MEW1000 Series 2W, Wide Input Range SIP, Single & Dual Output DC/DC Converters Key Features y y y y y y y y y y $ Low Noise Low Profile Low Cost Efficiency up to 80% 1500VDC Isolation MTBF > 1,000,000 Hours 4:1 Wide Input Range Low Cost Remote On/Off Control Low Ripple and Noise Temperature Performance -40] to +75] UL 94V-0 Package Material Internal SMD Construction 1500 VDC 4:1 Remote on/off I/O Isolation Wide Range Minmax's MEW1000-Series power modules are low-profile dc-dc converters that operate over input voltage ranges of 9-36VDC and 18-75VDC which provide precisely regulated output voltages of 3.3V, 5V, 12V, 15V, {5V, {12V and {15VDC. The MEW1000 series is an excellent selection for data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. The modules have a maximum power rating of 2W and a typical full-load efficiency of 80%, continuous short circuit, 30mV output ripple, built-in filtering for both input and output minimize the need for external filtering. Absolute Maximum Ratings Environmental Specifications Input Surge Voltage ( 1000 mS ) Parameter 24VDC Input Models 48VDC Input Models Lead Temperature (1.5mm from case for 10 Sec.) Min. -0.7 -0.7 --- Max. 50 100 260 Unit VDC VDC ] Parameter Operating Temperature Operating Temperature Storage Temperature Internal Power Dissipation --- 2,500 mW Humidity Cooling Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. 1 MINMAX Conditions Ambient Case Min. -40 -40 -55 Max. +75 +90 +105 --95 Free-Air Convection Unit ] ] ] % REV:3 2008/10/02 MEW1000 Series Model Selection Guide Model Number MEW1021 MEW1022 MEW1023 MEW1024 MEW1025 MEW1026 MEW1027 MEW1031 MEW1032 MEW1033 MEW1034 MEW1035 MEW1036 MEW1037 Input Voltage Output Voltage VDC VDC 3.3 5 12 15 {5 {12 {15 3.3 5 12 15 {5 {12 {15 24 ( 9 ~ 36 ) 48 ( 18 ~ 75 ) Output Current Max. mA 500 400 167 134 {200 {83 {67 500 400 167 134 {200 {83 {67 Min. mA 125 100 42 33 {50 {21 {17 125 100 42 33 {50 {21 {17 Input Current @Max. Load mA (Typ.) 97 110 106 105 114 108 106 49 58 54 54 60 55 55 Reflected Ripple Current @No Load mA (Typ.) mA (Typ.) 20 300 15 600 Efficiency @Max. Load % (Typ.) 71 76 79 80 73 77 79 70 72 78 78 70 76 76 Capacitive Load Models by Vout Maximum Capacitive Load # For each output 3.3V 5V 12V 15V {5V # {12V # {15V # Unit 2200 1000 170 110 470 100 47 uF Input Fuse Selection Guide 24V Input Models 48V Input Models 350mA Slow - Blow Type 135mA Slow - Blow Type Input Specifications Model Min. Typ. Max. Start Voltage Parameter 24V Input Models 4.5 6 8.5 48V Input Models 8.5 12 17 Under Voltage Shutdown 24V Input Models --- --- 8 48V Input Models --- --- 16 --- --- 0.5 A --- --- 1500 mW Reverse Polarity Input Current Short Circuit Input Power All Models Input Filter REV:3 2008/10/02 Unit VDC Capacitor type MINMAX 2 MEW1000 Series Output Specifications Parameter Conditions Min. Typ. Max. Unit --- {1.0 {2.0 % Dual Output, Balanced Loads --- {1.0 {2.0 % Line Regulation Vin=Min. to Max. --- {0.3 {0.5 % Load Regulation Io=25% to 100% --- {0.5 {0.75 % --- 30 50 mV P-P Output Voltage Accuracy Output Voltage Balance Ripple & Noise (20MHz) --- --- 75 mV P-P Ripple & Noise (20MHz) Ripple & Noise (20MHz) --- --- 15 mV rms Over Power Protection 120 --- --- % Transient Recovery Time --- 100 300 uS --- {3 {5 % --- {0.01 {0.02 %/] Transient Response Deviation Over Line, Load & Temp. 25% Load Step Change Temperature Coefficient Output Short Circuit Continuous General Specifications Parameter Conditions Min. Typ. Max. Unit Isolation Voltage Rated 60 Seconds 1500 --- --- VDC Flash Tested for 1 Second 1650 --- --- VDC Isolation Resistance Isolation Voltage Test 500VDC 1000 --- --- M[ Isolation Capacitance 100KHz,1V --- 250 500 pF --- 300 --- KHz MIL-HDBK-217F @ 25], Ground Benign 1000 --- --- K Hours Switching Frequency MTBF Remote On/Off Control Parameter Conditions Supply On Min. Typ. Max. Unit Under 0.6 VDC or Open Circuit, drops down to 0VDC by 2mV/] Supply Off 2.9 Device Standby Input Current --- 15 VDC mA --- 1 3 Control Input Current ( on ) Vin = 0V --- --- -1 mA Control Input Current ( off ) Vin = 5.0V --- --- 1 mA Control Common Referenced to Negative Input Notes: 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. These power converters require a minimum output loading to maintain specified regulation. 5. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. 6. All DC/DC converters should be externally fused on the front end for protection. 7. Other input and output voltage may be available, please contact factory. 8. Specifications subject to change without notice. 3 MINMAX REV:3 2008/10/02 MEW1000 Series Block Diagram Single Output Dual Output +Vo +Vin +Vo +Vin Com. -Vo -Vo -Vin PFM On/Off Isolation Ref.Amp -Vin On/Off PFM Isolation Ref.Amp Input Voltage Transient Rating 150 140 130 48VDC Input Models 120 110 Vin ( VDC ) 100 90 80 24VDC Input Models 70 60 50 40 30 20 10 0 10uS REV:3 2008/10/02 100uS 1mS MINMAX 10mS 100mS 4 100 100 90 90 Efficiency (%) Efficiency (%) MEW1000 Series 80 70 80 70 60 60 50 50 40 40 Nom Low Nom Low High Input Voltage (V) Input Voltage (V) Efficiency vs Input Voltage ( Single Output ) Efficiency vs Input Voltage ( Dual Output ) 90 90 80 80 70 70 Efficiency (%) Efficiency (%) High 60 50 60 50 40 40 30 30 20 20 10 20 40 60 100 80 10 20 40 60 80 100 Load Current(%) Load Current(%) Efficiency vs Output Load ( Single Output ) Efficiency vs Output Load ( Dual Output ) 100 Output Power (%) 400LFM 100LFM 80 200LFM Natural convection 60 40 20 0 ~ -40 50 60 70 90 80 Ambient Temperature 100 110 ] Derating Curve 5 MINMAX REV:3 2008/10/02 MEW1000 Series Test Configurations Maximum Capacitive Load Input Reflected-Ripple Current Test Setup The MEW1000 series has limitation of maximum connected capacitance on the output. The power module may operate in current limiting mode during start-up, affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet. Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 kHz) to simulated source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500KHz. To Oscilloscope + + Battery +Vin Lin Cin -Vin To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. +Out DC / DC Converter Current Probe Load -Out Input Source Impedance Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Single Output DC / DC Converter -Vin Copper Strip Cout Scope Overcurrent Protection The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor on the input to insure startup. By using a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 kHz) capacitor of a 1.5uF for the 24V and 48V devices, capacitor mounted close to the power module helps ensure stability of the unit. Resistive Load + DC Power Source -Out +Vin + DC / DC Converter +Out Dual Output DC / DC Converter Com. -Vin -Out Load Cin - +Vin +Out -Vin -Out Copper Strip Cout Scope Cout Scope Output Ripple Reduction Resistive Load A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended that 3.3uF capacitors are used on output. Design & Feature Considerations Remote On/Off Negative logic remote on/off turns the module off during a logic high voltage on the remote on/off pin, and on during a logic low. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic high is 2.9V to 15V. A logic low is under 0.6 VDC or open circuit, drops down to 0VDC by 2mV/] The maximum sink current at on/off terminal during a logic low is 1 mA. The maximum allowable leakage current of the switch at on/off terminal =(under 0.6VDC or open circuit) is 1mA. REV:3 2008/10/02 + +Vin Single Output DC / DC Converter DC Power Source - -Vin + +Vin - Cout -Vin Load -Out +Out Dual Output DC / DC Com. Converter DC Power Source MINMAX +Out -Out Cout Load 6 MEW1000 Series Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module, and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90° C. The derating curves were determined from measurements obtained in an experimental apparatus. Position of air velocity probe and thermocouple 15mm / 0.6in 5 50mm / 2in Air Flow DUT MINMAX REV:3 2008/10/02 MEW1000 Series Physical Characteristics 3.2[0.13] 12.45[0.49] Mechanical Dimensions 2.54 2.03[0.08] 7.62[0.300] [0.100] 25.95*9.25*12.45 mm Case Size : Case Material : Non-Conductive Black Plastic Weight : 6.5g Flammability : UL94V-0 1.02*0.36*0.49 inches 9.25[0.36] 2.54[0.100]X8=20.32[0.80] 2 3 6 7 8 9 2.75[0.11] 1 0.3[0.012] 25.95[1.02] 0.5[0.02] Tolerance Pin Millimeters Inches X.X{0.25 X.XX{0.01 X.XX{0.13 X.XXX{0.005 {0.05 {0.002 Pin Connections Pin Single Output Dual Output 1 -Vin -Vin 2 +Vin +Vin 3 Remote On/Off Remote On/Off 6 +Vout +Vout 7 NC Common 8 NC NC 9 -Vout -Vout NC: No Connection REV:3 2008/10/02 MINMAX 8