ETC 159PUL-SI

BCcomponents
DATA SHEET
159 PUL-SI
Aluminum electrolytic capacitors
Power Ultra Long Life Snap-in
Product specification
Supersedes data of 18th January 2000
File under BCcomponents, BC01
2000 Nov 06
BCcomponents
Product specification
Aluminum electrolytic capacitors
Power Ultra Long Life Snap-in
159 PUL-SI
FEATURES
• Polarized aluminum electrolytic
capacitors, non-solid electrolyte
• Large types, very small dimensions,
cylindrical aluminum case,
insulated with a blue sleeve
• Pressure relief on the top of the
aluminum case(1)
• Charge and discharge proof
• Low ESR, high ripple current
capability
2-Terminal
3-Terminal
JW68
• Useful life: 5 000 hours at 105 °C
• Keyed polarity version available.
Fig.1 Component outlines.
APPLICATIONS
• General purpose, industrial and
audio/video systems
• Smoothing and filtering
• Standard and switched mode power
supplies
smaller
dimensions
059
PLL-SI
159
PUL-SI
157
PUM-SI
85 °C
• Energy storage in pulse systems.
CCA804
(1) Pressure relief in the side, for case size
35 × 60 mm
QUICK REFERENCE DATA
DESCRIPTION
VALUE
Case size (∅Dnom × Lnom in mm)
22 × 25 to 35 × 60
56 to 1800 µF
Rated capacitance range (E6/E12 series), CR
±20%
Tolerance on CR
Rated voltage range, UR; note 1
200 V, 250 V
400 V, 450 V
−40 to +105 °C
Category temperature range
Endurance test at 105 °C
−25 to +105 °C
2000 hours
Load life at 105 °C
2000 hours
Useful life at 105 °C
5000 hours
Useful life at 40 °C and 1.6 × IR applied
500000 hours
Shelf life at 0 V, 105 °C
1000 hours
Based on sectional specification
IEC 60384-4-1/EN130300
Climatic category IEC 60068
40/105/56
Note
1. A 160 volt range is available on request.
2000 Nov 06
2
25/105/56
BCcomponents
Product specification
Aluminum electrolytic capacitors
Power Ultra Long Life Snap-in
159 PUL-SI
Selection chart for CR, UR and relevant nominal case sizes (∅D × L in mm); preferred types (2-terminals) in bold
CR
(µF)
56
68
82
100
120
150
180
220
270
330
390
470
560
680
820
1000
1200
1500
1800
2000 Nov 06
UR (V)
200
250
400
450
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
22 × 30
−
22 × 35
25 × 30
22 × 40
30 × 25
−
25 × 35
30 × 30
25 × 45
30 × 30
35 × 25
25 × 50
30 × 35
35 × 30
30 × 45
35 × 35
30 × 50
35 × 35
35 × 45
35 × 50
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
22 × 30
25 × 25
−
22 × 35
25 × 30
30 × 25
22 × 40
25 × 30/30 × 25
25 × 35
30 × 30
25 × 40
30 × 30/35 × 25
25 × 45
30 × 35
35 × 30
30 × 40
35 × 35
−
30 × 45
35 × 35
35 × 40
35 × 40
35 × 45
35 × 45
35 × 50
−
−
−
22 × 25
22 × 30
25 × 25
22 × 35
25 × 30
22 × 35
25 × 30
30 × 25
22 × 40
25 × 35
30 × 30
25 × 40
30 × 30
35 × 25
25 × 45
30 × 35
35 × 30
25 × 50
30 × 40
35 × 30
30 × 45
35 × 35
30 × 50
35 × 40
35 × 45
−
35 × 50
−
−
35 × 60
−
−
−
−
−
−
−
−
−
−
−
22 × 25
22 × 30/25 × 25
22 × 35
−
22 × 40
25 × 30/30 × 25
−
25 × 35
−
25 × 40
30 × 30
35 × 25
25 × 45
30 × 35
−
30 × 40
35 × 30
−
30 × 45
35 × 35
−
30 × 50
35 × 40
35 × 45
−
35 × 50
−
35 × 60
−
−
−
−
−
−
−
−
−
−
−
−
−
−
3
BCcomponents
Product specification
Aluminum electrolytic capacitors
Power Ultra Long Life Snap-in
159 PUL-SI
MECHANICAL DATA AND PACKAGING QUANTITIES
Two terminal snap-in
∅D
+ TERMINAL
10
±0.1
L + 2 max.
L
− TERMINAL
5.8
Bottom view
CCA994
0
−1
CCA995
(1)
Dimensions in mm.
For dimensions see Table 1.
The minus terminal can be marked with a black dot or with an imprinted ‘−’ sign.
(1) From mid. 2000 onwards: 4.0 ±0.5 mm.
∅2 ±0.1 (2×)
Dimensions in mm.
Fig.3 Mounting hole diagram.
Fig.2 Two terminal snap-in.
Three terminal snap-in
∅2 ±0.1
(2×)
∅D
∅2.5
±0.1
+ TERMINAL
L + 2 max.
L
− TERMINAL
10
±0.1
3.3
±0.1
minus pole
marking
Bottom view
4 ±0.5
CCC162
Dimensions in mm.
For dimensions see Table 1.
The negative terminal has TWO pins which are BOTH electrically connected.
Fig.4 Three terminal snap-in.
2000 Nov 06
4.75 ±0.1
CCC163
Dimensions in mm.
The 10 mm spacing of the 2 pin snap-in
is used as the base layout and a third
hole is added.
The third hole is closer to the negative
primary hole so that polarization is
always maintained, together with added
mechanical stability.
Fig.5 Mounting hole diagram.
4
BCcomponents
Product specification
Aluminum electrolytic capacitors
Power Ultra Long Life Snap-in
Table 1
159 PUL-SI
Physical dimensions, mass and packaging information; see Figs 2 and 4
NOMINAL
CASE SIZE
∅D × L
(mm)
∅Dmax
(mm)
Lmax
(mm)
MASS
(g)
PACKAGING QUANTITIES
(units per box)
CARDBOARD BOX
DIMENSIONS
l×w×h
(mm)
22 × 25
22 × 30
22 × 35
22 × 40
25 × 25
25 × 30
25 × 35
25 × 40
25 × 45
25 × 50
30 × 25
30 × 30
30 × 35
30 × 40
30 × 45
30 × 50
35 × 25
35 × 30
35 × 35
35 × 40
35 × 45
35 × 50
35 × 60
23
23
23
23
26
26
26
26
26
26
31
31
31
31
31
31
36
36
36
36
36
36
36
27
32
37
42
27
32
37
42
47
52
27
32
37
42
47
52
27
32
37
42
47
52
62
≈12
≈16
≈20
≈23
≈20
≈22
≈24
≈27
≈32
≈38
≈25
≈30
≈35
≈40
≈45
≈50
≈33
≈40
≈48
≈55
≈63
≈72
≈84
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
50
50
50
50
50
50
50
260 × 250 × 39
260 × 250 × 44
260 × 250 × 49
260 × 250 × 54
290 × 280 × 39
290 × 280 × 44
290 × 280 × 49
290 × 280 × 54
290 × 280 × 59
290 × 280 × 64
340 × 330 × 39
340 × 330 × 44
340 × 330 × 49
340 × 330 × 54
340 × 330 × 59
340 × 330 × 64
390 × 198 × 39
390 × 198 × 44
390 × 198 × 49
390 × 198 × 54
390 × 198 × 59
390 × 198 × 64
390 × 198 × 74
MARKING
The capacitors are marked (where possible) with the following information:
• Rated capacitance (in µF)
• Tolerance code on rated capacitance (M for ±20%)
• Rated voltage (in V)
• Climatic category in accordance with “IEC 60068”
• Date code (year and week) in accordance with “IEC 60062”
• Code for factory of origin
• Name of manufacturer
• ‘−’ sign to indicate the negative terminal, visible from the top and side of the capacitor
• Code number (last 8 digits)
• Code for basic specification in accordance with “IEC 60384-4-1” and “CECC 30301”.
2000 Nov 06
5
BCcomponents
Product specification
Aluminum electrolytic capacitors
Power Ultra Long Life Snap-in
159 PUL-SI
ELECTRICAL DATA AND ORDERING INFORMATION
Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 °C,
P = 86 to 106 kPa, RH = 45 to 75%.
SYMBOL
DESCRIPTION
Ordering examples
Electrolytic capacitor 159 series
1000 µF/200 V; ±20%
Nominal case size: ∅30 × 45 mm
CR
rated capacitance at 100 Hz
IR
rated RMS ripple current at 120 Hz, 105 °C
2-TERMINAL SNAP-IN:
IL5
max. leakage current after 5 minutes at UR
ESR
typ./max. equivalent series resistance at 100 Hz; note 1
Catalogue number: 2222 159 42102.
Z
typ./max. impedance at 10 kHz
3-TERMINAL SNAP-IN:
Catalogue number: 2222 159 22102.
Note
1. ESR at 120 Hz is approximately 0.95 × ESR 100 Hz.
Table 2
UR
(V)
200
Electrical data and ordering information; preferred types in bold
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
∅D × L
(mm)
IR
IL5
120 Hz
5 min
105 °C
(mA)
(A)
TYP. ESR
100 Hz(1)
(mΩ)
MAX. ESR
100 Hz(1)
(mΩ)
TYP. Z
10 kHz
(mΩ)
MAX. Z
10 kHz
(mΩ)
CATALOGUE
NUMBER
2222 159 .....
2-TERM. 3-TERM.
330
22 × 30
1.08
0.66
450
730
300
500
52331
72331
390
22 × 35
1.23
0.78
380
610
280
470
42391
22391
390
25 × 30
1.23
0.78
380
610
280
470
52391
72391
470
22 × 40
1.37
0.94
300
505
240
400
32471
12471
470
30 × 25
1.27
0.94
300
505
240
400
52471
72471
560
25 × 35
1.50
1.12
260
425
235
390
42561
22561
560
30 × 30
1.52
1.12
260
425
235
390
52561
72561
680
25 × 45
1.82
1.36
210
350
205
340
42681
22681
680
30 × 30
1.59
1.36
210
350
205
340
52681
72681
680
35 × 25
1.44
1.36
210
350
205
340
62681
82681
820
25 × 50
2.04
1.64
180
290
145
240
32821
12821
820
30 × 35
1.83
1.64
180
290
145
240
42821
22821
820
35 × 30
1.77
1.64
180
290
145
240
52821
72821
1000
30 × 45
2.23
2.00
150
235
135
225
42102
22102
1000
35 × 35
2.04
2.00
150
235
135
225
52102
72102
1200
30 × 50
2.47
2.40
130
210
115
190
42122
22122
1200
35 × 35
2.07
2.40
130
210
115
190
52122
72122
1500
35 × 45
2.56
3.00
100
170
95
155
52152
72152
1800
35 × 50
2.80
3.60
90
150
80
130
52182
72182
2000 Nov 06
6
BCcomponents
Product specification
Aluminum electrolytic capacitors
Power Ultra Long Life Snap-in
UR
(V)
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
∅D × L
(mm)
250
220
22 × 30
1.00
0.55
540
220
25 × 25
1.00
0.55
270
22 × 35
1.07
270
25 × 30
1.08
270
30 × 25
330
IR
IL5
120 Hz
5 min
105 °C
(mA)
(A)
159 PUL-SI
MAX. Z
10 kHz
(mΩ)
1080
420
700
43221
23221
540
1080
420
700
53221
73221
0.67
440
880
335
560
43271
23271
0.67
440
880
335
560
53271
73271
1.08
0.67
440
880
335
560
63271
83271
22 × 40
1.20
0.82
360
720
255
430
33331
13331
330
25 × 30
1.21
0.82
360
720
255
430
43331
23331
330
30 × 25
1.19
0.82
360
720
255
430
53331
73331
390
25 × 35
1.39
0.97
330
610
245
410
43391
23391
390
30 × 30
1.41
0.97
330
610
245
410
53391
73391
470
25 × 40
1.58
1.17
270
505
240
400
33471
13471
470
30 × 30
1.57
1.17
270
505
240
400
43471
23471
470
35 × 25
1.37
1.17
270
505
240
400
53471
73471
560
25 × 45
1.78
1.40
230
425
185
310
43561
23561
560
30 × 35
1.71
1.40
230
425
185
310
53561
73561
560
35 × 30
1.67
1.40
230
425
185
310
63561
83561
680
30 × 40
1.93
1.70
210
350
155
260
43681
23681
680
35 × 35
1.92
1.70
210
350
155
260
53681
73681
820
30 × 45
2.16
2.05
180
290
125
210
43821
23821
820
35 × 35
1.97
2.05
180
290
125
210
53821
73821
820
35 × 40
2.16
2.05
180
290
125
210
63821
83821
1000
35 × 40
2.22
2.50
140
235
105
180
53102
73102
1000
35 × 45
2.41
2.50
140
235
105
180
63102
83102
1200
35 × 45
2.46
3.00
130
200
95
160
43122
23122
1200
35 × 50
2.65
3.00
130
200
95
160
53122
73122
2000 Nov 06
7
MAX. ESR
100 Hz(1)
(mΩ)
CATALOGUE
NUMBER
2222 159 .....
TYP. Z
10 kHz
(mΩ)
TYP. ESR
100 Hz(1)
(mΩ)
2-TERM. 3-TERM.
BCcomponents
Product specification
Aluminum electrolytic capacitors
Power Ultra Long Life Snap-in
UR
(V)
CR
100 Hz
(µF)
400
NOMINAL
CASE SIZE
∅D × L
(mm)
IR
IL5
120 Hz
5 min
105 °C
(mA)
(A)
TYP. ESR
100 Hz(1)
(mΩ)
159 PUL-SI
MAX. ESR
100 Hz(1)
(mΩ)
TYP. Z
10 kHz
(mΩ)
MAX. Z
10 kHz
(mΩ)
CATALOGUE
NUMBER
2222 159 .....
2-TERM. 3-TERM.
68
22 × 25
0.51
0.27
1600
3200
1170
1950
56689
76689
82
22 × 30
0.60
0.33
1200
2400
910
1520
46829
26829
76829
82
25 × 25
0.60
0.33
1200
2400
910
1520
56829
100
22 × 35
0.69
0.40
990
1980
740
1240
46101
26101
100
25 × 30
0.70
0.40
990
1980
740
1240
56101
76101
120
22 × 35
0.76
0.48
800
1600
660
1100
46121
26121
120
25 × 30
0.76
0.48
800
1600
660
1100
56121
76121
120
30 × 25
0.77
0.48
800
1600
660
1100
66121
86121
150
22 × 40
0.86
0.60
700
1400
510
860
36151
16151
150
25 × 35
0.89
0.60
700
1400
510
860
46151
26151
150
30 × 30
0.92
0.60
700
1400
510
860
56151
76151
180
25 × 40
1.01
0.72
590
1170
420
700
36181
16181
180
30 × 30
0.99
0.72
590
1170
420
700
46181
26181
180
35 × 25
0.96
0.72
590
1170
420
700
56181
76181
220
25 × 45
1.15
0.88
470
940
350
590
46221
26221
220
30 × 35
1.15
0.88
470
940
350
590
56221
76221
220
35 × 30
1.14
0.88
470
940
350
590
66221
86221
270
25 × 50
1.31
1.08
380
760
330
550
46271
26271
270
30 × 40
1.30
1.08
380
760
330
550
56271
76271
270
35 × 30
1.21
1.08
380
760
330
550
66271
86271
330
30 × 45
1.47
1.32
320
640
270
450
56331
76331
330
35 × 35
1.40
1.32
320
640
270
450
66331
86331
390
30 × 50
1.63
1.56
270
540
240
410
46391
26391
390
35 × 40
1.57
1.56
270
540
240
410
56391
76391
470
35 × 45
1.72
1.88
230
450
200
330
56471
76471
560
35 × 50
1.84
2.24
210
420
170
280
56561
76561
680
35 × 60
2.24
2.72
180
350
130
230
56681
76681
2000 Nov 06
8
BCcomponents
Product specification
Aluminum electrolytic capacitors
Power Ultra Long Life Snap-in
UR
(V)
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
∅D × L
(mm)
IR
IL5
120 Hz
5 min
105 °C
(mA)
(A)
TYP. ESR
100 Hz(1)
(mΩ)
159 PUL-SI
MAX. ESR
100 Hz(1)
(mΩ)
TYP. Z
10 kHz
(mΩ)
MAX. Z
10 kHz
(mΩ)
CATALOGUE
NUMBER
2222 159 .....
2-TERM. 3-TERM.
56
22 × 25
0.48
0.25
1600
3200
1120
1880
57569
77569
68
22 × 30
0.56
0.30
1200
2400
910
1530
47689
27689
68
25 × 25
0.56
0.30
1200
2400
910
1530
57689
77689
82
22 × 35
0.64
0.36
1100
2200
770
1290
57829
77829
100
22 × 40
0.74
0.45
900
1800
630
1050
37101
17101
100
25 × 30
0.71
0.45
900
1800
630
1050
47101
27101
100
30 × 25
0.73
0.45
900
1800
630
1050
57101
77101
120
25 × 35
0.82
0.54
750
1500
530
885
57121
77121
150
25 × 40
0.95
0.67
600
1200
420
705
47151
27151
150
30 × 30
0.93
0.67
600
1200
420
705
57151
77151
150
35 × 25
0.91
0.67
600
1200
420
705
67151
87151
180
25 × 45
1.07
0.81
500
1000
360
605
47181
27181
180
30 × 35
1.06
0.81
500
1000
360
605
57181
77181
220
30 × 40
1.21
0.99
370
740
310
525
47221
27221
220
35 × 30
1.14
0.99
370
740
310
525
57221
77221
270
30 × 45
1.37
1.21
350
700
270
450
47271
27271
270
35 × 35
1.32
1.21
350
700
270
450
57271
77271
330
30 × 50
1.54
1.48
300
600
230
390
47331
27331
450
330
35 × 40
1.49
1.48
300
600
230
390
57331
77331
390
35 × 45
1.61
1.75
250
500
200
340
57391
77391
470
35 × 50
1.72
2.11
210
420
170
290
57471
77471
560
35 × 60
2.11
2.52
190
380
140
240
57561
77561
Note
1. ESR at 120 Hz is approximately 0.95 × ESR 100 Hz.
2000 Nov 06
9
BCcomponents
Product specification
Aluminum electrolytic capacitors
Power Ultra Long Life Snap-in
159 PUL-SI
Additional electrical data
PARAMETER
CONDITIONS
VALUE
Voltage
Surge voltage
≥400 V versions
Us = 1.1 × UR
≤250 V versions
Us = 1.15 × UR
≤1 V
Reverse voltage
Current
Leakage current
after 5 minutes at UR
IL5 ≤ 0.01CR × UR
all case sizes
typ. 19 nH
Inductance
Equivalent series inductance (ESL)
max. 25 nH
2000 Nov 06
10
BCcomponents
Product specification
Aluminum electrolytic capacitors
Power Ultra Long Life Snap-in
159 PUL-SI
RIPPLE CURRENT AND USEFUL LIFE
Table 3
Multiplier of ripple current (IR) as a function of frequency
FREQUENCY
(Hz)
IR MULTIPLIER
50
0.9
100
0.95
120
1.0
200
1.15
1000
1.3
≥10000
1.4
MGA454
2.7
IA
IR
2.6
2.5
2.4
2.3
2.2
2.1
2.0
1.9
1
2
2
1. 5
1.
1.8
life multiplier
5
2.
3
1.7
4
5
1.6
7
1.3
20
30
40
60 0
10 0
15 0
20 0
30 0
40 0
60
1.4
10
15
1.5
1.2
1.1
1.0
0.8
0.5
0.0
40
50
60
(1)
70
80
90
100
110
Tamb ( oC)
IA = actual ripple current at 120 Hz and 105 °C.
IR = rated ripple current at 120 Hz and 105 °C.
(1) Useful life at 105 °C and IR applied: 5000 hours.
Fig.6 Multiplier of useful life as a function of ambient temperature and ripple current load.
2000 Nov 06
11
BCcomponents
Product specification
Aluminum electrolytic capacitors
Power Ultra Long Life Snap-in
159 PUL-SI
SPECIFIC TESTS AND REQUIREMENTS
General tests and requirements are specified in this handbook, section “Tests and Requirements”.
Table 4
Test procedures and requirements
TEST
NAME OF TEST
Endurance
REFERENCE
IEC 60384-4/
EN130300
subclause 4.13
Load life
PROCEDURE
(quick reference)
Tamb = 105 °C; UR applied;
2000 hours
REQUIREMENTS
∆C/C: ±15%
ESR ≤ 1.3 × spec. limit
IL5 ≤ spec. limit
Tamb = 105 °C; UR and IR applied;
2000 hours
∆C/C: ±20%
Tamb = 105 °C; UR and IR applied;
5000 hours
∆C/C: ±30%
ESR ≤ 2 × spec. limit
IL5 ≤ spec. limit
Useful life
CECC 30301
subclause 1.8.1
ESR ≤ 3 × spec. limit
IL5 ≤ spec. limit
total failure percentage: ≤3%
Shelf life
(storage at
high temperature)
2000 Nov 06
IEC 60384-4/
EN130300
subclause 4.17
Tamb = 105 °C; no voltage applied;
1000 hours
∆C/C: ±15%
after test: UR to be applied for 30 minutes,
24 to 48 hours before measurement
IL5 ≤ spec. limit
12
ESR ≤ 1.5 × spec. limit