ModSTACK Datasheet: 2B6I 500/800-330G M, S Preliminary Data Key Data 2 x 3 x 330A AC at 500V AC General Information Stack with IGBT, heatsinks, capacitors, drivers and sensors for several inverter applications. These are only technical data! Please read heedful the complete documentation and attend the adopted design environment! Especially the EMC environment and the controller functionality. Topology Load Type Cooling Targed Application Extra Drawing No. DC Link + 2B6I Unit 1 Unit 2 B6I Resistive, inductive load Forced air, Fan excluded = Solar Available in Master [M] ˜˜ or Slave [S] Configuration Scale Driver DRIVER Current-, Voltage-, DC LINK B6I Temperature-Monitoring n.a. = 6x FF600R12KL4C Electrical, opt. optical ˜˜ EN50178, UL94, prepared for UL508C SIGNAL CONDITIONER Master 24965 DRIVER & MONITOR Slave 24966 38000021_S5_MB Circuit Diagram No. 57000002 Drivercore Monitors Module (Unit1) Module (Unit2) Interface Standards IGBT Product ID (eupec) = INTERFACE Electrical Data Assumed Linevoltage DC Link Voltage DC Link Overvoltage Shutdown DC Link Current Voltage Unit1 Continious Current Unit1 Shorttime Current Unit1 Pulse Current Unit1 2B6I500-800-330G.doc Parameter For IsolationManagement Min VLine VDC IDCLink Input VUnit1 IUnit1 ϑ=ϑair_inlet 10s, every 180s, initial load = IUnit1 Sinehalfwave 20ms IUnit1_10 1 of 11 Max 500 275 Within 100µs At IUnit2, VUnit2, cos_ϕUnit2 Typ 660 675 VRMS 900 VDCmax Vav V 735 Aav - VRMS ARMS - ARMS - Apeak 2003-03-17 ModSTACK Datasheet: 2B6I 500/800-330G M, S DC Current at Unit1 No rotating field, ϑ=ϑair_inlet, Percentage of IUnit1. Within 15µs Preliminary Data IUnit1_DC Overcurrent Shutdown Unit1 Switching Freq. Unit1 Power Losses Unit1 V=Vunit1_min, I=IUnit1, fsw=fsw1 Depending on Voltage Unit2 - Aav fsw1 Ploss1 - VUnit2 500 % - Hz W 550 VRMS IUnit2 +0,9 660 ARMS IUnit2_10 792 ARMS IUnit2peak - Apeak IUnit2_DC 0,4* IUnit2 ADC Controller Displacement factor Continious Current Unit2 Shorttime Current Unit2 Pulse Current Unit2 DC Current at Unit2 cos_ϕUnit2 ϑ=ϑair_inlet, ϑchip <= 125°C fUnit2>5Hz Both B6I connected in parallel (1U1 ->2U1..) ϑwater_inlet<=40°C, 10s, every 180s, initial load = IUnit2 Sinehalfwave 20ms, starting from IUnit2. No rotating field, ϑ=ϑair_inlet, Overcurrent Shutdown Unit2 Switching Freq. Unit2 Power Losses Unit2 Power Losses (PCB and Capacitor) Filterresistors at Output Unit2 Percentage of IUnit2. Within 15µs Auxiliary Voltage Auxiliary Power Demand EMC Test Vaux Vaux=24 Vav, to feed Paux 125 I=IUnit2, fsw=fsw2 Applicable for Sinewavefilters (damping, optionally) with B6U According EN61800-3 at named interfaces -0,9 Power Control Aux (24V) According EN50178 Insulation Test Voltage f=50Hz, t=1min fsw2 Ploss2 Ploss_aux 5380 RFilter PRFilter - VBurst VBurst VSurge % 3000 350 18 24 80 Hz W W Ohm Watt 30 Vav W 2 1 1 kV Visol 1,8 kVRMS CDC Type LTD LTD 18,8 Elcap 20 mF kV Important Component Data DC Link Capacitor DC Link Capacitor Capacitor Design Lifetime 2B6I500-800-330G.doc Loadcycle for: Wind Loadcycle for: Solar 2 of 11 Year Year 2003-03-17 ModSTACK Datasheet: 2B6I 500/800-330G M, S (eupec approximation) Loadcycle for: Preliminary Data LTD - Year 95 µH Industrial Drive (ϑair=35°C, I=0,8, Duration=24h/Day) Requirements to the Powersource Assumed Inductance Of Feeding Powersource (Necessary inductance not included, feeded by B6U) LFeed Fan Data (assumed when excluded) Fan Type Fan Voltage Fan Frequency Fan Current Fan Air Pressure Assumed VFan fFan IFan ∆pAirFan Assumed 2Stck. Ziehl-Abegg RF22P-2DK.3F.1R 400 50 1,95 700 VRMS Hz ARMS Pa Controller Interface Data Driver Paralleling Interface Optical Interface Digital Input Level Digital Output Level Analog Current Outputs Unit1 Analog Current Outputs Unit2 Analog DC Link Voltage Output Analog Temperature Out Optical Input Level Optical Output Level See Datasheets Master (only first B6I) Slave See Datasheet Master (only first B6I) (optionally) Slave See Datasheet Resistor to Gnd (1,8k) High = on min 15mA Open collector Low = ok max 15mA Load max 1mA at IUnit1 Load max 1mA at IUnit2 Load max 1 mA At VDCmax Load max 1mA At ϑj=125°C PCB PCB TR10x SAD101 - PCB OEA101 - Vin 0 15 V Vout 0 15 V - V 4 V VDCout 9 V Vϑout 9 V optionally optionally 12 60 µW µW Requirements to the Controller EMC Protection 2B6I500-800-330G.doc According EN61800-3 at auxiliary power and controlinterface 1 3 of 11 kV 2003-03-17 ModSTACK Datasheet: 2B6I 500/800-330G M, S EMC Environment Drive Pulse Time Blockout Time Overvoltage Shut Down Reaction Time Overcurrent Shut Down Reaction Time ton_min tpause After overvoltage message by PowerSTACK Interface After overcurrent message by PowerSTACK Interface Preliminary Data Shieldconcept with TE (True Earth) separated from PE, HF conform installation 10 10 50 µs µs µs 10 µs Mechanical Data Airvelocity Airflow heatsink Air Pressure Drop heatsink Waterflow heatsink Water Pressure Drop heatsink Water connection Dimensions Mass Storage Temperature Range Operating Temperature range (PCB and Capacitor) Cooling Air Inlet Temperature (Heatsink) Cooling Water Inlet Temperature (Heatsink) Cooling Airvelocity (PCB and Capacitor) Air Pressure Humidity Installation Height Vibration ϑAir=20°C Pair=1013 hPa vAir dV/dtAir dV/dt m/s m³/h Pa - l/min Water ∆pWater Width x Depth x Hight Approximation - 1090 Minimal 0 °C for optional optical interface ϑstor -40 +65 ϑop -25 (0) +55 °C ϑair_inlet -25 +40 °C - °C Heatsink temperature > -25°C 600 101 Pa mm kg °C 305 -40 ϑwater_ - inlet Standard atmosphere No Condensation vAir_PCB 2 pAir Rel. F 900 0 0 EN60068-2-6, Fc 10..59Hz 0,075mm Permanence Vibration EN60068-2-6, Fc 10-150Hz, 20 Cycles 2B6I500-800-330G.doc - ∆pAir Dry- and dustfree, measured outside of heatsink. According DIN 41882 According Coolingwater Specification from eupec for copper tubes 12 2200 700 4 of 11 m/s 1100 95 1000 10 hPa % m m/s² 20 m/s² 2003-03-17 ModSTACK Datasheet: 2B6I 500/800-330G M, S Shock EN60068-2-27, Ea Halfsine 11ms, 3 pulses Protection Degree Pollution Degree Overvoltage Category 2B6I500-800-330G.doc Preliminary Data 100 m/s² IP00 2 III 5 of 11 2003-03-17 ModSTACK Datasheet: 2B6I 500/800-330G M, S Preliminary Data Derating Curves (IGBT Part) Current derating at low rotating field frequency (f0). Maximal 100% current is allowed. cos(phi) = 0.64, (motor) Theta_air = 40°C 120 I/I_nom [%] 100 80 60 40 20 0 -5 0 5 10 15 20 25 30 35 40 45 50 55 f0 [Hz] 2B6I500-800-330G.doc 6 of 11 2003-03-17 ModSTACK Datasheet: 2B6I 500/800-330G M, S Preliminary Data cos(phi) = -0.64, (generator) Theta_air = 40°C 120 I/I_nom [%] 100 80 60 40 20 0 -5 0 5 10 15 20 25 30 35 40 45 50 55 f0 [Hz] 2B6I500-800-330G.doc 7 of 11 2003-03-17 ModSTACK Datasheet: 2B6I 500/800-330G M, S Preliminary Data Current derating at different switching frequencies. See datatable for nominal switching frequency. In this drawing 2500Hz ist assumed. Maximal 100% current is allowed. IGBT, cos(phi) = 0.64 Theta_air = 40°C 180 160 FF 400 R12 KL4C 140 FF 800 R17 KF6CB2 I/I_nom [%] 120 FF 1200 R17 KE3 100 80 60 40 20 0 0 1000 2000 3000 4000 5000 6000 7000 fsw [Hz] Diode, cos(phi) = 0.64 Theta_air = 40°C 200 180 FF 400 R12 KL4C 160 FF 800 R17 KF6CB2 I/I_nom [%] 140 FF 1200 R17 KE3 120 100 80 60 40 20 0 0 1000 2000 3000 4000 5000 6000 7000 fsw [Hz] 2B6I500-800-330G.doc 8 of 11 2003-03-17 ModSTACK Datasheet: 2B6I 500/800-330G M, S Preliminary Data IGBT, cos(phi) = - 0.64 Theta_air = 40°C 180 160 FF 400 R12 KL4C 140 FF 800 R17 KF6CB2 I/I_nom [%] 120 FF 1200 R17 KE3 100 80 60 40 20 0 0 1000 2000 3000 4000 5000 6000 7000 fsw [Hz] Diode, cos(phi) = -0.64 Theta_air = 40°C 180 160 FF 400 R12 KL4C 140 FF 800 R17 KF6CB2 I/I_nom [%] 120 FF 1200 R17 KE3 100 80 60 40 20 0 0 1000 2000 3000 4000 5000 6000 7000 fsw [Hz] 2B6I500-800-330G.doc 9 of 11 2003-03-17 ModSTACK Datasheet: 2B6I 500/800-330G M, S Preliminary Data Miscellaneous This technical information specifies semiconductor stacks but promises no characteristics. It is valid in combination with the belonging technical notes. This document may be changed without prior notice. Warning! Prior to installation and commissioning all safety notices and warnings and all warning signs attached to the equipment have to be carefully read. Make sure that all warning signs remain in a legible condition and missing or damaged signs are replaced. The safety instructions have to be strictly adhered to. The manual contains detailed information on all technical topics with regard to the eupec ModSTACK. For further details regarding publications of the eupec ModSTACK and information on other publications in the area of ModSTACKs please contact your nearest eupec branch or visit our website: http://www.eupec.com. eupec GmbH 2003. All rights reserved Prepared by Approved by J.Schiele 2B6I500-800-330G.doc 2003-04-04 H.Nübel 2005-11-28 10 of 11 Date of publication Revision 3, 28.11.2005 2003-03-17 PowerSTACK 2B6I 500/800-330G M, S, Drawing, Preliminary Data 2B6I500-800-330G.doc 11 of 11 2003-03-17