SA50CE SA50CE P r o SA50CE d u c t IInnnnoovvaa t i o n FFr roomm H-Bridge Motor Driver/Amplifiers FEATURES • LOW COST COMPLETE H-BRIDGE • SELF-CONTAINED SMART LOWSIDE/HIGHSIDE DRIVE CIRCUITRY • SINGLE ENDED SUPPLY OPERATION • WIDE SUPPLY RANGE: UP TO 80V • 5A CONTINUOUS OUTPUT • HERMETIC SEALED PACKAGE • HIGH EFFICIENCY: 95% TYPICAL • FOUR QUADRANT OPERATION, TORQUE CONTROL CAPABILITY • INTERNAL PWM GENERATION 8-pin TO-3 PACKAGE STYLE CE TYPICAL APPLICATIONs APPLICATIONS +VS • BRUSH TYPE MOTOR CONTROL • CLASS D SWITCHMODE AMPLIFIER • REACTIVE LOADS • MAGNETIC COILS (MRI) • ACTIVE MAGNETIC BEARING • VIBRATION CANCELLING Vcc AUDIO INPUT SA50CE SPEAKER DESCRIPTION The SA50CE is a pulse width modulation amplifier that can continuously supply 5A to the load. The full bridge amplifier can be operated over a wide range of supply voltages. All of the drive/control circuitry for the lowside and high side switches are internal to the hybrid. The PWM circuitry is internal as well, leaving the user to only provide an analog signal for the motor speed and direction, or audio signal for switchmode audio amplification. The SA50CE is packaged in a space efficient isolated 8-pin TO-3 that can be directly connected to a heatsink. GND +VS Vcc ANALOG INPUT BLOCK DIAGRAM SA50CE DC MOTOR +VS GND EXTERNAL CONNECTIONS (LOAD) B A +VS 3 VCC (+12V) 45KHz PWM GENERATOR INPUT B OUT 2 1 A OUT 4 RSENSE A 5 RSENSE B TOP VIEW H-BRIDGE DRIVE CIRCUITRY RSENSE A RSENSE B (CURRENT) 6 Vcc 8 7 INPUT GND GND SA50CEU http://www.cirrus.com Copyright © Cirrus Logic, Inc. 2009 (All Rights Reserved) MAY 20091 APEX − SA50CEUREVB SA50CE P r o d u c t I n n o v a t i o nF r o m ABSOLUTE MAXIMUM RATINGS SUPPLY VOLTAGE, +VS OUTPUT CURRENT, peak LOGIC SUPPLY VOLTAGE, Vcc POWER DISSIPATION, internal TEMPERATURE, pin solder - 10s TEMPERATURE, junction3 TEMPERATURE, storage OPERATING TEMPERATURE RANGE, case INPUT VOLTAGE 80V5 7A 16V 72W1 300°C 175°C –65 to +150°C –65 to +125°C +1V to Vcc – 1.5 Vdc SPECIFICATIONS PARAMETER TEST CONDITIONS2 INPUT ANALOG INPUT VOLTAGES MOTOR A, B = 50% Duty Cycle MOTOR A = 100% Duty Cycle High6 MOTOR B = 100% Duty Cycle High6 OUTPUT Vds (ON) VOLTAGE, each MOSFET TOTAL Ron, both MOSFETs EFFICIENCY, 5A OUTPUT SWITCHING FREQUENCY CURRENT, continuous CURRENT, peak SWITCHING CHARACTERISTICS4 RISE TIME FALL TIME DEAD TIME POWER SUPPLY +VS VOLTAGE5 Vcc VOLTAGE Vcc CURRENT MIN TYP MAX UNITS VCC /2 2VCC /3 VCC /3 V V V 1.0 0.4 95 45 1.3 50 Vdc Ω % kHz A A 36 170 100 54 250 ns ns ns Vcc = 12Vdc 12 20 80 15 30 V V mA Full temp range, for each transistor Full temperature range 2.0 30 +85 °C/W °C/W °C Vcc = 9.5V to 15V Ids = 5A +VS = 80V 40 5 7 t = 100 m-sec +VS = 28V, Vcc = 12V, Ic =2A +VS I = Load I THERMAL RESISTANCE, junction to case RESISTANCE, junction to air TEMPERATURE RANGE, case 9.5 3 –40 NOTES: 1. Each of the two active output transistors can dissipate 36W. This is an output FET rating only; normal operation at worst case conditions and maximum duty cycle only causes 19 watts internal heat generation in each active output FET. Use 40 watts maximum to size heatsink. 2. Unless otherwise noted: TC = 25°C, Vcc = 12Vdc. 3. Long term operation at the maximum junction temperature will result in reduced product life. Derate internal power dissipation to achieve high MTTF. For guidance, refer to the heatsink data sheet. 4. Guaranteed but not tested. 5. Derate linearly to 70V at – 40°C from TC = +25°C. CAUTION The SA50CE is constructed from MOSFET transistors. ESD handling procedures must be observed. The internal substrate contains beryllia (BeO). Do not break the seal. If accidentally broken, do not crush, machine, or subject to temperatures in excess of 850°C to avoid generating toxic fumes. WARNING—AMPLIFIER PROTECTION The SA50CE contains an internal logic chip that turns on and turns off output MOSFET drivers at a certain sequence. Noises or oscillation caused by external wiring inductance, lack of proper power supply bypass capacitors, ground, supply and local internal loops, may be fed back to this logic chip and cause it to turn on one or more MOSFET drivers at the wrong time, thus destroying the SA50CE. A well laid out PC 2 board with low impedance copper ground plane and excellent bypassing is necessary for the SA50CE to function properly. A low ESR high frequency bypass capacitor, such as a 0.1 µf 100V X7R ceramic, or better, should be mounted as close to the Vs and ground pins as possible to avoid radiation of high frequency transients on the power supply wiring. The Apex Precision Power EK-SA50CE evaluation board is recommended for fast and easy breadboarding of circuits using the SA50CE. SA50CEU SA50CE P r o d u c t I n n o v a t i o nF r o m INPUT CURRENT VS TEMP POWER DERATING SINGLE FET POWER CAPABILITY 35 30 25 20 15 MAXIMUM INTERNAL POWER @ 5A, 80V 10 5 0 -50 -25 0 25 50 75 100 125 150 175 TEMPERATURE, °C 100 0.95 98 0.85 96 0.75 0.65 0.55 0.45 DRAIN-TO-SOURCE CAP, (pF) OUTPUT RESISTANCE, (NORMALIZED) 1.5 1 0.5 0 –60 –20 20 60 100 140 180 JUNCTION TEMPERATURE (°C) IO = 5A 0 90% DUTY CYCLE L/R > 75µ-sec 10 20 30 40 50 60 70 80 SUPPLY VOLTAGE, VS (V) EFFICIENCY vs. LOAD CURRENT 100 98 400 300 200 VS = 8 0V VS = 60V 96 94 V = S 40V 92 V S 90 88 100 0 IO = 4A 88 84 500 2 IO = 3A 90 0.25 –40 –20 0 20 40 60 80 100 120 CASE TEMPERATURE, (°C) H-BRIDGE FET CAPACITANCE IO = 2A 92 86 OUTPUT RESISTANCE DRIFT 2.5 IO = 1A 94 0.35 EFFICIENCY, (%) POWER, WATTS 40 INPUT BIAS CURRENT, (µA) 45 EFFICIENCY vs. POWER SUPPLY VOLTAGE 1.05 EFFICIENCY, (%) 50 2 5 10 20 50 100 DRAIN-TO-SOURCE VOLTAGE, (V) 0V 90% DUTY CYCLE L/R > 75µ-sec 96 1 =2 1 2 3 4 LOAD CURRENT, (A) 5 VOLTAGE DROP (V), BOTH FETs 17 = 4 J 3 TJ = TJ 2 C 5° T VOLTAGE DROP, (V) 5° C 5 12 5°C =7 T J= C 25° 1 0 0 SA50CEU 1 2 3 4 OUTPUT CURRENT, (A) 5 3 SA50CE P r o d u c t I n n o v a t i o nF r o m GENERAL TYPICAL SYSTEM OPERATION Please read Application Note 30 on "PWM Basics". Refer to Application Note 1 "General Operating Considerations" for helpful information regarding power supplies, heat sinking and mounting. Visit www.Cirrus. com for design tools that help automate pwm filter design and heat sink selection. The "Application Notes" and "Technical Seminar" sections contain a wealth of information on specific types of applications. Information on package outlines, heat sinks, mounting hardware and other accessories are located in the "Packages and Accessories" section. Evaluation Kits are available for most Apex Precision Power product models, consult the "Evaluation Kit" section for details. For the most current version of all Apex Precision Power product data sheets, visit www.Cirrus.com. 6 VCC - is the low voltage supply for powering internal logic and drivers for the lowside and highside MOSFETS. The supplies for the highside drivers are derived from this voltage. VS - is the higher voltage H-bridge supply. The MOSFETS obtain the output current from this supply pin. Proper by-passing to GND with sufficient capacitance to suppress any voltage transients, and to ensure removing any drooping during switching, should be done as close to the pins on the hybrid as possible. A OUT - is the output pin for one half of the bridge. Increasing the input voltage causes increasing duty cycle at this output. B OUT - is the output pin for the other half of the bridge. Decreasing the input voltage causes increasing duty cycles at this point. RSENSE A - This is the connection for the bottom of the A half bridge. This can have a sense resistor connected to the VS return ground for current limit sensing, or can be connected directly to ground. The maximum voltage on this pin is ±2 volts with respect to GND. GND - is the return connection for the input logic and VCC. RSENSE B - This is the connection for the bottom of the B half bridge. This can have a sense resistor connection to the VS return ground for current limit sensing, or can be connected directly to ground. The maximum voltage on this pin is ±2 volts with respect to GND. INPUT - is an analog input for controlling the PWM pulse width of the bridge. A voltage higher than VCC /2 will produce greater than 50% duty cycle pulses out of A OUT. A voltage lower than VCC /2 will produce greater than 50% duty cycle pulses out of B OUT. 4 +VS Vcc MOTOR A 22μF 3 SNUBBER NETWORK 4 SA50CE 8 7 INPUT MOTOR B 2 MOTOR 100Ω 2W 1000pF 200V MYLAR GND RSENSE A RSENSE B 5 1 6.8μF 100V POLY SENSE RESISTORS 0.1Ω R R PIN DESCRIPTION +VS +12V GND NO OUTPUT SWITCHING CURRENT +12V RIN +12V RDIVIDE (VCC÷2) RDIVIDE ANALOG INPUT Rf RDIVIDE = 2X Rf RIN CURRENT CONTROL This is a diagram of a typical application of the SA50CE. The design Vcc voltage is +12 volts. VCC is internally bypassed with a good low ESR ceramic capacitor. A higher ESR bulk capacitor, such as a tantalum electrolytic, may be used externally in parallel. The analog input can be an analog speed control voltage from a potentiometer, other analog circuitry or by microprocessor and a D/A converter. This analog input gets pulled by the current control circuitry in the proper direction to reduce the current flow in the bridge if it gets too high. The gain of the current control amplifier will have to be set to obtain the proper amount of current limiting required by the system. Current sensing is done in this case by a 0.1Ω sense resistor to sense the current from both legs of the bridge separately. It is important to make the high current traces as big as possible to keep inductance down. The storage capacitor connected to the VS and the hybrid GND should be large enough to provide the high energy pulse without the voltage sagging too far. A low ESR capacitor will be required. Mount capacitor as close to the hybrid as possible. The connection between GND and the VS return should not be carrying any motor current. The sense resistor signal is common mode filtered as necessary to feed the limiting circuitry. This application will allow full four quadrant torque control for a closed loop servo system. A snubber network is usually required, due to the inductance in the power loop. It is important to design the snubber network to suppress any positive spikes above +VS and negative spikes below –2V with respect to pin 7 (GND). SA50CEU P r o d u c t I n n o v a t i o nF r o m SA50CE Contacting Cirrus Logic Support For all Apex Precision Power product questions and inquiries, call toll free 800-546-2739 in North America. For inquiries via email, please contact [email protected]. International customers can also request support by contacting their local Cirrus Logic Sales Representative. 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