MIW3000 Series
5-6W, Wide Input Range DIP, Single & Dual Output DC/DC Converters
Key Features
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Efficiency up to 86%
1500VDC Isolation
MTBF > 1,000,000 Hours
2:1 Wide Input Range
UL1950 Safety Approval
Complies with EN55022 Class A
Temperature Performance -40] to +71]
Industry Standard Pinout
UL 94V-0 Package Material
Internal SMD Construction
Minmax's MIW3000-Series Power modules are low-profile dc-dc
converters that operate over input voltage ranges of 4.5-7VDC,
High
Power
Density
9-18VDC, 18-36VDC and 36-75VDC which provide precisely regulated
output voltages of 3.3V, 5V, 12V, 15V, {5V, {12V and {15VDC.
The -40] to +71] operating temperature range makes it ideal for
More Power
data communication equipments, mobile battery driven equipments,
distributed power systems, telecommunication equipments, mixed
analog/digital subsystems, process/machine control equipments,
computer peripheral systems and industrial robot systems.
1500
VDC
The modules have a maximum power rating of 6W and a typical
full-load efficiency of 86%, continuous short circuit, 50mA output ripple,
EN55022 Class A conducted noise compliance minimize design-in time,
I/O Isolation
cost and eliminate the need for external filtering.
EMI
2:1
EN55022
Wide Range
Block Diagram
Single Output
+Vin
Dual Output
+Vo
LC
Filter
+Vin
+Vo
LC
Filter
Com.
-Vo
-Vin
1
PFM
Isolation
Ref.Amp
-Vo
-Vin
MINMAX
PFM
Isolation
Ref.Amp
REV:0 2005/04
MIW3000 Series
Model Selection Guide
Model
Number
Input
Voltage
Output
Voltage
VDC
VDC
3.3
5
12
15
{5
{12
{15
3.3
Max.
mA
1200
1000
500
400
{500
{250
{200
1200
Min.
mA
60
50
25
20
{25
{12.5
{10
60
@Max. Load
mA (Typ.)
1056
1265
1463
1463
1265
1463
1463
429
MIW3022
5
1000
50
514
MIW3023
12
500
25
595
15
400
20
595
{5
{500
{25
514
81
MIW3026
{12
{250
{12.5
595
84
MIW3027
{15
{200
{10
595
84
MIW3031
3.3
1200
60
209
79
MIW3032
5
1000
50
251
83
MIW3033
12
500
25
291
86
MIW3011
MIW3012
MIW3013
MIW3014
MIW3015
MIW3016
MIW3017
MIW3021
5
(4.5 ~ 7 )
12
( 9 ~ 18 )
MIW3024
MIW3025
MIW3034
24
( 18 ~ 36 )
Output Current
Input Current
@No Load
mA (Typ.)
Reflected
Ripple
Current
mA (Typ.)
70
100
Efficiency
@Max. Load
% (Typ.)
75
79
82
82
79
82
82
77
81
84
20
15
400
20
291
{500
{25
251
83
MIW3036
{12
{250
{12.5
291
86
MIW3037
{15
{200
{10
291
86
MIW3041
3.3
1200
60
104
79
MIW3042
5
1000
50
126
83
MIW3043
12
500
25
145
15
400
20
145
{5
{500
{25
126
83
MIW3046
{12
{250
{12.5
145
86
MIW3047
{15
{200
{10
145
86
MIW3044
MIW3045
48
( 36 ~ 75 )
Absolute Maximum Ratings
Parameter
Min.
Max.
Unit
5VDC Input Models
12VDC
Input Models
Input Surge Voltage
( 1000 mS )
24VDC Input Models
48VDC Input Models
Lead Temperature (1.5mm from case for 10 Sec.)
Internal Power Dissipation
-0.7
-0.7
-0.7
-0.7
-----
10
25
50
100
260
2,500
VDC
VDC
VDC
VDC
]
mW
Exceeding the absolute maximum ratings of the unit could cause damage.
These are not continuous operating ratings.
Environmental Specifications
Parameter
Operating Temperature
Operating Temperature
Storage Temperature
Humidity
Cooling
Conducted EMI
REV:0 2005/04
Conditions
Ambient
Case
Min.
Max.
-40
+71
-40
+90
-40
+125
--95
Free-Air Convection
EN55022 Class A
Unit
]
]
]
%
MINMAX
15
84
{5
MIW3035
5
25
86
86
3
10
86
Notes :
1. Specifications typical at Ta=+25], resistive load,
nominal input voltage, rated output current unless
otherwise noted.
2. Transient recovery time is measured to within 1%
error band for a step change in output load of 75%
to 100%.
3. Ripple & Noise measurement bandwidth is 0-20
MHz.
4. These power converters require a minimum output
loading to maintain specified regulation.
5. Operation under no-load conditions will not
damage these modules; however, they may not
meet all specifications listed.
6. All DC/DC converters should be externally fused at
the front end for protection.
7. Other input and output voltage may be available,
please contact factory.
8. Specifications subject to change without notice.
2
MIW3000 Series
Input Specifications
Parameter
Start Voltage
Model
Under Voltage Shutdown
Typ.
Max.
4.4
5V Input Models
3
3.5
12V Input Models
4.5
6
8
24V Input Models
8
12
16
Unit
48V Input Models
16
24
32
5V Input Models
---
---
4
12V Input Models
---
---
8
24V Input Models
---
---
16
48V Input Models
---
---
32
---
---
1
A
---
1000
3000
mW
Reverse Polarity Input Current
Short Circuit Input Power
Min.
All Models
Input Filter
VDC
Pi Filter
Output Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
---
{0.5
{1.0
%
Dual Output, Balanced Loads
---
{0.5
{2.0
%
Line Regulation
Vin=Min. to Max.
---
{0.1
{0.3
%
Load Regulation
Io=20% to 100%
---
{0.3
{1.0
%
---
50
75
mV P-P
Output Voltage Accuracy
Output Voltage Balance
Ripple & Noise (20MHz)
---
---
100
mV P-P
Ripple & Noise (20MHz)
Ripple & Noise (20MHz)
Over Line, Load & Temp.
---
---
15
mV rms
Over Power Protection
120
---
---
%
Transient Recovery Time
---
150
300
uS
25% Load Step Change
Transient Response Deviation
Temperature Coefficient
Output Short Circuit
---
{2
{6
%
---
{0.01
{0.02
%/]
Continuous
General Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
Isolation Voltage Rated
60 Seconds
1500
---
---
VDC
Isolation Voltage Test
Flash Tested for 1 Second
1650
---
---
VDC
Isolation Resistance
500VDC
1000
---
---
M[
Isolation Capacitance
100KHz,1V
---
380
500
pF
---
300
---
KHz
1,000
---
---
K Hours
Switching Frequency
MTBF
MIL-HDBK-217F @ 25], Ground Benign
Capacitive Load
Models by Vout
3.3V
5V
12V
15V
{5V #
{12V #
{15V #
Unit
Maximum Capacitive Load
6800
6800
6800
6800
1000
1000
1000
uF
# For each output
3
MINMAX
REV:0 2005/04
MIW3000 Series
Input Fuse Selection Guide
5V Input Models
12V Input Models
24V Input Models
48V Input Models
3000mA Slow - Blow Type
1500mA Slow - Blow Type
700mA Slow - Blow Type
350mA Slow - Blow Type
Input Voltage Transient Rating
150
140
130
120
48VDC Input Models
110
Vin ( VDC )
100
90
80
70
24VDC Input Models
60
50
40
12VDC Input Models
30
20
5VDC Input Models
10
0
10uS
REV:0 2005/04
100uS
1mS
MINMAX
10mS
100mS
4
100
100
90
90
Efficiency (%)
Efficiency (%)
MIW3000 Series
80
70
60
80
70
60
50
Low
Nom
50
High
Low
Nom
Input Voltage (V)
Efficiency vs Input Voltage ( Dual Output )
90
90
80
80
70
70
Efficiency (%)
Efficiency (%)
Efficiency vs Input Voltage ( Single Output )
60
50
60
50
40
40
30
30
20
10
20
40
High
Input Voltage (V)
60
80
100
20
Load Current (%)
10
20
40
60
80
100
Load Current (%)
Efficiency vs Output Load ( Single Output )
Efficiency vs Output Load ( Dual Output )
100
100LFM
400LFM
Natural
convection
200LFM
Output Power (%)
80
60
40
20
0
〜
-40
50
60
70
80
Ambient Temperature
90
100
110
]
Derating Curve
5
MINMAX
REV:0 2005/04
MIW3000 Series
Test Configurations
Overcurrent Protection
Input Reflected-Ripple Current Test Setup
To provide protection in a fault (output overload) condition,
the unit is equipped with internal current limiting circuitry and
can endure current limiting for an unlimited duration. At the
point of current-limit inception, the unit shifts from voltage
control to current control. The unit operates normally once the
output current is brought back into its specified range.
Input reflected-ripple current is measured with a inductor
Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to
simulate source impedance.
Capacitor Cin, offsets possible battery impedance.
Current ripple is measured at the input terminals of the
module, measurement bandwidth is 0-500 KHz.
To Oscilloscope
+
+
Battery
+Vin
Lin
Cin
-Vin
The power module should be connected to a low
ac-impedance input source. Highly inductive source
impedances can affect the stability of the power module.
In applications where power is supplied over long lines and
output loading is high, it may be necessary to use a capacitor
at the input to ensure startup.
+Out
DC / DC
Converter
Current
Probe
Load
-Out
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47uF ceramic capacitor.
Scope measurement should be made by using a BNC
socket, measurement bandwidth is 0-20 MHz. Position the
load between 50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Single Output
DC / DC
Converter
-Vin
Capacitor mounted close to the power module helps
ensure stability of the unit, it is recommended to use a good
quality low Equivalent Series Resistance (ESR < 1.0[ at 100
KHz) capacitor of a 10uF for the 5V input devices, a 3.3uF for
the 12V input devices and a 2.2uF for the 24V and 48V
devices.
+
DC Power
Source
Copper Strip
Cout
Input Source Impedance
Scope
+Vin
+
DC / DC
Converter
Load
Cin
-
Resistive
Load
+Out
-Vin
-Out
-Out
Output Ripple Reduction
+Vin
+Out
Dual Output
DC / DC
Converter
Com.
-Vin
-Out
A good quality low ESR capacitor placed as close as
practicable across the load will give the best ripple and noise
performance.
To reduce output ripple, it is recommended to use 3.3uF
capacitors at the output.
Copper Strip
Cout
Scope
Cout
Scope
Resistive
Load
+
Maximum Capacitive Load
The MIW3000 series has limitation of maximum connected
capacitance at the output.
The power module may be operated in current limiting
mode during start-up, affecting the ramp-up and the startup
time.
For optimum performance we recommend 1000uF
maximum capacitive load for dual outputs and 6800uF
capacitive load for single outputs.
The maximum capacitance can be found in the data sheet.
-
-Vin
+
+Vin
MINMAX
Cout
-Vin
Load
-Out
+Out
Dual Output
DC / DC Com.
Converter
DC Power
Source
-
+Out
Single Output
DC / DC
Converter
DC Power
Source
Design & Feature Considerations
REV:0 2005/04
+Vin
-Out
Cout
Load
6
MIW3000 Series
Thermal Considerations
Many conditions affect the thermal performance of the
power module, such as orientation, airflow over the module
and board spacing. To avoid exceeding the maximum
temperature rating of the components inside the power
module, the case temperature must be kept below 90°C.
The derating curves are determined from measurements
obtained in an experimental apparatus.
Position of air velocity
probe and thermocouple
15mm / 0.6in
7
50mm / 2in
Air Flow
DUT
MINMAX
REV:0 2005/04
MIW3000 Series
Mechanical Dimensions
Connecting Pin Patterns
Top View ( 2.54 mm / 0.1 inch grids )
Single Output
10.2 [0.40]
Side
4.5 [0.18]
2 3
9
11
16
14
Bottom
23 22
Tolerance
Pin
Millimeters
Inches
X.X{0.25
X.XX{0.01
X.XX{0.13
{0.05
X.XXX{0.005
{0.002
Dual Output
20.3 [0.80]
2.54 [0.100]
2.5 [0.10]
0.50 [0.020]
15.22 [0.600]
4.1 [0.16]
31.8 [1.25]
Pin Connections
Physical Characteristics
Pin
Single Output
Dual Output
2
-Vin
-Vin
3
-Vin
-Vin
9
No Pin
Common
11
NC
-Vout
14
+Vout
+Vout
16
-Vout
Common
22
+Vin
+Vin
23
+Vin
+Vin
31.8*20.3*10.2 mm
Case Size
:
Case Material
: Metal With Non-Conductive Baseplate
Weight
: 16.9g
Flammability
: UL94V-0
1.25*0.80*0.40 inches
NC: No Connection
The MIW3000 converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical
characteristics over a wide temperature range or in high humidity environments.
The encapsulant and unit case are both rated to UL 94V-0 flammability specifications.
Leads are tin plated for improved solderability.
REV:0 2005/04
MINMAX
8