PRODUCT DATA SHEET LOW DISTORTION LINE MATCHING TRANSFORMER Features Applications ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ V.90 and V.92 modems ∗ V.34 modems Lead-free (Pb-free) RoHS compliant Low distortion Environmentally tested to IEC 68 CERT reliability tested 12.6mm (0.5") seated height Industry Standard Pinout Extended Frequency Response IEC 60950 and UL 1950 Certified UL Recognized Component High thermal stability P3801 DESCRIPTION P3801 is intended for high-speed applications where low distortion at moderate power levels and very low voiceband frequencies is required at the most competitive price. At moderate power levels (e.g. -10dBm) performance to V.90/V.92 may be achieved. P3801 uses patented design and construction methods to achieve excellent signal performance and safety isolation to international standards. The part is completely lead-free, compliant with RoHS Directive 2002/95/EC, and suitable for lead-free and conventional processing. P3801 has extended flat frequency response from 30Hz to 4kHz with very low levels of signal distortion at signal frequencies as low as 150Hz. P3801 is certified to IEC 60950 and UL 60950. P3801 is a UL Recognized Component and is supported by an IEC CB Test Certificate. P3801 is electrically and mechanically compatible with P3034 and P2001 for supplementary insulation 250V working applications, and directly replaces 9002VF, 671-8236M, MTLM 2001, EMIT-2001, and ATS-091/B without changes to matching components, but with the added benefit of considerably improved thermal stability. P3801 also offers a drop-in performance upgrade path for P3800 and P1200. P3801 is a rugged lightweight design that has been subjected to relevant environmental testing according to IEC 68 and Combined Environmental Reliability Testing (CERT) beyond normal operational levels and passed all tests, remaining fully functional. Patented ETALDOC 711/8 Page 1 of 5 April 2005 P3801 SPECIFICATIONS Electrical At T = 25ºC and as circuit fig. 2 unless otherwise stated. Parameter Insertion Loss Conditions Min - Typ - Max 1.5 Units dB Frequency response 200Hz - 4kHz - - ±0.2 dB Return Loss 200Hz - 4kHz 18 - - dB Third Harmonic Distortion (1) 150Hz - 10dBm 600Hz - 10dBm - -90 -100 - dBm dBm Voltage isolation (2) 50Hz DC 2.12 3.0 - - kVrms kV Operating range: Functional Storage Ambient temperature 0 -40 - +70 +85 120 - 148 Ω 16 - 19.5 mH f = 2kHz, RL = 560Ω ºC ºC Lumped equivalent circuit parameters as Fig. 1 DC resistance, RDC (3) Sum of windings Leakage inductance ΔL Shunt inductance Lp (4) 10mV 200Hz 6 - - H Shunt loss Rp (4) 10mV 200Hz 12 - - kΩ Notes Equivalent Circuit 1. Third harmonic typically exceeds other harmonics by 20dB. 2. Components are 100% tested at 3.25kV DC. 3. Caution: do not pass DC through windings. Telephone line current, etc. must be diverted using choke or semiconductor line hold circuit. 4. At signal levels greater than 100mV, Lp will increase and Rp will decrease slightly but the effect is usually favourable to the return loss characteristic. Fig. 1 ½ L ½R ½R ½ L IDEAL 1:1 Patented ETALDOC 711/8 Page 2 of 5 April 2005 P3801 MATCHING RECOMMENDATIONS 600Ω MATCH EUROPEAN CTR21 COMPLEX MATCH Recommended Circ uit Recommended Circ uit Fig. 2 Fig. 3 600 + 50% 6.8μF _ 20% * 150nF 270 27nF +_ 5% LINE 33nF +_ 5% 560 +_ 2% 750 2.2μF (150nF) 100nF 56nF 750 (680) 150 (220) LINE * If return loss > 16dB, 300Hz - 4kHz is ac ceptable, bloc king capacitor may be relaxed to 4.7μF +_ 50% 20% Figure 3 gives flat RX and TX responses against the CTR21 complex reference impedance (typically around ±0.5dB 300Hz - 3.4kHz). Return loss is typically better than 20dB. The circuit values in parentheses give optimum flatness at a small sacrifice in return loss. For circuits with existing board drillings, figure 4 gives good return loss (>20dB) and RX flatness against the CTR21 complex reference impedance, but TX flatness is degraded by the use of this topology. Fig. 4 150nF 270 750 LINE 2.2μF 68nF 330 27nF 820 CONSTRUCTION Dimensions Connections e2 Dimensions shown are in millimetres (inches). Geometric centres of outline and pin grid coincide within a tolerance circle of 0.6mm Windings may be used interchangeably as primary or secondary. ETALDOC 711/8 Page 3 of 5 April 2005 P3801 ENVIRONMENTAL TESTING Reliability testing to IEC 68 Tested to clauses of IEC 68 and compliant with all functional and safety requirements following exposure as follows: Test description IEC 68 reference Test details Result Robustness of terminations 68-2-21 Test Ua1 68-2-21 Test Ua2 Tensile 5N pull Thrust 1N push No impairment No pin detachment or distortion Solderability 68-2-20 Test Ta Method 1 Solder bath 235ºC 2s Resistance to soldering heat 68-2-20 Test Tb Method 1A Solder bath 260ºC 10s 68-2-20 Test Tb Method 2 Soldering iron 350ºC 5s No impairment Finish smooth, bright and even Vibration 68-2-6 Test Fc Sweep 10-55-10Hz in 1 minute Amplitude 1.5mm pk-pk Duration 2h per axis, 3 axes Shock 68-2-27 Test Ea No impairment Peak acceleration 1000m/s2 Duration of pulse 6ms 3 shocks each direction on 3 axes Cold 68-2-1 Test Ab -25ºC 16h Recovery to ambient 1-2h No impairment Dry heat 68-2-2 Test Bb 125ºC 16h Recovery to ambient 1-2h No impairment Damp heat 68-2-3 Test Ca 40ºC 4 days, RH 93% Recovery to ambient 1-2h No impairment Change of temperature 68-2-14 Test Na TA –25ºC TB +85ºC t1 30 min 2 min ≤t2≤3 min Recovery to ambient 1-2h 5 cycles No impairment No impairment Combined Environmental Reliability Testing (CERT) Components step stressed at increasing levels of severity using combined stresses to detect potential weaknesses. Results are shown for highest levels of stress tested. Compliant with all functional and safety tests following exposure as follows: Test description Test details Duration Result Storage Test Thermal cycling -30ºC to +100ºC at 11ºC/min 6mm pk 2-9Hz at 1 octave/min 20m/s2 9-200Hz 20 mins per plane No impairment Transportation Test Thermal cycling -65ºC to +80ºC Random vibration 10-200Hz and 200-2000Hz at 57m/s2 RMS 2 hours per plane No impairment ETALDOC 711/8 Page 4 of 5 April 2005 P3801 SAFETY ABSOLUTE MAXIMUM RATINGS Constructed in accordance with IEC 60950-1, EN 60950-1 and UL 60950-1, supplementary insulation, 250Vrms maximum working voltage, flammability class V-0. (Ratings of components independent of circuit). Short term isolation voltage (1s) There are no special installation requirements (beyond attending to usual PCB track separations) since the integral cover provides supplementary insulation from its external faces to internal core and windings. DC current Storage temperature Lead temperature, 10s CERTIFICATION 2.12kVrms 3.0kVDC 100μA -40ºC to +85ºC 260ºC INTELLECTUAL PROPERTY RIGHTS Certified under the IEC CB scheme (Certificate DK-8570) to IEC 60950-1-2001, sub-clauses 1.5, 1.5.1, 1.5.2, 1.7.1, 2.9, 2.9.1, 2.9.2, 2.9.3, 2.10, 2.10.1, 2.10.2, 2.10.3, 2.10.3.1, 2.10.3.3, 2.10.4, 2.10.5, 2.10.5.1, 2.10.5.2, 2.10.5.4, 4.7, 4.7.1 (classV-1), 4.7.3, 4.7.3.1, 4.7.3.4, 5.2, 5.2.1, 5.2.2, 6.1.2.1 (Finland, Norway, Sweden national deviations) for a maximum working voltage of 250Vrms, nominal mains supply voltage not exceeding 300Vrms and a maximum operating temperature of 70ºC in Pollution Degree 2 environments. Recognized under the Component Recognition Program of Underwriters Laboratories Inc. to US and Canadian requirements CAN/CSA C22.2 No. 60950-1-03/UL60950-1, First Edition, based on IEC 60950-1, First Edition, maximum working voltage 250Vrms, Pollution Degree 2, supplementary insulation. ETAL, P1200, P2001, P3034, P3800 and P3801 are Trade Marks of Profec Technologies Ltd. The Trade Mark ETAL is registered at the UK Trade Marks Registry. Profec Technologies Ltd. is the owner of the design right under the Copyright Designs and Patents Act 1988 and no rights or licences are hereby granted or implied to any third party. P3189 design and construction are protected by patents and registered design. UK Registered Design No. 2077360. US Patent No. 6,690,254 French Registered Design No. 991512. United States Registered Design 426, 815. Mexico Registered Design 12143. Other patents and registered designs pending. © 1998 - 2005 Profec Technologies Ltd. Reproduction prohibited. UL File number E203175. Additionally, Profec Technologies certifies all transformers as providing voltage isolation of 2.12kVrms, 3kV DC minimum. All shipments are supported by a certificate of conformity to current applicable safety standards. E203175 ETAL Group Oy, Kuormatie 14, FIN-03101, Nummela Telephone: +358 (0)20 7500 330 Fax: +358 (0)20 7500 333 Website: www.etalgroup.com Email: [email protected] ETALDOC 711/8 Page 5 of 5 ISO 9001 FM 25326 April 2005