BCcomponents DATA SHEET 159 PUL-SI Aluminum electrolytic capacitors Power Ultra Long Life Snap-in Product specification Supersedes data of 18th January 2000 File under BCcomponents, BC01 2000 Nov 06 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in 159 PUL-SI FEATURES • Polarized aluminum electrolytic capacitors, non-solid electrolyte • Large types, very small dimensions, cylindrical aluminum case, insulated with a blue sleeve • Pressure relief on the top of the aluminum case(1) • Charge and discharge proof • Low ESR, high ripple current capability 2-Terminal 3-Terminal JW68 • Useful life: 5 000 hours at 105 °C • Keyed polarity version available. Fig.1 Component outlines. APPLICATIONS • General purpose, industrial and audio/video systems • Smoothing and filtering • Standard and switched mode power supplies smaller dimensions 059 PLL-SI 159 PUL-SI 157 PUM-SI 85 °C • Energy storage in pulse systems. CCA804 (1) Pressure relief in the side, for case size 35 × 60 mm QUICK REFERENCE DATA DESCRIPTION VALUE Case size (∅Dnom × Lnom in mm) 22 × 25 to 35 × 60 56 to 1800 µF Rated capacitance range (E6/E12 series), CR ±20% Tolerance on CR Rated voltage range, UR; note 1 200 V, 250 V 400 V, 450 V −40 to +105 °C Category temperature range Endurance test at 105 °C −25 to +105 °C 2000 hours Load life at 105 °C 2000 hours Useful life at 105 °C 5000 hours Useful life at 40 °C and 1.6 × IR applied 500000 hours Shelf life at 0 V, 105 °C 1000 hours Based on sectional specification IEC 60384-4-1/EN130300 Climatic category IEC 60068 40/105/56 Note 1. A 160 volt range is available on request. 2000 Nov 06 2 25/105/56 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in 159 PUL-SI Selection chart for CR, UR and relevant nominal case sizes (∅D × L in mm); preferred types (2-terminals) in bold CR (µF) 56 68 82 100 120 150 180 220 270 330 390 470 560 680 820 1000 1200 1500 1800 2000 Nov 06 UR (V) 200 250 400 450 − − − − − − − − − − − − − − − − − − − − − 22 × 30 − 22 × 35 25 × 30 22 × 40 30 × 25 − 25 × 35 30 × 30 25 × 45 30 × 30 35 × 25 25 × 50 30 × 35 35 × 30 30 × 45 35 × 35 30 × 50 35 × 35 35 × 45 35 × 50 − − − − − − − − − − − − − − − 22 × 30 25 × 25 − 22 × 35 25 × 30 30 × 25 22 × 40 25 × 30/30 × 25 25 × 35 30 × 30 25 × 40 30 × 30/35 × 25 25 × 45 30 × 35 35 × 30 30 × 40 35 × 35 − 30 × 45 35 × 35 35 × 40 35 × 40 35 × 45 35 × 45 35 × 50 − − − 22 × 25 22 × 30 25 × 25 22 × 35 25 × 30 22 × 35 25 × 30 30 × 25 22 × 40 25 × 35 30 × 30 25 × 40 30 × 30 35 × 25 25 × 45 30 × 35 35 × 30 25 × 50 30 × 40 35 × 30 30 × 45 35 × 35 30 × 50 35 × 40 35 × 45 − 35 × 50 − − 35 × 60 − − − − − − − − − − − 22 × 25 22 × 30/25 × 25 22 × 35 − 22 × 40 25 × 30/30 × 25 − 25 × 35 − 25 × 40 30 × 30 35 × 25 25 × 45 30 × 35 − 30 × 40 35 × 30 − 30 × 45 35 × 35 − 30 × 50 35 × 40 35 × 45 − 35 × 50 − 35 × 60 − − − − − − − − − − − − − − 3 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in 159 PUL-SI MECHANICAL DATA AND PACKAGING QUANTITIES Two terminal snap-in ∅D + TERMINAL 10 ±0.1 L + 2 max. L − TERMINAL 5.8 Bottom view CCA994 0 −1 CCA995 (1) Dimensions in mm. For dimensions see Table 1. The minus terminal can be marked with a black dot or with an imprinted ‘−’ sign. (1) From mid. 2000 onwards: 4.0 ±0.5 mm. ∅2 ±0.1 (2×) Dimensions in mm. Fig.3 Mounting hole diagram. Fig.2 Two terminal snap-in. Three terminal snap-in ∅2 ±0.1 (2×) ∅D ∅2.5 ±0.1 + TERMINAL L + 2 max. L − TERMINAL 10 ±0.1 3.3 ±0.1 minus pole marking Bottom view 4 ±0.5 CCC162 Dimensions in mm. For dimensions see Table 1. The negative terminal has TWO pins which are BOTH electrically connected. Fig.4 Three terminal snap-in. 2000 Nov 06 4.75 ±0.1 CCC163 Dimensions in mm. The 10 mm spacing of the 2 pin snap-in is used as the base layout and a third hole is added. The third hole is closer to the negative primary hole so that polarization is always maintained, together with added mechanical stability. Fig.5 Mounting hole diagram. 4 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in Table 1 159 PUL-SI Physical dimensions, mass and packaging information; see Figs 2 and 4 NOMINAL CASE SIZE ∅D × L (mm) ∅Dmax (mm) Lmax (mm) MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS l×w×h (mm) 22 × 25 22 × 30 22 × 35 22 × 40 25 × 25 25 × 30 25 × 35 25 × 40 25 × 45 25 × 50 30 × 25 30 × 30 30 × 35 30 × 40 30 × 45 30 × 50 35 × 25 35 × 30 35 × 35 35 × 40 35 × 45 35 × 50 35 × 60 23 23 23 23 26 26 26 26 26 26 31 31 31 31 31 31 36 36 36 36 36 36 36 27 32 37 42 27 32 37 42 47 52 27 32 37 42 47 52 27 32 37 42 47 52 62 ≈12 ≈16 ≈20 ≈23 ≈20 ≈22 ≈24 ≈27 ≈32 ≈38 ≈25 ≈30 ≈35 ≈40 ≈45 ≈50 ≈33 ≈40 ≈48 ≈55 ≈63 ≈72 ≈84 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 260 × 250 × 39 260 × 250 × 44 260 × 250 × 49 260 × 250 × 54 290 × 280 × 39 290 × 280 × 44 290 × 280 × 49 290 × 280 × 54 290 × 280 × 59 290 × 280 × 64 340 × 330 × 39 340 × 330 × 44 340 × 330 × 49 340 × 330 × 54 340 × 330 × 59 340 × 330 × 64 390 × 198 × 39 390 × 198 × 44 390 × 198 × 49 390 × 198 × 54 390 × 198 × 59 390 × 198 × 64 390 × 198 × 74 MARKING The capacitors are marked (where possible) with the following information: • Rated capacitance (in µF) • Tolerance code on rated capacitance (M for ±20%) • Rated voltage (in V) • Climatic category in accordance with “IEC 60068” • Date code (year and week) in accordance with “IEC 60062” • Code for factory of origin • Name of manufacturer • ‘−’ sign to indicate the negative terminal, visible from the top and side of the capacitor • Code number (last 8 digits) • Code for basic specification in accordance with “IEC 60384-4-1” and “CECC 30301”. 2000 Nov 06 5 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in 159 PUL-SI ELECTRICAL DATA AND ORDERING INFORMATION Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75%. SYMBOL DESCRIPTION Ordering examples Electrolytic capacitor 159 series 1000 µF/200 V; ±20% Nominal case size: ∅30 × 45 mm CR rated capacitance at 100 Hz IR rated RMS ripple current at 120 Hz, 105 °C 2-TERMINAL SNAP-IN: IL5 max. leakage current after 5 minutes at UR ESR typ./max. equivalent series resistance at 100 Hz; note 1 Catalogue number: 2222 159 42102. Z typ./max. impedance at 10 kHz 3-TERMINAL SNAP-IN: Catalogue number: 2222 159 22102. Note 1. ESR at 120 Hz is approximately 0.95 × ESR 100 Hz. Table 2 UR (V) 200 Electrical data and ordering information; preferred types in bold CR 100 Hz (µF) NOMINAL CASE SIZE ∅D × L (mm) IR IL5 120 Hz 5 min 105 °C (mA) (A) TYP. ESR 100 Hz(1) (mΩ) MAX. ESR 100 Hz(1) (mΩ) TYP. Z 10 kHz (mΩ) MAX. Z 10 kHz (mΩ) CATALOGUE NUMBER 2222 159 ..... 2-TERM. 3-TERM. 330 22 × 30 1.08 0.66 450 730 300 500 52331 72331 390 22 × 35 1.23 0.78 380 610 280 470 42391 22391 390 25 × 30 1.23 0.78 380 610 280 470 52391 72391 470 22 × 40 1.37 0.94 300 505 240 400 32471 12471 470 30 × 25 1.27 0.94 300 505 240 400 52471 72471 560 25 × 35 1.50 1.12 260 425 235 390 42561 22561 560 30 × 30 1.52 1.12 260 425 235 390 52561 72561 680 25 × 45 1.82 1.36 210 350 205 340 42681 22681 680 30 × 30 1.59 1.36 210 350 205 340 52681 72681 680 35 × 25 1.44 1.36 210 350 205 340 62681 82681 820 25 × 50 2.04 1.64 180 290 145 240 32821 12821 820 30 × 35 1.83 1.64 180 290 145 240 42821 22821 820 35 × 30 1.77 1.64 180 290 145 240 52821 72821 1000 30 × 45 2.23 2.00 150 235 135 225 42102 22102 1000 35 × 35 2.04 2.00 150 235 135 225 52102 72102 1200 30 × 50 2.47 2.40 130 210 115 190 42122 22122 1200 35 × 35 2.07 2.40 130 210 115 190 52122 72122 1500 35 × 45 2.56 3.00 100 170 95 155 52152 72152 1800 35 × 50 2.80 3.60 90 150 80 130 52182 72182 2000 Nov 06 6 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in UR (V) CR 100 Hz (µF) NOMINAL CASE SIZE ∅D × L (mm) 250 220 22 × 30 1.00 0.55 540 220 25 × 25 1.00 0.55 270 22 × 35 1.07 270 25 × 30 1.08 270 30 × 25 330 IR IL5 120 Hz 5 min 105 °C (mA) (A) 159 PUL-SI MAX. Z 10 kHz (mΩ) 1080 420 700 43221 23221 540 1080 420 700 53221 73221 0.67 440 880 335 560 43271 23271 0.67 440 880 335 560 53271 73271 1.08 0.67 440 880 335 560 63271 83271 22 × 40 1.20 0.82 360 720 255 430 33331 13331 330 25 × 30 1.21 0.82 360 720 255 430 43331 23331 330 30 × 25 1.19 0.82 360 720 255 430 53331 73331 390 25 × 35 1.39 0.97 330 610 245 410 43391 23391 390 30 × 30 1.41 0.97 330 610 245 410 53391 73391 470 25 × 40 1.58 1.17 270 505 240 400 33471 13471 470 30 × 30 1.57 1.17 270 505 240 400 43471 23471 470 35 × 25 1.37 1.17 270 505 240 400 53471 73471 560 25 × 45 1.78 1.40 230 425 185 310 43561 23561 560 30 × 35 1.71 1.40 230 425 185 310 53561 73561 560 35 × 30 1.67 1.40 230 425 185 310 63561 83561 680 30 × 40 1.93 1.70 210 350 155 260 43681 23681 680 35 × 35 1.92 1.70 210 350 155 260 53681 73681 820 30 × 45 2.16 2.05 180 290 125 210 43821 23821 820 35 × 35 1.97 2.05 180 290 125 210 53821 73821 820 35 × 40 2.16 2.05 180 290 125 210 63821 83821 1000 35 × 40 2.22 2.50 140 235 105 180 53102 73102 1000 35 × 45 2.41 2.50 140 235 105 180 63102 83102 1200 35 × 45 2.46 3.00 130 200 95 160 43122 23122 1200 35 × 50 2.65 3.00 130 200 95 160 53122 73122 2000 Nov 06 7 MAX. ESR 100 Hz(1) (mΩ) CATALOGUE NUMBER 2222 159 ..... TYP. Z 10 kHz (mΩ) TYP. ESR 100 Hz(1) (mΩ) 2-TERM. 3-TERM. BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in UR (V) CR 100 Hz (µF) 400 NOMINAL CASE SIZE ∅D × L (mm) IR IL5 120 Hz 5 min 105 °C (mA) (A) TYP. ESR 100 Hz(1) (mΩ) 159 PUL-SI MAX. ESR 100 Hz(1) (mΩ) TYP. Z 10 kHz (mΩ) MAX. Z 10 kHz (mΩ) CATALOGUE NUMBER 2222 159 ..... 2-TERM. 3-TERM. 68 22 × 25 0.51 0.27 1600 3200 1170 1950 56689 76689 82 22 × 30 0.60 0.33 1200 2400 910 1520 46829 26829 76829 82 25 × 25 0.60 0.33 1200 2400 910 1520 56829 100 22 × 35 0.69 0.40 990 1980 740 1240 46101 26101 100 25 × 30 0.70 0.40 990 1980 740 1240 56101 76101 120 22 × 35 0.76 0.48 800 1600 660 1100 46121 26121 120 25 × 30 0.76 0.48 800 1600 660 1100 56121 76121 120 30 × 25 0.77 0.48 800 1600 660 1100 66121 86121 150 22 × 40 0.86 0.60 700 1400 510 860 36151 16151 150 25 × 35 0.89 0.60 700 1400 510 860 46151 26151 150 30 × 30 0.92 0.60 700 1400 510 860 56151 76151 180 25 × 40 1.01 0.72 590 1170 420 700 36181 16181 180 30 × 30 0.99 0.72 590 1170 420 700 46181 26181 180 35 × 25 0.96 0.72 590 1170 420 700 56181 76181 220 25 × 45 1.15 0.88 470 940 350 590 46221 26221 220 30 × 35 1.15 0.88 470 940 350 590 56221 76221 220 35 × 30 1.14 0.88 470 940 350 590 66221 86221 270 25 × 50 1.31 1.08 380 760 330 550 46271 26271 270 30 × 40 1.30 1.08 380 760 330 550 56271 76271 270 35 × 30 1.21 1.08 380 760 330 550 66271 86271 330 30 × 45 1.47 1.32 320 640 270 450 56331 76331 330 35 × 35 1.40 1.32 320 640 270 450 66331 86331 390 30 × 50 1.63 1.56 270 540 240 410 46391 26391 390 35 × 40 1.57 1.56 270 540 240 410 56391 76391 470 35 × 45 1.72 1.88 230 450 200 330 56471 76471 560 35 × 50 1.84 2.24 210 420 170 280 56561 76561 680 35 × 60 2.24 2.72 180 350 130 230 56681 76681 2000 Nov 06 8 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in UR (V) CR 100 Hz (µF) NOMINAL CASE SIZE ∅D × L (mm) IR IL5 120 Hz 5 min 105 °C (mA) (A) TYP. ESR 100 Hz(1) (mΩ) 159 PUL-SI MAX. ESR 100 Hz(1) (mΩ) TYP. Z 10 kHz (mΩ) MAX. Z 10 kHz (mΩ) CATALOGUE NUMBER 2222 159 ..... 2-TERM. 3-TERM. 56 22 × 25 0.48 0.25 1600 3200 1120 1880 57569 77569 68 22 × 30 0.56 0.30 1200 2400 910 1530 47689 27689 68 25 × 25 0.56 0.30 1200 2400 910 1530 57689 77689 82 22 × 35 0.64 0.36 1100 2200 770 1290 57829 77829 100 22 × 40 0.74 0.45 900 1800 630 1050 37101 17101 100 25 × 30 0.71 0.45 900 1800 630 1050 47101 27101 100 30 × 25 0.73 0.45 900 1800 630 1050 57101 77101 120 25 × 35 0.82 0.54 750 1500 530 885 57121 77121 150 25 × 40 0.95 0.67 600 1200 420 705 47151 27151 150 30 × 30 0.93 0.67 600 1200 420 705 57151 77151 150 35 × 25 0.91 0.67 600 1200 420 705 67151 87151 180 25 × 45 1.07 0.81 500 1000 360 605 47181 27181 180 30 × 35 1.06 0.81 500 1000 360 605 57181 77181 220 30 × 40 1.21 0.99 370 740 310 525 47221 27221 220 35 × 30 1.14 0.99 370 740 310 525 57221 77221 270 30 × 45 1.37 1.21 350 700 270 450 47271 27271 270 35 × 35 1.32 1.21 350 700 270 450 57271 77271 330 30 × 50 1.54 1.48 300 600 230 390 47331 27331 450 330 35 × 40 1.49 1.48 300 600 230 390 57331 77331 390 35 × 45 1.61 1.75 250 500 200 340 57391 77391 470 35 × 50 1.72 2.11 210 420 170 290 57471 77471 560 35 × 60 2.11 2.52 190 380 140 240 57561 77561 Note 1. ESR at 120 Hz is approximately 0.95 × ESR 100 Hz. 2000 Nov 06 9 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in 159 PUL-SI Additional electrical data PARAMETER CONDITIONS VALUE Voltage Surge voltage ≥400 V versions Us = 1.1 × UR ≤250 V versions Us = 1.15 × UR ≤1 V Reverse voltage Current Leakage current after 5 minutes at UR IL5 ≤ 0.01CR × UR all case sizes typ. 19 nH Inductance Equivalent series inductance (ESL) max. 25 nH 2000 Nov 06 10 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in 159 PUL-SI RIPPLE CURRENT AND USEFUL LIFE Table 3 Multiplier of ripple current (IR) as a function of frequency FREQUENCY (Hz) IR MULTIPLIER 50 0.9 100 0.95 120 1.0 200 1.15 1000 1.3 ≥10000 1.4 MGA454 2.7 IA IR 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9 1 2 2 1. 5 1. 1.8 life multiplier 5 2. 3 1.7 4 5 1.6 7 1.3 20 30 40 60 0 10 0 15 0 20 0 30 0 40 0 60 1.4 10 15 1.5 1.2 1.1 1.0 0.8 0.5 0.0 40 50 60 (1) 70 80 90 100 110 Tamb ( oC) IA = actual ripple current at 120 Hz and 105 °C. IR = rated ripple current at 120 Hz and 105 °C. (1) Useful life at 105 °C and IR applied: 5000 hours. Fig.6 Multiplier of useful life as a function of ambient temperature and ripple current load. 2000 Nov 06 11 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in 159 PUL-SI SPECIFIC TESTS AND REQUIREMENTS General tests and requirements are specified in this handbook, section “Tests and Requirements”. Table 4 Test procedures and requirements TEST NAME OF TEST Endurance REFERENCE IEC 60384-4/ EN130300 subclause 4.13 Load life PROCEDURE (quick reference) Tamb = 105 °C; UR applied; 2000 hours REQUIREMENTS ∆C/C: ±15% ESR ≤ 1.3 × spec. limit IL5 ≤ spec. limit Tamb = 105 °C; UR and IR applied; 2000 hours ∆C/C: ±20% Tamb = 105 °C; UR and IR applied; 5000 hours ∆C/C: ±30% ESR ≤ 2 × spec. limit IL5 ≤ spec. limit Useful life CECC 30301 subclause 1.8.1 ESR ≤ 3 × spec. limit IL5 ≤ spec. limit total failure percentage: ≤3% Shelf life (storage at high temperature) 2000 Nov 06 IEC 60384-4/ EN130300 subclause 4.17 Tamb = 105 °C; no voltage applied; 1000 hours ∆C/C: ±15% after test: UR to be applied for 30 minutes, 24 to 48 hours before measurement IL5 ≤ spec. limit 12 ESR ≤ 1.5 × spec. limit