power Solutions
FMCE-0528 EMI Input Filters
28 Volt Input – 5 Amp
Features
Attenuation to 60 dB at 500 kHz, typical
• Operating temperature -55° to +125°C
• Nominal 28 V input,
-0.5 to 50 V operation with or without transorb
• Transient rating -0.5 to 80 V for 1 second
• Up to 5 A throughput current over the full input
voltage range -0.5 to 50 V
• Compliant to
-- MIL-STD-461C CE03
-- MIL-STD-461D, E and F CE102
-- MIL-STD-461C CS01
-- MIL-STD-461D, E, and F CS101
• Compatible with MIL-STD-704 A-E 28 VDC power bus
Description
The FMCE-0528™ EMI filters have been specifically designed to
reduce the input line reflected ripple current of Interpoint’s MTR,
MHF+, and MHV series of DC/DC converters. The filter can be
used with combinations of the lower power converters; up to two
MTR series converters or a single MFL series converter. These
filters are intended for use in 28 volt applications which must
meet MIL-STD-461C CE03 and CS01 and/or MIL-STD-461D, E
and F CE102 and CS101 levels of conducted emissions.
The FMCE-0528 filters are built using thick-film hybrid technology and are hermetically sealed in metal packages for military,
aerospace, and other high-reliability applications. Only ceramic
capacitors are used in the filters to ensure reliable high temperature operation.
The filters are offered with standard screening, “ES” screening,
or fully compliant to “883” MIL-PRF-38534 Class H screening.
Standard microcircuit drawings (SMD) are available.
MIL-STD Noise Management
MODEL
Input
Voltage (V)
Current
(A)
FMCE-0528
28
5
FMCE-0528-TR
28
5
Transient Suppression - FMCE-0528-TR only
The FMCE-0528-TR filter also features an optional fast-reacting
(1 pico second) transient suppressor (transorb) which begins
clamping the input voltage at approximately 47 VDC, protecting
the DC/DC converter from damage from induced line transients.
The FMCE-0528 does not have the transorb and is designed for
those applications that require a wider input voltage range (0 to
50 V).
Operating Temperature
The filters are rated to operate, with no degradation of performance, over the temperature range of -55°C to +125°C (as
measured at the baseplate). Above +125°C, current must be
derated as specified on the following page.
Insertion Loss
Low DC resistance design results in a maximum power loss of
less than 3% with typical input voltage.
When used in conjunction with Interpoint converters, the FMCE0528 and FMCE-0528-TR filters reduce input ripple current
within the frequency band of 100 kHz to 50 MHz. When used
with an Interpoint converter, performance exceeds the CEO3
test of MIL-STD-461C and meets the requirements of CS01 of
MIL-STD-461C. These filters also meet CE102 and CS101 of
MIL-STD-461D, E and F.
Crane Aerospace & Electronics
Electronics Group (Interpoint Brand)
PO Box 97005 • Redmond WA 98073-9705
425.882.3100 • [email protected]
www.interpoint.com
Page 1 of 10
FMCE-0528 Rev D - 20100413
Crane Aerospace & Electronics Power Solutions
FMCE-0528 EMI Input Filters
28 Volt Input – 5 Amp
Operating Conditions and characteristics
mechanical and environmental
Input Voltage Range, with or without transorb
•Continuous -0.5 to 50 VDC
•Transient -0.5 to 80 V for 1 second
Size (maximum)
•Non-flanged
‣‣2.100 x 1.115 x 0.400 inches (53.34 x 28.32 x 10.16 mm)
See case H1 for dimensions.
•Flanged
‣‣2.910 x 1.115 x 0.400 inches (73.91 x 28.32 x 10.16 mm)
See case K2 for dimensions.
Lead Soldering Temperature (10 sec per pin)
•300°C
Storage Temperature Range (Case)
•-65°C to +150°C
Weight (maximum)
•54 grams
Case Operating Temperature (TC)
•-55°C to +125°C full power
Screening
Derating Output Power/Current
•Linearly from 100% at 125°C to 80% at 135°C case
The FMCE-0528 EMI Input filter offers Standard, /ES or 883,
Class H, QML screening. See Screening Tables 1 and 2 for more
information.
Input to Output Capacitance (TC = 25°C)
•0.048 µF max, any pin to case
Isolation (TC = 25°C)
•100 megohm minimum at 500 V
•Any pin to case, except case pin
Electrostatic Discharge (ESD) Sensitivity per MIL-PRF-38534
•Classification 3B, 8000 V
EMI FILTER
+Vin
DC/DC CONVERTER
+Vin
+Vout
+Vout
Case
Output
Input
Common Common
Case
Output
Input
Common Common
Chassis
ground
Multiple units
allowed up to
rated output
current of filter
RL
RL
The case ground connection between the filter and the converter should be as
low an impedance as possible to minimize EMI. Direct contact of baseplate to
chassis ground provides the lowest impedance.
Figure 1: Connection Diagram
Positive
Output
Positive
Input
1
Output
Common
Input
Common
1 Transorb in FMCE-0528-TR and FMCE-0528-TR-F models only (standard, /ES and /883).
Figure 2: Schematic – FMCE-0528
www.interpoint.com
Page 2 of 10
FMCE-0528 Rev D - 20100413
Crane Aerospace & Electronics Power Solutions
FMCE-0528 EMI Input Filters
28 Volt Input – 5 Amp
Pin
1
PIN OUT
Designation
1
Positive Input
3
Case Ground
2
4
5
Positive Output
Output Common
Input Common
Notes
1. All pins must be connected. Dot on top of package indicates pin one
1
BOTTOM VIEW
FMCE-0528
NON-FLANGED AND FLANGED
5
2
3
4
Dotted line outlines flanged package option.
See case H1 and case K2 for dimensions.
Figure 3: Pin Out
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Page 3 of 10
FMCE-0528 Rev D - 20100413
Crane Aerospace & Electronics Power Solutions
FMCE-0528 EMI Input Filters
28 Volt Input – 5 Amp
model numbering key
Base Model
FMCE -
05
28
-
TR -
DSCC Numbers
F
/ 883
Output Current
Input Voltage
Transorb Option
(Standard FMCE-0528 (no transorb) has no
designator in this position)
DSCC Drawing (5915)
FMCE-0528 Similar Part 1
10016-02HXC
FMCE-0528/883
10016-01HXC
FMCE-0528-TR/883
10016-02HZC
FMCE-0528-F/883
10016-01HZC
FMCE-0528-TR-F/883
1. Models with “TR” have a transorb (-01 in the DSCC numbers).
Case Option
(Non-flanged case has no designator in
this position)
For exact specifications for a DSCC product, refer to the DSCC
drawing. DSCC drawings can be downloaded from: http://www.
dscc.dla.mil/programs/smcr
Screening
(Standard screening has no designator
in this position.)
On
Category
Selection
model selection
the lines below, enter one selection from under each category
to determine the model number.
FMCE-0528
Base Model and
Input Voltage
“FMCE-0528” is the
only available selection
–
_______
–
_______
TRansorb
option 1
/
______
Screening 3
Case/Lead
option 2
(NO TRANSORB leave
blank)
(NON-FLANGED
leave blank)
Standard (leave blank)
TR
(with transorb)
F
(flanged)
ES
883 (Class H, QML)
1. Transorb Option: For the standard filter (no transorb) leave the transorb option blank. For a filter with the transorb, insert the letters TR in the TR Option position.
2. Case Options: For the standard case, case H1, leave the case option blank. For the flanged case option, case K2, insert the letter F in the Case Option position.
3. Screening: For standard screening leave the screening option blank. For other screening options, insert the desired screening level. For more information see
Screening Tables 1 and 2.
www.interpoint.com
Page 4 of 10
FMCE-0528 Rev D - 20100413
Crane Aerospace & Electronics Power Solutions
FMCE-0528 EMI Input Filters
28 Volt Input – 5 Amp
Electrical Characteristics: -55° to +125°C TC, nominal Vin, unless otherwise specified.
MODEL
FMCE-0528 2
FMCE-0528-TR
PARAMETER
CONDITIONS
MIN
TYP
MAX
MIN
TYP
MAX
UNITS
INPUT VOLTAGE
CONTINUOUS
-0.5
28
50
-0.5
28
50
VDC
V
TRANSIENT, 1 sec
INPUT CLAMPING
VOLTAGE
NOISE REJECTION
DC RESISTANCE (RDC)
AT MAXIMUM CURRENT
CAPACITANCE
OUTPUT VOLTAGE 4
OUTPUT CURRENT
POWER DISSIPATION
AT MAXIMUM CURRENT 1
1, 3
-0.5
­—
80
-0.5
­—
80
TC = -55°C
40.8
45.1
49.4
—
—
—
44.7
47.0
49.4
—
—
—
TC = +125°C
44.7
49.5
54.2
—
—
—
500 kHz
55
60
—
55
60
—
1 MHz
60
—
—
60
—
—
TC = 25°C
TC = -55 AND +125°C 1
—
0.110
0.125
0.110
0.125
—
—
0.150
—
—
0.150
ANY PIN TO CASE
TC = 25°C
—
44,000
48,000
—
44,000
48,000
STEADY STATE
VIN = -0.5 - 50 VDC
—
—
5
—
—
5
—
2.8
3.0
—
2.8
3.1
—
—
3.8
—
—
3.8
TC = 25°C
STEADY STATE
TC = 25°C
TC = 125°C
Notes
1. Guaranteed by design, not tested.
2. The FMCE-0528 does not have a transorb and does not clamp the
input voltage
www.interpoint.com
VOUT = VIN - IIN (RDC)
VOUT = VIN - IIN (RDC)
3. 0.5 ohm source impedance
4.Typical applications result in Vout within 2% of Vin.
Page 5 of 10
FMCE-0528 Rev D - 20100413
V
dB
Ω
pF
VDC
A
W
Crane Aerospace & Electronics Power Solutions
FMCE-0528 EMI Input Filters
28 Volt Input – 5 Amp
Typical Performance Curves: 25°C TC , nominal Vin, unless otherwise specified.
80
CE
03
70
60
90
MIL-STD-461C POWER IN LIMITS
EMISSION LEVEL (dB µA)
EMISSION LEVEL (dB µA)
90
NARROWBAND
LIM
IT
50
40
30
20
10
0
0.1
.015
10
1
FREQUENCY (MHz)
80
MIL-STD-461C POWER IN LIMITS
CE
03
70
60
NARROWBAND
LIM
IT
50
40
30
20
10
0
50
0.1
.015
High power DC/DC converter without filtering.
1
FREQUENCY (MHz)
10
50
CE03: High power DC/DC converter filtered
with an FMCE-0528
Figure 5
Figure 4
EMISSION LEVEL (dB µV)
100
90
CE1
02 A
80
70
Ca
nd D
CL
imit
s
60
50
40
30
20
10
.01
0.1
1
10
FREQUENCY (MHz)
CE102: High power converter filtered
with an FMCE-0528.
Figure 6
10
1.6
ATTENUATION (dB)
IMPEDANCE (OHMS)
2.0
1.8
1.5
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0.1
1.0
10
28
FREQUENCY (kHz)
-10
-30
-50
-70
100
1
FMCE-0528 Output Impedance
(measured at the output with input pins shorted)
100
FREQUENCY (kHz)
FMCE-0528 Attenuation
Figure 7
www.interpoint.com
10
Figure 8
Page 6 of 10
FMCE-0528 Rev D - 20100413
1M
Crane Aerospace & Electronics Power Solutions
FMCE-0528 EMI Input Filters
28 Volt Input – 5 Amp
BOTTOM VIEW CASE H1
Seam Seal
0.040 dia
(1.02)
Squared corner and dot on top
of case indicate pin one.
1.115 max. (28.32)
0.955 (24.26)
1
2
3
5
4
1.845 (46.86)
0.155 (3.94)
0.245 (6.22)
0.555 (14.1)
Seal hole: 0.120 ±0.002 (3.05 ±0.05)
2.100 max. (53.34)
0.000
0.25 ±0.01
(6.4 ±0.3)
0.000
0.400 max.
(10.16)
0.000
Case dimensions in inches (mm)
Tolerance ±0.005 (0.13) for three decimal places
±0.01 (0.3) for two decimal places
unless otherwise specified
CAUTION
Heat from reflow or wave soldering may damage the device.
Solder pins individually with heat application not exceeding 300°C for 10 seconds per pin.
Materials
Header
Cold Rolled Steel/Nickel/Gold
Cover
Kovar/Nickel
Pins
#52 alloy/Gold, ceramic seal
Seal hole 0.120 ±0.002 (2.34 ± 0.05)
Case H1 Filters, Rev E, 20100316
Please refer to the numerical dimensions for accuracy. All information is believed to be accurate,
but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make
changes in products or specifications without notice.
Copyright © 1999-2009 Interpoint Corp. All rights reserved.
Figure 9: Case H1
www.interpoint.com
Page 7 of 10
FMCE-0528 Rev D - 20100413
Crane Aerospace & Electronics Power Solutions
FMCE-0528 EMI Input Filters
28 Volt Input – 5 Amp
BOTTOM VIEW CASE K2
Flanged cases: Designator “F” required in Case Option position of model number.
Seam Seal
0.040 dia
(1.02)
Dot on top of case indicates pin one
1.115 max. (28.32)
0.955 (24.26)
1
2
0.162 dia
(4.11)
3
0.555 (14.1)
5
0.155 (3.94)
4
2.910 max
(73.91)
Flange thickness: 0.060 (1.52)
Case dimensions in inches (mm)
Tolerance ±0.005 (0.13) for three decimal places
±0.01 (0.3) for two decimal places
unless otherwise specified
CAUTION
Heat from reflow or wave soldering may damage the device. Solder pins
individually with heat application not exceeding 300°C for 10 seconds per pin.
Materials
Header
Cold Rolled Steel/Nickel/Gold
Cover
Kovar/Nickel
Pins
#52 alloy/Gold, cceramic seal.
Seal Hole: 0.120 ±0.002 (3.04 ±0.05)
Case K1 FMC F, Rev E, 20091111
Please refer to the numerical dimensions for accuracy. All information is believed to
be accurate, but no responsibility is assumed for errors or omissions. Interpoint
reserves the right to make changes in products or specifications without notice.
Copyright © 1999-2009 Interpoint Corp. All rights reserved.
Figure 10: Case K2
www.interpoint.com
Page 8 of 10
FMCE-0528 Rev D - 20100413
2.320 (58.93)
2.090 (53.01)
1.845 (46.86)
0.245 (6.22)
0.000
0.230 (5.84)
0.25 ±0.03
(6.4 ±0.8)
0.000
0.400 max.
(10.16)
0.000
Crane Aerospace & Electronics Power Solutions
FMCE-0528 EMI Input Filters
28 Volt Input – 5 Amp
STANDARD AND /ES (NON-QML) AND /883 (CLASS H, QML)
PRODUCT ELEMENT EVALUATION
COmpOnent-level test
perFOrmed
standard and /es
nOn-Qml 1
M/S 2
/883
Class h Qml
P3
M/S 2
Element Electrical (probe)
yes
no
yes
yes
Element Visual
no
no
yes
yes
Internal Visual
no
N/A
yes
N/A
Final Electrical
no
no
yes
yes
no
no
yes
yes
no
no
no
yes
Wire Bond Evaluation
4
SLAM™/C-SAM:
Input capacitors only
(Add’l test, not req. by H)
Notes:
1. Standard and /ES, non-QML products, do no meet all of the requirements of
MIL-PRF-38534.
2. M/S = Active components (Microcircuit and Semiconductor Die)
3. P = Passive components
4. Not applicable to EMI filters that have no wire bonds.
Definitions:
Element Evaluation: Component testing/screening per MIL-STD-883 as determined by MIL-PRF-38534
SLAM™: Scanning Laser Acoustic Microscopy
C-SAM: C - Mode Scanning Acoustic Microscopy
Screening Table 1: Element Evaluation
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P3
Page 9 of 10
FMCE-0528 Rev D - 20100413
Crane Aerospace & Electronics Power Solutions
FMCE-0528 EMI Input Filters
28 Volt Input – 5 Amp
STANDARD AND /ES (NON-QML) AND /883 (CLASS H, QML)
PRODUCT ENVIRONMENTAL SCREENING
125°C standard
nOn-Qml1
125°C /es
nOn-Qml1
/883
Class h Qml
Pre-cap Inspection
Method 2017, 2032
yes
yes
yes
Temperature Cycle (10 times)
Method 1010, Cond. C, -65°C to 150°C, ambient
Method 1010, Cond. B, -55°C to 125°C, ambient
no
no
no
yes
yes
no
Constant Acceleration
Method 2001, 3000 g
Method 2001, 500 g
no
no
no
yes
yes
no
Burn-in 2
Method 1015, 125°C case, typical
96 hours
160 hours
no
no
yes
no
no
yes
Final Electrical Test MIL-PRF-38534, Group A
Subgroups 1 through 6: -55°C, +25°C, +125°C case
Subgroups 1 and 4: +25°C case
no
yes
no
yes
yes
no
Hermeticity Test
Fine Leak, Method 1014, Cond. A
Gross Leak, Method 1014, Cond. C
Gross Leak, Dip (1 x 10-3)
no
no
yes
yes
yes
no
yes
yes
no
Final visual inspection
Method 2009
yes
yes
yes
test perFOrmed
Test methods are referenced to MIL-STD-883 as determined by MIL-PRF-38534.
Notes:
1. Standard and /ES, non-QML products, do not meet all of the requirements of MIL-PRF-38534.
2. Burn-in temperature designed to bring the case temperature to +125°C
Screening Table 2: Environmental Screening
FMCE-0528 EMI Input Filters FMCE-0528 Rev D - 20100413. This revision supersedes all previous releases. All technical information is believed
to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications
without notice. FMCE-0528 Series is a trademark of Interpoint. Copyright © 1999 - 2010 Interpoint Corporation. All rights reserved. www.interpoint.
com
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