COMPACT POWER TWIN RELAY 1 POLE x 2—25 A (FOR AUTOMOTIVE APPLICATIONS) FBR512, 522 SERIES ■ FEATURES ● ● ● ● ● ● ● Two independent relays mounted in a single package Miniature size (54% of the volume of the FBR160 relays) High current contact capacity (carrying current: 35 A/10 minutes, 25 A/1 hour) High resistance to vibration and shock Improved heat resistance and extended operating range Two contact gap options (FBR510: 0.3 mm, FBR520: 0.6 mm) Two types of contact materials ■ ORDERING INFORMATION [Example] 1 FBR512 N D12 (a) (b) (c) – W1 ** (d) (e) (a) Series Name FBR512: Standard type (contact gap 0.3 mm) FBR522: Wider contact gap type (contact gap 0.6 mm) (b) Enclosure N : Plastic sealed type (c) Nominal Voltage D06 D09 D10 D12 : 6 VDC : 9 VDC : 10 VDC : 12 VDC (d) Contact Material W1 : Silver-tin oxide indium (high power type) (e) Custom Designation To be assigned custom specification FBR512, 522 SERIES ■ SPECIFICATIONS Item Specifications W1 contact Contact Arrangement 1 form C × 2 (SPDT × 2) Material Silver-tin oxide indium (high power type) Voltage Drop (Resistance) Maximum 100 mV (at 2 A 12 VDC) Rating 14 VDC 25 A (locked motor load) Maximum Carrying Current 35 A/10 minutes, 25 A/1 hour (25°C, 100% rated coil voltage) Max. Inrush Current (Reference) 60 A Max. Switching Current (Reference) 35 A 16 VDC Load*1 1 A 6 VDC Min. Switching Coil Time Value Life (Reference) Operating Temperature –40°C to + 85°C (no frost) Storage Temperature –40°C to +100°C (no frost) Operate (at nominal voltage) Maximum 10 ms Release (at nominal voltage) Maximum 5 ms Mechanical 1 ×107 operations minimum Electrical 2 ×105 operations minimum 14 VDC 25 A locked motor load ( Other ) Vibration Resistance 10 to 55 Hz (double amplitude of 1.5 mm) Shock Resistance Misoperation 100 m/s2 Endurance 1,000 m/s2 Weight Approximately 13 g *1 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. ■ COIL DATA CHART 1. FBR512 SERIES MODEL Nominal voltage Coil resistance (±10%) (at 20°C) Must operate voltage FBR512ND06-W1 6 VDC 60 Ω 3.6 VDC (at 20°C) 4.5 VDC (at 85°C) FBR512ND09-W1 9 VDC 135 Ω 5.4 VDC (at 20°C) 6.8 VDC (at 85°C) FBR512ND10-W1 10 VDC 180 Ω 6.3 VDC (at 20°C) 7.9 VDC (at 85°C) FBR512ND12-W1 12 VDC 240 Ω 7.3 VDC (at 20°C) 9.2 VDC (at 85°C) W1 contact Thermal resistance 73°C/W 2 FBR512, 522 SERIES 2. FBR522 SERIES MODEL Nominal voltage Coil resistance (±10%) (at 20°C) Must operate voltage FBR522ND06-W1 6 VDC 45 Ω 3.6 VDC (at 20°C) 4.5 VDC (at 85°C) FBR522ND09-W1 9 VDC 100 Ω 5.4 VDC (at 20°C) 6.8 VDC (at 85°C) W1 contact Thermal resistance 65°C/W FBR522ND10-W1 10 VDC 135 Ω 6.3 VDC (at 20°C) 7.9 VDC (at 85°C) FBR522ND12-W1 12 VDC 180 Ω 7.3 VDC (at 20°C) 9.2 VDC (at 85°C) ■ SUITABLE APPLICATIONS Application Normal load current (12 VDC system) Recommended model (example) Description For 16 V or less motor load voltage For instantaneous 20 V or more load voltage Power Windows 20 to 25 A forward and reverse (switching at motor locking) motor control FBR512N■ ■ -W1 FBR522N■ ■ -W1 Automatic Door Lock 18 to 25 A forward and reverse (switching at motor locking) motor control FBR512N■ ■ -W1 FBR522N■ ■ -W1 Automatic Antenna 8 to 12 A (INRUSH) break 2 A maximum (motor-free) Intermittent Wipers (Front and Rear) 15 to 30 A break 2 to 8 A (motor-free) Tilt-Lock Wheel forward and reverse FBR512N■ ■ -W1 motor control FBR512N■ ■ -W1 FBR522N■ ■ -W1 20 A forward and reverse (switching at motor locking) motor control FBR512N■ ■ -W1 FBR522N■ ■ -W1 Power Seat 20 to 30 A forward and reverse (switching at motor locking) motor control FBR512N■ ■ -W1 FBR522N■ ■ -W1 Sunroof 20 to 30 A forward and reverse (switching at motor locking) motor control FBR512N■ ■ -W1 FBR522N■ ■ -W1 forward only • For the load condition where higher voltage would be encountered during contact break, FBR522 series with wider contact gap is recommended. 3 FBR512, 522 SERIES ■ CHARACTERISTIC DATA 1. MAXIMUM BREAK CAPACITY 2. LIFE 14 VDC Motor locked load 40 35 30 Number of operations (x104) Contact switching current (A) 50 Resistive load 25 Locked motor load 20 FBR512 15 FBR522 FBR512 FBR522 12 10 30 20 10 5 10 15 20 25 30 35 40 50 10 Voltage between contacts (VDC) High power type (—W1) 15 20 25 30 35 40 50 Locked motor current (A) 3. LIFE TEST (EXAMPLE) ¥ Shift of pick-up and drop-out voltage ¥ Test item 14 V DC-20 A 100 Motor lock 200,000 operations minimum 80 (FBR512 -W1 type) ¥ Test circuit 60 RL-1 PICK-UP N.O. N.C. 40 M N.O. DROP-OUT 20 N.C. RL-2 0 1 Initial ¥ Current wave form (RL-1) 20 A 10 ¥ Shift of contact resistance 1000 100 (measured at 6 V-1 A) 20 sec Break Make 100 0A (RL-2) 20 A 0A 10 0.3 sec 10 sec 0.3 sec Initial 1 10 100 No. of operations (x104) 4 FBR512, 522 SERIES RL-1 N.O. N.C. M N.O. % of rated coil voltage • Shift of pick-up and drop-out voltage • Test item 100 14 V DC-25 A Motor lock 200,000 operations minimum 80 (FBR512 -W1 type) • Test circuit 60 PICK-UP 40 DROP-OUT 20 N.C. RL-2 0 1 Contact resistance 0A (RL-2) 25 A 0A 0.3 sec 100 Break Make 10 0.3 sec 1 4. COIL TEMPERATURE RISE 10 No. of operations (x104) 100 5. OPERATING COIL VOLTAGE RANGE (EXAMPLE) [ FBR512ND09-W ] 0.8 W 0.6 W (3) carrying current : 20 A applied coil power 80 (2) carrying current : 10 A applied coil power 0.8 W 0.6 W 60 0.8 W 0.6 W (1) carrying current : 0 A applied coil power 40 20 at 20˚C (V) Applied voltage to the coil 100 [ FBR512ND12-W ] NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current. (V) 15 15 10 CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE 5 Applied voltage to the coil (˚C) 120 Coil temperature rise 100 (measured at 6 V-1 A) 1000 20 sec 10 sec 10 • Shift of contact resistance • Current wave form (RL-1) 25 A No. of operations (x104) 10 NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current. CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE 5 0 0 10 20 30 Applied time (minutes) –30 0 50 100 Operating temperature (˚C) –30 0 50 100 Operating temperature (˚C) 5 FBR512, 522 SERIES 6. VIBRATION RESISTANCE CHARACTERISTICS Dual amplitude (mm) 2 Acceleration (m/s ) 100 50 5 44 m/s 2 1 0.5 0.1 0.01 Automotive electronic standard Frequency : 10~2000 Hz Acceleration : 100 m/s2 maximum Vibration direction : see diagram Detection Level : chatter > 100 s Range where chattering occurs N.O. contact coil not energized on X-direction Z 10 10 50 100 500 1000 FBR512 X 2000 Y Frequency (Hz) 7. SHOCK RESISTANCE CHARACTERISTICS Shock level (m/s2) 1,000 Shock application time : 11 ms, half-sine wave Test material : coil, energized and de-energized Shock direction: see diagram Detection Level : chatter > 100 s 800 600 400 Y2 200 0 X1 X2 Y1 Y2 Z1 Shock direction Y1 Z2 Z2 FBR512 : N.C. contact (coil de-energized) : N.C. contact (coil energized) X1 Z1 X2 ■ REFERENCE DATA 100 80 Distribution (%) Distribution (%) 40 20 0 FBR522 n = 100 Operate Release Operate Release 60 100 60 40 20 60 40 20 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) FBR522 n = 100 80 Distribution (%) FBR522 n = 100 Distribution of contact resistance Distribution of operate and release time Distribution of operate and release voltage 80 0 1 2 3 4 5 Time (ms) 6 7 8 0 0 10 20 30 40 50 60 70 80 Contact resistance (mΩ) 6 FBR512, 522 SERIES ■ DIMENSIONS ● PC board mounting hole layout (BOTTOM VIEW) 24.0+0.3 ¿1.4 +0.1 —0.05 5–0.1 5.15–0.1 5.15–0.1 16.2+0.3 9 F&T 8 2.5 5 5 7 Terminal No.1, 6 0.4 t x 1.0 W (N.O. contact) (1.65) 7.6 (1.85) 3 6-¿1.3 +0.1 —0.05 2 6 1 5–0.1 5–0.1 3–0.1 Terminal No.5, 9 0.3 t x 1.0 W (N.C. Contact) Terminal No.3, 8 0.3 t x 1.0 W (Coil) Terminal No.4 0.6 t x 1.0 W (common coil) Terminal No.2, 7 0.4 t x 1.0 W (N.C. contact) 3.5 5.15 5.15 3 9327 14.1+0.4 5 5 4 7.6–0.1 522ND12-W1 5–0.1 2.5–0.1 ● Dimensions ● Schematic (BOTTOM VIEW) Unit: mm *N.C. TERMINAL COM 9 8 N.C. 7 4 COM 5 3 N.C. 2 6 N.O. 1 N.O. ● Tube carrier 601 Maximum 20.3 Max. 19.0 Max. 20 pieces/tube Unit: mm Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: www.fceu.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: www.fcai.fujitsu.com Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #04-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] www.fcal.fujitsu.com © 2005 Fujitsu Components America, Inc. All company and product names are trademarks or registered trademarks of their respective owners. Rev. 06/08/2005. 7